CN108454075A - Double-chamber Parallel Compression Blister Forming Machine - Google Patents

Double-chamber Parallel Compression Blister Forming Machine Download PDF

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Publication number
CN108454075A
CN108454075A CN201810376584.0A CN201810376584A CN108454075A CN 108454075 A CN108454075 A CN 108454075A CN 201810376584 A CN201810376584 A CN 201810376584A CN 108454075 A CN108454075 A CN 108454075A
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CN
China
Prior art keywords
molding machine
chain
feeding
preheating
centering
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Pending
Application number
CN201810376584.0A
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Chinese (zh)
Inventor
陈莹磊
刘子颀
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Suzhou Yunkang Electromechanical Co ltd
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Suzhou Yunkang Electromechanical Co ltd
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Publication date
Application filed by Suzhou Yunkang Electromechanical Co ltd filed Critical Suzhou Yunkang Electromechanical Co ltd
Priority to CN202010223723.3A priority Critical patent/CN111361133A/en
Priority to CN201810376584.0A priority patent/CN108454075A/en
Priority to CN202010223720.XA priority patent/CN111409251A/en
Publication of CN108454075A publication Critical patent/CN108454075A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/42Heating or cooling
    • B29C51/421Heating or cooling of preforms, specially adapted for thermoforming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/261Handling means, e.g. transfer means, feeding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/266Auxiliary operations after the thermoforming operation
    • B29C51/268Cutting, rearranging and joining the cut parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Press Drives And Press Lines (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The invention discloses a double-liner parallel air-compression plastic molding machine, which comprises a first feeding centering and preheating integrated device, a second feeding centering and preheating integrated device, a first main heating device, a second main heating device, a first molding machine, a second molding machine, a blanking device, a trimming machine, a first punch press and a second punch press which are arranged side by side, wherein a conveying chain is sequentially arranged among the first feeding centering and preheating integrated device, the second feeding centering and preheating integrated device, the first main heating device, the second main heating device, the first molding machine, the second molding machine and the blanking device, the blanking device is used for grabbing the products formed by the first forming machine and/or the second forming machine onto the edge cutting machine, the blanking device is used for grabbing the products on the edge cutting machine onto the first punch press and/or the second punch press, and the blanking device is used for grabbing the products passing through the first punch press and/or the second punch press. This application can be on a production line simultaneous processing two kinds of products that processing parameter is different.

Description

双胆并行压空吸塑成型机Double-chamber Parallel Compression Blister Forming Machine

技术领域technical field

本发明涉及一种压空吸塑成型机,特别涉及双胆并行压空吸塑成型机。The invention relates to an air-compressed air-absorbing forming machine, in particular to a parallel-compressed air-absorbing forming machine with two gallons.

背景技术Background technique

吸塑成型技术即塑料板材热成型加工技术,是塑料二次加工工业技术中的一种。它是一种针对塑料板材,进行加热,利用模具,真空或压力使片或板材变形,达到要求的形状和尺寸,辅以配套工序,实现应用目的。吸塑成型设备包括夹持系统,加热系统,真空和压缩空气系统及成型模具等几部分。Blister molding technology, that is, plastic sheet thermoforming processing technology, is one of the plastic secondary processing industrial technologies. It is a method for heating plastic sheets, using molds, vacuum or pressure to deform the sheet or sheet to achieve the required shape and size, supplemented by supporting procedures to achieve the application purpose. Blister forming equipment includes clamping system, heating system, vacuum and compressed air system and forming mold and other parts.

现有的吸塑成型机生产设备通常只能对一种产品进行成型加工,如果要同时生产两种不同的产品则需要同时配备两条产线,设备成本高,占用空间大,上述问题是本领域亟需解决的问题。The existing plastic forming machine production equipment can usually only mold one product. If two different products are to be produced at the same time, two production lines need to be equipped at the same time. The equipment costs are high and the space occupied is large. The above problems are fundamental problems in the field that need to be resolved.

发明内容Contents of the invention

本发明解决的技术问题是提供一种可同时进行两个产品成型加工的双胆并行压空吸塑成型机。The technical problem to be solved by the present invention is to provide a double-chamber parallel air-absorbing molding machine capable of molding two products at the same time.

本发明解决其技术问题所采用的技术方案是:双胆并行压空吸塑成型机,包括依次设置的第一上料对中预加热一体装置、第二上料对中预加热一体装置、第一主加热装置、第二主加热装置、第一成型机、第二成型机、下料装置、切边机以及并排的第一冲床和第二冲床,还包括输送装置,所述输送装置包括输送链,所述输送链依次设置于第一上料对中预加热一体装置、第二上料对中预加热一体装置、第一主加热装置、第二主加热装置、第一成型机、第二成型机以及下料装置当中,所述下料装置用于将经过第一成型机和/或第二成型机成型的产品抓至切边机上,所述下料装置还用于将切边机上的产品抓取至第一冲床和/或第二冲床,所述下料装置还用于抓取经过第一冲床和/或第二冲床的产品。The technical solution adopted by the present invention to solve the technical problem is: double-blade parallel air-absorbing molding machine, including the first integrated device for feeding and centering preheating, the second integrated device for feeding and centering preheating, and the second integrated device for feeding and centering preheating. A main heating device, a second main heating device, a first molding machine, a second molding machine, a blanking device, an edge trimmer, and a side-by-side first punch press and a second punch press, and also includes a conveying device, and the conveying device includes conveying chain, the conveyor chain is sequentially set in the first integrated device for feeding and centering preheating, the second integrated device for feeding and centering preheating, the first main heating device, the second main heating device, the first molding machine, the second Among the molding machine and the unloading device, the unloading device is used to grab the products formed by the first molding machine and/or the second molding machine to the trimming machine, and the unloading device is also used to grab the products on the trimming machine The products are grabbed to the first punch press and/or the second punch press, and the unloading device is also used to grab the products passing through the first punch press and/or the second punch press.

本申请设置有两个上料对中预加热一体装置,可以同时对两种不同的产品进行上料和预加热,设置有两个主加热装置可以同时对两种不同的产品设置不同的加热温度进行加热,设置有两个成型机可同时对两个不同的产品进行成型,同时设置有两个冲床可以对连两个产品进行冲孔,且上述各个装置均由同一输送机构进行输送,使得本申请可以在一条产线上同时加工两种加工参数不同的产品。This application is equipped with two feeding, centering and preheating integrated devices, which can simultaneously feed and preheat two different products. There are two main heating devices that can set different heating temperatures for two different products at the same time. Heating, there are two forming machines that can mold two different products at the same time, and two punching machines that can punch two products at the same time, and the above-mentioned devices are all conveyed by the same conveying mechanism, making this machine The application can process two products with different processing parameters on one production line at the same time.

进一步的是:所述第一上料对中预加热一体装置和第二上料对中预加热一体装置结构一致,所述第一主加热装置和第二主加热装置结构一致。Further, the structure of the first integrated device for feeding and centering preheating is the same as that of the second integrated device for feeding and centering preheating, and the structure of the first main heating device and the second main heating device are consistent.

进一步的是:所述第一上料对中预加热一体装置包括机架,所述机架沿横向依次设置有上料区和预热区,所述上料区内设置有上料机构、对中机构以及取料机构,所述上料机构设置于所述机架底部,所述上料机构末端设置有升降机构,所述对中机构设置于所述升降机构上升方向的末端,所述升降机构上方设置有所述取料机构,所述取料机构可在横向和竖向进行移动,所述取料机构用于抓取物料,所述预热区内设置有预热机构,所述预热机构位于所述取料机构的下方,所述输送链设置于所述预热机构上。Further, the first integrated device for feeding, centering, and preheating includes a frame, and the frame is provided with a feeding area and a preheating area in sequence along the transverse direction, and a feeding mechanism, a pair of A centering mechanism and a feeding mechanism, the feeding mechanism is arranged at the bottom of the frame, the end of the feeding mechanism is provided with a lifting mechanism, the centering mechanism is arranged at the end of the lifting direction of the lifting mechanism, and the lifting mechanism The material retrieving mechanism is arranged above the mechanism, and the material retrieving mechanism can move horizontally and vertically. The material retrieving mechanism is used to grab materials. The heating mechanism is located below the material taking mechanism, and the conveying chain is arranged on the preheating mechanism.

进一步的是:所述对中机构包括两个横向滑轨和两个纵向滑轨,所述横向滑轨设置于所述纵向滑轨之间,所述横向滑轨可沿所述纵向滑轨滑动,所述横向滑轨两端还滑动配合有定位板,所述定位板可沿所述横向滑轨滑动。Further, the centering mechanism includes two transverse slide rails and two longitudinal slide rails, the transverse slide rails are arranged between the longitudinal slide rails, and the transverse slide rails can slide along the longitudinal slide rails , the two ends of the transverse slide rail are also slidably fitted with a positioning plate, and the positioning plate can slide along the transverse slide rail.

