CN108468278B - The overall lowered underwater bearing platform construction structure - Google Patents
The overall lowered underwater bearing platform construction structure Download PDFInfo
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- CN108468278B CN108468278B CN201810481489.7A CN201810481489A CN108468278B CN 108468278 B CN108468278 B CN 108468278B CN 201810481489 A CN201810481489 A CN 201810481489A CN 108468278 B CN108468278 B CN 108468278B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/10—Deep foundations
- E02D27/12—Pile foundations
- E02D27/14—Pile framings, i.e. piles assembled to form the substructure
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/52—Submerged foundations, i.e. submerged in open water
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Abstract
一种整体下放的水下承台施工结构,至少包括套箱以及套箱内的承台钢筋骨架,所述套箱具有底板,所述承台钢筋骨架和底板之间设有在所述承台标高下方的垫高层。所述水下承台施工结构还通过接长护筒钢筋的方法,有效避免了护筒钢筋与承台钢筋之间的冲突。本发明的水下承台施工结构设具有支撑以及防水作用的垫高层,通过垫高层垫高套箱内部结构,避免潮水渗入套箱内部,能够有效抵御来自套箱底部潮水的侵蚀。应用本发明的水下承台施工结构可以整体下放,避免在现场拼装的繁琐步骤,加快施工进程。
An underwater pedestal construction structure that is lowered as a whole comprises at least a casing and a pedestal reinforcement skeleton in the casing, wherein the casing has a bottom plate, and a cushioning layer below the pedestal elevation is provided between the pedestal reinforcement skeleton and the bottom plate. The underwater pedestal construction structure also effectively avoids the conflict between the casing reinforcement and the pedestal reinforcement by extending the casing reinforcement. The underwater pedestal construction structure of the present invention is provided with a cushioning layer with supporting and waterproofing functions, which raises the internal structure of the casing by the cushioning layer to prevent the tide from penetrating into the casing, and can effectively resist the erosion of the tide from the bottom of the casing. The underwater pedestal construction structure of the present invention can be lowered as a whole, avoiding the tedious steps of on-site assembly and speeding up the construction process.
Description
技术领域Technical Field
本发明主要涉及建筑、桥梁建造领域,特别是涉及一种适应水下施工的整体下放的水下承台施工结构。The invention mainly relates to the fields of building and bridge construction, and in particular to an integrally lowered underwater bearing platform construction structure suitable for underwater construction.
背景技术Background Art
在跨越水体的桥梁施工中,常常需要在水体区域施工,这就需要应用到在水下的施工方法以及施工技术。目前在河、海等水体进行桥梁施工,需要考虑水道潮汐涨潮时间、退潮时间、涨退潮时间间隔、潮差水位等水文因素。高潮位时,桥梁的承台部分没于水面之下。低潮位时,承台部分又完全暴露于水面以上。由于需要考虑的水文因素比较多,施工只能在完全退潮时期,时间极短,导致工期拖延,无法完成建造任务。In the construction of bridges across water bodies, it is often necessary to construct in the water area, which requires the application of underwater construction methods and construction techniques. At present, when constructing bridges in rivers, seas and other water bodies, it is necessary to consider hydrological factors such as the time of high tide, low tide, time interval between high tide and low tide, and tidal range. At high tide, the pier part of the bridge is submerged under the water surface. At low tide, the pier part is completely exposed above the water surface. Since there are many hydrological factors to consider, construction can only be carried out during the period of complete low tide, which is very short, resulting in delays in the construction period and inability to complete the construction task.
对应这种情况,现有技术常规采用先安装下放套箱,再对套箱封底,然后进行承台钢筋施工的方法。现有技术的方法导致在低潮时,封底混凝土未起到封底作用。但是,若在高潮位时,套箱没有封底混凝土,又将导致套箱被潮水侵蚀的情况。In response to this situation, the conventional method in the prior art is to first install and lower the casing, then seal the bottom of the casing, and then carry out the construction of the pedestal reinforcement. The method of the prior art results in that the bottom sealing concrete does not play a bottom sealing role at low tide. However, if the casing does not have bottom sealing concrete at high tide, the casing will be eroded by the tide.
另一方面,在水下承台施工过程中,桩基钢筋经常与套箱内承台钢筋冲突,将导致施工定位不精准等问题。此外,潮水上涨时,潮水对承台结构底部,由于浮力产生顶托作用,影响承台结构的稳定性。On the other hand, during the underwater foundation construction, the pile foundation steel bars often conflict with the foundation steel bars in the casing, which will lead to problems such as inaccurate construction positioning. In addition, when the tide rises, the tide has a supporting effect on the bottom of the foundation structure due to buoyancy, affecting the stability of the foundation structure.
发明内容Summary of the invention
本发明旨在提出一种水下承台施工结构的施工方法,能够解决上述问题。The present invention aims to provide a construction method for an underwater bearing platform construction structure, which can solve the above-mentioned problems.
本发明提供一种整体下放的水下承台施工结构,所述施工结构至少包括套箱以及套箱内的承台钢筋骨架,所述套箱具有底板,所述承台钢筋骨架和底板之间设有在所述承台标高下方的垫高层。The present invention provides an integrally lowered underwater pedestal construction structure, which at least comprises a casing and a pedestal reinforcement skeleton in the casing, wherein the casing has a bottom plate, and a cushioning layer below the pedestal elevation is provided between the pedestal reinforcement skeleton and the bottom plate.
