CN108470796A - A kind of solar photovoltaic assembly deburring frame equipment - Google Patents

A kind of solar photovoltaic assembly deburring frame equipment Download PDF

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CN108470796A
CN108470796A CN201810200165.1A CN201810200165A CN108470796A CN 108470796 A CN108470796 A CN 108470796A CN 201810200165 A CN201810200165 A CN 201810200165A CN 108470796 A CN108470796 A CN 108470796A
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plate
limit
frame
sliding
push
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Wenzhou Hailan Industrial Design Co Ltd
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Wenzhou Hailan Industrial Design Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The present invention relates to a kind of solar photovoltaic assembly deburring frame equipments, including bottom plate, mounting bracket, edge-neatening apparatus, frame up device and auxiliary device, mounting bracket is installed on the bottom plate, auxiliary device is installed on mounting bracket, it applies auxiliary device lower end and is disposed with edge-neatening apparatus, edge-neatening apparatus right end is disposed with the device that frames up, and it includes position adjusting mechanism and excision mechanism that edge-neatening apparatus and the device that frames up, which are installed in edge-neatening apparatus on bottom plate, and the device that frames up includes frame up mechanism and glue-spraying mechanism.The present invention can solve that existing high labor cost during existing photovoltaic module deburring frames up, labor intensity is big, working efficiency is low, poor work stability and the problems such as there are security risks, it may be implemented to carry out deburring to photovoltaic module to frame up integrated function, have many advantages, such as that cost of labor is low, labor intensity is small, work efficiency is high, good operating stability and job security are high.

Description

一种太阳能光伏组件修边装框设备A solar photovoltaic module trimming and framing equipment

技术领域technical field

本发明涉及太阳能光伏组件技术领域,具体的说是一种太阳能光伏组件修边装框设备。The invention relates to the technical field of solar photovoltaic modules, in particular to a device for trimming and framing solar photovoltaic modules.

背景技术Background technique

太阳能电池一种新型环保电力来源,但是单体太阳电池不能直接做电源使用,作电源必须将若干单体电池串、并联连接和严密封装成组件。太阳能光伏组件(也叫太阳能电池板)是太阳能发电系统中的核心部分,也是太阳能发电系统中最重要的部分。将单体太阳能电池组装呈光伏组件需要经过焊接、串接、敷设、层压、修边、装框等步骤,其中修边、装框两个步骤目前主要采用人工方式进行,一般需要两名工人共同配合,一人负责将光伏组件固定好,另外一人对光伏组件进行修边、装框操作,在对光伏组件进行修边、装框时,每次仅能够对光伏组件一边进行操作,工作效率很低,不能满足实际的生产需要,而且在对光伏组件进行修边时,会使用刀具,一旦发生疏忽,很容易对工作人员身体造成伤害,存在安全隐患。为了解决上述问题,本发明提供了一种太阳能光伏组件修边装框设备。Solar cells are a new type of environmentally friendly power source, but single solar cells cannot be used directly as a power source. As a power source, several single cells must be connected in series or parallel and tightly packaged into modules. Solar photovoltaic modules (also called solar panels) are the core part of the solar power generation system and the most important part of the solar power generation system. Assembling single solar cells into photovoltaic modules requires steps such as welding, series connection, laying, lamination, trimming, and framing. The two steps of trimming and framing are currently mainly carried out manually, generally requiring two workers Cooperate together, one person is responsible for fixing the photovoltaic modules, and the other person trims and installs the photovoltaic modules. When trimming and framing the photovoltaic modules, only one side of the photovoltaic modules can be operated each time, and the work efficiency is very high. Low, can not meet the actual production needs, and when trimming the photovoltaic modules, knives will be used. Once negligence occurs, it is easy to cause physical injury to the staff, and there are potential safety hazards. In order to solve the above problems, the present invention provides a device for trimming and framing solar photovoltaic modules.

发明内容Contents of the invention

为了弥补现有技术的不足,本发明提供了一种太阳能光伏组件修边装框设备,可以解决现有光伏组件修边装框过程中存在的人工成本高、劳动强度大、工作效率低、工作稳定性差与存在安全隐患等问题,可以实现对光伏组件进行修边装框一体化的功能,具有人工成本低、劳动强度小、工作效率高、工作稳定性好与工作安全性高等优点。In order to make up for the deficiencies of the prior art, the present invention provides a solar photovoltaic module trimming and framing device, which can solve the problems of high labor cost, high labor intensity, low work efficiency, and Poor stability and potential safety hazards, etc., can realize the integrated function of trimming and frame-mounting of photovoltaic modules, and has the advantages of low labor cost, low labor intensity, high work efficiency, good work stability and high work safety.

本发明所要解决其技术问题所采用以下技术方案来实现:一种太阳能光伏组件修边装框设备,包括底板、安装架、修边装置、装框装置与辅助装置,所述底板上安装有安装架,安装架上安装有辅助装置,敷辅助装置下端布置有修边装置,修边装置右端布置有装框装置,且修边装置与装框装置均安装在底板上;其中:The technical problems to be solved by the present invention are achieved by adopting the following technical solutions: a solar photovoltaic module trimming and framing equipment, including a base plate, a mounting frame, a trimming device, a framing device and an auxiliary device, and the base plate is installed with a There is an auxiliary device installed on the mounting frame, a trimming device is arranged at the lower end of the auxiliary device for laying, and a framing device is arranged at the right end of the trimming device, and both the trimming device and the framing device are installed on the bottom plate; where:

所述修边装置包括位置调节机构与切除机构,位置调节机构数量为二,两个位置调节机构对称安装在底板前后两侧,位置调节机构下端安装有切除机构;通过位置调节机构对切除机构位置进行调整,将位置调整适当后,再通过切除机构对毛边进行去除,保证了光伏组件的美观,且无需人工进行操作,降低了劳动强度,提高了工作效率。The trimming device includes a position adjustment mechanism and a cutting mechanism. The number of the position adjustment mechanisms is two. The two position adjustment mechanisms are symmetrically installed on the front and rear sides of the base plate. The lower end of the position adjustment mechanism is equipped with a cutting mechanism; After adjustment, the position is adjusted properly, and then the burr is removed by the cutting mechanism, which ensures the appearance of the photovoltaic module, and does not require manual operation, which reduces labor intensity and improves work efficiency.

所述装框装置包括装框机构与喷胶机构,装框机构数量为二,两个装框机构对称安装在底板前后两端,每个装框机构外侧均布置有喷胶机构,喷胶机构安装在底板上;现将边框放置在装框机构中,再通过喷胶机构将边框内填入适量胶水,最后通过装框机构将边框安装在光伏组件上,无需人工安装,降低了人工成本,提高了工作效率。The framing device includes a framing mechanism and a glue spraying mechanism. The number of framing mechanisms is two. The two framing mechanisms are symmetrically installed at the front and rear ends of the bottom plate. A glue spraying mechanism is arranged on the outside of each framing mechanism. The glue spraying mechanism Installed on the bottom plate; now place the frame in the frame mounting mechanism, then fill the frame with an appropriate amount of glue through the glue spraying mechanism, and finally install the frame on the photovoltaic module through the frame mounting mechanism, without manual installation, which reduces labor costs. Improved work efficiency.

所述辅助装置包括一号移动机构、运料机构与二号移动机构,一号移动机构安装在安装架上,一号移动机构下端安装有运料机构,运料机构下端布置有二号移动机构,二号移动机构安装在底板上;通过一号移动机构与二号移动机构分别对运料机构与光伏组件位置进行调节,以满足不同工作状态的需要,无需人工移动位置,降低了劳动强度,提高了工作效率。The auxiliary device includes a No. 1 mobile mechanism, a material transport mechanism and a No. 2 mobile mechanism. The No. 1 mobile mechanism is installed on the mounting frame. The lower end of the No. 1 mobile mechanism is equipped with a material transport mechanism. , the No. 2 moving mechanism is installed on the bottom plate; the positions of the material transport mechanism and the photovoltaic module are adjusted respectively through the No. 1 moving mechanism and the No. 2 moving mechanism to meet the needs of different working conditions, and there is no need to manually move the position, which reduces the labor intensity. Improved work efficiency.

所述位置调节机构包括支撑板、伸缩调节板、一号连接板、牵引气缸与二号连接板,支撑板安装在底板上,支撑板顶端安装有伸缩调节板,伸缩调节板上安装有一号连接板,一号连接板侧壁与牵引气缸底端相连接,牵引气缸顶端安装在二号连接板侧壁上,二号连接板安装在伸缩调节板上;通过牵引气缸的伸缩运动对伸缩调节板的长度进行调节,使得切除机构能够与光伏组件相接触,无需人工进行调节,降低了劳动强度,提高了工作效率。The position adjustment mechanism includes a support plate, a telescopic adjustment plate, a No. 1 connection plate, a traction cylinder and a No. 2 connection plate. The support plate is installed on the bottom plate, and a telescopic adjustment plate is installed on the top of the support plate. The side wall of the No. 1 connecting plate is connected with the bottom end of the traction cylinder, the top of the traction cylinder is installed on the side wall of the No. 2 connecting plate, and the No. 2 connecting plate is installed on the telescopic adjustment plate; Adjust the length of the cutting mechanism so that the cutting mechanism can be in contact with the photovoltaic module without manual adjustment, which reduces labor intensity and improves work efficiency.