进一步的是:所述第一主加热装置包括加热瓦安装板和若干加热瓦,所述加热瓦与加热瓦安装板连接,所述加热瓦位于所述加热瓦安装板上方,所述加热瓦安装板上表面设置有带凸点的反射板。Further, the first main heating device includes a heating tile mounting plate and several heating tiles, the heating tile is connected to the heating tile mounting plate, the heating tile is located above the heating tile mounting plate, and the heating tile is installed A reflective plate with convex points is arranged on the upper surface of the plate.

进一步的是:所述下料装置包括下料轨道,所述下料轨道上依次设置有三个下料机构。Further, the unloading device includes a unloading track, and three unloading mechanisms are sequentially arranged on the unloading track.

进一步的是:所述切边机包括切刀和可调节靠模装置,所述可调节靠模装置包括在可横向上相对运动的两块横向安装板以及可在纵向相对运动的两块纵向安装板,所述两个横向安装板上分别设置有平行且相对的定位块,所述两纵向安装板上分别设置有平行且相对的两横向安装板。Further, the edge trimmer includes a cutting knife and an adjustable camming device, and the adjustable camming device includes two horizontal mounting plates that can relatively move in the horizontal direction and two longitudinal mounting plates that can move relatively in the longitudinal direction. The two horizontal mounting plates are respectively provided with parallel and opposite positioning blocks, and the two longitudinal mounting plates are respectively provided with two parallel and opposite horizontal mounting plates.

进一步的是:所述第一冲床和第二冲床中间设置有上料平台,所述第一冲床还包括第一冲压平台和第一模具,所述第二冲床还包括第二冲压平台和第二模具,所述第一模具可在所述第一冲压平台和上料平台上移动,所述第二模具可在所述第二冲压平台和上料平台上移动,所述第一模具和第二模具用于放置产品。Further, a loading platform is arranged between the first punch and the second punch, the first punch also includes a first punch platform and a first mold, and the second punch also includes a second punch platform and a second mould, the first mold can move on the first stamping platform and the loading platform, the second mold can move on the second stamping platform and the loading platform, the first mold and the second Molds are used to place products.

进一步的是:所述输送装置包括底座、第一传送链机构、第二传送链机构和输送链,所述输送链包括第一链条和第二链条,所述第一传送链机构和第二传送链机构设置于所述底座上,所述第一传送链机构包括第一传动件和第一电机,所述第一传动件上设置有第一链轮和第一链条,所述第一链轮和所述第一链条啮合,所述第一电机用于驱动第一链轮转动,所述第二传送链机构包括第二传动件和第二电机,所述第二传动件上设置有的第二链轮和第二链条,所述第二链轮和所述第二链条啮合,所述第二电机用于驱动第二链轮转动,所述第一链轮与所述第二链轮保持同步运动。Further, the conveying device includes a base, a first conveying chain mechanism, a second conveying chain mechanism and a conveying chain, the conveying chain includes a first chain and a second chain, and the first conveying chain mechanism and the second conveying chain The chain mechanism is arranged on the base, the first transmission chain mechanism includes a first transmission member and a first motor, the first transmission member is provided with a first sprocket and a first chain, and the first sprocket Mesh with the first chain, the first motor is used to drive the first sprocket to rotate, the second transmission chain mechanism includes a second transmission member and a second motor, the second transmission member is provided with a first Two sprockets and a second chain, the second sprocket is engaged with the second chain, the second motor is used to drive the second sprocket to rotate, and the first sprocket is held with the second sprocket synchronized movement.

进一步的是:所述第一传动件和第二传动件与同一宽度调节机构连接,所述宽度调节装置用于调节第一传动件和第二传动件之间的距离,所述第一链条和第二链条之间沿纵向还设置有多个宽度调节机构,所述宽度调节机构分别位于所述第一上料对中预加热一体装置、第二上料对中预加热一体装置、第一主加热装置、第二主加热装置、第一成型机、第二成型机和下料装置之间的各连接处。Further, the first transmission member and the second transmission member are connected to the same width adjustment mechanism, the width adjustment device is used to adjust the distance between the first transmission member and the second transmission member, and the first chain and the second transmission member A plurality of width adjustment mechanisms are also arranged longitudinally between the second chains, and the width adjustment mechanisms are respectively located in the first integrated device for feeding centering and preheating, the second integrated device for feeding centering and preheating, and the first main body Each joint between the heating device, the second main heating device, the first forming machine, the second forming machine and the unloading device.

本发明的有益效果是:本申请设置有两个上料对中预加热一体装置,可以同时对两种不同的产品进行上料和预加热,设置有两个主加热装置可以同时对两种不同的产品设置不同的加热温度进行加热,设置有两个成型机可同时对两个不同的产品进行成型,同时设置有两个冲床可以对两个产品进行冲孔,且上述各个装置均由同一输送机构进行输送,使得本申请可以在一条产线上同时加工两种加工参数不同的产品。此外,上料对中预加热一体装置将对中机构设置于上料机构和升降机构之后,可以在一个框架范围内实现板材上料对中步骤,缩短了机械手的行程,优化了结构,节省了空间及成本,本申请在机架上集成了上料区和预热区,使得本申请在上料的同时可对板材进行预热,取消了单独的预热装置,极大地减少了空间。此外,对中结构配合液压升降台,实现了同时对多块板材对中,然后机械手直接吸取板材并放置到传送装置上,有效的减少了机械手的行程。此外,本申请通过两个电机驱动链条运行,减少了输送链条对固定机构强度的需求,减少了安全隐患。此外,切边机设置有可调节的靠模装置,使得一个靠模装置即可放置不同的产品,不需要更换靠模装置,极大地节省了生产时间。The beneficial effects of the present invention are: the application is provided with two integrated feeding and centering preheating devices, which can simultaneously feed and preheat two different products; The products are heated at different heating temperatures. There are two molding machines that can mold two different products at the same time, and two punches that can punch two products at the same time. Mechanism for conveying, so that the applicant can simultaneously process two kinds of products with different processing parameters on one production line. In addition, the integrated device for feeding, centering and preheating sets the centering mechanism after the feeding mechanism and the lifting mechanism, and can realize the step of centering the plate material within a frame range, shortening the stroke of the manipulator, optimizing the structure, and saving In terms of space and cost, this application integrates a loading area and a preheating area on the frame, so that this application can preheat the board while loading materials, canceling the separate preheating device, and greatly reducing the space. In addition, the centering structure cooperates with the hydraulic lifting platform to realize the centering of multiple plates at the same time, and then the manipulator directly picks up the plates and places them on the conveying device, which effectively reduces the stroke of the manipulator. In addition, the present application uses two motors to drive the chain to run, which reduces the demand for the strength of the fixing mechanism of the conveying chain and reduces potential safety hazards. In addition, the edge trimmer is equipped with an adjustable cam device, so that different products can be placed on one cam device, and there is no need to replace the cam device, which greatly saves production time.

附图说明Description of drawings

图1为本申请整体示意图。Fig. 1 is the overall schematic diagram of the present application.

图2为第一上料对中预加热一体装置示意图。Fig. 2 is a schematic diagram of the first integrated device for feeding, centering, and preheating.

图3位第一上料对中预加热一体装置顶部部分示意图。Figure 3 is a schematic diagram of the top part of the first feeding, centering and preheating integrated device.

图4为对中机构示意图。Figure 4 is a schematic diagram of the centering mechanism.

图5为第一冲床和第二冲床结构示意图。Fig. 5 is a structural schematic diagram of the first punch press and the second punch press.

图6为输送装置示意图。Figure 6 is a schematic diagram of the delivery device.

图7为输送装置驱动部分放大示意图。Fig. 7 is an enlarged schematic diagram of the driving part of the conveying device.

图8为下料装置示意图。Figure 8 is a schematic diagram of the unloading device.

图9为第一主加热装置和第二主加热装置示意图。Fig. 9 is a schematic diagram of the first main heating device and the second main heating device.

图10为加热机构示意图。Figure 10 is a schematic diagram of the heating mechanism.

图11为切边机示意图。Figure 11 is a schematic diagram of the trimming machine.

