CN108450991A - A kind of drying unit for tobacco processing - Google Patents
A kind of drying unit for tobacco processing Download PDFInfo
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- CN108450991A CN108450991A CN201810050210.XA CN201810050210A CN108450991A CN 108450991 A CN108450991 A CN 108450991A CN 201810050210 A CN201810050210 A CN 201810050210A CN 108450991 A CN108450991 A CN 108450991A
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- 238000001035 drying Methods 0.000 title claims abstract description 108
- 241000208125 Nicotiana Species 0.000 title claims abstract description 71
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 71
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 28
- 210000000078 claw Anatomy 0.000 claims abstract description 14
- 239000013590 bulk material Substances 0.000 claims abstract description 9
- 125000006850 spacer group Chemical group 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 235000010987 pectin Nutrition 0.000 abstract description 10
- 229920001277 pectin Polymers 0.000 abstract description 10
- 239000001814 pectin Substances 0.000 abstract description 10
- 230000007246 mechanism Effects 0.000 abstract description 5
- 238000005192 partition Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 235000019504 cigarettes Nutrition 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 235000019505 tobacco product Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 241000239290 Araneae Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001055 chewing effect Effects 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/06—Loosening tobacco leaves or cut tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种用于烟草加工的烘干装置,包括烘干箱、两根第一转轴和两根第二转轴,两根所述第一转轴和第二转轴环形布置在烘干箱的内部,所述第一转轴的侧面焊接固定有多个散料爪,所述第二转轴的侧面焊接固定有多个刮料铲,所述第一转轴和第二转轴的同一端均铰接有滚轮,所述烘干箱靠近滚轮的侧壁上固定连接有环形滑轨,所述滚轮与环形滑轨滑动连接,所述第一转轴和第二转轴远离滚轮的一端固定套接有行星轮。本发明结构新颖,考虑周到,利用行星架机构让烟草在烘干箱内的翻动更加彻底,保证了烟草与安装壳之间的均匀接触,即保证了烘干的均匀性,除此之外,散料爪与刮料铲的设计将烟草打散,将果胶铲除,实用性强,易于推广。
The invention discloses a drying device for tobacco processing, which comprises a drying box, two first rotating shafts and two second rotating shafts, and the two first rotating shafts and the second rotating shafts are annularly arranged in the drying box Inside, the side of the first rotating shaft is welded and fixed with a plurality of bulk claws, the side of the second rotating shaft is welded and fixed with a plurality of scrapers, and the same end of the first rotating shaft and the second rotating shaft are hinged with rollers An annular slide rail is fixedly connected to the side wall of the drying box close to the roller, the roller is slidingly connected to the annular slide rail, and the ends of the first and second rotating shafts away from the roller are fixedly sleeved with planetary wheels. The present invention is novel in structure and thoughtful, and utilizes the planetary frame mechanism to make the turning of the tobacco in the drying box more thorough, ensuring the uniform contact between the tobacco and the installation shell, that is, ensuring the uniformity of drying. In addition, The bulk material claw and scraper are designed to disperse the tobacco and remove the pectin, which is practical and easy to popularize.
Description
技术领域technical field
本发明涉及烟草加工设备领域,尤其涉及一种用于烟草加工的烘干装置。The invention relates to the field of tobacco processing equipment, in particular to a drying device for tobacco processing.
背景技术Background technique
烟草工业泛指以烟草为原料制成各类烟制品的加工业,烟制品有卷烟、雪茄烟、丝烟、鼻烟和嚼烟等,其中,卷烟的产量最大,耗用烟叶总量85%以上,故烟草工业主要指卷烟工业,由于卷烟消费面广、量大和税高,卷烟工业在各国经济中占有重要地位。烟草烘干是烟草工业中必不可少的一个环节,目前烟叶在切丝后,烟叶中的果胶会流出,进而导致烟丝会黏在一起,使得烟草烘干时很不方便,进而烟草不能彻底被烘干,最终导致烟制品的品质大大下降,当然针对上述情况,已经有设备厂家进行了研发和制造,但在针对黏在一起的烟草打散效果上几乎没有体现,同时在设备后期的清理作业上难度较大,故存在缺陷。