CN108488918A - A kind of full effect multi-mode energy-saving air conditioning system - Google Patents
A kind of full effect multi-mode energy-saving air conditioning system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0003—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station characterised by a split arrangement, wherein parts of the air-conditioning system, e.g. evaporator and condenser, are in separately located units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/70—Control systems characterised by their outputs; Constructional details thereof
- F24F11/80—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
- F24F11/87—Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling absorption or discharge of heat in outdoor units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/30—Arrangement or mounting of heat-exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/027—Condenser control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0266—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with separate evaporating and condensing chambers connected by at least one conduit; Loop-type heat pipes; with multiple or common evaporating or condensing chambers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/047—Water-cooled condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
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- General Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种空调系统,尤其涉及一种适用机房环境的空调系统。The invention relates to an air-conditioning system, in particular to an air-conditioning system suitable for a machine room environment.
背景技术Background technique
随着社会信息化发展,各种规模大小的数据中心、基站等信息化设施数量飞速增加,而其中各种IT设备的发热量也随之成倍增长,目前数据中心中精密空调制冷能耗已成为仅次于IT设备的第二大耗能项目,因此,精密空调的节能设计意义重大。With the development of social informatization, the number of information facilities such as data centers and base stations of various sizes has increased rapidly, and the heat generation of various IT equipment has also doubled. At present, the energy consumption of precision air conditioning and refrigeration in data centers has It has become the second largest energy-consuming item next to IT equipment. Therefore, the energy-saving design of precision air conditioners is of great significance.
与常规舒适性空调不同,数据中心机房的IT设备及附属设备全年发热,无论冬夏都需要制冷散热,而在冬季或者春秋季节室外温度较低时,可以采用自然冷却的方法、利用室外环境可以作为冷源直接或者间接来冷却机房设备,来代替或者辅助高耗能的压缩制冷设备。Different from conventional comfort air conditioners, the IT equipment and auxiliary equipment in the data center computer room generate heat throughout the year, and need cooling and heat dissipation no matter in winter or summer. However, when the outdoor temperature is low in winter or spring and autumn, natural cooling can be used, and the outdoor environment can be used to As a cold source, it directly or indirectly cools the equipment in the computer room to replace or assist high-energy-consuming compression refrigeration equipment.
目前有如下几种自然冷却方式:At present, there are several natural cooling methods as follows:
1.空气-空气直接换热(以下简称空空换热):其原理如图1所示,高温机房回风(如35℃)和低温新风(如15℃)在板式热交换器进行热交换,回风降温后(如23℃)送入机房,承担室内热负荷。1. Air-to-air direct heat exchange (hereinafter referred to as air-to-air heat exchange): its principle is shown in Figure 1. The return air in the high-temperature computer room (such as 35°C) and the low-temperature fresh air (such as 15°C) perform heat exchange in the plate heat exchanger. After the return air cools down (such as 23°C), it is sent to the machine room to bear the indoor heat load.
其优点是热源和冷源空气直接换热,换热效率高,其缺点是由于空气比热容很小(约1.005kj/kg.℃),必须很大的空气流量才能获得足够冷却,故而机组和连接风道体积巨大,只能安装于距离机房很近的位置,且须在墙面或屋面预制巨大的风口,机房建筑往往不能提供合适的安装条件,使用场合严重受限。Its advantage is that the heat source and cold source air directly exchange heat, and the heat exchange efficiency is high. The disadvantage is that due to the small specific heat capacity of the air (about 1.005kj/kg.℃), a large air flow rate is required to obtain sufficient cooling, so the unit and connection The air duct is huge in size and can only be installed very close to the machine room, and a huge air outlet must be prefabricated on the wall or roof. The building of the machine room often cannot provide suitable installation conditions, and the application occasions are severely limited.
2.直接引入低温新风:这种方式最为直接,但数据中心对稳定性可靠性要求很高,新风存在尘埃、酸性气体、腐蚀气体、湿度等诸多不可控因素,直接送入或者经过一般的过滤处理后送入机房存在较大风险,故而实际应用很少。2. Directly introduce low-temperature fresh air: This method is the most direct, but the data center has high requirements for stability and reliability. There are many uncontrollable factors in the fresh air, such as dust, acid gas, corrosive gas, humidity, etc., and it is sent directly or through general filtration There is a greater risk in sending it to the computer room after processing, so there are few practical applications.
3.分离式热管自然冷却:其主要原理是采用室内和室外两个换热器分别作为热管的蒸发侧和冷凝侧,二者通过管道连接成为一个密闭的空间,腔内一般灌注低沸点的制冷剂(如R22,R410a,R134a等)作为热管工质,目前在户外机柜应用广泛,利用重力来克服工质的循环阻力。如图2所示。3. Separate heat pipe natural cooling: the main principle is to use two indoor and outdoor heat exchangers as the evaporation side and condensation side of the heat pipe respectively. Agents (such as R22, R410a, R134a, etc.) are used as heat pipe working fluids, and are currently widely used in outdoor cabinets, using gravity to overcome the circulation resistance of the working fluid. as shown in picture 2.
其优点是可以分离安装,无需巨大的风道连接,但因为无机械动力循环,也存在严格的安装距离、高差限值,且换热效率一般,只能作为辅助节能应用。Its advantage is that it can be installed separately without a huge air duct connection, but because there is no mechanical power cycle, there are also strict installation distances and height difference limits, and the heat exchange efficiency is average, so it can only be used as an auxiliary energy-saving application.
综上所述,目前常用的包括新兴的自然冷却方式,存在诸多问题,尚不能稳定高效的利用自然冷源。To sum up, the current commonly used methods include the emerging natural cooling methods, which have many problems and cannot make stable and efficient use of natural cooling sources.
一方面是现有方案存在各种弊端,而另一方面,现在对更为环保的天然工质制冷剂研究方兴未艾,如有诸多优点的R744(即CO2)由于其临界温度及工作压力,不能得到广泛应用;故而迫切需要一种能解决上述问题、并能实现新工质应用的新型节能空调机组。On the one hand, there are various disadvantages in the existing schemes, and on the other hand, the research on more environmentally friendly natural refrigerants is in the ascendant. For example, R744 (that is, CO 2 ), which has many advantages, cannot be used due to its critical temperature and working pressure. Therefore, there is an urgent need for a new type of energy-saving air-conditioning unit that can solve the above problems and realize the application of new working fluids.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种多模式运行的、适应于各种不同季节环境的、更加全效的节能空调系统。The technical problem to be solved by the present invention is to provide a more efficient energy-saving air-conditioning system that operates in multiple modes and is suitable for various seasonal environments.
为了解决这个技术问题,本发明采用的技术方案如下:In order to solve this technical problem, the technical scheme that the present invention adopts is as follows:
一种全效多模式节能空调系统,包括室外主机和室内机,所述的室外主机包含有一套完整的制冷系统和热管冷凝段换热器;所述室外主机的空间功能区分为主机区和风通道区;在所述风通道区靠近所述主机区的室外主机外壳上设置有外机入风口,在所述风通道区远离所述主机区的末端设置有外风机,从所述外机入风口到外风机形成所述室外主机的冷风通道;A full-efficiency multi-mode energy-saving air-conditioning system, including an outdoor host and an indoor unit. The outdoor host includes a complete set of refrigeration system and heat pipe condensation section heat exchanger; the space function of the outdoor host is divided into a host area and an air channel area; an outdoor machine air inlet is provided on the outdoor main unit shell near the main machine area in the air channel area, and an external fan is provided at the end of the air channel area away from the main machine area. forming a cold air channel for the outdoor main unit to the outdoor fan;
所述制冷系统包括高温侧和低温侧,所述低温侧为制冷端换热器;The refrigeration system includes a high-temperature side and a low-temperature side, and the low-temperature side is a heat exchanger at the cooling end;
所述制冷系统的高温侧和热管冷凝段换热器设置于所述风通道区,能与所述冷风通道中的冷风进行热交换;所述冷风是指室外空气在所述冷风通道中形成的气流,其温度低于所述冷凝器和热管冷凝段换热器的温度,所以称之为冷风。The high-temperature side of the refrigeration system and the heat exchanger in the condensation section of the heat pipe are arranged in the air passage area, which can exchange heat with the cold air in the cold air passage; Air flow, whose temperature is lower than the temperature of the condenser and the heat exchanger in the condensation section of the heat pipe, is called cold air.