所述切除机构包括定位槽板、置刀槽板、滑动刀架、刀片、推送气缸与定位支板,定位槽板安装在伸缩调节板下端,定位槽板上开设有进刀槽,定位槽板外侧布置有置刀槽板,置刀槽板安装在伸缩调节板下端,置刀槽板上开设有置刀槽,置刀槽内通过滑动配合方式安装有滑动刀架,滑动刀架上安装有刀片,刀片位置与进刀槽相对应,滑动刀架下端与推送气缸顶端相连接,推送气缸底端安装在定位支板安装在置刀槽板侧壁上;通过位置调节机构将工作位置调节适当后,定位槽板能够与光伏组件侧壁紧贴,此时通过推送气缸带动滑动刀架进行直线运动,使得刀片对组件侧壁上的毛边进行切除,无需人工进行去除,消除了在使用刀具的过程中存在的安全隐患,保证工作能够安全进行。The cutting mechanism includes a positioning groove plate, a knife groove plate, a sliding knife holder, a blade, a push cylinder and a positioning support plate. There is a knife slot plate arranged on the outside, and the knife slot plate is installed at the lower end of the telescopic adjustment plate. Blade, the position of the blade corresponds to the feed slot, the lower end of the sliding tool holder is connected to the top of the push cylinder, the bottom end of the push cylinder is installed on the positioning support plate and installed on the side wall of the knife slot plate; the working position is adjusted properly through the position adjustment mechanism Finally, the positioning groove plate can be closely attached to the side wall of the photovoltaic module. At this time, the sliding knife holder is driven by the push cylinder to move linearly, so that the blade can cut off the burrs on the side wall of the module without manual removal, eliminating the need to use tools. Potential safety hazards in the process to ensure that the work can be carried out safely.

所述装框机构包括支撑电机座、换位电机、竖板、安装板、牵引电动推杆、推送电动推杆、推送块、固定架与挤压支链,换位电机通过支撑电机座安装在底板上,支撑电机座上端安装有竖板,竖板下端与换位电机输出轴相连接,竖板上端安装有安装板,安装板中部安装有牵引电动推杆,牵引电动推杆顶端与固定架相连接,固定架上开设有推送槽,安装板上安装有推送电动推杆,推送电动推杆数量为二,两个推送电动推杆对称布置在安装板左右两端,推送电动推杆顶端安装有推送块,且推送块与推送槽位置一一对应,固定架内壁上安装有挤压支链,挤压支链数量为二,两个挤压支链对称布置在固定架上下两端;通过换位电机的转动对竖板位置进行转换,以满足不同工作状态的要求,通过人工将边框插入固定架后,挤压支链对边框位置进行限定,在通过喷胶机构将边框内部喷上胶水后,通过牵引电动推杆的伸缩运动将固定架移动到合适位置,之后通过推送电动推杆带动推送块进行同步运动,推送块对边框侧壁施加推力,于是边框便被安装在光伏组件侧壁上,无需人工进行装框,减少了工作量,且可同时对光伏组件两边进行装框,提高了工作效率。The framing mechanism includes a support motor base, a transposition motor, a vertical plate, a mounting plate, a traction electric push rod, a push electric push rod, a push block, a fixing frame and an extrusion branch chain, and the transposition motor is installed on the support motor base through the support motor base. On the bottom plate, a vertical plate is installed on the upper end of the support motor seat, the lower end of the vertical plate is connected with the output shaft of the transposition motor, the upper end of the vertical plate is installed with a mounting plate, the middle part of the mounting plate is installed with a traction electric push rod, and the top of the traction electric push rod is connected to the fixed frame There are push slots on the fixed frame, and push electric push rods are installed on the installation plate. The number of push electric push rods is two. The two push electric push rods are symmetrically arranged at the left and right ends of the installation plate. There are push blocks, and the positions of the push blocks and the push slots correspond one by one. Extrusion branch chains are installed on the inner wall of the fixing frame. The number of extrusion branch chains is two. The two extrusion branch chains are symmetrically arranged at the upper and lower ends of the fixing frame; through The rotation of the transposition motor changes the position of the vertical plate to meet the requirements of different working conditions. After inserting the frame into the fixed frame manually, the position of the frame is limited by squeezing the branch chain, and the glue is sprayed on the inside of the frame through the glue spraying mechanism. Finally, the fixed frame is moved to the proper position by pulling the telescopic movement of the electric push rod, and then the push block is driven to move synchronously by pushing the electric push rod, and the push block exerts thrust on the side wall of the frame, so the frame is installed on the side wall of the photovoltaic module In addition, there is no need for manual framing, reducing the workload, and framing can be carried out on both sides of the photovoltaic module at the same time, which improves work efficiency.

所述挤压支链包括挤压弹簧与挤压面板,挤压弹簧从左到右等间距安装在固定架内壁上,挤压弹簧顶端与挤压面板相连接;当边框插入固定架中后,挤压弹簧带动挤压面板对边框侧壁施加压力,使得边框位置被固定,不会发生滑落。The extrusion branch chain includes an extrusion spring and an extrusion panel, the extrusion springs are installed on the inner wall of the fixing frame at equal intervals from left to right, and the top of the extrusion spring is connected with the extrusion panel; when the frame is inserted into the fixing frame, The extrusion spring drives the extrusion panel to exert pressure on the side wall of the frame, so that the position of the frame is fixed and does not slip.

所述喷胶机构包括导引轨、电动滑动块、支撑柱、连接环、喷胶枪、调节液压缸与连接支板,导引轨安装在底板上,导引轨上通过滑动配合方式安装有电动滑动块,电动滑动块数量为二,两个电动滑动块对称布置在导引轨左右两端,电动滑动块上安装有支撑柱,支撑柱上开设有安装槽,安装槽内通过铰链安装有连接环,连接环内安装有喷胶枪,喷胶枪下端通过铰链与调节液压缸顶端相连接,调节液压缸底端安装在连接支板上,连接支板安装在支撑柱侧壁上;通过电动滑动块带动支撑柱在导引轨上进行直线运动,使得喷胶枪能够对边框不同位置进行喷胶,通过调节液压缸的伸缩运动可对喷胶枪喷胶角度进行调节,以保证边框内部均能够被喷上胶。The glue spraying mechanism includes a guide rail, an electric sliding block, a support column, a connecting ring, a glue spray gun, an adjustment hydraulic cylinder and a connecting support plate. The guide rail is installed on the bottom plate, and a Electric sliding block, the number of electric sliding blocks is two, and the two electric sliding blocks are symmetrically arranged at the left and right ends of the guide rail. The electric sliding block is equipped with a supporting column, and a mounting groove is opened on the supporting column, and a hinge is installed in the mounting groove. A connecting ring, a glue spray gun is installed in the connecting ring, the lower end of the glue spray gun is connected to the top of the adjustment hydraulic cylinder through a hinge, the bottom end of the adjustment hydraulic cylinder is installed on the connecting support plate, and the connecting support plate is installed on the side wall of the supporting column; The electric sliding block drives the support column to move linearly on the guide rail, so that the glue gun can spray glue on different positions of the frame. By adjusting the telescopic movement of the hydraulic cylinder, the glue spraying angle of the glue gun can be adjusted to ensure the inside of the frame. Both can be sprayed with glue.

所述一号移动机构包括齿条、齿轮、移动电机、移动块与移动面板,安装架上开设有移动滑槽,齿条安装在安装架上,齿条上啮合有齿轮,齿轮侧壁与移动电机输出轴相连接,移动电机通过电机座安装在移动块上端,移动块通过滑动配合方式安装在移动滑槽内,移动块下端安装有移动面板;通过移动电机的转动带动齿轮在齿条上进行直线运动,同时带动移动块进行移动,实现对安装在移动面板下方的运料机构水平位置的调节。The No. 1 moving mechanism includes a rack, a gear, a moving motor, a moving block and a moving panel. A moving chute is provided on the mounting frame. The motor output shafts are connected, the moving motor is installed on the upper end of the moving block through the motor base, the moving block is installed in the moving chute by sliding fit, and the moving panel is installed on the lower end of the moving block; the rotation of the moving motor drives the gear to move on the rack. The linear motion drives the moving block to move at the same time, realizing the adjustment of the horizontal position of the material transport mechanism installed under the moving panel.