优选地,所述垫高层高度为20cm~50cm。Preferably, the height of the raised layer is 20 cm to 50 cm.
优选地,所述承台钢筋骨架的顶端边界高于预设的护筒钢筋的顶端边界,所述护筒钢筋至少包括直身钢筋以及喇叭钢筋。Preferably, the top edge of the foundation reinforcement skeleton is higher than the top edge of the preset casing reinforcement, and the casing reinforcement includes at least straight reinforcement and trumpet reinforcement.
更优选地,所述直身钢筋与喇叭钢筋之间通过焊接、套筒、绑扎中的至少一种接驳方式;和/或,所述直身钢筋与喇叭钢筋的接驳处低于所述承台钢筋骨架的顶端边界。More preferably, the straight steel bars and the horn steel bars are connected by at least one of welding, sleeves and binding; and/or the connection point between the straight steel bars and the horn steel bars is lower than the top boundary of the base reinforcement skeleton.
进一步优选地,所述套筒接驳方式采用直螺纹套筒、锥螺纹套筒、冷轧套筒中的至少一种接驳方式。Further preferably, the sleeve connection method adopts at least one connection method of a straight thread sleeve, a tapered thread sleeve, and a cold-rolled sleeve.
更优选地,所述底板下还包括交叉布设的承重梁以及分配梁,所述承重梁以及分配梁架设于护筒钢筋分布区域的两侧,部分所述分配梁分段设置以避开护筒钢筋的分布区域。More preferably, the bottom plate also includes cross-arranged load-bearing beams and distribution beams, which are erected on both sides of the casing steel bar distribution area, and some of the distribution beams are arranged in sections to avoid the casing steel bar distribution area.
优选地,所述底板包括若干底板块单元,所述底板上的护筒钢筋孔由至少两个所述底板块单元拼接形成。Preferably, the bottom plate comprises a plurality of bottom plate units, and the casing steel bar holes on the bottom plate are formed by splicing at least two of the bottom plate units.
更优选地,所述底板块单元包括主底板块以及拼接于主底板块两侧的边底板块。More preferably, the floor panel unit includes a main floor panel and side floor panels spliced to both sides of the main floor panel.
优选地,所述套箱还包括侧模,所述侧模内部设有至少一层垂直于侧模的内支撑;和/或,所述内支撑与侧模之间采用法兰连接;和/或,所述内支撑上设有加劲板。Preferably, the casing further comprises a side mold, and at least one layer of inner support perpendicular to the side mold is provided inside the side mold; and/or the inner support is connected to the side mold by a flange; and/or a stiffening plate is provided on the inner support.
更优选地,所述内支撑上还布设有用于定位墩身钢筋的定位支架。More preferably, a positioning bracket for positioning the pier body reinforcement is also arranged on the inner support.
更优选地,所述套箱还包括套设在侧模外部的围囹,所述内支撑与对应的围囹布设在同一水平面上。More preferably, the casing further comprises a surrounding wall mounted on the outside of the side mold, and the inner support and the corresponding surrounding wall are arranged on the same horizontal plane.
本发明提供了一种整体下放的水下承台施工结构,能够较好解决部分技术问题,并具有下述优点:The present invention provides an integrally lowered underwater bearing platform construction structure, which can better solve some technical problems and has the following advantages:
(1)本发明所涉及的一种整体下放的水下承台施工结构,设具有支撑以及防水作用的垫高层,通过垫高层垫高套箱内部结构,避免潮水渗入套箱内部,能够有效抵御来自套箱底部潮水的侵蚀;(1) The present invention relates to an integrally lowered underwater foundation construction structure, which is provided with a cushioning layer with supporting and waterproofing functions. The cushioning layer is used to raise the internal structure of the casing to prevent the tide from penetrating into the casing, and can effectively resist the erosion of the tide from the bottom of the casing;
(2)本发明所涉及的一种整体下放的水下承台施工结构,通过直螺纹套筒等连接方式将直身钢筋和喇叭钢筋接驳为护筒钢筋,通过改造护筒钢筋的结构,能够解决护筒钢筋在下放过程中与所述水下承台施工结构的冲突问题;(2) The present invention relates to an integrally lowered underwater cap construction structure, in which straight steel bars and trumpet steel bars are connected to form casing steel bars by a connection method such as a straight threaded sleeve. By modifying the structure of the casing steel bars, the conflict problem between the casing steel bars and the underwater cap construction structure during the lowering process can be solved;
(3)本发明所涉及的一种整体下放的水下承台施工结构,通过拼装套箱的底板,以满足多种不同样式、尺寸的底板需求。底板采用螺栓连接等连接方式,由多块主底板块以及边底板块拼装而成,具有较好的适应性;(3) The present invention relates to an integrally lowered underwater pedestal construction structure, which meets the needs of various bottom plates of different styles and sizes by assembling the bottom plate of the box. The bottom plate is connected by bolts and other means, and is assembled from multiple main bottom plates and side bottom plates, which has good adaptability;
(4)本发明所涉及的一种整体下放的水下承台施工结构,通过主底板块与边底板块还可以拼装形成护筒钢筋孔,护筒钢筋孔可以与护筒对应对准并供护筒钢筋穿过。拼装形成护筒钢筋孔的设计,避免钢板焊接再切割出孔的步骤,避免材料的浪费,底板拆除后还可以循环使用;(4) The present invention relates to an integrally lowered underwater foundation construction structure, in which the main bottom plate and the side bottom plate can be assembled to form a casing steel bar hole, which can be aligned with the casing and allow the casing steel bar to pass through. The design of assembling the casing steel bar hole avoids the steps of welding the steel plate and then cutting the hole, avoids the waste of materials, and can be recycled after the bottom plate is removed;
(5)本发明所涉及的一种整体下放的水下承台施工结构,通过设置内支撑加强所述水下承台施工结构的稳定性,所述内支撑还设有定位支架,可以定位墩身钢筋、承台钢筋骨架等内部的钢筋结构,提高钢筋的位置准确性以及稳定性,即便在下放时和下放后,钢筋结构不会发生影响工程的变化;(5) The underwater cap construction structure involved in the present invention is lowered as a whole. The stability of the underwater cap construction structure is enhanced by providing an internal support. The internal support is also provided with a positioning bracket, which can position the internal steel bar structure such as the pier body steel bar and the cap steel bar skeleton, thereby improving the position accuracy and stability of the steel bar. Even during and after lowering, the steel bar structure will not change in a way that affects the project.