图中标记为:第一上料对中预加热一体装置1、上料机构11、对中机构12、横向滑轨121、纵向滑轨122、定位板123、取料机构13、移动滑轨131、机械臂132升降机构14、预热机构15、挡热板151、第二上料对中预加热一体装置2、第一主加热装置3、加热机构30、加热瓦安装板31、加热瓦32、凸点33、第二主加热装置4、第一成型机5、第二成型机6、下料装置7、下料轨道71、下料机构72、切边机8、可调节靠模装置81、切刀82、第一冲床9a、第二冲床9b、上料平台91、第一冲压平台91a、第一模具92、第二冲压平台91b、第二模具93、平台滑轨94、第一链条101、第二链条102、第一传动件103、第一电机104、第一齿轮105、第二传动件106、第二电机107、第二齿轮108、宽度调节机构109、第一花键110、第二花键111、第一固定板112、第二固定板113。The marks in the figure are: the first feeding, centering and preheating integrated device 1, feeding mechanism 11, centering mechanism 12, horizontal slide rail 121, longitudinal slide rail 122, positioning plate 123, reclaiming mechanism 13, moving slide rail 131 , mechanical arm 132 lifting mechanism 14, preheating mechanism 15, heat shield 151, second feeding and centering preheating integrated device 2, first main heating device 3, heating mechanism 30, heating tile mounting plate 31, heating tile 32 , bump 33, the second main heating device 4, the first molding machine 5, the second molding machine 6, the blanking device 7, the blanking track 71, the blanking mechanism 72, the trimming machine 8, the adjustable profiling device 81 , cutter 82, first punch press 9a, second punch press 9b, feeding platform 91, first stamping platform 91a, first mold 92, second stamping platform 91b, second mold 93, platform slide rail 94, first chain 101, the second chain 102, the first transmission member 103, the first motor 104, the first gear 105, the second transmission member 106, the second motor 107, the second gear 108, the width adjustment mechanism 109, the first spline 110, The second spline 111 , the first fixing plate 112 , and the second fixing plate 113 .

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

所应理解的是,下文中所述的传动机构如没有特别说明则均为本领域常见的传动机构,例如丝杠、齿轮等。It should be understood that the transmission mechanisms described below are common transmission mechanisms in the field, such as lead screws and gears, unless otherwise specified.

如图1所示,双胆并行压空吸塑成型机,包括依次设置的第一上料对中预加热一体装置1、第二上料对中预加热一体装置2、第一主加热装置3、第二主加热装置4、第一成型机5、第二成型机6、下料装置7、切边机8以及并排的第一冲床9a和第二冲床9b,还包括输送装置,所述输送装置包括输送链,所述输送链依次设置于第一上料对中预加热一体装置1、第二上料对中预加热一体装置2、第一主加热装置3、第二主加热装置4、第一成型机5、第二成型机6以及下料装置7当中,所述输送装置用于将产品依次运输至上述机构,所述下料装置7用于将经过第一成型机5和/或第二成型机6成型的产品抓去至切边机8上以及用于将切边机8上的产品抓取至第一冲床9a和/或第二冲床9b。As shown in Figure 1, the double-blade parallel air-absorbing molding machine includes the first integrated device for feeding, centering and preheating 1, the second integrated device for feeding, centering and preheating 2, and the first main heating device 3. , the second main heating device 4, the first molding machine 5, the second molding machine 6, the blanking device 7, the trimming machine 8 and the first punch press 9a and the second punch press 9b side by side, also including a conveying device, the conveying The device includes a conveying chain, and the conveying chain is sequentially arranged in the first integrated device for feeding and centering preheating 1, the second integrated device for feeding and centering preheating 2, the first main heating device 3, the second main heating device 4, Among the first molding machine 5, the second molding machine 6 and the unloading device 7, the conveying device is used to transport the products to the above-mentioned mechanism in sequence, and the unloading device 7 is used to pass through the first molding machine 5 and/or The products formed by the second molding machine 6 are grabbed onto the edge trimmer 8 and used to grab the products on the edge trimmer 8 to the first punch press 9a and/or the second punch press 9b.

本申请的工作流程为,第一待加工产品和第二待加工产品分别从第一上料对中预加热一体装置1和第二上料对中预加热一体装置2中进行上料和预加热,所述第一待加工产品和第二待加工产品可为同一种产品或不同种产品,而后,第二待加工产品随输送链运输至第二主加热装置4中,第一待加工产品随输送链运输至第一主加热装置3中,第一主加热装置3和第二主加热装置4根据两个产品所需要的加工参数设置温度并进行加热,加热完成后,第一待加工产品运输至第一成型机5中成型,第二待加工产品运输至第二成型机6中进行成型,所述成型机可以是本领域常规的吹塑成型机、吸塑成型机或压空吸塑成型机或他类型的成型机,当成型结束后,第一待加工产品和第二待加工产品运输至下料装置7当中,下料装置7先后抓取第二待加工产品和第一待加工产品放置到切边机8当中,当切边完成后,下料装置7再抓取第二待加工产品或第一待加工产品至第二冲床9b和第一冲床9a当中,第一冲床9a和第二冲床9b分别对第一待加工产品和第二待加工产品进行冲孔,冲孔完成后取料装置再抓取第一待加工产品和第二待加工产品,完成加工。The workflow of this application is that the first product to be processed and the second product to be processed are loaded and preheated from the first integrated device for feeding and centering preheating 1 and the second integrated device for feeding and centering preheating 2 respectively , the first product to be processed and the second product to be processed can be the same product or different products, and then the second product to be processed is transported to the second main heating device 4 along the conveyor chain, and the first product to be processed is then transported to the second main heating device 4. The conveyor chain is transported to the first main heating device 3. The first main heating device 3 and the second main heating device 4 set the temperature and heat according to the processing parameters required by the two products. After the heating is completed, the first product to be processed is transported to the first molding machine 5 for molding, and the second product to be processed is transported to the second molding machine 6 for molding, and the molding machine can be a conventional blow molding machine, a suction molding machine or a vacuum suction molding in the art machine or other types of molding machines, when the molding is completed, the first product to be processed and the second product to be processed are transported to the unloading device 7, and the unloading device 7 successively grabs the second product to be processed and the first product to be processed Place it in the edge trimmer 8, and when the edge trimming is completed, the unloading device 7 grabs the second product to be processed or the first product to be processed to the second punch 9b and the first punch 9a, the first punch 9a and the first punch 9a The second punching machine 9b respectively punches the first product to be processed and the second product to be processed, and after the punching is completed, the reclaimer grabs the first product to be processed and the second product to be processed to complete the processing.

本申请设置有两个上料对中预加热一体装置,可以同时对两种不同的产品进行上料和预加热,设置有两个主加热装置可以同时对两种不同的产品设置不同的加热温度进行加热,设置有两个成型机可同时对两个不同的产品进行成型,同时设置有两个冲床可以同时对连个产品进行冲孔,通过上述各个机构相配合,本申请可以在一条产线上同时加工两种加工参数不同的产品。This application is equipped with two feeding, centering and preheating integrated devices, which can simultaneously feed and preheat two different products. There are two main heating devices that can set different heating temperatures for two different products at the same time. For heating, there are two molding machines that can mold two different products at the same time, and two punches that can punch two products at the same time. Through the cooperation of the above-mentioned mechanisms, this application can be used in one production line Two products with different processing parameters can be processed at the same time.

如图1所示,在本申请中,所述第一上料对中预加热一体装置1和第二上料对中预加热一体装置2结构一致,第一主加热装置3和第二主加热装置4结构一致,第一成型机5和第二成型机6结构一致,所应理解的是,在其他实施例中,所述第一上料对中预加热一体装置1和第二上料对中预加热一体装置2可以为不同结构,所述第一主加热装置3和第二主加热装置4可为不同结构,所述第一成型机5和第二成型机6也可为不同种成型机。As shown in Figure 1, in this application, the first integrated device for feeding and centering preheating 1 and the second integrated device for feeding and centering preheating 2 have the same structure, and the first main heating device 3 and the second main heating device The device 4 has the same structure, and the first molding machine 5 and the second molding machine 6 have the same structure. It should be understood that, in other embodiments, the preheating integrated device 1 in the first feeding pair and the second feeding pair The integrated preheating device 2 can have different structures, the first main heating device 3 and the second main heating device 4 can have different structures, and the first molding machine 5 and the second molding machine 6 can also be of different types of molding machine.