所述制冷端换热器内设置有能相互交换热量的第一工质通道和第二工质通道,所述第一工质通道设置有第一工质通道入口和第一工质通道出口,所述第二工质通道设置有第二工质通道入口和第二工质通道出口;所述的制冷系统中循环第一工质;所述的第一工质通道串设于所述制冷系统的管路中作为所述制冷系统的低温侧;The heat exchanger at the cooling end is provided with a first working medium channel and a second working medium channel capable of exchanging heat with each other, and the first working medium channel is provided with a first working medium channel inlet and a first working medium channel outlet, The second working medium channel is provided with a second working medium channel inlet and a second working medium channel outlet; the first working medium circulates in the refrigeration system; the first working medium channel is arranged in series in the refrigeration system In the pipeline as the low temperature side of the refrigeration system;
所述室内机为至少一个室内热管装置,所述的室内热管装置包括热管蒸发段换热器和室内热管风机;The indoor unit is at least one indoor heat pipe device, and the indoor heat pipe device includes a heat exchanger in the evaporating section of the heat pipe and an indoor heat pipe fan;
所述室外主机内还设置有储液罐和工质泵;所述储液罐的出口连通所述工质泵的入口,所述储液罐的入口通过第一热管管道与所述制冷端换热器的所述第二工质出口连通,所述工质泵的出口与所述室内热管装置中热管蒸发段换热器的工质入口连通,所述室内热管装置中热管蒸发段换热器的工质出口通过第二热管管道与所述制冷端换热器的所述第二工质入口连通;The outdoor host is also provided with a liquid storage tank and a working medium pump; the outlet of the liquid storage tank is connected to the inlet of the working medium pump, and the inlet of the liquid storage tank is exchanged with the cooling end through the first heat pipe. The outlet of the second working medium of the heater is connected, the outlet of the working medium pump is connected with the working medium inlet of the heat pipe evaporation section heat exchanger in the indoor heat pipe device, and the heat pipe evaporation section heat exchanger in the indoor heat pipe device The outlet of the working fluid communicates with the second inlet of the cooling end heat exchanger through the second heat pipe;
所述热管冷凝段换热器的工质入口通过第三热管管道与所述第二热管管道连通、其连接处形成第一热管三通点;所述热管冷凝段换热器的工质出口通过第四热管管道与所述第二热管管道连通、其连接处形成第二热管三通点,所述第二热管管道上在所述第一、第二热管三通点之间串设有第一截断阀;所述第二热管管道在所述第二热管三通点与所述制冷端换热器的所述第二工质入口之间的管道通过第五热管管道与所述第一热管管道连通,在所述第五热管管道上串设有第二截断阀;The working fluid inlet of the heat pipe condensing section heat exchanger communicates with the second heat pipe through the third heat pipe, and its connection forms a first heat pipe tee point; the working medium outlet of the heat pipe condensing section heat exchanger passes through The fourth heat pipe is in communication with the second heat pipe, and its joint forms a second heat pipe tee point, and the second heat pipe is provided with a first heat pipe in series between the first and second heat pipe tee points. Cut-off valve; the second heat pipe pipe between the tee point of the second heat pipe and the second working medium inlet of the cooling end heat exchanger passes through the fifth heat pipe pipe and the first heat pipe pipe connected, a second cut-off valve is arranged in series on the fifth heat pipe;
当所述第一截断阀开启、第二截断阀关闭时,由所述的热管蒸发段换热器、制冷端换热器、储液罐和工质泵形成使用制冷系统的所述室外主机和室内机之间的热量传输系统(即热管系统);When the first cut-off valve is opened and the second cut-off valve is closed, the outdoor main unit and Heat transfer system between indoor units (i.e. heat pipe system);
当所述第一截断阀关闭、第二截断阀开启时,由所述的热管蒸发段换热器、热管冷凝段换热器、储液罐和工质泵形成使用热管冷凝段换热器的所述室外主机和室内机之间的热量传输系统(即热管系统);When the first shut-off valve is closed and the second shut-off valve is opened, the heat exchanger using the heat pipe condensation section heat exchanger is formed by the heat pipe evaporation section heat exchanger, the heat pipe condensation section heat exchanger, the liquid storage tank and the working fluid pump. The heat transfer system (ie heat pipe system) between the outdoor host and the indoor unit;
当所述第一、第二截断阀同时关闭时,由所述的热管蒸发段换热器、热管冷凝段换热器、制冷端换热器、储液罐和工质泵形成同时使用制冷系统和热管冷凝段换热器的所述室外主机和室内机之间的热量传输系统(即热管系统)。When the first and second cut-off valves are closed at the same time, the simultaneous use refrigeration system is formed by the heat exchanger in the evaporating section of the heat pipe, the heat exchanger in the condensing section of the heat pipe, the heat exchanger at the cooling end, the liquid storage tank and the working medium pump. and the heat transfer system (ie heat pipe system) between the outdoor main unit and the indoor unit of the heat exchanger in the condensation section of the heat pipe.
所述热量传输系统内循环第二工质。The heat transfer system circulates the second working fluid.
进一步地,所述制冷系统包括按顺序串设的压缩机、冷凝器、膨胀阀和制冷端换热器;所述制冷系统的高温侧为冷凝器;所述压缩机具有排气口和回气口,所述的第一工质通道入口与所述的膨胀阀连通,所述的第一工质通道出口与所述压缩机的回气口连通。Further, the refrigeration system includes a compressor, a condenser, an expansion valve and a heat exchanger at the cooling end arranged in series; the high temperature side of the refrigeration system is a condenser; the compressor has an exhaust port and a return port , the inlet of the first working medium channel communicates with the expansion valve, and the outlet of the first working medium channel communicates with the gas return port of the compressor.
进一步地,在所述的冷风通道中,所述热管冷凝段换热器和冷凝器沿着从所述外机入风口到外风机的方向顺序设置,在所述热管冷凝段换热器的旁侧设置有第一旁通风阀,由所述热管冷凝段换热器和第一旁通风阀能隔开冷风通道的两侧空间;在所述冷凝器的旁侧设置有第二旁通风阀,由所述冷凝器和第二旁通风阀能隔开冷风通道的两侧空间;Further, in the cold air channel, the heat exchanger and the condenser in the condensation section of the heat pipe are sequentially arranged along the direction from the air inlet of the external machine to the external fan, and next to the heat exchanger in the condensation section of the heat pipe A first bypass ventilation valve is arranged on the side, and the space on both sides of the cold air channel can be separated by the heat exchanger in the condensation section of the heat pipe and the first bypass ventilation valve; a second bypass ventilation valve is arranged on the side of the condenser, The space on both sides of the cold air channel can be separated by the condenser and the second bypass air valve;
当所述第一截断阀开启、第二截断阀关闭时,同时开启第一旁通风阀、关闭第二旁通风阀,由所述外机入风口进入的冷风主要通过第一旁通风阀后继续通过冷凝器完成换热,即大部分的冷风从风阻更小的第一旁通风阀通过,一小部分冷风从所述热管冷凝段换热器通过;When the first shut-off valve is opened and the second shut-off valve is closed, the first bypass ventilation valve is opened and the second bypass ventilation valve is closed at the same time. The heat exchange is completed through the condenser, that is, most of the cold air passes through the first bypass ventilation valve with smaller wind resistance, and a small part of the cold air passes through the heat exchanger in the condensing section of the heat pipe;
当所述第一截断阀关闭、第二截断阀开启时,同时开启第二旁通风阀、关闭第一旁通风阀,由所述外机入风口进入的冷风通过所述热管冷凝段换热器换热后,主要通过第二旁通风阀排出;When the first cut-off valve is closed and the second cut-off valve is opened, the second bypass ventilation valve is opened and the first bypass ventilation valve is closed at the same time, and the cold air entering from the air inlet of the external unit passes through the heat exchanger in the condensation section of the heat pipe After heat exchange, it is mainly discharged through the second bypass ventilation valve;
当所述第一、第二截断阀同时关闭时,也同时关闭所述的第一旁通风阀、第二旁通风阀,所述外机入风口进入的冷风先通过所述热管冷凝段换热器换热后,再通过冷凝器换热。When the first and second cut-off valves are closed at the same time, the first bypass valve and the second bypass valve are also closed at the same time, and the cold air entering the air inlet of the external unit first passes through the condensation section of the heat pipe for heat exchange. After exchanging heat through the condenser, the heat is exchanged through the condenser.