(6)本发明所涉及的一种整体下放的水下承台施工结构中底板的主底板块与边底板块还设有加劲结构(如肋板),加劲结构可以提升底板抗弯能力,底板的负载能力也因此大幅提升;(6) In the overall lowered underwater pedestal construction structure involved in the present invention, the main bottom plate and the side bottom plate of the bottom plate are also provided with a stiffening structure (such as a rib plate), which can improve the bending resistance of the bottom plate, thereby greatly improving the load capacity of the bottom plate;
(7)本发明所涉及的一种整体下放的水下承台施工结构,其中的套箱设有围囹,围囹单独使用或与内支撑配合,能够增强所述水下承台施工结构的稳定性,增强结构强度。(7) The present invention relates to an underwater pedestal construction structure that is lowered as a whole, in which the casing is provided with a surrounding wall. The surrounding wall can be used alone or in combination with the internal support to enhance the stability of the underwater pedestal construction structure and enhance the structural strength.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
图1为本发明一种整体下放的水下承台施工结构;FIG1 is a schematic diagram of an integrally lowered underwater bearing platform construction structure of the present invention;
图2为本发明一种整体下放的水下承台施工结构的底板仰视图;FIG2 is a bottom view of a bottom plate of an integrally lowered underwater bearing platform construction structure of the present invention;
图3为本发明一种整体下放的水下承台施工结构的底板俯视图;FIG3 is a top view of the bottom plate of an integrally lowered underwater bearing platform construction structure of the present invention;
图4为本发明一种整体下放的水下承台施工结构主底板块剖面图;FIG4 is a cross-sectional view of a main bottom plate of an integrally lowered underwater bearing platform construction structure of the present invention;
图5为图3中主底板块与边底板块连接处A的剖面放大示意图;FIG5 is an enlarged schematic cross-sectional view of the connection point A between the main bottom plate and the side bottom plate in FIG3 ;
图6为本发明中水下承台施工结构的中层内支撑截取示意图;FIG6 is a schematic diagram of a middle-layer inner support cutout of the underwater cap construction structure of the present invention;
图7为本发明一种整体下放的水下承台施工结构下放完成示意图,示出水下承台施工结构以及护筒;FIG7 is a schematic diagram of the lowering of an underwater cap construction structure that is lowered as a whole according to the present invention, showing the underwater cap construction structure and casing;
图8为本发明中水下承台施工结构与护筒承接细节的示意图;FIG8 is a schematic diagram of the underwater cap construction structure and casing connection details in the present invention;
图9为本发明水下承台施工结构所连接护筒的梁托局部放大示意图;FIG9 is a partial enlarged schematic diagram of a beam support connected to a casing of an underwater cap construction structure of the present invention;
图10为图9中梁托的B-B剖面局部放大示意图。FIG10 is a partial enlarged schematic diagram of the B-B section of the beam support in FIG9 .
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。为了便于展示所述一种水下承台施工结构的实际施工结构,下述实施例将引入水下承台及具体的组成部分,使所述水下承台施工结构的应用和连接关系展示更充分和便于理解,值得注意的是,本发明的保护范围不受所限。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention. In order to facilitate the display of the actual construction structure of the underwater pedestal construction structure, the following embodiments will introduce an underwater pedestal and specific components to make the application and connection relationship of the underwater pedestal construction structure more fully displayed and easier to understand. It is worth noting that the scope of protection of the present invention is not limited.