如图2至图4所示,以第一上料对中预加热一体装置1为例,在本申请中,第一上料对中预加热一体装置1,包括机架,所述机架上包括横向依次设置的上料区和预热区,所述上料区包括上料机构11、对中机构12以及取料机构13,所述上料机构11、对中机构12以及取料机构13均安装于所述机架上,所述上料机构11安装于所述机架底部,所述上料机构11可以是输送带或传送链,该上料机构11可以是有驱动的或无驱动的,在本申请当中,所述输送机构为传送滚筒,所述传送滚筒由若干个滚柱组成,所述传送滚筒可通过同步带或同步链与驱动机构连接,在驱动机构的驱动下所述传送滚筒朝同一方向进行转动,所述驱动机构可以是伺服电机或手轮,所述驱动机构可以进行反向驱动,是滚筒朝向上料方向的反方向运动,用以退出生产剩余物料及栈板,此外,所述上料机构末端也可以增加另外的输送机构,方便生产剩余物料及栈板等从上料的另一端退出,所述上料机构11末端设置有升降机构14,在本申请中所述升降机构14为液压升降台,该液压升降台可以是本领域常用的液压升降台,具体的,所述液压升降台包括台面,所述台面底部通过连杆连接有液压装置,在所述液压装置的驱动下台面可在竖向进行升降,所述升降机构14还可以是由油缸或气缸驱动升降的台面或电动升降平台,所述对中机构12位于所述升降机构14上升方向的末端,该对中机构12用于将升降机构14上的产品对中,此外,所述机架顶部还安装有取料机构13,所述取料机构13位于升降机构14以及对中机构12的上方,所述取料机构13可横向和竖向进行移动,该取料装置在横向的运动方向即在上料区和预热区之间运动,所述取料机构13用于抓取物料进行出料,所述横向上远离上料机构11的一端为出料方向,所述取料机构13可以是滑轨式机械手或多轴机械手,所述预热区内设置有预热机构15,所属预热机构15位于所属取料机构13下方,所述预热机构15沿出料方向安装于机架上,所述输送链设置于所述预热机构15上方的机架上。As shown in Figures 2 to 4, taking the first integrated device for feeding and centering preheating 1 as an example, in this application, the first integrated device for feeding and centering and preheating 1 includes a frame on which It includes a feeding area and a preheating area arranged in sequence in the horizontal direction. The feeding area includes a feeding mechanism 11, a centering mechanism 12, and a reclaiming mechanism 13. The feeding mechanism 11, the centering mechanism 12, and the reclaiming mechanism 13 They are all installed on the frame, and the feeding mechanism 11 is installed on the bottom of the frame. The feeding mechanism 11 can be a conveyor belt or a conveyor chain, and the feeding mechanism 11 can be driven or non-driven. Yes, in this application, the conveying mechanism is a conveying roller, and the conveying roller is composed of several rollers. The conveying roller can be connected with the driving mechanism through a synchronous belt or a synchronous chain. Driven by the driving mechanism, the The conveying rollers rotate in the same direction. The driving mechanism can be a servo motor or a hand wheel. The driving mechanism can be driven in reverse, and the rollers move in the opposite direction of the feeding direction to exit the production of remaining materials and pallets. , in addition, another conveying mechanism can also be added at the end of the feeding mechanism to facilitate the exit of the remaining materials and pallets from the other end of the feeding. The end of the feeding mechanism 11 is provided with a lifting mechanism 14. In this application The lifting mechanism 14 is a hydraulic lifting platform, and the hydraulic lifting platform can be a hydraulic lifting platform commonly used in the art. Specifically, the hydraulic lifting platform includes a table top, and the bottom of the table top is connected with a hydraulic device through a connecting rod. Driven by the hydraulic device, the table can be lifted vertically. The lifting mechanism 14 can also be a table or an electric lifting platform driven by an oil cylinder or an air cylinder. The centering mechanism 12 is located at the end of the rising direction of the lifting mechanism 14. , the centering mechanism 12 is used to center the products on the lifting mechanism 14. In addition, the top of the frame is also equipped with a retrieving mechanism 13, and the retrieving mechanism 13 is located above the lifting mechanism 14 and the centering mechanism 12 , the retrieving mechanism 13 can move horizontally and vertically, and the retrieving device moves between the feeding zone and the preheating zone in the horizontal direction of movement, and the retrieving mechanism 13 is used to grab materials for discharging material, the end far away from the feeding mechanism 11 in the transverse direction is the discharging direction, the retrieving mechanism 13 can be a slide rail type manipulator or a multi-axis manipulator, and a preheating mechanism 15 is arranged in the preheating zone, which belongs to the preheating zone. The heating mechanism 15 is located below the material taking mechanism 13 , the preheating mechanism 15 is installed on the frame along the discharging direction, and the conveying chain is arranged on the frame above the preheating mechanism 15 .

本申请的工作流程为,待加工的板材堆垛通过上料机构11输送到升降机构14上,液压升降台上升将板材抬高,若干张板材到达对中机构12,对中机构12将这几张板材进行对中,取料机构13下降抓取板材后抬升至一定高度,而后纵向的运输板材至预热区并放置于输送链上,预热机构15对板材进行预热,而后,输送链启动将位于预热区的待加工产运输至主加热装置。The working process of this application is that the stack of plates to be processed is transported to the lifting mechanism 14 through the feeding mechanism 11, the hydraulic lifting platform rises to lift the plates, and several plates arrive at the centering mechanism 12, and the centering mechanism 12 puts these The sheets are centered, and the retrieving mechanism 13 descends to grab the sheets and lifts them to a certain height, then transports the sheets longitudinally to the preheating zone and places them on the conveyor chain, the preheating mechanism 15 preheats the sheets, and then, the conveyor chain Start to transport the products to be processed in the preheating zone to the main heating device.

在本申请中,该第一上料对中预加热一体装置1将对中机构12设置于上料机构11和升降机构14之后,可以在一个框架范围内实现板材上料对中步骤,缩短了机械手的行程,优化了结构,节省了空间及成本,本申请在机架上集成了上料区和预热区,使得本申请在上料的同时可对板材进行预热,取消了单独的预热装置,极大地减少了空间。In this application, the first integrated device for feeding, centering and preheating 1 sets the centering mechanism 12 after the feeding mechanism 11 and the lifting mechanism 14, and can realize the step of centering the sheet material within a frame range, shortening the The stroke of the manipulator optimizes the structure and saves space and cost. This application integrates the feeding area and the preheating area on the frame, so that the application can preheat the plate while loading the material, and cancels the separate preheating area. Heat installation, greatly reduces the space.

此外,如图2和图3所示,在本申请中,所述预热机构15包括挡热板151和加热瓦32,所述挡热板151位于所述加热瓦32上方并可在纵向进行移动,所述机架上安装有导轨,所述加热瓦32上设置有滚轮与导轨配合,该加热瓦32上还连接有驱动机构,例如气缸或油缸,所述加热瓦32在正常生产过程中固定的安装于机架内,当出现异常情况时,在气缸或油缸的推动下,加热瓦32可被推至机架外部,所述加热瓦32可从机架中拆卸退出,加热瓦32上方机架上还设置有纵向的挡热板滑轨,所述挡热板151两端安装有直线滑块或滚轮与所述挡热板轨道配合,挡热板151通过传动机构与驱动电机或气缸连接,在驱动电机或气缸的驱动下,所述挡热板151可沿挡热板滑轨在纵向移动。In addition, as shown in Figures 2 and 3, in this application, the preheating mechanism 15 includes a heat shield 151 and a heating tile 32, and the heat shield 151 is located above the heating tile 32 and can be vertically Move, guide rails are installed on the frame, and the heating tile 32 is provided with rollers to cooperate with the guide rails. The heating tile 32 is also connected with a driving mechanism, such as a cylinder or an oil cylinder. The heating tile 32 is in the normal production process Fixedly installed in the frame, when an abnormal situation occurs, under the push of the cylinder or oil cylinder, the heating tile 32 can be pushed to the outside of the frame, and the heating tile 32 can be disassembled and withdrawn from the frame. The frame is also provided with longitudinal heat shield slide rails. Both ends of the heat shield 151 are equipped with linear sliders or rollers to cooperate with the heat shield tracks. The heat shield 151 is connected to the drive motor or cylinder through the transmission mechanism. connected, under the drive of the driving motor or cylinder, the heat shield 151 can move longitudinally along the heat shield slide rail.

上述加热机构具体的工作流程为,当取料机构13未抓取板材时,挡热板151移动至加热瓦32上方遮蔽住加热瓦32,避免加热瓦32热量散失,当取料机构13抓取板材并移动到加热瓦32上方时,挡热板151纵向移动使得加热瓦32露出,以便加热瓦32对板材进行预热,而后取料机构13将板材放置于加热瓦32上方的输送链上,加热瓦32对板材进行预热。The specific working process of the above-mentioned heating mechanism is as follows: when the material retrieving mechanism 13 is not grabbing the plate, the heat shield 151 moves to the top of the heating tile 32 to cover the heating tile 32, so as to avoid the heat loss of the heating tile 32; When the board moves to the top of the heating tile 32, the heat shield 151 moves longitudinally to expose the heating tile 32, so that the heating tile 32 can preheat the board, and then the feeding mechanism 13 places the board on the conveyor chain above the heating tile 32, The heating tile 32 preheats the plate.