所述二号移动机构包括电动滑轨、移动滑块、托板与限位支链,电动滑轨安装在底板上,电动滑轨上通过滑动配合方式安装有移动滑块,移动滑块上端安装有托板,托板上端安装有限位支链,限位支链数量为四,四个限位支链布置在托板四个角上;在电动滑轨的作用下,移动滑块带动托板进行直线运动,实现工作位置的调节,托板上安装的限位支链则可对光伏组件的位置进行限定。The No. 2 mobile mechanism includes an electric slide rail, a mobile slider, a supporting plate and a limit branch chain. The electric slide rail is installed on the bottom plate. There is a supporting plate, and the limit branch chain is installed on the top of the supporting plate. The number of limit branch chains is four, and the four limit branch chains are arranged on the four corners of the supporting plate; under the action of the electric slide rail, the moving slider drives the supporting plate Perform linear motion to realize the adjustment of the working position, and the limit branch chain installed on the pallet can limit the position of the photovoltaic module.

所述限位支链包括限位滑轨、限位滑台、限位角架、限位电动推杆与限位支板,限位滑轨安装在托板上,限位滑轨上通过滑动配合方式安装有限位滑台,限位滑台上安装有限位角架,限位滑台侧壁与限位电动推杆顶端相连接,限位电动推杆底端安装在限位支板侧壁上,限位支板安装在托板上;通过限位电动推杆的伸缩运动带动限位滑台在限位滑轨上进行直线运动,使得限位角架与光伏组件其中一角紧密接触,在四个限位支链的共同配合下,对光伏组件的位置进行限定,避免因位置滑动对工作效果造成不利影响,提高了工作的稳定性。The limit branch chain includes a limit slide rail, a limit slide table, a limit angle bracket, a limit electric push rod and a limit support plate. The limit slide rail is installed on the pallet, and the limit slide rail passes through the The limited sliding table is installed in a coordinated manner, and the limited angle bracket is installed on the limited sliding table. The side wall of the limited sliding table is connected with the top end of the limit electric push rod, and the bottom end of the limit electric push rod is installed on the side wall of the limit support plate. The limit support plate is installed on the support plate; the limit slide table is driven to move linearly on the limit slide rail through the telescopic movement of the limit electric push rod, so that the limit angle bracket is in close contact with one corner of the photovoltaic module, With the joint cooperation of the four limiting branch chains, the position of the photovoltaic module is limited to avoid adverse effects on the working effect due to position slipping, and improve the stability of the work.

所述运料机构包括升降液压缸、连接架、调节槽板、滑动调节板、固定滑板、固定液压缸、安装支板、承托面板、安装环座、双向液压缸、换向电机、换向面板与真空吸盘,升降液压缸安装在移动面板下端,升降液压缸顶端安装有连接架,连接架下端与调节槽板相连接,调节槽板下端通过电机座安装有换向电机,换向电机输出轴与换向面板相连接,换向面板下端安装有真空吸盘,调节槽板上开设有调节槽,调节槽数量为二,两个调节槽对称布置在调节槽板左右两端,每个调节槽内均通过滑动配合方式安装有滑动调节板,滑动调节板侧壁与双向液压缸一端相连接,双向液压缸中部与安装环座相连接,安装环座安装在调节槽板上,滑动调节板下端安装有承托面板,且滑动调节板上开设有滑动口,滑动口内通过滑动配合方式安装有固定滑板,固定滑板下端与固定液压缸顶端相连接,固定液压缸底端安装在安装支板上,安装支板安装在滑动调节板侧壁上;通过升降液压缸的伸缩运动将工作高度调节适当,再通过双向液压缸的伸缩运动带动滑动调节板进行同步运动,使得承托面板将光伏组件抬起,光伏组件抬起后,再通过升降液压缸带动滑动调节板进行同步运动,使得滑动调节板内壁与光伏组件侧壁紧贴,然后在固定液压缸的作用下,固定滑板下端与光伏组件上端紧贴,以防光伏组件在移动过程中发生滑落,保证工作能够稳定进行,当需要对光伏组件剩余两边进行处理时,通过外接真空设备,使得真空吸盘将光伏组件固定住,然后固定液压缸带动固定滑板进行直线运动,使得固定滑板与光伏组件不再接触,接着换向电机带动换向面板转动九十度,光伏组件也同步转动九十度,然后真空吸盘将光伏组件放下,光伏组件重新被固定,无需人工调节位置,降低了劳动强度,提高了工作效率。The material conveying mechanism includes a lifting hydraulic cylinder, a connecting frame, an adjusting groove plate, a sliding adjusting plate, a fixed sliding plate, a fixed hydraulic cylinder, a mounting support plate, a supporting panel, a mounting ring seat, a two-way hydraulic cylinder, a reversing motor, and a reversing The panel and the vacuum suction cup, the lifting hydraulic cylinder is installed at the lower end of the mobile panel, the top of the lifting hydraulic cylinder is installed with a connecting frame, the lower end of the connecting frame is connected with the adjustment groove plate, and the lower end of the adjusting groove plate is installed with a reversing motor through the motor base, and the reversing motor outputs The shaft is connected with the reversing panel. A vacuum suction cup is installed at the lower end of the reversing panel. There are two adjusting slots on the adjusting slot plate. The two adjusting slots are symmetrically arranged at the left and right ends of the adjusting slot plate. Each adjusting slot A sliding adjustment plate is installed inside by sliding fit. The side wall of the sliding adjustment plate is connected with one end of the two-way hydraulic cylinder. The middle part of the two-way hydraulic cylinder is connected with the installation ring seat. The installation ring seat is installed on the adjustment groove plate. A supporting panel is installed, and a sliding opening is opened on the sliding adjustment plate, and a fixed sliding plate is installed in the sliding opening through a sliding fit, the lower end of the fixed sliding plate is connected with the top end of the fixed hydraulic cylinder, and the bottom end of the fixed hydraulic cylinder is installed on the mounting support plate The installation support plate is installed on the side wall of the sliding adjustment plate; through the telescopic movement of the lifting hydraulic cylinder, the working height is adjusted appropriately, and then the telescopic movement of the two-way hydraulic cylinder drives the sliding adjustment plate to move synchronously, so that the supporting panel lifts the photovoltaic module After the photovoltaic module is lifted, the sliding adjustment plate is driven by the lifting hydraulic cylinder to move synchronously, so that the inner wall of the sliding adjustment plate is closely attached to the side wall of the photovoltaic module, and then under the action of the fixed hydraulic cylinder, the lower end of the fixed sliding plate is tightly connected to the upper end of the photovoltaic module. Stick it to prevent the photovoltaic module from slipping during the moving process and ensure that the work can be carried out stably. When the remaining two sides of the photovoltaic module need to be processed, an external vacuum device is used to make the vacuum suction cup fix the photovoltaic module, and then fix the hydraulic cylinder to drive and fix it. The sliding plate moves in a straight line, so that the fixed sliding plate is no longer in contact with the photovoltaic module, and then the reversing motor drives the reversing panel to rotate 90 degrees, and the photovoltaic module also rotates 90 degrees synchronously, and then the vacuum suction cup puts down the photovoltaic module, and the photovoltaic module is fixed again , No need to manually adjust the position, reducing labor intensity and improving work efficiency.