请参考图1,图1展示了一种水下承台施工结构1的具体结构以及连接关系。所述水下承台施工结构1主要包括套箱11、垫高层12、承台钢筋骨架13。所述垫高层12以及承台钢筋骨架13位于套箱11内部,套箱11具有底板111,所述垫高层12设置在承台钢筋骨架13和底板111之间,并位于所述承台钢筋骨架13底标高的下方。具体地,所述垫高层12的高度在本实施例中为30cm,在其它可能的实施例中,所述垫高层12的高度在20cm~50cm之间。在本实施例中,所述垫高层12由垫高部件——马凳筋121垂直方向上布满垫高层12所在区域,平面方向上马凳筋121布满底板111所在区域,垫高层12所在区域更具体地即指承台钢筋骨架13与底板111之间的区域。Please refer to Figure 1, which shows the specific structure and connection relationship of an underwater pedestal construction structure 1. The underwater pedestal construction structure 1 mainly includes a casing 11, a cushioning layer 12, and a pedestal steel frame 13. The cushioning layer 12 and the pedestal steel frame 13 are located inside the casing 11, and the casing 11 has a bottom plate 111. The cushioning layer 12 is arranged between the pedestal steel frame 13 and the bottom plate 111, and is located below the bottom elevation of the pedestal steel frame 13. Specifically, the height of the cushioning layer 12 is 30 cm in this embodiment, and in other possible embodiments, the height of the cushioning layer 12 is between 20 cm and 50 cm. In this embodiment, the cushioning layer 12 is vertically covered with the cushioning layer 12 by the cushioning component-the horse stool reinforcement 121, and the horse stool reinforcement 121 is distributed in the area where the bottom plate 111 is located in the plane direction. The area where the cushioning layer 12 is located more specifically refers to the area between the pedestal steel frame 13 and the bottom plate 111.
更具体地,请继续参考图1。图1为了展示了所述水下承台施工结构1应用在实际施工中与其他承接机构的连接关系,在本实施例中,引入护筒2,并将所述水下承台施工结构吊放至护筒2上。护筒2内周向设置有护筒钢筋24,所述承台钢筋骨架13的顶端边界高于预设的护筒钢筋24的顶端边界,即所述护筒钢筋24埋置于承台钢筋骨架13内。More specifically, please continue to refer to Figure 1. Figure 1 shows the connection relationship between the underwater foundation construction structure 1 and other receiving mechanisms in actual construction. In this embodiment, a casing 2 is introduced, and the underwater foundation construction structure is suspended on the casing 2. Casing steel bars 24 are arranged in the circumferential direction of the casing 2, and the top edge of the foundation steel bar skeleton 13 is higher than the top edge of the preset casing steel bars 24, that is, the casing steel bars 24 are buried in the foundation steel bar skeleton 13.
进一步具体地,所述护筒钢筋24包括直身钢筋241、套筒连接部件——直螺纹套筒242、喇叭钢筋243。直身钢筋241与喇叭钢筋243之间依靠直螺纹套筒242连接,进而达到驳长的目的。在其它可能的实施方式中,所述直身钢筋241与喇叭钢筋243之间还可以通过焊接、钢筋绑扎、套筒连接的方式接驳或接长。在本实施例中,优选采用套筒连接的方式,尤其是采用了直螺纹套筒242旋接。在其它可能的实施方式中,套筒连接还可以采用锥螺纹套筒、冷轧套筒等套筒实现接驳。More specifically, the casing steel bar 24 includes a straight steel bar 241, a sleeve connection component, a straight threaded sleeve 242, and a horn steel bar 243. The straight steel bar 241 and the horn steel bar 243 are connected by the straight threaded sleeve 242, thereby achieving the purpose of lengthening. In other possible implementations, the straight steel bar 241 and the horn steel bar 243 can also be connected or extended by welding, steel bar binding, or sleeve connection. In this embodiment, it is preferred to use a sleeve connection, especially a straight threaded sleeve 242 screw connection. In other possible implementations, the sleeve connection can also be achieved by using a tapered threaded sleeve, a cold-rolled sleeve, or other sleeves.
进一步具体地,所述直身钢筋241与喇叭钢筋243之间的接驳处低于所述承台钢筋骨架13的最高处。在本实施例中,接驳处(即直螺纹套筒242连接位置)低于承台钢筋骨架13的顶端边界,同时意味着直身钢筋241的末端同样低于承台钢筋骨架13的顶端边界。由于护筒钢筋24周向环绕在护筒2内部,整体观察护筒钢筋24将呈现喇叭状或开花状。在图1中,为了展示的简洁,图1仅展示其中一支护筒钢筋24的具体结构。More specifically, the connection between the straight steel bar 241 and the trumpet steel bar 243 is lower than the highest point of the cap steel bar skeleton 13. In this embodiment, the connection (i.e., the connection position of the straight threaded sleeve 242) is lower than the top boundary of the cap steel bar skeleton 13, which also means that the end of the straight steel bar 241 is also lower than the top boundary of the cap steel bar skeleton 13. Since the casing steel bar 24 surrounds the casing 2 circumferentially, the casing steel bar 24 will appear trumpet-shaped or flower-shaped when observed as a whole. In Figure 1, for the sake of simplicity, Figure 1 only shows the specific structure of one of the casing steel bars 24.