在上述基础上,如图4所示,所述对中机构12包括两个横向滑轨121和两个纵向滑轨122,所述横向滑轨121的两头分别与所述纵向滑轨122滑动配合,所述横向滑轨121通过传动机构与驱动电机连接,在驱动电机的驱动下,所述横向滑轨121可沿所述纵向滑轨122滑动,所述横向滑轨121两端还滑动配合有定位板123,所述定位板123为L型,定位板123与通过传动机构与驱动电机连接,在驱动电机的驱动下,所述定位板123可沿横向滑轨121滑动,通过调节两条横向滑轨121距离,以及调节同一横向滑轨121上两定位板123之间的距离,从而调节四个定位板123之间的距离,通过定位板123夹取板材从而对板材进行对中。On the basis of the above, as shown in FIG. 4 , the centering mechanism 12 includes two transverse slide rails 121 and two longitudinal slide rails 122 , and the two ends of the transverse slide rails 121 are slidingly matched with the longitudinal slide rails 122 respectively. , the horizontal slide rail 121 is connected with the driving motor through a transmission mechanism, driven by the driving motor, the horizontal slide rail 121 can slide along the longitudinal slide rail 122, and the two ends of the horizontal slide rail 121 are also slidably fitted with The positioning plate 123, the positioning plate 123 is L-shaped, the positioning plate 123 is connected with the driving motor through the transmission mechanism, under the drive of the driving motor, the positioning plate 123 can slide along the horizontal slide rail 121, and by adjusting the two horizontal The distance between the slide rails 121 and the distance between the two positioning plates 123 on the same transverse slide rail 121 are adjusted to adjust the distance between the four positioning plates 123 , and the plates are clamped by the positioning plates 123 to center the plates.

本申请中,对中机构12通过定位板123对板材进行对中,因此可同时对中多个板材,具体可对中板材的数目可根据定位板123的厚度决定,本申请不需要先抓取板材再进行对中,有效的减少了装置的机构,节省了空间。In this application, the centering mechanism 12 centers the plates through the positioning plate 123, so multiple plates can be centered at the same time. The number of plates that can be centered can be determined according to the thickness of the positioning plate 123. This application does not need to grasp The plates are then centered, which effectively reduces the mechanism of the device and saves space.

在上述基础上,如图3所示,本申请中所述取料机构13为滑轨式机械手,所述机械手端部连接有夹具,所述夹具可以是吸盘,通过吸盘夹取板材,结构简单,夹取效果好,在本申请中,所述取料机构13具体的是,包括固定安装于机架上的横向设置的移动滑轨131,还包括竖向设置的机械臂132,所述机械臂132上固定安装有滑块与所述移动滑轨131滑动配合,所述机械臂132上还固定安装有竖直的滑轨,夹具上安装有滑块与所述机械臂132滑动配合,所述机械臂132和夹具均通过传动机构与电机连接,在电机的驱动下,所述机械臂132可沿移动滑轨131在纵方向移动,所述夹具可沿所述机械臂132在竖直方向进行移动。On the basis of the above, as shown in Figure 3, the material fetching mechanism 13 described in this application is a slide rail type manipulator, the end of the manipulator is connected with a clamp, the clamp can be a suction cup, and the plate is clamped by the suction cup, the structure is simple , the clamping effect is good. In the present application, the retrieving mechanism 13 specifically includes a horizontally arranged mobile slide rail 131 fixedly installed on the frame, and also includes a vertically arranged mechanical arm 132. The arm 132 is fixedly equipped with a slider to slide and cooperate with the moving slide rail 131, and the vertical slide rail is also fixedly installed on the described mechanical arm 132, and the slide block is installed on the fixture to slide and cooperate with the described mechanical arm 132. Both the mechanical arm 132 and the gripper are connected to the motor through a transmission mechanism. Driven by the motor, the mechanical arm 132 can move longitudinally along the moving slide rail 131, and the gripper can move vertically along the mechanical arm 132. to move.

此外,如图9和图10所示,以第一主加热装置3为例,所述第一主加热装置3包括机架和加热机构30,所述加热机构30在正常工作时固定设置于所述机架内,具体的是,所述加热机构30包括加热瓦安装板31和若干加热瓦32,所述加热瓦32底部设置有安装件,所述加热瓦32通过所述安装件插入至加热瓦安装板31,所述加热瓦32呈列阵安装于加热瓦安装板31上方,加热瓦32底面与所述加热瓦安装板31上表面存在一定的距离,所述加热瓦安装板31上表面安装有一层带凸点33的反射板,所述凸点33的反射板呈列阵安装于加热瓦安装板31上表面,所应理解的是,附图中所显示出的凸点33仅为部分凸点33,而非本申请中全部凸点33,具体的所述带凸点33的反射板可布满整个加热瓦安装板31或仅局部设置在加热瓦安装板31上。在上述基础上,所述凸点33为四棱锥结构。In addition, as shown in Figures 9 and 10, taking the first main heating device 3 as an example, the first main heating device 3 includes a frame and a heating mechanism 30, and the heating mechanism 30 is fixedly arranged on the Specifically, the heating mechanism 30 includes a heating tile installation plate 31 and several heating tiles 32, the bottom of the heating tile 32 is provided with a mounting piece, and the heating tile 32 is inserted into the heating pad through the mounting piece. A tile mounting plate 31, the heating tiles 32 are installed above the heating tile mounting plate 31 in an array, there is a certain distance between the bottom surface of the heating tile 32 and the upper surface of the heating tile mounting plate 31, and the upper surface of the heating tile mounting plate 31 A layer of reflection plate with bumps 33 is installed, and the reflection plate of the bumps 33 is installed in an array on the upper surface of the heating tile installation plate 31. It should be understood that the bumps 33 shown in the drawings are only Part of the bumps 33 , rather than all the bumps 33 in the present application, specifically, the reflective plate with bumps 33 can cover the entire heating tile mounting plate 31 or be only partially arranged on the heating tile mounting plate 31 . Based on the above, the bump 33 is a quadrangular pyramid structure.

本申请通过在加热瓦安装板31与加热瓦32之间安装有一层带有冲压凸点33的反射板,所述反射板可以是铝反射板或其他金属反射板,凸点33增加了反射板的反射面积,使得反射板能更好的反射热量,使得本申请的加热效率更高,此外,铝材对热量的反射效果较钢材更好,从而进一步的提高反射效率,从而增加加热效果。In this application, a reflective plate with punched bumps 33 is installed between the heating tile mounting plate 31 and the heating tile 32. The reflective plate can be an aluminum reflective plate or other metal reflective plates. The bumps 33 increase the reflective plate The reflective area makes the reflective plate reflect heat better, making the heating efficiency of the application higher. In addition, the aluminum material has better heat reflection effect than steel material, thereby further improving the reflection efficiency and increasing the heating effect.

如图9所示,所述输送链横向的设置在第一主加热装置3和第二主加热装置4的两侧,待加工产品通过输送链运输至第一主加热装置3和第二主加热装置4,输送链停止,第一主加热装置3和第二主加热装置4分别对第一待加工产品和第二待加工产品进行加热,当加热完成后,输送链启动,继续运输待加工产品至第一成型机5和第二成型机6中。As shown in Figure 9, the conveyor chain is arranged laterally on both sides of the first main heating device 3 and the second main heating device 4, and the products to be processed are transported to the first main heating device 3 and the second main heating device through the conveyor chain. Device 4, the conveying chain stops, the first main heating device 3 and the second main heating device 4 respectively heat the first product to be processed and the second product to be processed, and when the heating is completed, the conveying chain starts to continue to transport the product to be processed To the first molding machine 5 and the second molding machine 6.

所述第一成型机5的出口和第二成型机6的入口连通,所述输送链依次经过第一成型机5入口、第一成型机5出口、第二成型机6入口、第二成型机6出口。The outlet of the first molding machine 5 communicates with the inlet of the second molding machine 6, and the conveyor chain passes through the inlet of the first molding machine 5, the outlet of the first molding machine 5, the inlet of the second molding machine 6, and the second molding machine. 6 exits.