进一步地,所述的第二工质为R744。Further, the second working fluid is R744.
更优地,还设置有一回热器,回热器内设置有相互之间能交换热量的第一回热管路和第二回热管路,所述第一回热管路串设于所述压缩机的排气口和冷凝器之间的管路上,所述的第二回热管路串设于所述制冷端换热器的第一工质通道出口与所述压缩机的回气口之间的管路上。More preferably, a regenerator is also provided, and the regenerator is provided with a first regenerating pipeline and a second regenerating pipeline capable of exchanging heat with each other, and the first regenerating pipeline is arranged in series with the compressor. On the pipeline between the exhaust outlet of the condenser and the condenser, the second heat recovery pipeline is arranged in series on the pipe between the outlet of the first working medium passage of the heat exchanger at the cooling end and the air return inlet of the compressor on the way.
进一步地,在所述第一回热管路和所述压缩机的排气口之间还串设有单向阀,禁止由所述第一回热管路向压缩机方向的逆流。Further, a one-way valve is arranged in series between the first heat recovery pipeline and the exhaust port of the compressor to prohibit reverse flow from the first heat recovery pipeline to the direction of the compressor.
进一步地,在所述室外主机的风通道区靠近外机入风口的起始段设置有喷雾装置,沿通风方向所述喷雾装置设置于所述的冷凝器和热管冷凝段换热器之前;所述的喷雾装置包括储水盒、增压水泵、雾化喷头和水盘,所述储水盒通过补水阀与供水管道连接,所述的雾化喷头通过增压水泵与所述的储水盒连通,所述的水盘设置于所述雾化喷头下方并与所述储水盒连接,收集多余的水滴后重新汇集至所述储水盒中。Further, a spraying device is provided at the initial section of the air channel area of the outdoor main unit close to the air inlet of the external machine, and the spraying device is provided before the condenser and the heat exchanger in the condensation section of the heat pipe along the ventilation direction; The spraying device described above includes a water storage box, a booster pump, an atomizing nozzle and a water tray, the water storage box is connected to the water supply pipeline through a water supply valve, and the atomizing nozzle is connected to the water storage box through a booster pump In communication, the water tray is arranged under the atomizing nozzle and connected to the water storage box, collects excess water droplets and re-collects them into the water storage box.
进一步地,所述的第一、第二截断阀为电磁阀。Further, the first and second cut-off valves are electromagnetic valves.
本发明的全效多模式空调系统结构巧妙,首先本发明将空调系统分离为室外主机的制冷系统和室外主机和室内机之间的热管式的热量传输系统;通过这样的分离使得长距离的空调系统工质管道中可以使用环保冷媒工质,其对于各种环境的适应性以及环保性都得以大大提升。同时本发明巧妙地将热管式的热量传输系统的冷凝段设置为在制冷系统模式和/或自然风冷模式的三种冷凝模式之间自由切换,以适应不同季节的环境变化以期获得最佳的能源利用和空调的使用效率;本发明通过室外主机部分的热量传输系统的独特的管路设计并匹配第一、第二截断阀的设置,巧妙地完成了三种冷凝模式的切换。本发明的空调系统既具备正常制冷功能,又具备气温较低时全效利用室外自然冷源的功能,特别适用于数据中心、精密机房等需要全年制冷的应用场合,契合了节能减排的现代工业发展理念。The full-efficiency multi-mode air-conditioning system of the present invention has an ingenious structure. First, the present invention separates the air-conditioning system into the refrigeration system of the outdoor main unit and the heat pipe heat transfer system between the outdoor main unit and the indoor unit; through such separation, long-distance air-conditioning Environmentally friendly refrigerants can be used in the system's working fluid pipelines, and its adaptability to various environments and environmental protection have been greatly improved. At the same time, the present invention cleverly sets the condensing section of the heat pipe heat transfer system to freely switch between the three condensing modes of the refrigeration system mode and/or the natural air cooling mode, so as to adapt to environmental changes in different seasons in order to obtain the best Energy utilization and air-conditioning efficiency; the invention skillfully completes the switching of the three condensing modes through the unique pipeline design of the heat transfer system of the outdoor main unit and matching the settings of the first and second cut-off valves. The air conditioning system of the present invention not only has the normal cooling function, but also has the function of fully utilizing the outdoor natural cold source when the temperature is low, and is especially suitable for data centers, precision machine rooms and other applications that require year-round cooling, and meets the requirements of energy saving and emission reduction. Modern industrial development concept.
为了提高冷风通道配合三种冷凝模式的工作效率,本发明进一步地优化了冷风通道的结构,巧妙地设置第一、第二旁通风阀分别与热管冷凝段换热器和冷凝器匹配形成分隔冷风通道的二级风道隔离,通过第一、第二旁通风阀的不同开闭组合形式来匹配三种冷凝模式的切换使得冷风通道达到最佳的使用效率。In order to improve the working efficiency of the cold air channel with the three condensation modes, the present invention further optimizes the structure of the cold air channel, and cleverly sets the first and second bypass ventilation valves to match with the heat exchanger and the condenser in the condensation section of the heat pipe respectively to form a separated cold air The secondary air duct isolation of the channel, through the different opening and closing combinations of the first and second bypass ventilation valves to match the switching of the three condensation modes, enables the cold air channel to achieve the best use efficiency.
更进一步地,通过室外主机的风通道区靠近外机入风口的起始段设置喷雾装置,将进入室外主机冷风通道的空气能先进行降温后再经过热管冷凝段换热器或冷凝器换热,使得冷凝段热交换的强度和效率更高。Furthermore, a spraying device is installed at the initial section of the air passage area of the outdoor main unit close to the air inlet of the outdoor unit, so that the air entering the cold air passage of the outdoor main unit can be cooled first and then exchange heat through the heat exchanger or condenser in the condensation section of the heat pipe. , making the intensity and efficiency of heat exchange in the condensation section higher.
本发明的空调系统主要优点如下:Air-conditioning system main advantage of the present invention is as follows:
1.室外冷源利用率高,无论制冷系统是否开启,只要室外气温低于热管系统第二工质温度即可换热,可全效利用自然冷源。1. The utilization rate of the outdoor cold source is high. Regardless of whether the refrigeration system is turned on or not, as long as the outdoor temperature is lower than the temperature of the second working medium of the heat pipe system, heat can be exchanged, and the natural cold source can be fully utilized.
2.热管系统室内外连接简单,无须考虑制冷系统常见的回油问题。2. The indoor and outdoor connection of the heat pipe system is simple, and there is no need to consider the common oil return problem of the refrigeration system.