进一步具体地,请参考图2,所述底板111下还交叉布设承重梁14以及分配梁15。承重梁14与分配梁15垂直相交连接,所述承重梁14与分配梁15分布在所述护筒钢筋24的分布区域的两侧,护筒钢筋24的分布区域,即护筒2的区域。在护筒2的两侧夹设至少两条承重梁14,所述分配梁15在护筒钢筋24的分布区域之外分布,部分分配梁15分段设置,目的在于避开护筒钢筋24的分布区域。分配梁15截止于护筒钢筋24的分布区域之外,目的在于避免分配梁15与护筒2,尤其是与护筒钢筋24之间的冲突。在本实施例中,所述分配梁15连接于底板111,所述承重梁14进一步连接在分配梁15之下,承重梁14与分配梁15的合理布置,合理有效分布载荷。在本实施例中,承重梁14、分配梁15、底板111之间通过焊接连接,在其它可能的实施方式中,可以采用螺栓连接等方式固定连接。More specifically, please refer to FIG. 2 , the load-bearing beam 14 and the distribution beam 15 are cross-arranged under the bottom plate 111. The load-bearing beam 14 and the distribution beam 15 are vertically intersected and connected, and the load-bearing beam 14 and the distribution beam 15 are distributed on both sides of the distribution area of the casing steel bars 24, and the distribution area of the casing steel bars 24 is the area of the casing 2. At least two load-bearing beams 14 are sandwiched on both sides of the casing 2, and the distribution beam 15 is distributed outside the distribution area of the casing steel bars 24. Some distribution beams 15 are arranged in sections, the purpose of which is to avoid the distribution area of the casing steel bars 24. The distribution beam 15 ends outside the distribution area of the casing steel bars 24, the purpose of which is to avoid the conflict between the distribution beam 15 and the casing 2, especially with the casing steel bars 24. In this embodiment, the distribution beam 15 is connected to the bottom plate 111, and the load-bearing beam 14 is further connected under the distribution beam 15. The reasonable arrangement of the load-bearing beam 14 and the distribution beam 15 can effectively distribute the load. In this embodiment, the load-bearing beam 14, the distribution beam 15, and the bottom plate 111 are connected by welding. In other possible implementations, they may be fixedly connected by bolt connection or the like.
具体地请进一步参考图3,所述套箱11的底板111包括若干底板块单元。同时,所述底板111上还包括有若干护筒钢筋孔111-C,所述护筒钢筋孔111-C是供护筒钢筋24穿过,穿入套箱11中。所述护筒钢筋孔111-C由两块底板块单元拼接形成。Specifically, please refer to FIG. 3 , the bottom plate 111 of the casing 11 includes a plurality of bottom plate units. At the same time, the bottom plate 111 also includes a plurality of casing steel bar holes 111-C, and the casing steel bar holes 111-C are for the casing steel bar 24 to pass through and penetrate into the casing 11. The casing steel bar holes 111-C are formed by splicing two bottom plate units.
进一步具体地,所述底板块单元包括至少两种——主底板块111-A以及边底板块111-B。在本实施例中,所述边底板块111-B拼装在主底板块111-A的两侧。仅在本实施例中,两块边底板块111-B分别拼装在主底板块111-A的两侧,进一步形成底板块单元,多块底板块单元可以进一步拼装成底板111。在其它可能的实施方式中,底板块单元由主底板块111-A、边底板块111-B拼装的方式不限于本实施例示例性展示的一种。在不脱离本发明指引的范围內,技术人员可以根据底板111面积、具体尺寸、护筒钢筋孔111-C的数量和位置等因素,进一步调整拼装方式。More specifically, the bottom plate unit includes at least two types - a main bottom plate 111-A and a side bottom plate 111-B. In this embodiment, the side bottom plates 111-B are assembled on both sides of the main bottom plate 111-A. In this embodiment only, two side bottom plates 111-B are respectively assembled on both sides of the main bottom plate 111-A to further form a bottom plate unit, and multiple bottom plate units can be further assembled into a bottom plate 111. In other possible implementations, the way the bottom plate unit is assembled by the main bottom plate 111-A and the side bottom plates 111-B is not limited to the one exemplarily shown in this embodiment. Without departing from the scope of the present invention, technicians can further adjust the assembly method according to factors such as the area of the bottom plate 111, the specific size, the number and position of the casing steel bar holes 111-C, etc.
具体到本实施例中,以主底板块111-A为例介绍底板块单元的具体结构,以及拼装方式实例。请参考图4,图4展示了所述主底板块111-A的侧面结构,主底板块111-A上设有垂直于主底板块表面111-A4以及连接板111-A3的肋板111-A1。所述连接板111-A3设有连接结构111-A2。肋板111-A1能够加强主底板块111-A的整体稳定性,提升抗弯距能力,为承重能力的提升有着重要意义。值得注意的是,此处仅以主底板块111-A作为示例,边底板块111-B以及最后拼装形成的底板111也同样设有类似肋板111-A1的加劲结构。Specifically in this embodiment, the specific structure of the bottom plate unit and an example of the assembly method are introduced by taking the main bottom plate 111-A as an example. Please refer to Figure 4, which shows the side structure of the main bottom plate 111-A. The main bottom plate 111-A is provided with a rib 111-A1 perpendicular to the main bottom plate surface 111-A4 and the connecting plate 111-A3. The connecting plate 111-A3 is provided with a connecting structure 111-A2. The rib 111-A1 can strengthen the overall stability of the main bottom plate 111-A and improve the bending moment resistance, which is of great significance for improving the load-bearing capacity. It is worth noting that only the main bottom plate 111-A is used as an example here, and the side bottom plate 111-B and the bottom plate 111 formed by the final assembly are also provided with a stiffening structure similar to the rib 111-A1.
