CN108453907A - A kind of mosaic production excision forming device - Google Patents
A kind of mosaic production excision forming device Download PDFInfo
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- CN108453907A CN108453907A CN201810371377.6A CN201810371377A CN108453907A CN 108453907 A CN108453907 A CN 108453907A CN 201810371377 A CN201810371377 A CN 201810371377A CN 108453907 A CN108453907 A CN 108453907A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 154
- 238000009434 installation Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 14
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
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Abstract
本发明公开了一种马赛克生产用切割成型装置，包括切割设备安装架、切割转轴、行走台、丝杠驱动电机、切割电机、丝杠、切割台和装置底座，所述装置底座的上部表面上焊接有切割设备安装架，所述切割设备安装架处于装置底座的正上方，所述装置底座的顶部安装有旋转台，所述旋转台的顶部表面上安装有切割台，所述切割台的顶部表面中心处安装有切割板，所述切割设备安装架的一侧内部安装有光杆，所述光杆的表面上套装有与光杆相配合的滑台，本发明通过驱动电机工作带动旋转台旋转90度，进而对瓷砖进行90度旋转，通过上述方式可以避免现有的切割装置需要人工配合旋转瓷砖的问题，进而提高对瓷砖的切割效率。
The invention discloses a cutting and forming device for mosaic production, which comprises a cutting equipment mounting frame, a cutting shaft, a walking platform, a screw drive motor, a cutting motor, a screw, a cutting table and a device base. The upper surface of the device base is A cutting equipment mounting frame is welded, and the cutting equipment mounting frame is directly above the device base, and a rotating table is installed on the top of the device base, and a cutting table is installed on the top surface of the rotating table, and the top of the cutting table A cutting plate is installed at the center of the surface, and a polished rod is installed inside one side of the cutting equipment mounting frame, and a slide table matched with the polished rod is set on the surface of the polished rod, and the invention drives the rotary table to rotate 90 degrees by driving the motor , and then rotate the tiles by 90 degrees, the above method can avoid the problem that the existing cutting device needs to manually cooperate with the rotating tiles, and then improve the cutting efficiency of the tiles.
Description
技术领域technical field
本发明涉及马赛克生产设备技术领域，具体是一种马赛克生产用切割成型装置。The invention relates to the technical field of mosaic production equipment, in particular to a cutting and forming device for mosaic production.
背景技术Background technique
马赛克又称锦砖或纸皮砖，发源于古希腊。建筑上用于拼成各种装饰图案用的片状小瓷砖。坯料经半干压成形，窑内焙烧成锦砖。泥料中有时用CaO、Fe2O3等作为着色剂。主要用于铺地或内墙装饰，也可用于外墙饰面。Mosaic, also known as mosaic tiles or paper tiles, originated in ancient Greece. Small flake tiles used in construction to form various decorative patterns. The blank is formed by semi-dry pressing and fired in the kiln to form mosaic bricks. CaO, Fe2O3, etc. are sometimes used as colorants in mud. It is mainly used for paving or interior wall decoration, and can also be used for exterior wall decoration.
现有的马赛克的生产主要有两种方式，一种是从坯体开始来完成马赛克的生产，另一种是先生产出大块的瓷砖，然后将该大块的瓷砖分割成小块马赛克。采用第一种方法，工艺复杂，需要对散放的成品马赛克进行拼合成为大的马赛克拼块；采用第二种方法时，工艺相对简单，在对整块瓷砖进行切割时为保证切割时的瓷砖的稳定性，一般不会将瓷砖切透，同时需要在瓷砖表面切出横向纵向交错的两排切割线，而现有的切割装置在切割好横向切割线时，需要将机器停下，通过人工对瓷砖进行旋转90度，再将瓷砖重新安放好，启动机器切割纵向的切割线，整个切割流程需要人工不断对瓷砖的角度进行调整。The production of existing mosaic mainly contains two kinds of modes, and a kind of is to start to finish the production of mosaic from base body, and another kind is to produce large tile earlier, and then this large tile is divided into small pieces of mosaic. Using the first method, the process is complicated, and the scattered finished mosaics need to be assembled into large mosaic pieces; when using the second method, the process is relatively simple. Generally, the tiles will not be cut through, and at the same time, two rows of horizontal and vertical staggered cutting lines need to be cut out on the surface of the tiles. However, when the existing cutting device cuts the horizontal cutting lines, the machine needs to be stopped and manually Rotate the tiles by 90 degrees, then reinstall the tiles, and start the machine to cut the vertical cutting line. The whole cutting process requires manual adjustment of the angle of the tiles.
发明内容Contents of the invention
本发明的目的在于提供一种马赛克生产用切割成型装置，以解决现有技术中的问题。The object of the present invention is to provide a cutting and forming device for mosaic production to solve the problems in the prior art.