3.热管系统还可采用多种相变工质,在工质的选择上十分自由,与氟泵空调机组相比,不需要考虑处于共用系统的压缩机高低压饱和温度、压缩比、制冷剂溶油性、极高的清洁度等诸多苛刻要求,故而可以寻找更为环保、且成本低廉的天然工质,以天然工质R744(即CO2)为例,若用于常规的压缩制冷系统,CO2有着临界温度(31.1℃)偏低、工作压力高的缺点,但在热管系统中不存在压缩机升压过程,运行中制冷剂温度一般在20℃以下,可以很好的在两相区工作。3. The heat pipe system can also use a variety of phase change working fluids, and the selection of working fluids is very free. Compared with the fluorine pump air conditioning unit, there is no need to consider the high and low pressure saturation temperature, compression ratio, and refrigerant of the compressors in the shared system. Oil solubility, high cleanliness and many other stringent requirements, so it is possible to look for natural working fluids that are more environmentally friendly and low in cost. Taking the natural working medium R744 (that is, CO 2 ) as an example, if it is used in a conventional compression refrigeration system, CO 2 has the disadvantages of low critical temperature (31.1°C) and high working pressure, but there is no compressor boosting process in the heat pipe system, and the temperature of the refrigerant during operation is generally below 20°C, which can be well maintained in the two-phase region. Work.
若应用于热管系统,CO2有着其它制冷剂无法比拟的优点,如:If applied to the heat pipe system, CO 2 has advantages that other refrigerants cannot match, such as:
a、环保廉价,CO2为天然工质,其臭氧衰减指数ODP=0,温室指数GWP=1。a. Environmentally friendly and cheap, CO 2 is a natural working fluid, its ozone decay index ODP=0, and its greenhouse index GWP=1.
b、蒸发潜热大、单位容积制冷量大,如在0℃时,其单位容积制冷量高达R22制冷剂的5.12倍,是R12的8.25倍。这样能大大缩小管道容积及充注量。b. Large latent heat of evaporation and large cooling capacity per unit volume. For example, at 0°C, its cooling capacity per unit volume is as high as 5.12 times that of R22 refrigerant and 8.25 times that of R12. This can greatly reduce the pipeline volume and charge.
c、运动粘度低。如0℃时其运动粘度只有R717的5.2%、R12的23.8%,能在不增加压降的前提下、进一步缩小管径,提高流速。c. Low kinematic viscosity. For example, at 0°C, its kinematic viscosity is only 5.2% of R717 and 23.8% of R12, which can further reduce the pipe diameter and increase the flow rate without increasing the pressure drop.
d、导热系数高,能缩小换热器体积。d. High thermal conductivity, can reduce the volume of heat exchanger.
4.热管系统的管道安装更为简单,由于系统内没有压缩机、膨胀阀等高精度部件,也没有吸湿性很强的冷冻油,故而工艺要求简化,也无须安装存油弯等附加弯头。4. The pipe installation of the heat pipe system is simpler. Since there are no high-precision components such as compressors and expansion valves in the system, and there is no refrigeration oil with strong hygroscopicity, the process requirements are simplified, and there is no need to install additional elbows such as oil traps. .
5.由于安装的便利化使得其应用性更好,与空空换热相比,不再需要巨大的风道连接,数十吨重的换热机组,也不存在空空板式换热器的高风阻。5. Due to the convenience of installation, it has better applicability. Compared with air-to-air heat exchange, it no longer needs huge air duct connections, tens of tons of heat exchange units, and there is no high wind resistance of air-to-air plate heat exchangers. .
6.制冷系统一体化,其部件组装、抽真空加制冷剂等工序全部工厂化安装,大大提高了制冷系统的可靠性和稳定性,消除了常见的工程安装弊病,如焊接泄漏、焊接防氧化不到位造成管内氧化杂质、抽真空不彻底、冷媒充注量不准确等等,避免制冷系统效率下降和故障率提高。6. The refrigeration system is integrated, and its component assembly, vacuuming and refrigerant addition are all factory-installed, which greatly improves the reliability and stability of the refrigeration system and eliminates common engineering installation problems, such as welding leakage and welding anti-oxidation If it is not in place, it will cause oxidized impurities in the tube, incomplete vacuuming, inaccurate refrigerant charge, etc., so as to avoid the decline in refrigeration system efficiency and increase in failure rate.
7.常规机房空调一般将压缩机等制冷部件放置于室内机,冷凝器置于室外。而本发明的空调系统由于采用了自然冷却方式,在低温季节压缩机无须启动,故而压缩机等制冷部件全部放在室外机无须考虑低温启动、制冷剂迁移等问题,室内机仅需换热器和风机组成,可以缩小机组体积,节约了宝贵的机房面积。7. Conventional computer room air conditioners generally place refrigeration components such as compressors in the indoor unit, and the condenser is placed outdoors. Since the air conditioning system of the present invention adopts the natural cooling method, the compressor does not need to be started in the low-temperature season, so all refrigeration components such as the compressor are placed in the outdoor unit without considering low-temperature start-up, refrigerant migration and other issues, and the indoor unit only needs a heat exchanger. Combined with the fan, the volume of the unit can be reduced and the precious room area is saved.
8.制冷系统一体化并放置于室外机,不仅增加了可靠性和效率,也大大减少了进入机房内进行空调维护的次数,更利于保证机房环境的稳定。8. The refrigeration system is integrated and placed in the outdoor unit, which not only increases the reliability and efficiency, but also greatly reduces the number of times to enter the computer room for air conditioning maintenance, which is more conducive to ensuring the stability of the computer room environment.
9.室外主机可实现模块化组装效果,例如两台或多台室外主机组合,共用同一个热管系统,这样既实现了分散搬运、安装,又能简化系统减少管道。9. The outdoor main unit can realize the effect of modular assembly, such as the combination of two or more outdoor main units, sharing the same heat pipe system, which not only realizes decentralized handling and installation, but also simplifies the system and reduces pipelines.
10.热量传输系统(热管系统)室内末端设计灵活,可采用柜式、行间、吊顶、箱式、冷却背板等多种形式,满足不同场合需要。10. The design of the indoor end of the heat transfer system (heat pipe system) is flexible, and it can adopt various forms such as cabinet type, row, ceiling, box type, and cooling backboard to meet the needs of different occasions.
11.室外主机带有风阀切换功能,使得冷凝器和热管冷凝段换热器能够共用一套风机且不增加风机阻力能耗。11. The outdoor main unit has the air valve switching function, so that the condenser and the heat exchanger in the condensation section of the heat pipe can share a set of fans without increasing the resistance and energy consumption of the fans.
12.室外主机还可带有喷雾加湿功能,使得室外进风干球温度下降,进一步节约能耗,扩展利用自然冷源的范围。12. The outdoor host can also be equipped with a spray humidification function, which reduces the temperature of the outdoor air-in dry bulb, further saves energy consumption, and expands the scope of utilizing natural cold sources.
附图说明Description of drawings
为让本发明的上述目的、特征和优点能更明显易懂,以下结合附图对本发明的具体实施方式作详细说明,其中:In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
图1为现有技术中空气-空气直接换热的空调的结构示意图。Fig. 1 is a structural schematic diagram of an air-air direct heat exchange air conditioner in the prior art.
图2为现有技术中分离式热管空调的结构示意图。Fig. 2 is a schematic structural diagram of a split heat pipe air conditioner in the prior art.
图3为本发明全效多模式节能空调系统的结构示意图。Fig. 3 is a schematic structural view of the full-efficiency multi-mode energy-saving air-conditioning system of the present invention.
图4a为第一电磁阀开启、第二电磁阀关闭时的第二工质流转示意图,其中粗线条为第二工质流转的管路。Fig. 4a is a schematic diagram of the flow of the second working fluid when the first electromagnetic valve is open and the second electromagnetic valve is closed, where the thick line is the pipeline through which the second working medium flows.