工作时,工作人员将待处理的光伏组件放置在托板上,在四个限位支链的共同配合下,对光伏组件的位置进行限定,避免因位置滑动对工作效果造成不利影响,然后在电动滑轨的作用下,待处理的光伏组件被移动至运料机构正下方,运料机构将光伏组件移动至修边装置正中间,通过位置调节机构将工作位置调节适当后,定位槽板能够与光伏组件侧壁紧贴,此时通过推送气缸带动滑动刀架进行直线运动,使得刀片对组件侧壁上的毛边进行切除,当需要对光伏组件剩余两边进行处理时,通过外接真空设备,使得真空吸盘将光伏组件固定住,然后固定液压缸带动固定滑板进行直线运动,使得固定滑板与光伏组件不再接触,接着换向电机带动换向面板转动九十度,光伏组件也同步转动九十度,然后真空吸盘将光伏组件放下,光伏组件重新被固定,此时便可对剩余两边进行处理,装框过程中也同理,修边完毕后,运料机构移动至装框机构中间,通过人工将边框插入固定架后,挤压支链对边框位置进行限定,在通过喷胶机构将边框内部喷上胶水后,通过牵引电动推杆的伸缩运动将固定架移动到合适位置,之后通过推送电动推杆带动推送块进行同步运动,推送块对边框侧壁施加推力,于是边框便被安装在光伏组件侧壁上,无需人工进行装框,本发明可以解决现有光伏组件修边装框过程中存在的人工成本高、劳动强度大、工作效率低、工作稳定性差与存在安全隐患等问题,可以实现对光伏组件进行修边装框一体化的功能。When working, the staff places the photovoltaic modules to be processed on the pallet, and with the joint cooperation of the four limit branch chains, the position of the photovoltaic modules is limited to avoid adverse effects on the working effect due to position slipping, and then in the Under the action of the electric slide rail, the photovoltaic modules to be processed are moved to the right below the transport mechanism, and the transport mechanism moves the photovoltaic modules to the middle of the trimming device. After the working position is adjusted properly by the position adjustment mechanism, the positioning groove plate can It is close to the side wall of the photovoltaic module. At this time, the sliding knife holder is driven by the push cylinder to move linearly, so that the blade can cut off the burrs on the side wall of the module. The vacuum suction cup fixes the photovoltaic module, and then the fixed hydraulic cylinder drives the fixed sliding plate to move in a straight line, so that the fixed sliding plate is no longer in contact with the photovoltaic module, and then the reversing motor drives the reversing panel to rotate 90 degrees, and the photovoltaic module also rotates 90 degrees synchronously , and then the vacuum suction cup puts down the photovoltaic module, and the photovoltaic module is fixed again. At this time, the remaining two sides can be processed. The same is true in the process of framing. After inserting the frame into the fixed frame, squeeze the branch chain to limit the position of the frame. After spraying glue on the inside of the frame through the glue spraying mechanism, move the fixed frame to a suitable position by pulling the telescopic movement of the electric push rod, and then push the electric push rod to move the frame to a suitable position. The push rod drives the push block to move synchronously, and the push block exerts a thrust on the side wall of the frame, so the frame is installed on the side wall of the photovoltaic module without manual frame installation. There are problems such as high labor cost, high labor intensity, low work efficiency, poor work stability, and potential safety hazards. It can realize the integrated function of trimming and framing of photovoltaic modules.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1.本发明可以解决现有光伏组件修边装框过程中存在的人工成本高、劳动强度大、工作效率低、工作稳定性差与存在安全隐患等问题,可以实现对光伏组件进行修边装框一体化的功能,具有人工成本低、劳动强度小、工作效率高、工作稳定性好与工作安全性高等优点;1. The present invention can solve the problems of high labor cost, high labor intensity, low work efficiency, poor work stability and potential safety hazards existing in the process of trimming and framing of existing photovoltaic modules, and can realize trimming and framing of photovoltaic modules The integrated function has the advantages of low labor cost, low labor intensity, high work efficiency, good work stability and high work safety;

2.本发明设置有装框装置,无需人工安装,降低了人工成本,提高了工作效率;2. The present invention is equipped with a framing device, which does not require manual installation, reduces labor costs, and improves work efficiency;

3.本发明设置有修边装置,保证了光伏组件的美观,且无需人工进行操作,降低了劳动强度,提高了工作效率;3. The present invention is equipped with a trimming device, which ensures the aesthetics of the photovoltaic module, and does not require manual operation, which reduces labor intensity and improves work efficiency;

4.本发明设置有切除机构,无需人工进行去除,消除了在使用刀具的过程中存在的安全隐患,保证工作能够安全进行;4. The present invention is equipped with a cutting mechanism, which eliminates the need for manual removal, eliminates potential safety hazards in the process of using the tool, and ensures that the work can be carried out safely;

5.本发明设置有挤压支链,避免因位置滑动对工作效果造成不利影响,提高了工作的稳定性。5. The present invention is provided with extruded branch chains, which avoids adverse effects on the working effect due to position slipping and improves the working stability.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2是本发明底板与修边装置之间的配合立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the cooperation between the bottom plate and the trimming device of the present invention;

图3是本发明安装架与装框装置之间的配合立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of cooperation between the mounting bracket and the framing device of the present invention;

图4是本发明安装架、一号移动机构与运料机构之间的配合立体结构示意图;Fig. 4 is a three-dimensional schematic diagram of the cooperation between the installation frame, the No. 1 moving mechanism and the material transport mechanism of the present invention;

图5是本发明底板与二号移动机构之间的配合立体结构示意图。Fig. 5 is a three-dimensional schematic diagram of the cooperation between the bottom plate of the present invention and the No. 2 moving mechanism.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.

如图1至图5所示,一种太阳能光伏组件修边装框设备,包括底板1、安装架2、修边装置3、装框装置4与辅助装置5,所述底板1上安装有安装架2,安装架2上安装有辅助装置5,敷辅助装置5下端布置有修边装置3,修边装置3右端布置有装框装置4,且修边装置3与装框装置4均安装在底板1上;其中:As shown in Figures 1 to 5, a solar photovoltaic module trimming and framing equipment includes a base plate 1, a mounting frame 2, a trimming device 3, a framing device 4 and an auxiliary device 5, and the base plate 1 is equipped with a mounting frame 2, an auxiliary device 5 is installed on the mounting frame 2, a trimming device 3 is arranged at the lower end of the auxiliary device 5, a framing device 4 is arranged at the right end of the trimming device 3, and both the trimming device 3 and the framing device 4 are installed on On base plate 1; where:

所述修边装置3包括位置调节机构31与切除机构32,位置调节机构31数量为二,两个位置调节机构31对称安装在底板1前后两侧,位置调节机构31下端安装有切除机构32;通过位置调节机构31对切除机构32位置进行调整,将位置调整适当后,再通过切除机构32对毛边进行去除,保证了光伏组件的美观,且无需人工进行操作,降低了劳动强度,提高了工作效率。The trimming device 3 includes a position adjustment mechanism 31 and a cutting mechanism 32. The number of the position adjustment mechanisms 31 is two. The two position adjustment mechanisms 31 are symmetrically installed on the front and rear sides of the base plate 1. The lower end of the position adjustment mechanism 31 is equipped with a cutting mechanism 32; The position of the cutting mechanism 32 is adjusted by the position adjustment mechanism 31. After the position is adjusted properly, the burr is removed by the cutting mechanism 32, which ensures the beauty of the photovoltaic module and does not require manual operation, which reduces labor intensity and improves work efficiency. efficiency.

所述装框装置4包括装框机构41与喷胶机构42,装框机构41数量为二,两个装框机构41对称安装在底板1前后两端,每个装框机构41外侧均布置有喷胶机构42,喷胶机构42安装在底板1上;现将边框放置在装框机构41中,再通过喷胶机构42将边框内填入适量胶水,最后通过装框机构41将边框安装在光伏组件上,无需人工安装,降低了人工成本,提高了工作效率。The framing device 4 includes a framing mechanism 41 and a glue spraying mechanism 42. The number of the framing mechanisms 41 is two, and the two framing mechanisms 41 are symmetrically installed on the front and rear ends of the bottom plate 1. Each framing mechanism 41 is arranged outside Glue spraying mechanism 42, the glue spraying mechanism 42 is installed on the base plate 1; now the frame is placed in the framing mechanism 41, and then the frame is filled with an appropriate amount of glue through the glue spraying mechanism 42, and finally the frame is installed on the frame through the framing mechanism 41. There is no need for manual installation on photovoltaic modules, which reduces labor costs and improves work efficiency.

所述辅助装置5包括一号移动机构51、运料机构52与二号移动机构53,一号移动机构51安装在安装架2上,一号移动机构51下端安装有运料机构52,运料机构52下端布置有二号移动机构53,二号移动机构53安装在底板1上;通过一号移动机构51与二号移动机构53分别对运料机构52与光伏组件位置进行调节,以满足不同工作状态的需要,无需人工移动位置,降低了劳动强度,提高了工作效率。Described auxiliary device 5 comprises No. 1 mobile mechanism 51, material transport mechanism 52 and No. 2 mobile mechanism 53, and No. 1 mobile mechanism 51 is installed on the installation rack 2, and No. 1 mobile mechanism 51 lower end is equipped with material transport mechanism 52, and material transport The second mobile mechanism 53 is arranged at the lower end of the mechanism 52, and the second mobile mechanism 53 is installed on the bottom plate 1; the positions of the material transport mechanism 52 and the photovoltaic module are adjusted respectively through the first mobile mechanism 51 and the second mobile mechanism 53 to meet different requirements. According to the needs of the working state, there is no need to manually move the position, which reduces the labor intensity and improves the work efficiency.