为实现上述目的，本发明提供如下技术方案：一种马赛克生产用切割成型装置，包括切割设备安装架、切割转轴、行走台、丝杠驱动电机、切割电机、丝杠、切割台和装置底座，所述装置底座的上部表面上焊接有切割设备安装架，所述切割设备安装架处于装置底座的正上方，所述装置底座的顶部安装有旋转台，所述旋转台的顶部表面上安装有切割台，所述切割台的顶部表面中心处安装有切割板，所述切割设备安装架的一侧内部安装有光杆，所述光杆的表面上套装有与光杆相配合的滑台，所述滑台的一侧表面焊接有切割转轴夹头，所述切割设备安装架的另一侧内部一端表面安装有轴承，所述轴承的内部安插有丝杠，所述丝杠的表面上套装有与丝杠相配合的行走台，所述行走台与切割转轴夹头之间设置有切割转轴，所述行走台的一侧表面安装有切割电机，所述切割电机的动力输出端与切割转轴的一端相连接，所述切割设备安装架的另一侧另一端表面安装有用于驱动丝杠的丝杠驱动电机，所述切割转轴的表面上等间距焊接有切割刀片，所述装置底座的内部设置有用于驱动旋转台旋转的驱动电机。In order to achieve the above object, the present invention provides the following technical solutions: a cutting and forming device for mosaic production, including a cutting equipment mounting frame, a cutting shaft, a walking table, a screw driving motor, a cutting motor, a leading screw, a cutting table and a device base, The upper surface of the base of the device is welded with a cutting equipment mounting frame, the mounting frame of the cutting equipment is directly above the base of the device, a rotating table is installed on the top of the base of the device, and a cutting device is installed on the top surface of the rotating table. A cutting board is installed at the center of the top surface of the cutting table, and a polished rod is installed inside one side of the cutting equipment mounting frame, and a sliding table matched with the polished rod is set on the surface of the polished rod, and the sliding table The surface of one side of the cutting shaft is welded with the chuck of the cutting shaft, and the other side of the cutting equipment mounting frame is equipped with a bearing on the surface of one end inside, and a lead screw is inserted inside the bearing, and the surface of the lead screw is sleeved with the lead screw. A matching walking table, a cutting shaft is arranged between the walking table and the chuck of the cutting shaft, a cutting motor is installed on one side of the walking table, and the power output end of the cutting motor is connected to one end of the cutting shaft The surface of the other end of the other side of the cutting equipment mounting frame is equipped with a screw drive motor for driving the screw, the surface of the cutting shaft is welded with cutting blades at equal intervals, and the inside of the base of the device is provided with a drive motor. The drive motor that rotates the turntable.
优选的，所述切割板的表面上等间距设置有横向和纵向分布的切割线，切割线的宽度长于切割刀片的厚度。Preferably, horizontal and vertical cutting lines are arranged at equal intervals on the surface of the cutting plate, and the width of the cutting line is longer than the thickness of the cutting blade.
优选的，所述切割板的四个角边缘处设置有定位块，且定位块焊接在切割板的表面上。Preferably, positioning blocks are provided at the four corners of the cutting board, and the positioning blocks are welded on the surface of the cutting board.
优选的，所述装置底座的一侧表面设置有电源接入口，所述装置底座的表面上安装有电源开关。Preferably, one side surface of the base of the device is provided with a power inlet, and a power switch is installed on the surface of the base of the device.
与现有技术相比，本发明的有益效果是：通过切割电机工作带动切割转轴旋转，进而带动切割转轴表面上的切割刀片进行高速旋转，通过丝杠驱动电机工作驱动行走台从切割设备安装架的一侧向另一侧移动，在此过程中切割刀片会经过切割板的表面，进而对设置在切割板表面上的瓷砖进行横向切割，当行走台移动到切割设备安装架的另一侧时，驱动电机工作带动旋转台旋转90度，之后丝杠驱动电机反向运行，驱使行走台返回原来的位置，在此过程中切割刀片会对瓷砖进行纵向切割，通过上述方式可以避免现有的切割装置需要人工配合旋转瓷砖的问题，进而提高对瓷砖的切割效率。Compared with the prior art, the beneficial effect of the present invention is: the cutting motor drives the cutting shaft to rotate, and then drives the cutting blade on the surface of the cutting shaft to rotate at high speed, and drives the walking table to move from the cutting equipment mounting frame through the screw drive motor. One side of the moving table moves to the other side. During this process, the cutting blade will pass the surface of the cutting board, and then cut the tiles set on the surface of the cutting board. When the walking table moves to the other side of the cutting equipment mounting frame , the driving motor works to drive the rotary table to rotate 90 degrees, and then the screw drives the motor to run in reverse to drive the walking table back to its original position. During this process, the cutting blade will cut the tile longitudinally, and the existing cutting can be avoided The device needs to manually cooperate with the problem of rotating tiles, thereby improving the cutting efficiency of tiles.