图4b为第一旁通风阀开启、第二旁通风阀关闭时的冷风通道空气流路示意图。Fig. 4b is a schematic diagram of the air flow path of the cold air channel when the first bypass ventilation valve is opened and the second bypass ventilation valve is closed.
图5a为第一电磁阀关闭、第二电磁阀开启时的第二工质流转示意图,其中粗线条为第二工质流转的管路。Fig. 5a is a schematic diagram of the flow of the second working fluid when the first electromagnetic valve is closed and the second electromagnetic valve is open, where the thick line is the pipeline through which the second working fluid flows.
图5b为第一旁通风阀关闭、第二旁通风阀开启时的冷风通道空气流路示意图。Fig. 5b is a schematic diagram of the air flow path of the cold air channel when the first bypass ventilation valve is closed and the second bypass ventilation valve is opened.
图6a为第一电磁阀、第二电磁阀同时关闭时的第二工质流转示意图,其中粗线条为第二工质流转的管路。Fig. 6a is a schematic diagram of the flow of the second working fluid when the first solenoid valve and the second solenoid valve are closed simultaneously, where the thick line is the pipeline through which the second working fluid flows.
图6b为第一旁通风阀、第二旁通风阀同时关闭时的冷风通道空气流路示意图。Fig. 6b is a schematic diagram of the air flow path of the cold air channel when the first bypass ventilation valve and the second bypass ventilation valve are closed simultaneously.
图7为空调系统设置喷雾装置的结构示意图。Fig. 7 is a structural schematic diagram of a spraying device provided in an air-conditioning system.
图中:In the picture:
100、室外主机100. Outdoor host
1、热管冷凝段换热器 2、外机入风口 3、外风机1. Heat exchanger in condensing section of heat pipe 2. Air inlet of external unit 3. External fan
4、压缩机 5、冷凝器 6、膨胀阀4. Compressor 5. Condenser 6. Expansion valve
7、制冷端换热器7. Cooling end heat exchanger
71、第一工质通道入口 72、第一工质通道出口71. The entrance of the first working medium channel 72. The exit of the first working medium channel
73、第二工质通道入口 74、第二工质通道出口73. The entrance of the second working medium channel 74. The exit of the second working medium channel
200、室内热管装置200. Indoor heat pipe device
8、热管蒸发段换热器 9、室内热管风机 10、储液罐8. Heat pipe evaporator heat exchanger 9. Indoor heat pipe fan 10. Liquid storage tank
11、工质泵 12、第一热管管道 13、第二热管管道11. Working fluid pump 12. First heat pipe 13. Second heat pipe
14、第三热管管道 15、第四热管管道14. The third heat pipe 15. The fourth heat pipe
101、第一热管三通点 102、第二热管三通点101. The first heat pipe tee point 102. The second heat pipe tee point
16、第一电磁阀 17、第五热管管道 18、第二电磁阀16. The first solenoid valve 17. The fifth heat pipe 18. The second solenoid valve
19、回热器 20、第一旁通风阀 21、第二旁通风阀19. Regenerator 20. First bypass ventilation valve 21. Second bypass ventilation valve
22、喷雾装置 23、单向阀22. Spray device 23. One-way valve
221、储水盒 222、增压水泵 223、雾化喷头221. Water storage box 222. Booster water pump 223. Atomizing nozzle
224、水盘 225、补水阀224. Water tray 225. Water filling valve
具体实施方式Detailed ways
以下结合附图和实施例对本发明作进一步详细说明:Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:
图3示出了一种全效多模式节能空调系统,包括室外主机100和室内机,所述的室外主机100包含有一套完整的制冷系统和热管冷凝段换热器1;所述室外主机100的空间功能区分为主机区和风通道区;在所述风通道区靠近所述主机区的室外主机100外壳上设置有外机入风口2,在所述风通道区远离所述主机区的末端设置有外风机3,从所述外机入风口2到外风机3形成所述室外主机100的冷风通道。Figure 3 shows a full-effect multi-mode energy-saving air-conditioning system, including an outdoor host 100 and an indoor unit, the outdoor host 100 includes a complete refrigeration system and heat pipe condensation section heat exchanger 1; the outdoor host 100 The space function area of the space is divided into the host area and the air channel area; the outdoor unit air inlet 2 is set on the outer shell of the outdoor host 100 close to the host area in the air channel area, and the air inlet 2 is set at the end of the air channel area away from the host area There is an external fan 3 , and a cold air passage for the outdoor main unit 100 is formed from the air inlet 2 of the external unit to the external fan 3 .
所述制冷系统包括按顺序串设的压缩机4、冷凝器5、膨胀阀6和制冷端换热器7;所述制冷系统采用常规压缩制冷方法,系统内充注制冷剂;其中制冷端换热器7在所述制冷系统中起到蒸发换热器的作用,可采用多种换热器类型,包括但不限于管壳式、套管式、板式换热器等;所述压缩机具有排气口和回气口。The refrigeration system includes a compressor 4, a condenser 5, an expansion valve 6 and a heat exchanger 7 at the refrigeration end arranged in series; the refrigeration system adopts a conventional compression refrigeration method, and the system is filled with refrigerant; The heat exchanger 7 plays the role of an evaporative heat exchanger in the refrigeration system, and various heat exchanger types can be used, including but not limited to shell-and-tube heat exchangers, casing heat exchangers, plate heat exchangers, etc.; the compressor has Exhaust and return air.
所述冷凝器5和热管冷凝段换热器1设置于所述风通道区,能与所述冷风通道中的冷风进行热交换;所述冷风是指室外空气在所述冷风通道中形成的气流,其温度低于所述冷凝器5和热管冷凝段换热器1的温度,所以称之为冷风。The condenser 5 and the heat exchanger 1 in the condensation section of the heat pipe are arranged in the air channel area and can exchange heat with the cold air in the cold air channel; the cold air refers to the air flow formed by outdoor air in the cold air channel , its temperature is lower than the temperature of the condenser 5 and the heat exchanger 1 in the condensation section of the heat pipe, so it is called cold air.
所述制冷端换热器内设置有能相互交换热量的第一工质通道和第二工质通道,所述第一工质通道设置有第一工质通道入口71和第一工质通道出口72,所述第二工质通道设置有第二工质通道入口73和第二工质通道出口74;所述的制冷系统中循环第一工质;所述的第一工质通道入口71与所述的膨胀阀6连通,所述的第一工质通道出口72与所述压缩机4的回气口连通。The cooling end heat exchanger is provided with a first working medium channel and a second working medium channel capable of exchanging heat with each other, and the first working medium channel is provided with a first working medium channel inlet 71 and a first working medium channel outlet 72, the second working medium channel is provided with a second working medium channel inlet 73 and a second working medium channel outlet 74; the first working medium circulates in the refrigeration system; the first working medium channel inlet 71 and The expansion valve 6 is in communication, and the first working medium channel outlet 72 is in communication with the gas return port of the compressor 4 .
所述室内机为至少一个室内热管装置200,所述的室内热管装置200包括热管蒸发段换热器8和室内热管风机9;The indoor unit is at least one indoor heat pipe device 200, and the indoor heat pipe device 200 includes a heat exchanger 8 in the evaporating section of the heat pipe and an indoor heat pipe fan 9;
所述室外主机100内还设置有储液罐10和工质泵11;所述储液罐10的出口连通所述工质泵11的入口,所述储液罐10的入口通过第一热管管道12与所述制冷端换热器7的所述第二工质出口74连通,所述工质泵11的出口与所述室内热管装置200中热管蒸发段换热器8的工质入口连通,所述室内热管装置200中热管蒸发段换热器8的工质出口通过第二热管管道13与所述制冷端换热器7的所述第二工质入口73连通。The outdoor main unit 100 is also provided with a liquid storage tank 10 and a working medium pump 11; the outlet of the liquid storage tank 10 is connected to the inlet of the working medium pump 11, and the inlet of the liquid storage tank 10 passes through the first heat pipe pipe 12 communicates with the second working medium outlet 74 of the refrigeration end heat exchanger 7, and the outlet of the working medium pump 11 communicates with the working medium inlet of the heat pipe evaporation section heat exchanger 8 in the indoor heat pipe device 200, In the indoor heat pipe device 200 , the outlet of the working fluid of the heat exchanger 8 in the heat pipe evaporating section communicates with the second inlet 73 of the cooling end heat exchanger 7 through the second heat pipe pipe 13 .