所述位置调节机构31包括支撑板311、伸缩调节板312、一号连接板313、牵引气缸314与二号连接板315,支撑板311安装在底板1上,支撑板311顶端安装有伸缩调节板312,伸缩调节板312上安装有一号连接板313,一号连接板313侧壁与牵引气缸314底端相连接,牵引气缸314顶端安装在二号连接板315侧壁上,二号连接板315安装在伸缩调节板312上;通过牵引气缸314的伸缩运动对伸缩调节板312的长度进行调节,使得切除机构52能够与光伏组件相接触,无需人工进行调节,降低了劳动强度,提高了工作效率。The position adjustment mechanism 31 includes a support plate 311, a telescopic adjustment plate 312, a No. 1 connection plate 313, a traction cylinder 314 and a No. 2 connection plate 315. The support plate 311 is installed on the bottom plate 1, and a telescopic adjustment plate is installed on the top of the support plate 311. 312, a No. connecting plate 313 is installed on the telescopic adjusting plate 312, the side wall of the No. Installed on the telescopic adjustment plate 312; the length of the telescopic adjustment plate 312 is adjusted through the telescopic movement of the traction cylinder 314, so that the cutting mechanism 52 can be in contact with the photovoltaic module without manual adjustment, which reduces labor intensity and improves work efficiency .

所述切除机构32包括定位槽板321、置刀槽板322、滑动刀架323、刀片324、推送气缸325与定位支板326,定位槽板321安装在伸缩调节板512下端,定位槽板321上开设有进刀槽,定位槽板321外侧布置有置刀槽板322,置刀槽板322安装在伸缩调节板512下端,置刀槽板322上开设有置刀槽,置刀槽内通过滑动配合方式安装有滑动刀架323,滑动刀架323上安装有刀片324,刀片324位置与进刀槽相对应,滑动刀架323下端与推送气缸325顶端相连接,推送气缸325底端安装在定位支板326安装在置刀槽板322侧壁上;通过位置调节机构51将工作位置调节适当后,定位槽板321能够与光伏组件侧壁紧贴,此时通过推送气缸325带动滑动刀架323进行直线运动,使得刀片324对组件侧壁上的毛边进行切除,无需人工进行去除,消除了在使用刀具的过程中存在的安全隐患,保证工作能够安全进行。Described excision mechanism 32 comprises positioning slot plate 321, puts knife slot plate 322, sliding knife rest 323, blade 324, pushes cylinder 325 and positioning support plate 326, and positioning slot plate 321 is installed on telescopic adjustment plate 512 lower end, and positioning slot plate 321 There is a knife groove on the top, and a knife groove plate 322 is arranged on the outside of the positioning groove plate 321. The knife groove plate 322 is installed on the lower end of the telescopic adjustment plate 512. Sliding fit mode is equipped with sliding knife rest 323, and blade 324 is installed on the sliding knife rest 323, and the position of blade 324 is corresponding with feed groove, and sliding knife rest 323 lower end is connected with pushing cylinder 325 tops, and pushing cylinder 325 bottoms is installed on The positioning support plate 326 is installed on the side wall of the knife slot plate 322; after the working position is adjusted properly by the position adjustment mechanism 51, the positioning slot plate 321 can be in close contact with the side wall of the photovoltaic module, and at this time, the sliding knife holder is driven by the push cylinder 325 323 moves in a straight line, so that the blade 324 cuts off the burrs on the side wall of the component without manual removal, which eliminates potential safety hazards in the process of using the cutter and ensures that the work can be carried out safely.

所述装框机构41包括支撑电机座411、换位电机412、竖板413、安装板414、牵引电动推杆415、推送电动推杆416、推送块417、固定架418与挤压支链419,换位电机412通过支撑电机座411安装在底板1上,支撑电机座411上端安装有竖板413,竖板413下端与换位电机412输出轴相连接,竖板413上端安装有安装板414,安装板414中部安装有牵引电动推杆415,牵引电动推杆415顶端与固定架418相连接,固定架418上开设有推送槽,安装板414上安装有推送电动推杆416,推送电动推杆416数量为二,两个推送电动推杆416对称布置在安装板414左右两端,推送电动推杆416顶端安装有推送块417,且推送块417与推送槽位置一一对应,固定架418内壁上安装有挤压支链419,挤压支链419数量为二,两个挤压支链419对称布置在固定架418上下两端;通过换位电机412的转动对竖板413位置进行转换,以满足不同工作状态的要求,通过人工将边框插入固定架418后,挤压支链419对边框位置进行限定,在通过喷胶机构62将边框内部喷上胶水后,通过牵引电动推杆415的伸缩运动将固定架418移动到合适位置,之后通过推送电动推杆416带动推送块417进行同步运动,推送块417对边框侧壁施加推力,于是边框便被安装在光伏组件侧壁上,无需人工进行装框,减少了工作量,且可同时对光伏组件两边进行装框,提高了工作效率。The framing mechanism 41 includes a support motor base 411, a transposition motor 412, a vertical plate 413, a mounting plate 414, a traction electric push rod 415, a push electric push rod 416, a push block 417, a fixing frame 418 and an extrusion branch chain 419 , the transposition motor 412 is installed on the bottom plate 1 through the supporting motor base 411, the upper end of the supporting motor base 411 is equipped with a vertical plate 413, the lower end of the vertical plate 413 is connected with the output shaft of the transposition motor 412, and the upper end of the vertical plate 413 is equipped with a mounting plate 414 The traction electric push rod 415 is installed in the middle of the installation plate 414, and the top of the traction electric push rod 415 is connected with the fixed frame 418. There is a push groove on the fixed frame 418, and a push electric push rod 416 is installed on the installation plate 414. Push the electric push rod 416. The number of rods 416 is two, and two push electric push rods 416 are symmetrically arranged at the left and right ends of the mounting plate 414. Push blocks 417 are installed on the top of the push electric push rods 416, and the push blocks 417 correspond to the positions of the push grooves one by one, and the fixed frame 418 Extrusion branch chains 419 are installed on the inner wall, the number of extrusion branch chains 419 is two, and the two extrusion branch chains 419 are symmetrically arranged at the upper and lower ends of the fixed frame 418; the position of the vertical plate 413 is converted by the rotation of the transposition motor 412 To meet the requirements of different working conditions, after inserting the frame manually into the fixing frame 418, the position of the frame is limited by squeezing the branch chain 419, after spraying glue on the inside of the frame through the glue spraying mechanism 62, and pulling the electric push rod 415 The telescopic movement moves the fixed frame 418 to a suitable position, and then drives the push block 417 to move synchronously by pushing the electric push rod 416. The push block 417 exerts a thrust on the side wall of the frame, so the frame is installed on the side wall of the photovoltaic module without Manual framing reduces the workload, and both sides of the photovoltaic module can be framed at the same time, which improves work efficiency.

所述挤压支链419包括挤压弹簧4191与挤压面板4192,挤压弹簧4191从左到右等间距安装在固定架418内壁上,挤压弹簧4191顶端与挤压面板4192相连接;当边框插入固定架418中后,挤压弹簧4191带动挤压面板4192对边框侧壁施加压力,使得边框位置被固定,不会发生滑落。The extrusion branch chain 419 includes an extrusion spring 4191 and an extrusion panel 4192, and the extrusion spring 4191 is installed on the inner wall of the fixed frame 418 at equal intervals from left to right, and the top of the extrusion spring 4191 is connected with the extrusion panel 4192; After the frame is inserted into the fixing frame 418, the extrusion spring 4191 drives the extrusion panel 4192 to exert pressure on the side wall of the frame, so that the position of the frame is fixed without slipping.

所述喷胶机构42包括导引轨421、电动滑动块422、支撑柱423、连接环424、喷胶枪425、调节液压缸426与连接支板427,导引轨421安装在底板1上,导引轨421上通过滑动配合方式安装有电动滑动块422,电动滑动块422数量为二,两个电动滑动块422对称布置在导引轨421左右两端,电动滑动块422上安装有支撑柱423,支撑柱423上开设有安装槽,安装槽内通过铰链安装有连接环424,连接环424内安装有喷胶枪425,喷胶枪425下端通过铰链与调节液压缸426顶端相连接,调节液压缸426底端安装在连接支板427上,连接支板427安装在支撑柱423侧壁上;通过电动滑动块422带动支撑柱423在导引轨421上进行直线运动,使得喷胶枪425能够对边框不同位置进行喷胶,通过调节液压缸426的伸缩运动可对喷胶枪425喷胶角度进行调节,以保证边框内部均能够被喷上胶。The glue spray mechanism 42 includes a guide rail 421, an electric sliding block 422, a support column 423, a connecting ring 424, a glue spray gun 425, an adjustment hydraulic cylinder 426 and a connecting support plate 427, and the guide rail 421 is installed on the base plate 1, The electric sliding block 422 is installed on the guide rail 421 through sliding fit. The number of the electric sliding block 422 is two. 423, the support column 423 is provided with a mounting groove, and a connecting ring 424 is installed by a hinge in the mounting groove, and a glue spray gun 425 is installed in the connecting ring 424, and the glue spray gun 425 lower end is connected with the adjustment hydraulic cylinder 426 top by a hinge, and the adjustment The bottom end of the hydraulic cylinder 426 is installed on the connection support plate 427, and the connection support plate 427 is installed on the side wall of the support column 423; the support column 423 is driven by the electric sliding block 422 to move linearly on the guide rail 421, so that the glue spray gun 425 Glue can be sprayed on different positions of the frame, and the glue spraying angle of the glue gun 425 can be adjusted by adjusting the telescopic movement of the hydraulic cylinder 426, so as to ensure that the inside of the frame can be sprayed with glue.