进一步请参考图5,图5示例性地展示了主底板块111-A以及一块边底板块111-B的连接处(即图3中圆形虚线A所指区域),主底板块111-A与边底板块111-B之间通过连接结构111-A2固定连接。本实施例以及本发明的底板111拼装形式和方法以主底板块111-A和边底板块111-B展示的固定连接方式为实例说明。在拼装主底板块111-A与边底板块111-B时,先吊装主底板块111-A的连接板111-A3至紧贴边底板块111-B连接板状结构的位置。进一步调整垂直位置,使主底板块111-A与边底板块111-B的表面齐平。再进一步对准主底板块111-A连接结构111-A2上的螺栓孔,旋上并扭紧螺栓。所述主底板块111-A与边底板块111-B以螺栓固定连接,使拼装成的底板111具有较好的平面度和稳定性,同时便于后续拆卸时的操作。Please further refer to FIG. 5, which exemplarily shows the connection between the main bottom plate 111-A and a side bottom plate 111-B (i.e., the area indicated by the circular dotted line A in FIG. 3), and the main bottom plate 111-A and the side bottom plate 111-B are fixedly connected by the connecting structure 111-A2. The assembly form and method of the bottom plate 111 of this embodiment and the present invention are illustrated by the fixed connection method shown by the main bottom plate 111-A and the side bottom plate 111-B. When assembling the main bottom plate 111-A and the side bottom plate 111-B, first hoist the connecting plate 111-A3 of the main bottom plate 111-A to the position close to the connecting plate structure of the side bottom plate 111-B. Further adjust the vertical position so that the surface of the main bottom plate 111-A is flush with the surface of the side bottom plate 111-B. Then further align the bolt holes on the connecting structure 111-A2 of the main bottom plate 111-A, screw on and tighten the bolts. The main bottom plate 111 -A and the side bottom plate 111 -B are fixedly connected by bolts, so that the assembled bottom plate 111 has good flatness and stability, and is convenient for subsequent disassembly operations.
具体地请进一步参考图6。所述套箱11还包括侧模112,侧模112周向围闭,形成套箱11的围闭空间,上述承台钢筋骨架13等结构紧贴侧模112布设。在本实施例中,所述承台钢筋骨架13与侧模112之间还设有垫块(图中未出示)。垫块作为承台钢筋保护层的同时,作为缓冲、支撑部件,能够充当水下承台施工结构1下放过程中承台钢筋骨架13与侧模112之间的缓冲,延长承台钢筋骨架13与侧模112寿命,提高承台钢筋骨架13的稳定性。Please refer to Figure 6 for further details. The casing 11 also includes a side form 112, which is circumferentially enclosed to form an enclosed space of the casing 11, and the above-mentioned cap steel skeleton 13 and other structures are arranged close to the side form 112. In this embodiment, a cushion block (not shown in the figure) is also provided between the cap steel skeleton 13 and the side form 112. The cushion block serves as a protective layer for the cap steel bars, and as a buffer and support component, it can act as a buffer between the cap steel skeleton 13 and the side form 112 during the lowering of the underwater cap construction structure 1, thereby extending the service life of the cap steel skeleton 13 and the side form 112 and improving the stability of the cap steel skeleton 13.
具体地,所述侧模112内部还设有至少一层垂直于侧模112内支撑114。在本实施例中,设有两层内支撑114。图6为套箱11在其中一层内支撑114处截取而形成的俯视图。内支撑114在本实施例中体现为多段空心钢管相贯焊接而成的十字结构。十字形的内支撑114上还设有加劲板114-1,加劲板114-1垂直于内支撑114且平行于底板111。具体地,所述内支撑114与侧模112之间的连接方式是法兰连接。Specifically, at least one layer of inner support 114 perpendicular to the side mold 112 is provided inside the side mold 112. In the present embodiment, two layers of inner support 114 are provided. FIG. 6 is a top view of the casing 11 taken at one layer of the inner support 114. In the present embodiment, the inner support 114 is embodied as a cross structure formed by welding a plurality of hollow steel pipes. A stiffening plate 114-1 is also provided on the cross-shaped inner support 114, and the stiffening plate 114-1 is perpendicular to the inner support 114 and parallel to the bottom plate 111. Specifically, the connection between the inner support 114 and the side mold 112 is a flange connection.
更具体地,图6结合图1,所述内支撑114上还布设有用于定位墩身钢筋19、承台钢筋骨架13等内部钢筋结构的定位支架(图中未出示)。所述定位支架在本实施例中,优选采用井字型的定位支架,定位支架在安装、吊装、下放、修整钢筋结构时,具有定位、稳定的作用。More specifically, in conjunction with FIG. 1 , the inner support 114 is also provided with a positioning bracket (not shown) for positioning the internal steel bar structure such as the pier body steel bar 19 and the cap steel bar skeleton 13. In this embodiment, the positioning bracket is preferably a tic-tac-toe-shaped positioning bracket, which has the function of positioning and stabilizing when installing, hoisting, lowering, and trimming the steel bar structure.
进一步具体地,所述套箱11还包括套设在侧模112外部的围囹113,所述内支撑114对应于围囹113布设在同一水平面。所述围囹113用于箍围侧模112,并与内支撑114配合,用以加强侧模112的稳定性。进一步地参考图1,在本实施例中,所述围囹113还可以设置在承台钢筋骨架13的对应位置,具体为设置在介于承台钢筋骨架13顶端边界和底端边界之间的区域。围囹113在本实施例中为一段具有一定宽度的金属框条,可以根据工程需要调整围囹113的宽度。More specifically, the casing 11 also includes a fence 113 that is sleeved on the outside of the side form 112, and the inner support 114 is arranged on the same horizontal plane corresponding to the fence 113. The fence 113 is used to surround the side form 112 and cooperate with the inner support 114 to enhance the stability of the side form 112. Further referring to FIG1 , in this embodiment, the fence 113 can also be set at a corresponding position of the base reinforcement skeleton 13, specifically, in the area between the top boundary and the bottom boundary of the base reinforcement skeleton 13. In this embodiment, the fence 113 is a section of metal frame strip with a certain width, and the width of the fence 113 can be adjusted according to engineering needs.