所述热管冷凝段换热器1的工质入口通过第三热管管道14与所述第二热管管道13连通、其连接处形成第一热管三通点101;所述热管冷凝段换热器1的工质出口通过第四热管管道15与所述第二热管管道13连通、其连接处形成第二热管三通点102,所述第二热管管道13上在所述第一热管三通点101、第二热管三通点102之间串设有第一电磁阀16;所述第二热管管道13在所述第二热管三通点102与所述制冷端换热器7的所述第二工质入口73之间的管道通过第五热管管道17与所述第一热管管道12连通,在所述第五热管管道17上串设有第二电磁阀18;The working medium inlet of the heat pipe condensing section heat exchanger 1 communicates with the second heat pipe pipe 13 through the third heat pipe pipe 14, and its connection forms a first heat pipe tee point 101; the heat pipe condensing section heat exchanger 1 The outlet of the working medium communicates with the second heat pipe 13 through the fourth heat pipe 15, and its connection forms a second heat pipe tee point 102, and on the second heat pipe 13 is the first heat pipe tee point 101 1. A first solenoid valve 16 is arranged in series between the second heat pipe tee point 102; The pipeline between the working fluid inlets 73 communicates with the first heat pipe 12 through the fifth heat pipe 17, and the second solenoid valve 18 is arranged in series on the fifth heat pipe 17;
制冷系统的制冷原理如下:气液两相状态的制冷剂在制冷端换热器7中蒸发吸热制冷,低温低压的制冷剂气体被压缩机4吸入升压,变为高温高压制冷剂气体,之后进入冷凝器5等压放热后变为高压液体,制冷剂液体经过膨胀阀6节流降压,重新进入制冷端换热器7中蒸发制冷,如此循环。The refrigeration principle of the refrigeration system is as follows: the refrigerant in the gas-liquid two-phase state evaporates and absorbs heat in the heat exchanger 7 at the refrigeration end, and the low-temperature and low-pressure refrigerant gas is sucked into the compressor 4 to increase the pressure, and becomes a high-temperature and high-pressure refrigerant gas. After entering the condenser 5, it becomes a high-pressure liquid after equal pressure and heat release. The refrigerant liquid passes through the expansion valve 6 to throttle and reduce pressure, and then re-enters the cooling end heat exchanger 7 to evaporate and refrigerate, and so on.
更优地,该空调系统还设置有一回热器19,回热器19内设置有相互之间能交换热量的第一回热管路和第二回热管路,所述第一回热管路串设于所述压缩机4的排气口和冷凝器5之间的管路上,所述的第二回热管路串设于所述制冷端换热器7的第一工质通道出口72与所述压缩机4的回气口之间的管路上。More preferably, the air conditioning system is also provided with a regenerator 19, and the regenerator 19 is provided with a first heat recovery pipeline and a second heat recovery pipeline capable of exchanging heat with each other, and the first heat recovery pipeline is arranged in series On the pipeline between the exhaust port of the compressor 4 and the condenser 5, the second heat recovery pipeline is arranged in series between the outlet 72 of the first working medium channel of the heat exchanger 7 at the cooling end and the On the pipeline between the gas return ports of the compressor 4.
之所以采用回热器是由于制冷端换热器采用高效换热形式,作为第一工质的制冷剂与第二工质换热温差较小,不宜有大过热度,为避免压缩机液击须采用回热器使吸气具备一定过热度,同时也起到排气预冷效果。另考虑到该系统蒸发温度较高,过渡季节时会出现吸气温度与液管温度温差不大的情况,故而采用独特的排气回热而不是传统的液管回热。The reason why the regenerator is used is that the heat exchanger at the refrigeration end adopts the form of high-efficiency heat exchange. A regenerator must be used to make the suction have a certain degree of superheat, and it also has the effect of pre-cooling the exhaust. In addition, considering that the evaporation temperature of the system is relatively high, there will be little difference between the suction temperature and the liquid pipe temperature in transitional seasons, so the unique exhaust heat recovery is adopted instead of the traditional liquid pipe heat recovery.
在所述的冷风通道中,所述热管冷凝段换热器1和冷凝器5沿着从所述外机入风口2到外风机3的方向顺序设置,在所述热管冷凝段换热器1的旁侧设置有第一旁通风阀20,由所述热管冷凝段换热器1和第一旁通风阀20能隔开冷风通道的两侧空间;在所述冷凝器5的旁侧设置有第二旁通风阀21,由所述冷凝器5和第二旁通风阀21能隔开冷风通道的两侧空间;In the cold air passage, the heat exchanger 1 and the condenser 5 in the condensation section of the heat pipe are sequentially arranged along the direction from the air inlet 2 of the external machine to the external fan 3, and the heat exchanger 1 in the condensation section of the heat pipe The first bypass air valve 20 is arranged on the side of the heat pipe condensation section heat exchanger 1 and the first bypass air valve 20 can separate the space on both sides of the cold air passage; the side of the condenser 5 is provided with The second bypass air valve 21 can separate the space on both sides of the cold air passage by the condenser 5 and the second bypass air valve 21;
在室外主机的散热有三种情况:There are three situations for the heat dissipation of the outdoor host:
1、当室外温度较高时(如>22℃),系统不能直接利用室外空气降温,须利用制冷系统作为冷源,第二工质在制冷端换热器7中冷凝,不经过热管冷凝段换热器1。制冷系统启动制冷,热量传输系统(即热管系统)的热量通过制冷端换热器7传递到制冷系统中,实现降温效果。1. When the outdoor temperature is high (such as >22°C), the system cannot directly use outdoor air to cool down, and must use the refrigeration system as a cold source. The second working medium is condensed in the heat exchanger 7 at the refrigeration end without passing through the condensation section of the heat pipe heat exchanger 1. The refrigeration system starts to refrigerate, and the heat of the heat transfer system (ie, the heat pipe system) is transferred to the refrigeration system through the heat exchanger 7 at the refrigeration end to achieve a cooling effect.
如图4a所示,此时所述第一电磁阀16开启、第二电磁阀18关闭时,由所述的热管蒸发段换热器8、制冷端换热器7、储液罐10和工质泵11形成使用制冷系统的所述室外主机100和室内机之间的热量传输系统(即热管系统)。第二工质(CO2)仅进入制冷端换热器7冷凝(因热管冷凝段换热器1中压力高及存在阻力,故第二工质不会经过热管冷凝段换热器1)。As shown in Figure 4a, when the first electromagnetic valve 16 is opened and the second electromagnetic valve 18 is closed, the heat exchanger 8 in the evaporating section of the heat pipe, the heat exchanger 7 at the cooling end, the liquid storage tank 10 and the working The mass pump 11 forms a heat transfer system (that is, a heat pipe system) between the outdoor main unit 100 and the indoor unit using a refrigeration system. The second working fluid (CO 2 ) only enters the cooling end heat exchanger 7 for condensation (due to the high pressure and resistance in the heat exchanger 1 of the heat pipe condensation section, the second working fluid will not pass through the heat pipe condensation section heat exchanger 1).