附图说明Description of drawings
图1为本发明的整体俯视结构示意图。Fig. 1 is a schematic diagram of the overall top view structure of the present invention.
图2为本发明的整体表面结构示意图。Fig. 2 is a schematic diagram of the overall surface structure of the present invention.
图中：1、切割设备安装架；2、滑台；3、切割转轴夹头；4、切割刀片；5、切割转轴；6、行走台；7、丝杠驱动电机；8、切割电机；9、丝杠；10、定位块；11、切割台；12、切割板；13、光杆；14、装置底座；15、切割线；16、旋转台；17、轴承；18、电源接入口；19、电源开关；20、驱动电机。In the figure: 1. Cutting equipment installation frame; 2. Sliding table; 3. Cutting shaft chuck; 4. Cutting blade; 5. Cutting shaft; 6. Walking table; 7. Screw drive motor; 8. Cutting motor; 9 , lead screw; 10, positioning block; 11, cutting table; 12, cutting plate; 13, polished rod; 14, device base; 15, cutting line; 16, rotary table; 17, bearing; 18, power inlet; 19, Power switch; 20, drive motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-2，本发明实施例中，一种马赛克生产用切割成型装置，包括切割设备安装架1、切割转轴5、行走台6、丝杠驱动电机7、切割电机8、丝杠9、切割台11和装置底座14，所述装置底座14的上部表面上焊接有切割设备安装架1，所述切割设备安装架1处于装置底座14的正上方，所述装置底座14的顶部安装有旋转台16，所述旋转台16的顶部表面上安装有切割台11，所述切割台11的顶部表面中心处安装有切割板12，所述切割设备安装架1的一侧内部安装有光杆13，所述光杆13的表面上套装有与光杆13相配合的滑台2，所述滑台2的一侧表面焊接有切割转轴夹头3，所述切割设备安装架1的另一侧内部一端表面安装有轴承17，所述轴承17的内部安插有丝杠9，所述丝杠9的表面上套装有与丝杠9相配合的行走台6，所述行走台6与切割转轴夹头3之间设置有切割转轴5，所述行走台6的一侧表面安装有切割电机8，所述切割电机8的动力输出端与切割转轴5的一端相连接，所述切割设备安装架1的另一侧另一端表面安装有用于驱动丝杠9的丝杠驱动电机7，所述切割转轴5的表面上等间距焊接有切割刀片4，所述装置底座14的内部设置有用于驱动旋转台16旋转的驱动电机20，通过切割电机8工作带动切割转轴5旋转，进而带动切割转轴5表面上的切割刀片4进行高速旋转，通过丝杠驱动电机7工作驱动行走台6从切割设备安装架1的一侧向另一侧移动，在此过程中切割刀片4会经过切割板12的表面，进而对设置在切割板12表面上的瓷砖进行横向切割，当行走台6移动到切割设备安装架1的另一侧时，驱动电机20工作带动旋转台16旋转90度，之后丝杠驱动电机7反向运行，驱使行走台6返回原来的位置，在此过程中切割刀片4会对瓷砖进行纵向切割，通过上述方式可以避免现有的切割装置需要人工配合旋转瓷砖的问题，丝杠驱动电机7、切割电机8和驱动电机20的型号为Y-160M1-2且由市场购买。Please refer to Fig. 1-2, in the embodiment of the present invention, a kind of mosaic production cutting forming device comprises cutting equipment mounting frame 1, cutting rotating shaft 5, walking table 6, lead screw drive motor 7, cutting motor 8, lead screw 9 , the cutting table 11 and the device base 14, the upper surface of the device base 14 is welded with a cutting equipment mounting frame 1, the cutting equipment mounting frame 1 is directly above the device base 14, and the top of the device base 14 is installed with A rotary table 16, a cutting table 11 is installed on the top surface of the rotary table 16, a cutting plate 12 is installed at the center of the top surface of the cutting table 11, and a polished rod 13 is installed inside one side of the cutting equipment mounting frame 1 , the surface of the polished rod 13 is covered with a slide table 2 matching with the polished rod 13, one side surface of the slide table 2 is welded with a cutting shaft chuck 3, and the other side of the cutting equipment mounting frame 1 is inside one end A bearing 17 is installed on the surface, and a lead screw 9 is inserted inside the bearing 17. A walking platform 6 matched with the leading screw 9 is set on the surface of the leading screw 9. The walking platform 6 is connected with the cutting shaft chuck 3 A cutting shaft 5 is arranged between them, and a cutting motor 8 is installed on one side surface of the walking table 6, and the power output end of the cutting motor 8 is connected with one end of the cutting shaft 5, and the other side of the cutting equipment mounting frame 1 One side and the other end surface are equipped with a lead screw drive motor 7 for driving the lead screw 9, and the cutting blades 4 are welded at equal intervals on the surface of the cutting shaft 5, and the inside of the device base 14 is provided with a rotary table for driving the rotary table 16 to rotate. The driving motor 20 drives the cutting shaft 5 to rotate through the cutting motor 8, and then drives the cutting blade 4 on the surface of the cutting shaft 5 to rotate at a high speed, and drives the walking table 6 from the cutting equipment mounting frame 1 through the screw driving motor 7. Move sideways to the other side. During this process, the cutting blade 4 will pass through the surface of the cutting board 12, and then cut horizontally the ceramic tiles arranged on the surface of the cutting board 12. When the walking table 6 moves to the other side of the cutting equipment installation frame 1 When on one side, the drive motor 20 works to drive the rotary table 16 to rotate 90 degrees, and then the screw drive motor 7 runs in reverse to drive the walking table 6 back to its original position. During this process, the cutting blade 4 will longitudinally cut the tiles. The above method can avoid the problem that the existing cutting device needs manual cooperation to rotate the tiles. The model of the screw drive motor 7, the cutting motor 8 and the drive motor 20 is Y-160M1-2 and is purchased from the market.