所述一号移动机构51包括齿条511、齿轮512、移动电机513、移动块514与移动面板515,安装架2上开设有移动滑槽,齿条511安装在安装架2上,齿条511上啮合有齿轮512,齿轮512侧壁与移动电机513输出轴相连接,移动电机513通过电机座安装在移动块514上端,移动块514通过滑动配合方式安装在移动滑槽内,移动块514下端安装有移动面板515;通过移动电机513的转动带动齿轮512在齿条511上进行直线运动,同时带动移动块514进行移动,实现对安装在移动面板515下方的运料机构72水平位置的调节。Described No. 1 mobile mechanism 51 comprises tooth bar 511, gear 512, mobile motor 513, moving block 514 and mobile panel 515, is provided with moving chute on mounting frame 2, and tooth bar 511 is installed on the mounting frame 2, and tooth bar 511 A gear 512 is meshed on the top, and the side wall of the gear 512 is connected with the output shaft of the moving motor 513. The moving motor 513 is installed on the upper end of the moving block 514 through the motor base, and the moving block 514 is installed in the moving chute by sliding fit. The lower end of the moving block 514 A moving panel 515 is installed; the rotation of the moving motor 513 drives the gear 512 to move linearly on the rack 511, and simultaneously drives the moving block 514 to move to realize the adjustment of the horizontal position of the transport mechanism 72 installed below the moving panel 515.

所述二号移动机构53包括电动滑轨531、移动滑块532、托板533与限位支链534,电动滑轨531安装在底板1上,电动滑轨531上通过滑动配合方式安装有移动滑块532,移动滑块532上端安装有托板533,托板533上端安装有限位支链534,限位支链534数量为四,四个限位支链534布置在托板533四个角上;在电动滑轨531的作用下,移动滑块532带动托板533进行直线运动,实现工作位置的调节,托板533上安装的限位支链534则可对光伏组件的位置进行限定。The No. 2 mobile mechanism 53 includes an electric slide rail 531, a moving slider 532, a supporting plate 533 and a limit branch chain 534. Slider 532, supporting plate 533 is installed on the upper end of moving slider 532, limit branch chain 534 is installed on the upper end of support plate 533, the quantity of limit branch chain 534 is four, and four limit branch chains 534 are arranged at the four corners of support plate 533 Above; under the action of the electric slide rail 531, the moving slider 532 drives the support plate 533 to perform linear motion to realize the adjustment of the working position, and the limit branch chain 534 installed on the support plate 533 can limit the position of the photovoltaic module.

所述限位支链534包括限位滑轨5341、限位滑台5342、限位角架5343、限位电动推杆5344与限位支板5345,限位滑轨5341安装在托板533上,限位滑轨5341上通过滑动配合方式安装有限位滑台5342,限位滑台5342上安装有限位角架5343,限位滑台5342侧壁与限位电动推杆5344顶端相连接,限位电动推杆5344底端安装在限位支板5345侧壁上,限位支板5345安装在托板533上;通过限位电动推杆5344的伸缩运动带动限位滑台5342在限位滑轨5341上进行直线运动,使得限位角架5343与光伏组件其中一角紧密接触,在四个限位支链534的共同配合下,对光伏组件的位置进行限定,避免因位置滑动对工作效果造成不利影响,提高了工作的稳定性。The limit branch chain 534 includes a limit slide rail 5341, a limit slide table 5342, a limit angle bracket 5343, a limit electric push rod 5344 and a limit support plate 5345, and the limit slide rail 5341 is installed on the supporting plate 533 , the limited sliding table 5342 is installed on the limited slide rail 5341 by sliding fit, the limited angle bracket 5343 is installed on the limited sliding table 5342, the side wall of the limited sliding table 5342 is connected with the top of the limit electric push rod 5344, and the limit The bottom end of the position electric push rod 5344 is installed on the side wall of the limit support plate 5345, and the limit support plate 5345 is installed on the supporting plate 533; The linear movement on the rail 5341 makes the limit angle bracket 5343 closely contact with one corner of the photovoltaic module. With the joint cooperation of the four limit branch chains 534, the position of the photovoltaic module is limited to avoid the impact on the working effect caused by the position slip. Adverse effects, improve the stability of the work.

所述运料机构52包括升降液压缸521、连接架522、调节槽板523、滑动调节板524、固定滑板525、固定液压缸526、安装支板527、承托面板528、安装环座529、双向液压缸5210、换向电机5211、换向面板5212与真空吸盘5213,升降液压缸521安装在移动面板515下端,升降液压缸521顶端安装有连接架522,连接架522下端与调节槽板523相连接,调节槽板523下端通过电机座安装有换向电机5211,换向电机5211输出轴与换向面板5212相连接,换向面板5212下端安装有真空吸盘5213,调节槽板523上开设有调节槽,调节槽数量为二,两个调节槽对称布置在调节槽板523左右两端,每个调节槽内均通过滑动配合方式安装有滑动调节板524,滑动调节板524侧壁与双向液压缸5210一端相连接,双向液压缸5210中部与安装环座529相连接,安装环座529安装在调节槽板523上,滑动调节板524下端安装有承托面板528,且滑动调节板524上开设有滑动口,滑动口内通过滑动配合方式安装有固定滑板525,固定滑板525下端与固定液压缸526顶端相连接,固定液压缸526底端安装在安装支板527上,安装支板527安装在滑动调节板524侧壁上;通过升降液压缸521的伸缩运动将工作高度调节适当,再通过双向液压缸5210的伸缩运动带动滑动调节板524进行同步运动,使得承托面板528将光伏组件抬起,光伏组件抬起后,再通过升降液压缸521带动滑动调节板524进行同步运动,使得滑动调节板524内壁与光伏组件侧壁紧贴,然后在固定液压缸526的作用下,固定滑板525下端与光伏组件上端紧贴,以防光伏组件在移动过程中发生滑落,保证工作能够稳定进行,当需要对光伏组件剩余两边进行处理时,通过外接真空设备,使得真空吸盘5213将光伏组件固定住,然后固定液压缸526带动固定滑板526进行直线运动,使得固定滑板526与光伏组件不再接触,接着换向电机5211带动换向面板5212转动九十度,光伏组件也同步转动九十度,然后真空吸盘5213将光伏组件放下,光伏组件重新被固定,无需人工调节位置,降低了劳动强度,提高了工作效率。The material transport mechanism 52 includes a lifting hydraulic cylinder 521, a connecting frame 522, an adjusting groove plate 523, a sliding adjusting plate 524, a fixed sliding plate 525, a fixed hydraulic cylinder 526, an installation support plate 527, a supporting panel 528, an installation ring seat 529, Two-way hydraulic cylinder 5210, reversing motor 5211, reversing panel 5212 and vacuum suction cup 5213, lifting hydraulic cylinder 521 is installed on the lower end of moving panel 515, and connecting frame 522 is installed on the top of lifting hydraulic cylinder 521, and the lower end of connecting frame 522 is connected to the adjustment groove plate 523 The lower end of the adjustment slot plate 523 is equipped with a reversing motor 5211 through the motor base, the output shaft of the reversing motor 5211 is connected with the reversing panel 5212, the lower end of the reversing panel 5212 is equipped with a vacuum chuck 5213, and the adjustment slot plate 523 has Adjusting slots, the number of adjusting slots is two, and the two adjusting slots are symmetrically arranged at the left and right ends of the adjusting slot plate 523, and a sliding adjusting plate 524 is installed in each adjusting slot through a sliding fit, and the side wall of the sliding adjusting plate 524 is connected with the two-way hydraulic pressure. One end of the cylinder 5210 is connected, the middle part of the two-way hydraulic cylinder 5210 is connected with the installation ring seat 529, the installation ring seat 529 is installed on the adjustment groove plate 523, the supporting panel 528 is installed on the lower end of the sliding adjustment plate 524, and the sliding adjustment plate 524 is provided with There is a sliding port, and a fixed sliding plate 525 is installed in the sliding port by sliding fit, the lower end of the fixed sliding plate 525 is connected with the top of the fixed hydraulic cylinder 526, and the bottom end of the fixed hydraulic cylinder 526 is installed on the mounting support plate 527, and the mounting support plate 527 is installed on the sliding On the side wall of the adjustment plate 524; through the telescopic movement of the lifting hydraulic cylinder 521, the working height is adjusted properly, and then the telescopic movement of the two-way hydraulic cylinder 5210 drives the sliding adjustment plate 524 to move synchronously, so that the supporting panel 528 lifts the photovoltaic module. After the photovoltaic module is lifted, the sliding adjustment plate 524 is driven by the lifting hydraulic cylinder 521 to move synchronously, so that the inner wall of the sliding adjustment plate 524 is in close contact with the side wall of the photovoltaic module, and then under the action of the fixed hydraulic cylinder 526, the lower end of the fixed sliding plate 525 and The upper end of the photovoltaic module is close to prevent the photovoltaic module from slipping during the movement, so as to ensure the stable operation. When the remaining two sides of the photovoltaic module need to be processed, the vacuum suction cup 5213 is used to fix the photovoltaic module through an external vacuum device, and then The fixed hydraulic cylinder 526 drives the fixed slide plate 526 to move linearly, so that the fixed slide plate 526 is no longer in contact with the photovoltaic module, and then the reversing motor 5211 drives the reversing panel 5212 to rotate 90 degrees, and the photovoltaic module also rotates 90 degrees synchronously, and then the vacuum suction cup The 5213 puts down the photovoltaic module, and the photovoltaic module is fixed again, without manual adjustment of the position, which reduces labor intensity and improves work efficiency.