同时冷风通道的空气流路如图4b所示,开启第一旁通风阀20、关闭第二旁通风阀21,由所述外机入风口2进入的冷风主要通过第一旁通风阀20后继续通过冷凝器5完成换热,即大部分的冷风从风阻更小的第一旁通风阀20通过,一小部分冷风从所述热管冷凝段换热器1通过(仅通过而不换热);这样总的空气流通截面积加大,有效降低了风阻,节约风机能耗。此时第二旁通风阀21关闭,使空气全部流经过制冷系统的冷凝器5。At the same time, the air flow path of the cold air channel is shown in Figure 4b. The first bypass ventilation valve 20 is opened and the second bypass ventilation valve 21 is closed. Heat exchange is completed by the condenser 5, that is, most of the cold air passes through the first bypass air valve 20 with less air resistance, and a small part of the cold air passes through the heat pipe condensation section heat exchanger 1 (only passes through without heat exchange); In this way, the total cross-sectional area of air circulation is increased, which effectively reduces the wind resistance and saves the energy consumption of the fan. At this time, the second bypass ventilation valve 21 is closed, so that all the air flows through the condenser 5 of the refrigeration system.
由于利用了第二工质(CO2)的相变换热等温性和热传导性能,其室内盘管和制冷端换热器7中换热温差得以维持在较低水平,使得制冷系统能够以较高的蒸发温度高效运行,且因制冷系统的一体化设计,不再存在长配管损耗、现场安装抽空充注不规范损耗,且无须考虑回油、低温等问题,更为高效和可靠。Due to the use of the phase-change heat isothermal and heat conduction properties of the second working substance (CO 2 ), the heat exchange temperature difference between the indoor coil and the heat exchanger 7 at the refrigeration end can be maintained at a low level, so that the refrigeration system can be operated at a relatively low temperature. High evaporating temperature operates efficiently, and because of the integrated design of the refrigeration system, there is no long-term piping loss, on-site installation and non-standard loss of pumping and filling, and there is no need to consider oil return, low temperature and other issues, which is more efficient and reliable.
2、当室外温度较低时(如<10℃),系统可直接利用室外空气作为低温冷源,此时制冷系统关闭,热管系统中第二工质直接在热管冷凝段换热器1中冷凝。此模式下仅需少量风机和工质泵能耗,最为节能。2. When the outdoor temperature is low (such as <10°C), the system can directly use the outdoor air as a low-temperature cold source. At this time, the refrigeration system is closed, and the second working medium in the heat pipe system is directly condensed in the heat exchanger 1 of the heat pipe condensation section . In this mode, only a small amount of fan and working fluid pump energy consumption is required, which is the most energy-saving.
如图5a所示,此时所述第一电磁阀16关闭、第二电磁阀18开启时,由所述的热管蒸发段换热器8、热管冷凝段换热器1、储液罐10和工质泵11形成使用热管冷凝段换热器1的所述室外主机100和室内机之间的热量传输系统(即热管系统);As shown in Figure 5a, when the first electromagnetic valve 16 is closed and the second electromagnetic valve 18 is opened, the heat exchanger 8 in the heat pipe evaporating section, the heat exchanger 1 in the condensing section of the heat pipe, the liquid storage tank 10 and the The working medium pump 11 forms a heat transfer system (ie, a heat pipe system) between the outdoor main unit 100 and the indoor unit using the heat pipe condensation section heat exchanger 1;
同时冷风通道的空气流路如图5b所示,开启第二旁通风阀21、关闭第一旁通风阀20,由所述外机入风口2进入的冷风通过所述热管冷凝段换热器1换热,带走热管系统中的热量,然后主要通过第二旁通风阀21排出;因冷凝器5也并非是封闭的,其翅片间隙仍能通过气流,所以也会有一部分空气流经冷凝器5(仅通过而不换热,因制冷系统已关闭),这样总的空气流通截面积加大,降低风阻。At the same time, the air flow path of the cold air channel is shown in Figure 5b, the second bypass air valve 21 is opened, the first bypass air valve 20 is closed, and the cold air entering from the air inlet 2 of the external unit passes through the heat exchanger 1 of the condensation section of the heat pipe Heat exchange, take away the heat in the heat pipe system, and then mainly discharge it through the second bypass ventilation valve 21; because the condenser 5 is not closed, the gap between its fins can still pass through the airflow, so some air will also flow through the condensation Device 5 (only passing through without exchanging heat, because the refrigeration system is closed), so that the total air circulation cross-sectional area increases and reduces wind resistance.
3、当过渡季节、气温处于二者之间时,仅仅依靠室外气温不足以将全部热量排出,需制冷系统辅助散热。第二工质先进入热管冷凝段换热器预冷,再经过制冷端换热器7继续冷凝。3. When the season is transitional and the temperature is between the two, the outdoor temperature alone is not enough to discharge all the heat, and the refrigeration system is required to assist in heat dissipation. The second working fluid first enters the heat exchanger in the condensation section of the heat pipe for precooling, and then passes through the heat exchanger 7 at the cooling end to continue to condense.
如图6a所示,此时所述第一、第二电磁阀16、18同时关闭时,由所述的热管蒸发段换热器8、热管冷凝段换热器1、制冷端换热器7、储液罐10和工质泵11形成同时使用制冷系统和热管冷凝段换热器1的所述室外主机100和室内机之间的热量传输系统(即热管系统)。As shown in Figure 6a, when the first and second electromagnetic valves 16 and 18 are closed at the same time, the heat exchanger 8 in the evaporation section of the heat pipe, the heat exchanger 1 in the condensation section of the heat pipe, and the heat exchanger 7 in the refrigeration end , the liquid storage tank 10 and the working medium pump 11 form a heat transfer system (that is, a heat pipe system) between the outdoor main unit 100 and the indoor unit using the refrigeration system and the heat pipe condensation section heat exchanger 1 at the same time.
同时冷风通道的空气流路如图6b所示,关闭所述的第一旁通风阀20、第二旁通风阀21,所述外机入风口2进入的冷风先通过所述热管冷凝段换热器1换热后,再通过冷凝器5换热。At the same time, the air flow path of the cold air passage is shown in Figure 6b, the first bypass ventilation valve 20 and the second bypass ventilation valve 21 are closed, and the cold wind entering the air inlet 2 of the external unit first passes through the condensation section of the heat pipe for heat exchange After exchanging heat in the condenser 1, the heat is exchanged through the condenser 5 again.
该模式下,室外空气一直流经热管冷凝段换热器1,能最大限度的全效利用室外冷源,热管冷凝段换热器回收新风中的冷量虽然会造成空气升温,但由于过渡季节温差较小,故而升温有限,且本来进风温度已经比标准工况低了很多,因此升温后也不至于对制冷系统造成影响。事实上,常规的机房空调在过渡季节运行时,为了防止冷凝压力过低,还必须采用强制风机降速的方法来抑制冷凝效果,所以该模式的空气流路设计也是相当巧妙而有效的。In this mode, the outdoor air always flows through the heat exchanger 1 in the heat pipe condensing section, which can maximize the full efficiency of the outdoor cold source. Although the heat exchanger in the heat pipe condensing section recycles the cold energy in the fresh air, it will cause the air to heat up, but due to the transition season The temperature difference is small, so the temperature rise is limited, and the original inlet air temperature is much lower than the standard working condition, so the temperature rise will not affect the refrigeration system. In fact, when a conventional computer room air conditioner operates in transitional seasons, in order to prevent the condensation pressure from being too low, it must also adopt the method of forcing the fan to slow down to suppress the condensation effect, so the air flow design of this mode is also quite clever and effective.
上述热量传输系统(热管系统)内循环第二工质,所述第二工质为R744(即CO2工质)。The above-mentioned heat transfer system (heat pipe system) circulates a second working fluid, and the second working fluid is R744 (that is, CO 2 working fluid).