通过所述切割板12的表面上等间距设置有横向和纵向分布的切割线15，切割线15的宽度长于切割刀片4的厚度，有利于防止切割刀片4运行不稳定导致对切割板12进行切割。Cutting lines 15 distributed horizontally and vertically are arranged at equal intervals on the surface of the cutting plate 12. The width of the cutting lines 15 is longer than the thickness of the cutting blade 4, which helps to prevent the cutting blade 4 from running unstable and causing the cutting plate 12 to be cut. .
通过所述切割板12的四个角边缘处设置有定位块10，且定位块10焊接在切割板12的表面上，有利于防止在切割过程中瓷砖会跟随切割刀片4的移动方向进行移动。The four corners of the cutting board 12 are provided with positioning blocks 10, and the positioning blocks 10 are welded on the surface of the cutting board 12, which is beneficial to prevent the tiles from moving along the moving direction of the cutting blade 4 during the cutting process.
通过所述装置底座14的一侧表面设置有电源接入口18，所述装置底座14的表面上安装有电源开关19，有利于控制机器。A power inlet 18 is provided on one side surface of the device base 14, and a power switch 19 is installed on the surface of the device base 14, which is beneficial for controlling the machine.
本发明的工作原理是：在使用时先将设备供电，之后将瓷砖安放到切割板12的表面上，通过按动电源开关19驱动装置运转，通过切割电机8工作带动切割转轴5旋转，进而带动切割转轴5表面上的切割刀片4进行高速旋转，通过丝杠驱动电机7工作驱动行走台6从切割设备安装架1的一侧向另一侧移动，在此过程中切割刀片4会经过切割板12的表面，进而对设置在切割板12表面上的瓷砖进行横向切割，当行走台6移动到切割设备安装架1的另一侧时，驱动电机20工作带动旋转台16旋转90度，之后丝杠驱动电机7反向运行，驱使行走台6返回原来的位置，在此过程中切割刀片4会对瓷砖进行纵向切割，通过上述方式可以避免现有的切割装置需要人工配合旋转瓷砖的问题，进而提高对瓷砖的切割效率。The working principle of the present invention is: when in use, the equipment is powered first, and then the tiles are placed on the surface of the cutting board 12, and the power switch 19 is pressed to drive the device to run, and the cutting motor 8 drives the cutting shaft 5 to rotate, and then drives The cutting blade 4 on the surface of the cutting shaft 5 rotates at a high speed, and the driving table 6 is driven by the screw drive motor 7 to move from one side of the cutting equipment mounting frame 1 to the other side. During this process, the cutting blade 4 will pass the cutting plate 12, and then horizontally cut the tiles arranged on the surface of the cutting board 12. When the walking table 6 moves to the other side of the cutting equipment mounting frame 1, the driving motor 20 works to drive the rotating table 16 to rotate 90 degrees, and then the wire The bar driving motor 7 runs in reverse to drive the walking platform 6 to return to its original position. During this process, the cutting blade 4 will cut the tiles longitudinally. The above method can avoid the problem that the existing cutting device needs to manually cooperate with the rotating tiles, and then Improve the cutting efficiency of tiles.
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (4)
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| CN201810371377.6A CN108453907A (en) | 2018-04-24 | 2018-04-24 | A kind of mosaic production excision forming device |
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| CN201810371377.6A CN108453907A (en) | 2018-04-24 | 2018-04-24 | A kind of mosaic production excision forming device |
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Application publication date: 20180828 |