工作时,工作人员将待处理的光伏组件放置在托板533上,在四个限位支链534的共同配合下,对光伏组件的位置进行限定,避免因位置滑动对工作效果造成不利影响,然后在电动滑轨531的作用下,待处理的光伏组件被移动至运料机构52正下方,运料机构52将光伏组件移动至修边装置3正中间,通过位置调节机构31将工作位置调节适当后,定位槽板321能够与光伏组件侧壁紧贴,此时通过推送气缸325带动滑动刀架323进行直线运动,使得刀片324对组件侧壁上的毛边进行切除,当需要对光伏组件剩余两边进行处理时,通过外接真空设备,使得真空吸盘5213将光伏组件固定住,然后固定液压缸526带动固定滑板526进行直线运动,使得固定滑板526与光伏组件不再接触,接着换向电机5211带动换向面板5212转动九十度,光伏组件也同步转动九十度,然后真空吸盘5213将光伏组件放下,光伏组件重新被固定,此时便可对剩余两边进行处理,装框过程中也同理,修边完毕后,运料机构52移动至装框机构4中间,通过人工将边框插入固定架418后,挤压支链419对边框位置进行限定,在通过喷胶机构42将边框内部喷上胶水后,通过牵引电动推杆415的伸缩运动将固定架418移动到合适位置,之后通过推送电动推杆416带动推送块417进行同步运动,推送块417对边框侧壁施加推力,于是边框便被安装在光伏组件侧壁上,无需人工进行装框,本发明解决了现有光伏组件修边装框过程中存在的人工成本高、劳动强度大、工作效率低、工作稳定性差与存在安全隐患等问题,实现了对光伏组件进行修边装框一体化的功能,达到了目的。When working, the staff places the photovoltaic modules to be processed on the supporting plate 533, and with the joint cooperation of the four limiting branch chains 534, the position of the photovoltaic modules is limited to avoid adverse effects on the working effect due to position slipping. Then, under the action of the electric slide rail 531, the photovoltaic module to be processed is moved to directly below the material transport mechanism 52, and the material transport mechanism 52 moves the photovoltaic module to the middle of the trimming device 3, and the working position is adjusted by the position adjustment mechanism 31. When appropriate, the positioning groove plate 321 can be in close contact with the side wall of the photovoltaic module. At this time, the sliding tool holder 323 is driven by the push cylinder 325 to perform a linear motion, so that the blade 324 can cut off the burrs on the side wall of the module. When processing on both sides, the vacuum suction cup 5213 is used to fix the photovoltaic module through an external vacuum device, and then the fixed hydraulic cylinder 526 drives the fixed sliding plate 526 to perform linear motion, so that the fixed sliding plate 526 is no longer in contact with the photovoltaic module, and then the reversing motor 5211 drives The reversing panel 5212 rotates 90 degrees, and the photovoltaic module also rotates 90 degrees synchronously. Then the vacuum suction cup 5213 puts down the photovoltaic module, and the photovoltaic module is fixed again. At this time, the remaining two sides can be processed, and the same is true in the process of framing , after the edge trimming is completed, the feeding mechanism 52 moves to the middle of the frame loading mechanism 4, after inserting the frame manually into the fixing frame 418, the extrusion branch chain 419 limits the position of the frame, and sprays the inside of the frame through the glue spraying mechanism 42. After gluing, move the fixed frame 418 to a suitable position by pulling the telescopic movement of the electric push rod 415, and then drive the push block 417 to move synchronously by pushing the electric push rod 416, and the push block 417 exerts a thrust on the side wall of the frame, so the frame is drawn Installed on the side wall of the photovoltaic module, without manual framing, the invention solves the problems of high labor cost, high labor intensity, low work efficiency, poor work stability and potential safety hazards in the process of trimming and framing of existing photovoltaic modules. problem, the function of trimming and frame integration of photovoltaic modules has been realized, and the goal has been achieved.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention, and without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. a kind of solar photovoltaic assembly deburring frame equipment, including bottom plate (1), mounting bracket (2), edge-neatening apparatus (3), frame up Set (4) and auxiliary device (5), it is characterised in that:Mounting bracket (2) is installed, mounting bracket is equipped on (2) on the bottom plate (1) Auxiliary device (5), auxiliary device (5) lower end are disposed with edge-neatening apparatus (3), and edge-neatening apparatus (3) right end is disposed with the device that frames up (4), and edge-neatening apparatus (3) and the device (4) that frames up are installed on bottom plate (1);Wherein:
The edge-neatening apparatus (3) includes position adjusting mechanism (31) and excision mechanism (32), and position adjusting mechanism (31) quantity is Two, two position adjusting mechanisms (31) are symmetrically mounted on bottom plate (1) front and rear sides, and position adjusting mechanism (31) lower end, which is equipped with, cuts Except mechanism (32);
The device that frames up (4) includes frame up mechanism (41) and glue-spraying mechanism (42), and the mechanism that frames up (41) quantity is two, two dresses Frame mechanism (41) is symmetrically mounted on bottom plate (1) rear and front end, and glue-spraying mechanism (42) is arranged on the outside of the mechanism that each frames up (41), Glue-spraying mechanism (42) is mounted on bottom plate (1);
The auxiliary device (5) includes No.1 mobile mechanism (51), haul mechanism (52) and No. two mobile mechanisms (53), and No.1 is moved Motivation structure (51) is mounted on mounting bracket (2), and No.1 mobile mechanism (51) lower end is equipped with haul mechanism (52), haul mechanism (52) lower end is disposed with No. two mobile mechanisms (53), and No. two mobile mechanisms (53) are mounted on bottom plate (1).
2. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:The position tune Section mechanism (31) includes support plate (311), telescopic adjustment plate (312), No.1 connecting plate (313), draws cylinder (314) and No. two Connecting plate (315), support plate (311) are mounted on bottom plate (1), and support plate (311) top is equipped with telescopic adjustment plate (312), No.1 connecting plate (313), No.1 connecting plate (313) side wall and traction cylinder (314) bottom end are installed on telescopic adjustment plate (312) It is connected, traction cylinder (314) top is mounted on No. two connecting plate (315) side walls, and No. two connecting plates (315) are mounted on flexible On adjustable plate (312).
3. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:The buster Structure (32) include positioning groove plate (321), tool sip plate (322), saddle (323), blade (324), push cylinder (325) with Position support plate (326), positioning groove plate (321) is mounted on telescopic adjustment plate (512) lower end, offer on positioning groove plate (321) into Cutter groove, positioning groove plate (321) outside are disposed with tool sip plate (322), and tool sip plate (322) is mounted on telescopic adjustment plate (512) Lower end, offers tool sip on tool sip plate (322), and saddle (323) is equipped with by sliding matching mode in tool sip, Blade (324) is installed, blade (324) position is corresponding with into cutter groove, saddle (323) lower end on saddle (323) It is connected with push cylinder (325) top, push cylinder (325) bottom end is mounted on positioning support plate (326) and is mounted on tool sip plate (322) on side wall.
4. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:The frame loader Structure (41) includes support motor cabinet (411), transposition motor (412), riser (413), mounting plate (414), traction electric pushrod (415), push electric pushrod (416), push block (417), fixed frame (418) and extruding branch (419), transposition motor (412) By supporting motor cabinet (411) to be mounted on bottom plate (1), support motor cabinet (411) upper end is equipped with riser (413), riser (413) lower end is connected with transposition motor (412) output shaft, and riser (413) upper end is equipped with mounting plate (414), mounting plate (414) middle part is equipped with traction electric pushrod (415), and traction electric pushrod (415) top is connected with fixed frame (418), Gu Determine to offer push slot on frame (418), push electric pushrod (416) is installed on mounting plate (414), pushes electric pushrod (416) quantity is two, and two push electric pushrods (416) are arranged symmetrically in mounting plate (414) left and right ends, push electric pushrod (416) top is equipped with push block (417), and push block (417) is corresponded with push groove location, fixed frame (418) inner wall On be equipped with squeeze branch (419), squeeze branch (419) quantity be two, two squeeze branches (419) be arranged symmetrically in fixed frame (418) upper and lower ends;
The extruding branch (419) include squeeze spring (4191) with squeeze panel (4192), squeeze spring (4191) from a left side to It is right to be equidistantly mounted on fixed frame (418) inner wall, it squeezes spring (4191) top and is connected with panel (4192) is squeezed.
5. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:The glue sprayer Structure (42) includes guide rail (421), electronic sliding shoe (422), support column (423), connection ring (424), FE Glue Gun (425), adjusts Section hydraulic cylinder (426) is mounted on support plate (427), guide rail (421) is connect on bottom plate (1), and guide rail passes through sliding on (421) Fit system is equipped with electronic sliding shoe (422), and electronic sliding shoe (422) quantity is two, and two electronic sliding shoes (422) are symmetrical Guide rail (421) left and right ends are arranged in, support column (423) is installed on electronic sliding shoe (422), support column is opened on (423) Equipped with mounting groove, connection ring (424) is equipped with by hinge in mounting groove, FE Glue Gun (425) is installed in connection ring (424), FE Glue Gun (425) lower end is connected by hinge with hydraulic cylinder (426) top is adjusted, and is adjusted hydraulic cylinder (426) bottom end and is mounted on It connects on support plate (427), connection support plate (427) is mounted on support column (423) side wall.
6. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:The No.1 is moved Motivation structure (51) includes rack (511), gear (512), mobile motor (513), movable block (514) and movable panel (515), peace It shelves and offers mobile chute on (2), rack (511) is mounted on mounting bracket (2), and rack is engaged with gear on (511) (512), gear (512) side wall is connected with mobile motor (513) output shaft, and mobile motor (513) is mounted on by motor cabinet Movable block (514) upper end, movable block (514) are mounted on by sliding matching mode in mobile chute, movable block (514) lower end peace Equipped with movable panel (515).
7. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:No. two shiftings Motivation structure (53) includes electric sliding rail (531), mobile sliding block (532), supporting plate (533) and limit branch (534), electric sliding rail (531) it is mounted on bottom plate (1), mobile sliding block (532) is equipped with by sliding matching mode on electric sliding rail (531), it is mobile Sliding block (532) upper end is equipped with supporting plate (533), and supporting plate (533) upper end is equipped with limit branch (534), limit branch (534) number Amount is four, and four limit branches (534) are arranged on (533) four angles of supporting plate;
The limit branch (534) includes limit sliding rail (5341), limit slide unit (5342), limit corner bracket (5343), limit electricity Dynamic push rod (5344) and limit support plate (5345), limit sliding rail (5341) are mounted on supporting plate (533), are limited on sliding rail (5341) Limit slide unit (5342) is installed by sliding matching mode, limit corner bracket (5343), limit are installed on limit slide unit (5342) Position slide unit (5342) side wall is connected with limit electric pushrod (5344) top, and limit electric pushrod (5344) bottom end is mounted on limit On support plate (5345) side wall of position, limit support plate (5345) is mounted on supporting plate (533).
8. a kind of solar photovoltaic assembly deburring frame equipment according to claim 1, it is characterised in that:The material conveyer Structure (52) includes lifting hydraulic cylinder (521), link (522), adjusts frid (523), slidable adjustment plate (524), fixed glides (525), fixer cylinder pressure (526), installation support plate (527), support panel (528), install the ring seat (529), two-way hydraulic cylinder (5210), reversing motor (5211), commutation panel (5212) and vacuum cup (5213), lifting hydraulic cylinder (521), which is mounted on, to be moved Dynamic panel (515) lower end, lifting hydraulic cylinder (521) top is equipped with link (522), link (522) lower end and regulating tank Plate (523) is connected, and adjusts frid (523) lower end and is equipped with reversing motor (5211), reversing motor (5211) by motor cabinet Output shaft is connected with commutation panel (5212), and commutation panel (5212) lower end is equipped with vacuum cup (5213), adjusts frid (523) regulating tank is offered on, regulating tank quantity is two, and two regulating tanks, which are arranged symmetrically in, adjusts frid (523) left and right ends, Slidable adjustment plate (524) is equipped with by sliding matching mode in each regulating tank, slidable adjustment plate (524) side wall with it is two-way Hydraulic cylinder (5210) one end is connected, in the middle part of two-way hydraulic cylinder (5210) with install the ring seat (529) and be connected, install the ring seat (529) it is mounted on and adjusts on frid (523), slidable adjustment plate (524) lower end is equipped with support panel (528), and slidable adjustment Sliding mouth is offered on plate (524), sliding mouth is interior to be equipped with fixed glides (525), fixed glides by sliding matching mode (525) lower end is connected with fixer cylinder pressure (526) top, and fixer cylinder pressure (526) bottom end is mounted on installation support plate (527) On, installation support plate (527) is mounted on slidable adjustment plate (524) side wall.
CN201810200165.1A 2018-03-12 2018-03-12 A kind of solar photovoltaic assembly deburring frame equipment Withdrawn CN108470796A (en)