如图8所示,所述下料装置7包括支架和下料轨道71,所述下料轨道71纵向的固定于该支架上端,所述支架上还沿纵向固定的安装有输送链,所述输送链位于所述下料轨道71下方并与之平行,所述下料轨道71上依次滑动配合有三个下料机构72,在本申请中,所述下料机构72为滑轨式机械手,具体的包括滑板,所述滑板与下料轨道71滑动配合,所述滑板上设置有竖向的滑轨,所述竖向滑轨上滑动配合有夹具,所述夹具可以是吸盘或模框,且上述滑板和竖向滑轨和夹具均通过传动机构与电机连接。As shown in Figure 8, the blanking device 7 includes a bracket and a blanking track 71, the blanking track 71 is longitudinally fixed on the upper end of the bracket, and a conveying chain is also longitudinally fixed on the bracket, and the The conveyor chain is located below and parallel to the unloading track 71, and three unloading mechanisms 72 are slidingly fitted in sequence on the unloading track 71. In this application, the unloading mechanism 72 is a slide rail type manipulator, specifically comprises a slide plate, the slide plate is slidably matched with the blanking track 71, a vertical slide rail is arranged on the slide plate, a clamp is slidably fitted on the vertical slide rail, and the clamp can be a suction cup or a mold frame, and The above-mentioned slide plate, vertical slide rail and fixture are all connected with the motor through the transmission mechanism.

具体的工作流程为,待加工产品通过第一成型机5和第二成型机6后运输至位于下料装置7上的输送链时,靠近第二成型机6的下料机构72用于抓取从第一成型机5和第二成型机6中运输出来的待加工产品,并将待加工产品放置于切边机8上,中间的第二个下料机构72用于抓取在切边机8上加工完成的切边的待加工产品,并将该产品运输至冲床,靠近冲床的第三个下料机构72用于抓取经过冲床冲孔后的成品,完成下料。The specific workflow is that when the product to be processed passes through the first forming machine 5 and the second forming machine 6 and is transported to the conveyor chain on the unloading device 7, the unloading mechanism 72 close to the second forming machine 6 is used for grabbing The product to be processed is transported from the first molding machine 5 and the second molding machine 6, and the product to be processed is placed on the edge trimmer 8, and the second unloading mechanism 72 in the middle is used to grab the edge trimmer 8. The finished product to be processed with edge trimming is transported to the punch press, and the third blanking mechanism 72 close to the punch press is used to grab the finished product punched by the punch press to complete the blanking.

在上述基础上,如图5所示,所述第一冲床9a和第二冲床9b结构一致,以第一冲床9a为例,所述第一冲床9a包括机架,机架上方固定安装有进行冲压的冲压装置,所述冲压装置下方的机架上安装有第一冲压平台91a,此外,所述第一冲床9a和第二冲床9b之间还安装有与第一冲压平台91a等高的上料平台91,在本申请中,还包括平台滑轨94,所述平台滑轨94依次固定的安装于所述第一冲压平台91a上、上料平台91和第二冲压平台91b上,所述平台滑轨94上滑动配合有第一模具92和第二模具93,且所述第一模具92和第二模具93通过传动机构与驱动电机连接,在驱动电机的驱动下,所述第一模具92和第二模具93可沿所述平台滑轨94移动,具体的,第一模具92可在第一冲压平台91a和上料平台91上来回移动,第二模具93可在第二冲压平台91b和上料平台91上来回移动。On the basis of the above, as shown in Figure 5, the first punch press 9a and the second punch press 9b have the same structure, taking the first punch press 9a as an example, the first punch press 9a includes a frame, and the top of the frame is fixedly installed with a Stamping punching device, the frame below the punching device is equipped with a first punching platform 91a, in addition, between the first punching press 9a and the second punching press 9b is also installed with the first punching platform 91a of the same height. The material platform 91, in the present application, also includes a platform slide rail 94, and the platform slide rail 94 is fixedly installed on the first stamping platform 91a, the feeding platform 91 and the second stamping platform 91b in sequence, and the A first mold 92 and a second mold 93 are slidably fitted on the platform slide rail 94, and the first mold 92 and the second mold 93 are connected with the drive motor through a transmission mechanism, and under the drive of the drive motor, the first mold 92 and the second mold 93 can move along the platform slide rail 94, specifically, the first mold 92 can move back and forth on the first stamping platform 91a and the loading platform 91, and the second mold 93 can move on the second stamping platform 91b Move back and forth on the feeding platform 91.

如图1和5所示,首先,第一模具92位于上料平台91上,下料装置7抓取切边后的产品放置于第一模具92上,第一模具92移动至第一冲床9a的冲压平台上,第一冲床9a对第一模具92上的产品进行加工,此时第二模具93位于上料平台91,而后下料装置7再抓取另一个待加工产品放置于第二模具93上,第二模具93移动至第二冲床9b的冲压平台上,第二冲床9b对第二模具93进行加工,当第一模具92上的产品加工完成后,第一模具92再次移动至上料平台91,下料装置7抓取第一模具92上加工完成的产品,第一待加工产品完成上料,第一待加工产品加工结束,当第二模具93上的产品加工完成后,第二模具93移动至上料平台91,下料装置7抓取第二模具93上加工完成的产品,第二待加工产品完成上料,第二待加工产品加工结束,当第一待加工产品和第二加工产品均加工结束后,生产完毕。As shown in Figures 1 and 5, first, the first mold 92 is located on the loading platform 91, and the unloading device 7 grabs the trimmed product and places it on the first mold 92, and the first mold 92 moves to the first punch 9a On the stamping platform, the first punch 9a processes the product on the first mold 92, at this time the second mold 93 is located on the loading platform 91, and then the unloading device 7 grabs another product to be processed and places it on the second mold 93, the second mold 93 moves to the stamping platform of the second punch press 9b, and the second punch press 9b processes the second mold 93. After the product processing on the first mold 92 is completed, the first mold 92 moves to the loading stage again. Platform 91, unloading device 7 grabs the finished product on the first mold 92, the first product to be processed is finished loading, the first product to be processed is finished, when the product on the second mold 93 is processed, the second The mold 93 moves to the feeding platform 91, and the unloading device 7 grabs the processed product on the second mold 93, the second product to be processed is finished feeding, and the second product to be processed is finished. When the first product to be processed and the second product to be processed After the processed products are all processed, the production is completed.

在上述基础上,如图11所示,所述切边机8包括可调节靠模装置81,所述可调节靠模装置81包括底座,所述底座上横向的设置有第一靠模滑轨,所述第一靠模滑轨上滑动配合有两块平行或交错设置的横向安装板,所述横向安装板上固定有定位块,两块横向安装板分别通过传动机构与驱动电机连接,在所述驱动电机的驱动下,所述两块横向安装板可沿该第一靠模滑轨相对运动,所述底座上还纵向的设置有第二靠模滑轨,所述第二靠模滑轨上滑动配合有两块平行或交错设置的纵向安装板,所述纵向安装板上设置有定位块,两块纵向安装板分别通过传动机构与驱动电机连接,在所述驱动电机的驱动下,所述两块纵向安装板可沿该第二靠模滑轨相对运动,通过调节纵向安装板或横向安装板之间的距离,从而调节定位块之间的距离以使用不同规格的待加工产品。On the basis of the above, as shown in Figure 11, the edge trimmer 8 includes an adjustable profiling device 81, and the adjustable profiling device 81 includes a base, and the first profiling slide rail is horizontally arranged on the base , two parallel or staggered horizontal mounting plates are slidably fitted on the first profiling slide rail, positioning blocks are fixed on the horizontal mounting plates, and the two horizontal mounting plates are respectively connected with the drive motor through a transmission mechanism. Driven by the driving motor, the two transverse mounting plates can move relative to each other along the first slide rail, and the base is also longitudinally provided with a second slide rail, and the second slide rail There are two parallel or staggered longitudinal mounting plates slidingly fitted on the rail. The longitudinal mounting plates are provided with positioning blocks. The two longitudinal mounting plates are respectively connected to the drive motor through the transmission mechanism. Driven by the drive motor, The two longitudinal mounting plates can move relative to each other along the second profiling rail, and by adjusting the distance between the longitudinal mounting plates or the transverse mounting plates, the distance between the positioning blocks can be adjusted to use different specifications of products to be processed.

此外在本申请中,所述切边机8配备有四套切刀82,便于生产加工。In addition, in this application, the edge trimmer 8 is equipped with four sets of cutters 82, which is convenient for production and processing.