热管系统制冷原理为:室内热管风机9使得机房内空气强制循环,不断流经热管蒸发段换热器8,其盘管内液态CO2蒸发吸热,使空气温度降低,产生制冷效果。而气态CO2经管道进入室外主机100中的制冷端换热器7和/或热管冷凝段换热器1。CO2冷凝成液体后进入储液罐10,再进入工质泵11,由功耗极小的工质泵11将液态CO2输送至室内末端(即室内热管装置200热管蒸发段换热器8的盘管中),如此周而复始。The cooling principle of the heat pipe system is as follows: the indoor heat pipe fan 9 makes the air in the machine room forced to circulate, and continuously flows through the heat exchanger 8 of the heat pipe evaporation section, and the liquid CO2 in the coil evaporates and absorbs heat, which reduces the air temperature and produces a cooling effect. And the gaseous CO 2 enters the heat exchanger 7 at the cooling end and/or the heat exchanger 1 at the condensation section of the heat pipe in the outdoor main unit 100 through pipelines. After CO 2 condenses into liquid, it enters the liquid storage tank 10, and then enters the working medium pump 11, and the working medium pump 11 with extremely low power consumption transports the liquid CO 2 to the end of the room (that is, the indoor heat pipe device 200 heat pipe evaporation section heat exchanger 8 in the coil), so it goes round and round.
所述的第二工质除CO2工质外,亦可应用多种相变工质,如常规相变制冷剂工质:R410A、R22、R134a等等。In addition to the CO 2 working fluid, the second working fluid can also use various phase change working fluids, such as conventional phase change refrigerant working fluids: R410A, R22, R134a and so on.
当然,上述室外主机100中的冷风通道中的第一、第二旁通风阀16、18的空气流路结构管理设计也可以根据具体环境和设计思路的不同另外设计、甚至不设置旁通风阀,只要通过第一第二电磁阀能够切换制冷系统和/或热管系统作为冷源,所述的热管冷凝段换热器1和冷凝器5在冷风通道中能正常工作即可。Of course, the air flow path structure management design of the first and second bypass ventilation valves 16, 18 in the cold air passage in the outdoor main unit 100 can also be designed separately according to the specific environment and design ideas, or even no bypass ventilation valve is provided. As long as the refrigeration system and/or the heat pipe system can be switched as the cooling source through the first and second electromagnetic valves, the heat exchanger 1 and the condenser 5 in the condensation section of the heat pipe can work normally in the cold air passage.
进一步地,为了避免由所述第一回热管路向压缩机方向的逆流,在所述第一回热管路和所述压缩机的排气口之间还可以串设有单向阀23。Further, in order to avoid reverse flow from the first heat recovery pipeline to the direction of the compressor, a one-way valve 23 may also be arranged in series between the first heat recovery pipeline and the exhaust port of the compressor.
为了进一步节约能耗,扩展利用自然冷源的范围,在所述室外主机100的风通道区靠近外机入风口2的起始段设置有喷雾装置22,如图7所示,沿通风方向所述喷雾装置22设置于所述的冷凝器5和热管冷凝段换热器1之前;所述的喷雾装置22包括储水盒221、增压水泵222、雾化喷头223和水盘224,所述储水盒221通过补水阀225与供水管道连接,所述的雾化喷头223通过增压水泵222与所述的储水盒221连通,所述的水盘224设置于所述雾化喷头223下方并与所述储水盒221连接,收集多余的水滴后重新汇集至所述储水盒221中。In order to further save energy consumption and expand the scope of utilizing natural cold sources, a spraying device 22 is arranged at the initial section of the air passage area of the outdoor main unit 100 close to the air inlet 2 of the outdoor unit, as shown in FIG. 7 , along the direction of ventilation. The spray device 22 is arranged before the condenser 5 and the heat exchanger 1 in the condensation section of the heat pipe; the spray device 22 includes a water storage box 221, a booster water pump 222, an atomizing nozzle 223 and a water pan 224. The water storage box 221 is connected to the water supply pipeline through the water supply valve 225, the atomizing nozzle 223 is connected to the water storage box 221 through the booster pump 222, and the water tray 224 is arranged below the atomizing nozzle 223 And be connected with described water storage box 221, after collecting unnecessary water droplet, collect in described water storage box 221 again.
在自然冷却或者混合模式下,加湿功能可显著降低进风温度,而在制冷模式下,该功能可显著降低制冷系统高压,节约压缩机能耗。In natural cooling or mixed mode, the humidification function can significantly reduce the inlet air temperature, while in cooling mode, this function can significantly reduce the high pressure of the refrigeration system and save energy consumption of the compressor.
该功能扩大了利用室外冷源的温度范围,以下简要计算说明:This function expands the temperature range of the outdoor cold source. The following is a brief calculation description:
已知喷雾加湿(或湿膜加湿)为等焓加湿降温过程。设不带加湿功能的机组可利用的室外温度范围为<22℃;设室外空气相对湿度为50%,设喷雾加湿可将进风相对湿度加至90%。It is known that spray humidification (or wet film humidification) is an isenthalpic humidification and cooling process. Set the available outdoor temperature range of the unit without humidification function to <22°C; set the relative humidity of the outdoor air to 50%, and set the spray humidification to increase the relative humidity of the incoming air to 90%.
由以上条件可知加湿后的空气状态点为:干球温度=22℃,焓值=60.2kj/kg。From the above conditions, it can be seen that the air state point after humidification is: dry bulb temperature = 22°C, enthalpy value = 60.2kj/kg.
由焓值和相对湿度即可求出进风状态点:干球温度=28.6℃。From the enthalpy and relative humidity, the air inlet state point can be obtained: dry bulb temperature = 28.6°C.
也就是说,在空气相对湿度在50%的情况下,其温度利用范围可提高至<28.6℃。如果在气候干燥地区会获得更好的利用效果。That is to say, when the relative humidity of the air is 50%, its temperature utilization range can be increased to <28.6°C. If the climate is dry, it will get better utilization effect.
在制冷模式下,近似采用冷凝温度下降6.6℃,压缩机能耗约降为原来的87%。In the cooling mode, the approximate condensing temperature is reduced by 6.6°C, and the energy consumption of the compressor is reduced to about 87% of the original.
当然,加湿功能的采用有其局限性,须耗费水资源并须应用在气候干燥地区,出于使用环境和设计方案的不同,喷雾装置22可以不设置。Of course, the use of the humidification function has its limitations, and it must consume water resources and must be applied in dry climate areas. Due to the difference in use environment and design schemes, the spray device 22 may not be provided.
上述制冷系统也可采用吸附式、磁制冷、吸收式等其它制冷方式,总之只要制冷系统功能在于通过输入能量(电能或热能等)实现热量从低温侧到高温侧的非自发转移。只要制冷系统中所述低温侧为制冷端换热器7,所述制冷系统的高温侧和热管冷凝段换热器1设置于所述风通道区,能与所述冷风通道中的冷风进行热交换;而制冷端换热器7的第一工质通道串设于所述制冷系统的管路中作为所述制冷系统的低温侧即可。The above-mentioned refrigeration system can also adopt other refrigeration methods such as adsorption, magnetic refrigeration, absorption, etc., in short, as long as the function of the refrigeration system is to realize the non-spontaneous transfer of heat from the low-temperature side to the high-temperature side through input energy (electric energy or thermal energy, etc.). As long as the low-temperature side in the refrigeration system is the cooling end heat exchanger 7, the high-temperature side of the refrigeration system and the heat pipe condensation section heat exchanger 1 are arranged in the air passage area, and can be heated with the cold wind in the cold air passage. exchange; and the first working medium channel of the heat exchanger 7 at the refrigeration end is serially arranged in the pipeline of the refrigeration system as the low temperature side of the refrigeration system.
上述的电磁阀,也可以是其它的常规形式的截断阀,只要能够通过开启、关闭截断阀来控制切换设置处管路的工质流动通道的开关状态即可,甚至截断阀可以是手动控制的。The above-mentioned solenoid valve can also be other conventional cut-off valves, as long as the switching state of the working fluid flow channel of the pipeline at the switching location can be controlled by opening and closing the cut-off valve, and even the cut-off valve can be manually controlled. .
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应所述以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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