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CN110071688A (en) * 2019-04-30 2019-07-30 深圳市誉辰自动化设备有限公司 Photovoltaic tiles and its photovoltaic tiles production line, manufacturing method
CN110434484A (en) * 2019-08-13 2019-11-12 湖州师范学院求真学院 A kind of detection of solar power system productive power pond plate substrate and deburring system
CN110449751A (en) * 2019-08-13 2019-11-15 湖州师范学院求真学院 Processing line is maintained to full automatic cutout of substrate for photovoltaic power generation system
CN112635621A (en) * 2020-12-22 2021-04-09 郝森 Heating type processing equipment used after photovoltaic module lamination
CN116230804A (en) * 2023-02-16 2023-06-06 礼德新能源江苏有限公司 Photovoltaic module deburring equipment
CN117712226A (en) * 2023-12-22 2024-03-15 齐河双百数码影像设备有限公司 An automatic framing machine for photovoltaic modules
CN117747520A (en) * 2023-12-22 2024-03-22 英利新能源(宁夏)有限公司 Assembly line for photovoltaic module production
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* Cited by examiner, † Cited by third party
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CN110071688A (en) * 2019-04-30 2019-07-30 深圳市誉辰自动化设备有限公司 Photovoltaic tiles and its photovoltaic tiles production line, manufacturing method
CN110434484B (en) * 2019-08-13 2021-09-07 湖州师范学院求真学院 Solar electric system production battery board substrate detects and deburring system
CN110434484A (en) * 2019-08-13 2019-11-12 湖州师范学院求真学院 A kind of detection of solar power system productive power pond plate substrate and deburring system
CN110449751A (en) * 2019-08-13 2019-11-15 湖州师范学院求真学院 Processing line is maintained to full automatic cutout of substrate for photovoltaic power generation system
CN110449751B (en) * 2019-08-13 2020-12-22 湖州师范学院求真学院 Processing line is maintained to full automatic cutout of substrate for photovoltaic power generation system
CN112635621B (en) * 2020-12-22 2022-12-06 江苏日兆综合能源有限公司 A heating processing equipment for lamination of photovoltaic modules
CN112635621A (en) * 2020-12-22 2021-04-09 郝森 Heating type processing equipment used after photovoltaic module lamination
CN116230804A (en) * 2023-02-16 2023-06-06 礼德新能源江苏有限公司 Photovoltaic module deburring equipment
CN116230804B (en) * 2023-02-16 2024-03-19 礼德新能源江苏有限公司 A kind of photovoltaic module edge trimming equipment
CN117712226A (en) * 2023-12-22 2024-03-15 齐河双百数码影像设备有限公司 An automatic framing machine for photovoltaic modules
CN117747520A (en) * 2023-12-22 2024-03-22 英利新能源(宁夏)有限公司 Assembly line for photovoltaic module production
CN117712226B (en) * 2023-12-22 2024-05-14 齐河双百数码影像设备有限公司 Automatic framing machine for photovoltaic modules
CN118825142A (en) * 2024-09-19 2024-10-22 江苏宁美新能源有限公司 A framing machine for assembling photovoltaic panels
CN118825142B (en) * 2024-09-19 2024-11-19 江苏宁美新能源有限公司 A dress frame machine for photovoltaic cell board equipment

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