如图6和图7所示,在本申请中,所述输送装置包括底座、第一传送链机构、第二传送链机构和输送链,所述输送链包括第一链条101和第二链条102,所述底座上固定固定有安装板,所述第一传送链机构和第二传送链机构固定的安装与所述安装板上。As shown in Figures 6 and 7, in this application, the conveying device includes a base, a first conveying chain mechanism, a second conveying chain mechanism and a conveying chain, and the conveying chain includes a first chain 101 and a second chain 102 A mounting plate is fixed on the base, and the first transmission chain mechanism and the second transmission chain mechanism are fixedly installed on the mounting plate.

如图6和图7所示,所述底座中部设置有第一固定板112和第二固定板113,所述第一固定板112和第二固定板113也设置于所述安装板上。As shown in FIG. 6 and FIG. 7 , a first fixing plate 112 and a second fixing plate 113 are disposed in the middle of the base, and the first fixing plate 112 and the second fixing plate 113 are also disposed on the mounting plate.

如图6和图7所示,所述第一传送链机构包括第一传动件103、第一电机104、第一花键110,所述第一花键110一端与第一固定板112转动配合,另一端与所述第一电机104连接,所述第一电机104用于驱动第一花键110转动,所述第一传动件103上与第一链轮105转动配合,所述第一链轮105和第一链条101啮合,所述第一花键110与所述第一链轮105中部花键联接,随着第一花键110的转动,第一花键110带动第一链轮105发生转动,从而带动第一链条101运动。As shown in Figures 6 and 7, the first transmission chain mechanism includes a first transmission member 103, a first motor 104, and a first spline 110, and one end of the first spline 110 is in rotation with the first fixed plate 112 , the other end is connected with the first motor 104, the first motor 104 is used to drive the first spline 110 to rotate, the first transmission member 103 is in rotation with the first sprocket 105, and the first chain The wheel 105 meshes with the first chain 101, and the first spline 110 is spline-coupled with the middle part of the first sprocket 105. As the first spline 110 rotates, the first spline 110 drives the first sprocket 105 The rotation occurs, thereby driving the first chain 101 to move.

如图6和图7所示,所述第二传送链机构包括第二传动件106、第二电机107、第二花键111,所述第二花键111一端与第二固定板113转动配合,另一端与所述第二电机107连接,所述第二电机107用于驱动第二花键111转动,所述第二传动件106上与第二链轮108转动配合,所述第二链轮108和第二链条102啮合,所述第二花键111与所述第二链轮108中部花键联接,随着第二花键111的转动,第二花键111带动第二链轮108发生转动,从而带动第二链条102运动。As shown in Figures 6 and 7, the second transmission chain mechanism includes a second transmission member 106, a second motor 107, and a second spline 111, and one end of the second spline 111 is in rotation with the second fixing plate 113 , the other end is connected with the second motor 107, the second motor 107 is used to drive the second spline 111 to rotate, the second transmission member 106 is in rotation with the second sprocket 108, and the second chain The wheel 108 is meshed with the second chain 102, and the second spline 111 is spline-coupled with the middle part of the second sprocket 108. As the second spline 111 rotates, the second spline 111 drives the second sprocket 108 The rotation occurs, thereby driving the second chain 102 to move.

此外,第一电机104和第二电机107通过电气保持同步运动,从而可以保证第一链条和第二链条同步运动。In addition, the first motor 104 and the second motor 107 are electrically kept moving synchronously, thereby ensuring that the first chain and the second chain move synchronously.

本申请通过设置有分离式的第一电机104和第二电机107,通过第一电机104和第二电机107分别驱动第一链条101和第二链条102进行运动,通过设置两台电机驱分别驱动两条链条运行使得可以选用两台功率较小的电机,因此消耗也相对较小,且设备运行异常时可分开进行检修,极大地降低了安全隐患。In this application, the first chain 101 and the second chain 102 are respectively driven by the first motor 104 and the second motor 107 to move by being provided with a separate first motor 104 and the second motor 107. The operation of two chains makes it possible to select two motors with lower power, so the consumption is relatively small, and the equipment can be inspected and repaired separately when the equipment is abnormal, which greatly reduces the potential safety hazard.

在现有的吸塑成型生产设备中,链条长度通常较短,而本申请由于需同时满足对两套产品进行加过,因此链条长度较长,传动的输送机构如果由一个电机驱动链条转动需要选择大功率电机,在设备发生异常时,安全隐患较大,本申请通过设置有两个电机进行驱动,极大地降低了消耗,且有效的降低了对驱动机构的强度要求,降低了安全隐患。In the existing plastic forming production equipment, the length of the chain is usually short, but in this application, the length of the chain is relatively long due to the need to process two sets of products at the same time. If the transmission mechanism is driven by a motor to drive the chain to rotate, it needs If a high-power motor is selected, there will be a greater potential safety hazard when the equipment is abnormal. This application is equipped with two motors for driving, which greatly reduces consumption, effectively reduces the strength requirements for the driving mechanism, and reduces potential safety hazards.

此外,本申请还设置有多个宽度调节机构109,如图7所示,所述第一传动件103和第二传动件106与同一宽度调节机构109连接,所述宽度调节机构109用于调节第一传动件103和第二传动件106之间的距离,另外,如图6所示,所述宽度调节机构109还分别安装于所述第一上料对中预加热一体装置1、第二上料对中预加热一体装置2、第一主加热装置3、第二主加热装置4、第一成型机5、第二成型机6和下料装置7之间的各连接处,所述各个宽度调节机构109两侧均通过传动件与所述第一链条101和所述第二链条102连接,通过宽度调节机构109可调节第一链条101和第二链条102的距离,在本申请中,所述宽度调节机构109包括丝杠和电机,所述电机可以是伺服电机、带编码器或其他计数装置的普通电机,所述丝杠两侧设置有相反的螺纹,所述第一传动件103和第二传动件106的底部分别与所述丝杠两侧螺纹连接,所述丝杠与电机连接,在电机的驱动下所述丝杠可以沿逆时针方向或顺时针方向发生转动,达到调节第一传动件103和第二传动件106之间距离的目的,通过调节第一传动件103和第二传动件106之间的距离,从而可以改变第一链条101和第二链条102之间的距离。In addition, the present application is also provided with a plurality of width adjustment mechanisms 109, as shown in Figure 7, the first transmission member 103 and the second transmission member 106 are connected to the same width adjustment mechanism 109, and the width adjustment mechanism 109 is used to adjust The distance between the first transmission member 103 and the second transmission member 106. In addition, as shown in FIG. The joints between the feeding centering preheating integrated device 2, the first main heating device 3, the second main heating device 4, the first molding machine 5, the second molding machine 6 and the unloading device 7, each of the Both sides of the width adjustment mechanism 109 are connected to the first chain 101 and the second chain 102 through transmission parts, and the distance between the first chain 101 and the second chain 102 can be adjusted through the width adjustment mechanism 109. In this application, The width adjustment mechanism 109 includes a lead screw and a motor, the motor can be a servo motor, a common motor with an encoder or other counting devices, the two sides of the lead screw are provided with opposite threads, and the first transmission member 103 and the bottom of the second transmission member 106 are threadedly connected with both sides of the lead screw respectively, and the lead screw is connected with the motor, and the lead screw can rotate counterclockwise or clockwise under the drive of the motor to achieve adjustment The purpose of the distance between the first transmission member 103 and the second transmission member 106, by adjusting the distance between the first transmission member 103 and the second transmission member 106, the distance between the first chain 101 and the second chain 102 can be changed. distance.

本申请设置有两个上料对中预加热一体装置,可以同时对两种不同的产品进行上料和预加热,设置有两个主加热装置可以同时对两种不同的产品设置不同的加热温度进行加热,设置有两个成型机可同时对两个不同的产品进行成型,同时设置有两个冲床可以对两个产品进行冲孔,且上述各个装置均由同一输送机构进行输送,使得本申请可以在一条产线上同时加工两种加工参数不同的产品。此外,上料对中预加热一体装置将对中机构12设置于上料机构11和升降机构14之后,可以在一个框架范围内实现板材上料对中步骤,缩短了机械手的行程,优化了结构,节省了空间及成本,本申请在机架上集成了上料区和预热区,使得本申请在上料的同时可对板材进行预热,取消了单独的预热装置,极大地减少了空间。此外,对中结构配合液压升降台,实现了同时对多块板材对中,然后机械手直接吸取板材并放置到传送装置上,有效的减少了机械手的行程。此外,本申请通过两个分离的电机驱动链条运行,降低了对驱动机构强度的需求,减少了安全隐患。此外,切边机8设置有可调节的靠模装置,使得一个靠模装置即可放置不同的产品,不需要更换靠模装置,极大地节省了生产时间。This application is equipped with two feeding, centering and preheating integrated devices, which can simultaneously feed and preheat two different products. There are two main heating devices that can set different heating temperatures for two different products at the same time. Heating, two forming machines are provided to form two different products at the same time, and two punching machines are provided to punch two products at the same time, and the above-mentioned devices are all conveyed by the same conveying mechanism, making this application Two products with different processing parameters can be processed simultaneously on one production line. In addition, the integrated device for feeding, centering and preheating installs the centering mechanism 12 behind the feeding mechanism 11 and the lifting mechanism 14, which can realize the step of centering the sheet material within a frame range, shortens the stroke of the manipulator, and optimizes the structure , which saves space and cost. This application integrates a feeding area and a preheating area on the frame, so that this application can preheat the plate while feeding, canceling a separate preheating device, which greatly reduces space. In addition, the centering structure cooperates with the hydraulic lifting platform to realize the centering of multiple plates at the same time, and then the manipulator directly picks up the plates and places them on the conveying device, which effectively reduces the stroke of the manipulator. In addition, the application uses two separate motors to drive the chain to run, which reduces the demand on the strength of the driving mechanism and reduces potential safety hazards. In addition, the edge trimmer 8 is provided with an adjustable profiling device, so that different products can be placed on one profiling device, and there is no need to replace the profiling device, which greatly saves production time.