进一步具体地,请结合图1参考图7,所述水下承台施工结构1中的垫高层12中除了马凳筋121之外,浇筑有布满马凳筋121区域的垫高混凝土16。在所述水下承台施工结构1下放至护筒2完成后,将混凝土通过连通管18浇筑在马凳筋121布设区域,固化后即为垫高混凝土16。所述连通管18还可以用于浇筑布设在图1中的承台钢筋骨架13对应区域的承台混凝土17。具体地,在垫高混凝土16固化后,将混凝土通过连通管18灌注在承台钢筋骨架13布设区域,固化后即为承台混凝土17。连通管18的位置优选设置在垫高层12的顶端边界附近。在本实施例中,所述垫高混凝土16以及承台混凝土17可以一同浇筑固化,以缩短混凝土浇筑固化时间。所述垫高混凝土16可以抵抗潮水侵蚀,并偕同承台混凝土17提升所述水下承台施工结构1的重量,克服潮水的浮力,保持水下承台施工结构1的稳定性。To be more specific, please refer to Figure 7 in conjunction with Figure 1. In addition to the horse stool reinforcement 121, the cushion layer 12 in the underwater pedestal construction structure 1 is poured with a cushioning concrete 16 that covers the area of the horse stool reinforcement 121. After the underwater pedestal construction structure 1 is lowered to the casing 2, concrete is poured in the area where the horse stool reinforcement 121 is arranged through the connecting pipe 18, and after solidification, it becomes the cushioning concrete 16. The connecting pipe 18 can also be used to pour the pedestal concrete 17 arranged in the corresponding area of the pedestal reinforcement skeleton 13 in Figure 1. Specifically, after the cushioning concrete 16 is solidified, the concrete is poured into the area where the pedestal reinforcement skeleton 13 is arranged through the connecting pipe 18, and after solidification, it becomes the pedestal concrete 17. The position of the connecting pipe 18 is preferably set near the top boundary of the cushion layer 12. In this embodiment, the cushioning concrete 16 and the pedestal concrete 17 can be poured and solidified together to shorten the concrete pouring and solidification time. The raised concrete 16 can resist tidal erosion and, together with the cap concrete 17 , lift the weight of the underwater cap construction structure 1 , overcome the buoyancy of the tide, and maintain the stability of the underwater cap construction structure 1 .
为了更好展示本实施例的水下承台施工结构1,本发明还适应提供了一种可以与所述水下承台施工结构1配合的护筒2,图8、图9、图10进一步解释护筒2的具体结构及改进。首先参考图8,图8为本实施例中底板111与护筒2的连接示意图。底板111上的护筒钢筋孔111-C对应护筒2区域对准。所述护筒2的护筒外壁21外部周向区域还焊接有梁托22。梁托22承托整个水下承台施工结构1。具体地,护筒2的梁托22承托底板111以及底板111上连接的承重梁14和分配梁15。In order to better demonstrate the underwater pedestal construction structure 1 of this embodiment, the present invention is also adapted to provide a casing 2 that can cooperate with the underwater pedestal construction structure 1. Figures 8, 9, and 10 further explain the specific structure and improvement of the casing 2. First, refer to Figure 8, which is a schematic diagram of the connection between the bottom plate 111 and the casing 2 in this embodiment. The casing steel bar holes 111-C on the bottom plate 111 are aligned with the corresponding areas of the casing 2. A beam support 22 is also welded to the outer circumferential area of the outer wall 21 of the casing 2. The beam support 22 supports the entire underwater pedestal construction structure 1. Specifically, the beam support 22 of the casing 2 supports the bottom plate 111 and the load-bearing beam 14 and the distribution beam 15 connected to the bottom plate 111.
更具体地,请参考图9,图9展示了护筒2与梁托22的连接,所述梁托22上还焊接有支撑钢筋23。请参考图10,图10为图9中梁托22的剖视图,可以观察支撑钢筋23焊接在梁托22的上部,支撑钢筋23不接触护筒外壁21,但尽可能覆盖梁托22的区域,起到较好的支撑作用。More specifically, please refer to Figure 9, which shows the connection between the casing 2 and the beam bracket 22, and the beam bracket 22 is also welded with a support steel bar 23. Please refer to Figure 10, which is a cross-sectional view of the beam bracket 22 in Figure 9, and it can be seen that the support steel bar 23 is welded to the upper part of the beam bracket 22, and the support steel bar 23 does not contact the outer wall 21 of the casing, but covers the area of the beam bracket 22 as much as possible, playing a better supporting role.
本实施例中的所述水下承台施工结构1中采用垫高层12,能够有效抵御来自套箱11底部潮水的冲击,一定程度保护了套箱11内部的结构,垫高层12具有支撑以及防水的作用。垫高层12具有一定高度,将承台钢筋骨架13垫高,避免潮水渗入套箱11内部,侵蚀承台钢筋骨架13。水下承台施工结构1中还通过直螺纹套筒242等连接方式连接直身钢筋241和喇叭钢筋243,并接驳为护筒钢筋24。通过改造护筒钢筋24的结构,能够解决护筒钢筋24在下放过程中与所述水下承台施工结构1的冲突问题。进一步地,本发明以及本实施例中的水下承台施工结构1还通过拼装套箱11的底板111,以满足多种不同样式、尺寸的底板111需求。具体地,底板111在本发明以及本实施例中采用螺栓连接的方式,由多块主底板块111-A以及边底板块111-B拼装而成,具有较好的适应性。同时,主底板块111-A与边底板块111-B之间还可以拼装形成护筒钢筋孔111-C,护筒钢筋孔111-C可以与护筒2对应对准并供护筒钢筋24穿过。拼装形成护筒钢筋孔111-C的设计避免现有技术中需要用整块钢板或多块钢板焊接再切割出孔的步骤,避免材料的浪费,还可以循环使用。所述底板111的主底板块111-A与边底板块111-B还设有加劲结构(如肋板111-A1),加劲结构可以提升底板111抗弯能力,底板111的负载能力也因此大幅提升。The underwater pedestal construction structure 1 in this embodiment adopts a cushioning layer 12, which can effectively resist the impact of the tide from the bottom of the casing 11, and protect the structure inside the casing 11 to a certain extent. The cushioning layer 12 has the function of supporting and waterproofing. The cushioning layer 12 has a certain height, which raises the pedestal steel frame 13 to prevent the tide from penetrating into the casing 11 and corroding the pedestal steel frame 13. The underwater pedestal construction structure 1 also connects the straight steel bars 241 and the trumpet steel bars 243 through the connection methods such as the straight threaded sleeve 242, and connects them to the casing steel bars 24. By modifying the structure of the casing steel bars 24, the conflict problem between the casing steel bars 24 and the underwater pedestal construction structure 1 during the lowering process can be solved. Furthermore, the underwater pedestal construction structure 1 of the present invention and this embodiment also meets the needs of a variety of different styles and sizes of the bottom plate 111 by assembling the bottom plate 111 of the casing 11. Specifically, the bottom plate 111 is bolted in the present invention and in this embodiment, and is assembled from a plurality of main bottom plates 111-A and side bottom plates 111-B, which has good adaptability. At the same time, the main bottom plates 111-A and the side bottom plates 111-B can also be assembled to form a casing steel bar hole 111-C, which can be aligned with the casing 2 and allow the casing steel bar 24 to pass through. The design of assembling the casing steel bar hole 111-C avoids the steps of welding a whole steel plate or multiple steel plates and then cutting holes in the prior art, avoids material waste, and can be recycled. The main bottom plates 111-A and the side bottom plates 111-B of the bottom plate 111 are also provided with a stiffening structure (such as a rib plate 111-A1), which can enhance the bending resistance of the bottom plate 111, and the load capacity of the bottom plate 111 is also greatly enhanced.
本发明以及本实施例中还通过设置内支撑114加强所述水下承台施工结构1的稳定性,所述内支撑114还设有定位支架,可以定位墩身钢筋19、承台钢筋骨架13等内部的钢筋结构,提高钢筋的位置准确性以及稳定性,即便在下放时和下放后,钢筋结构不会发生影响工程的变化。所述套箱11还设有围囹113,围囹113单独使用或者与内支撑114配合,能够增强所述水下承台施工结构1的稳定性,增强结构强度。本实施例以及本发明还适应所述水下承台施工结构1提出护筒2,护筒2通过护筒梁托22以及支撑钢筋23与连接在底板111上的承重梁14、分配梁15配合,提升护筒2的承载能力。综上所述,所述水下承台施工结构1在节省封底混凝土的情况下,能一定程度防水防渗,强度以及承载能力较好,能适应在水下的施工,同时节省材料,避免材料浪费,节约资源。所述水下承台施工结构1能够在整体拼装完成的情况下一并整体下放,节省在现场拼装的时间,可以一定程度推进工程进程。The present invention and the embodiment also strengthen the stability of the underwater pedestal construction structure 1 by setting an internal support 114. The internal support 114 is also provided with a positioning bracket, which can position the internal steel bar structure such as the pier body steel bar 19 and the pedestal steel bar skeleton 13, improve the position accuracy and stability of the steel bar, and even when it is lowered and after it is lowered, the steel bar structure will not change and affect the project. The casing 11 is also provided with a enclosure 113. The enclosure 113 is used alone or in conjunction with the internal support 114 to enhance the stability of the underwater pedestal construction structure 1 and enhance the structural strength. The embodiment and the present invention are also adapted to the underwater pedestal construction structure 1. The casing 2 is matched with the load-bearing beam 14 and the distribution beam 15 connected to the bottom plate 111 through the casing beam support 22 and the supporting steel bar 23 to enhance the bearing capacity of the casing 2. In summary, the underwater pedestal construction structure 1 can be waterproof and anti-seepage to a certain extent while saving the bottom sealing concrete, has good strength and bearing capacity, can adapt to underwater construction, and save materials, avoid material waste, and save resources. The underwater foundation construction structure 1 can be lowered as a whole when the overall assembly is completed, saving the time for on-site assembly and promoting the progress of the project to a certain extent.
以上所述仅是本发明的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only some embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
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