以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. pair courage presses suction molding machine parallel, it is characterised in that:The first feeding centering including setting gradually preheats one Device (1), the second feeding centering preheating integrated device (2), the first main heating device (3), the second main heating device (4), the One molding machine (5), the second molding machine (6), blanking device (7), bead cutter (8) and the first punching machine (9a) side by side and the second punching Bed (9b), further includes conveying device, the conveying device includes carrier chain, and the carrier chain is set in turn in the first feeding centering Preheat integrated device (1), the second feeding centering preheating integrated device (2), the first main heating device (3), the second main heating In device (4), the first molding machine (5), the second molding machine (6) and blanking device (7), the blanking device (7) is used for will It is grabbed to bead cutter (8) by the first molding machine (5) and/or the second molding machine (6) molding product, the blanking device (7) It is additionally operable to capture the product on bead cutter (8) to the first punching machine (9a) and/or the second punching machine (9b), the blanking device (7) Crawl is additionally operable to by the first punching machine (9a) and/or the product of the second punching machine (9b).
2. double courages as described in claim 1 press suction molding machine parallel, it is characterised in that:The first feeding centering pre-add Hot integrated device (1) and the second feeding centering preheating integrated device (2) structure are consistent, the first main heating device (3) and Second main heating device (4) structure is consistent.
3. double courages as claimed in claim 1 or 2 press suction molding machine parallel, it is characterised in that:The first feeding centering It includes rack to preheat integrated device (1), and the rack is transversely disposed with feeding area and preheating zone, in the feeding area It is provided with feed mechanism (11), centering body (12) and material fetching mechanism (13), the feed mechanism (11) is set to the machine Frame bottom, feed mechanism (11) end are provided with elevating mechanism (14), and the centering body (12) is set to the lifting The end of mechanism (14) ascent direction, elevating mechanism (14) top are provided with the material fetching mechanism (13), the reclaimer Structure (13) can be moved laterally and vertically, and the material fetching mechanism (13) is provided with for capturing material in the preheating zone Preheating mechanism (15), the preheating mechanism (15) are located at the lower section of the material fetching mechanism (13), and the carrier chain is set to described On preheating mechanism (15).
4. double courages as claimed in claim 3 press suction molding machine parallel, it is characterised in that:The centering body (12) includes Two horizontal slide rails (121) and two longitudinal slide rails (122), the horizontal slide rail (121) are set between the longitudinal slide rail, The horizontal slide rail (121) can be slided along the longitudinal slide rail, and horizontal slide rail (121) both ends are also sliding combined with positioning plate (123), the positioning plate (123) can be slided along the horizontal slide rail (121).
5. double courages as claimed in claim 1 or 2 press suction molding machine parallel, it is characterised in that:The first main heating dress It includes heating watt mounting plate (31) and several heating watts (32) to set (3), and the heating watt (32) connects with heating watt mounting plate (31) It connects, the heating watt (32) is located above the heating watt mounting plate (31), heating watt mounting plate (31) the upper surface setting There is the reflecting plate with salient point (33).
6. double courages as described in claim 1 press suction molding machine parallel, it is characterised in that:The blanking device (7) includes Blanking track (71), sets gradually that there are three cutting agencies (72) on the blanking track (71).
7. double courages as described in claim 1 press suction molding machine parallel, it is characterised in that:The bead cutter (8) includes cutting Knife (82) and adjustable copying apparatus (81), the adjustable copying apparatus (81) include can be two pieces of lateral upper relative motion It is transversely mounted plate and can be respectively arranged in two blocks of longitudinally mounted plates of longitudinally opposed movement, described two be transversely mounted on plate Parallel and opposite locating piece is respectively arranged with parallel and opposite two on the two longitudinally mounted plate and is transversely mounted plate.
8. double courages as described in claim 1 press suction molding machine parallel, it is characterised in that:First punching machine (9a) and It is provided with material loading platform (91) among two punching machines (9b), first punching machine (9a) further includes the first punching press platform (91a) and the One mold (92), second punching machine (9b) further include the second punching press platform (91b) and the second mold (93), first mold (92) it can be moved on the first punching press platform (91a) and material loading platform (91), second mold (93) can be described It is moved on two punching press platforms (91b) and material loading platform (91), first mold (92) and the second mold (93) are produced for placing Product.
9. double courages as described in claim 1 press suction molding machine parallel, it is characterised in that:The conveying device includes bottom Seat, the first transmission chain mechanism, the second transmission chain mechanism and carrier chain, the carrier chain include the first chain (101) and the second chain Item (102), the first transmission chain mechanism and the second transmission chain mechanism are set on the pedestal, the first transmission chain mechanism Including the first driving member (103) and first motor (104), be provided on first driving member (103) the first sprocket wheel (105) and First chain (101), first sprocket wheel (105) and first chain (101) engagement, the first motor (104) are used for The first sprocket wheel (105) is driven to rotate, the second transmission chain mechanism includes the second driving member (106) and the second motor (107), institute State the second sprocket wheel (108) being provided on the second driving member (106) and the second chain (102), second sprocket wheel (108) and institute The second chain (102) engagement is stated, second motor (107) is for driving the second sprocket wheel (108) to rotate, first sprocket wheel (105) it keeps moving synchronously with second sprocket wheel (108).
10. double courages as claimed in claim 9 press suction molding machine parallel, it is characterised in that:First driving member (103) It is connect with same width adjustment mechanism (109) with the second driving member (106), the width adjustment mechanism (109) is for adjusting the The distance between one driving member (103) and the second driving member (106), between first chain (101) and the second chain (102) It is additionally provided with multiple width adjustment mechanisms (109) along longitudinal direction, the width adjustment mechanism (109) is located at first feeding Centering preheats integrated device (1), the second feeding centering preheating integrated device (2), the first main heating device (3), the second master Each junction between heating device (4), the first molding machine (5), the second molding machine (6) and blanking device (7).
CN201810376584.0A 2018-04-25 2018-04-25 Double-chamber Parallel Compression Blister Forming Machine Pending CN108454075A (en)

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CN202010223723.3A CN111361133A (en) 2018-04-25 2018-04-25 Double-liner parallel air-compressing plastic suction forming machine
CN201810376584.0A CN108454075A (en) 2018-04-25 2018-04-25 Double-chamber Parallel Compression Blister Forming Machine
CN202010223720.XA CN111409251A (en) 2018-04-25 2018-04-25 Double-liner parallel air-compression plastic suction forming machine and use method thereof

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CN109394369A (en) * 2018-10-15 2019-03-01 成都登特牙科技术开发有限公司 The equipment for after-treatment and method of 3D printing Resin denture
CN110524849A (en) * 2019-10-12 2019-12-03 安徽信盟装备股份有限公司 A kind of complex superposition formula molding machine and plate shaping method
CN111421794A (en) * 2020-06-09 2020-07-17 潍坊帕萨蒂经贸有限公司 EPS make-up machine is used in foam cutlery box production
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CN113942218A (en) * 2021-10-18 2022-01-18 广州市尚雷仕卫浴有限公司 Integrated semi-automatic baking plate forming equipment
CN114148724A (en) * 2021-11-03 2022-03-08 安徽龙磁科技股份有限公司 Wet-pressed permanent magnet ferrite tile forming and sintering automatic flow production line
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CN119794166A (en) * 2024-12-26 2025-04-11 重庆江东机械有限责任公司 An automated production line for composite forming of tube sheet metal materials
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