The tobacco industry generally refers to the processing industry that uses tobacco as raw material to make various tobacco products. The tobacco products include cigarettes, cigars, shredded tobacco, snuff and chewing tobacco. Among them, cigarettes have the largest output and consume more than 85% of the total tobacco leaves Therefore, the tobacco industry mainly refers to the cigarette industry. Due to the wide consumption of cigarettes, large volume and high tax, the cigarette industry occupies an important position in the economies of various countries. Tobacco drying is an essential part of the tobacco industry. At present, after the tobacco leaves are shredded, the pectin in the tobacco leaves will flow out, which will cause the shredded tobacco to stick together, making it very inconvenient to dry the tobacco, and the tobacco cannot be completely dried. After being dried, the quality of tobacco products will be greatly reduced. Of course, in response to the above situation, some equipment manufacturers have already carried out research and development and manufacturing, but it has hardly reflected the effect of breaking up the sticky tobacco. At the same time, in the later stage of equipment cleaning The operation is difficult, so there are defects.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种用于烟草加工的烘干装置。The object of the present invention is to propose a drying device for tobacco processing in order to solve the shortcomings in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于烟草加工的烘干装置,包括烘干箱、两根第一转轴和两根第二转轴,两根所述第一转轴和第二转轴环形布置在烘干箱的内部,所述第一转轴的侧面焊接固定有多个散料爪,所述第二转轴的侧面焊接固定有多个刮料铲,所述第一转轴和第二转轴的同一端均铰接有滚轮,所述烘干箱靠近滚轮的侧壁上固定连接有环形滑轨,所述滚轮与环形滑轨滑动连接,所述第一转轴和第二转轴远离滚轮的一端固定套接有行星轮,所述烘干箱靠近行星轮的侧壁上固定连接有齿圈,所述行星轮与齿圈啮合,所述齿圈的中心位置设有太阳轮,所述太阳轮与多个所述行星轮均啮合,所述太阳轮上固定连接有连接轴,所述连接轴远离第一转轴的一端贯穿烘干箱和保温层并向外延伸,所述连接轴远离烘干箱的一侧设有电机,所述电机的输出端通过联轴器与连接轴向外延伸的一端固定套接,所述烘干箱的两侧均固定连接有立腿,所述立腿远离烘干箱的一端固定连接有底板,一块所述底板的上侧固定连接有多根撑柱,多根所述撑柱远离底板的一端固定连接有电机架,所述电机固定连接在电机架上,另一所述底板的上侧固定连接有控制箱,所述烘干箱的外侧铺设有一层保温层,所述烘干箱远离电机的一侧固定插设有安装壳,所述安装壳与第一转轴和第二转轴相对应,所述安装壳内设有多根加热管,多根所述加热管通过固定板固定支撑,所述安装壳远离烘干箱的一侧固定连接有安装板,所述安装壳通过安装板螺栓固定在烘干箱上,所述烘干箱的顶侧焊接有进料斗,所述烘干箱的底侧设有出料门板,所述出料门板的外侧固定连接有旋板,所述烘干箱的外侧固定连接有支座,所述出料门板通过旋板铰接在支座上,所述出料门板远离旋板一端的外侧固定连接有成对锁紧块和第二把手,所述烘干箱的外侧固定连接有套筒,所述套筒上活动插设有连杆,所述连杆上固定套接有橡胶套,所述连杆位于套筒内部的侧面上固定套接有挡板,所述连杆上绕设有弹簧,所述弹簧的两端分别与套筒的侧壁和挡板相抵,所述连杆的两端均贯穿套筒的两侧并向外延伸,所述连杆向外延伸的两端均铰接有锁紧杆,所述锁紧杆远离连杆的一端卡在锁紧块上。A drying device for tobacco processing, comprising a drying box, two first rotating shafts and two second rotating shafts, the two first rotating shafts and the second rotating shafts are annularly arranged inside the drying box, the The side of the first rotating shaft is welded and fixed with a plurality of bulk material claws, the side of the second rotating shaft is welded and fixed with a plurality of scrapers, the same end of the first rotating shaft and the second rotating shaft are hinged with rollers, the oven An annular slide rail is fixedly connected to the side wall of the dry box close to the roller, and the roller is slidingly connected to the annular slide rail. The ends of the first rotating shaft and the second rotating shaft away from the roller are fixedly sleeved with planetary wheels. The drying box A ring gear is fixedly connected to the side wall close to the planetary gear, the planetary gear meshes with the ring gear, and a sun gear is arranged at the center of the ring gear, and the sun gear meshes with a plurality of the planetary gears. A connecting shaft is fixedly connected to the sun gear, and the end of the connecting shaft far away from the first rotating shaft penetrates the drying box and the insulation layer and extends outward. The side of the connecting shaft far away from the drying box is provided with a motor. The output end is fixedly socketed with one end of the connecting shaft extending outward through a coupling. Both sides of the drying box are fixedly connected with vertical legs, and the end of the vertical leg far away from the drying box is fixedly connected with a bottom plate. The upper side of the bottom plate is fixedly connected with a plurality of support pillars, and one end of the plurality of support pillars away from the bottom plate is fixedly connected with a motor frame, the motor is fixedly connected with the motor frame, and the upper side of the other bottom plate is fixedly connected with a A control box, the outer side of the drying box is laid with a layer of insulation layer, and the side of the drying box away from the motor is fixedly inserted with an installation shell, the installation shell corresponds to the first rotating shaft and the second rotating shaft, and the A plurality of heating tubes are arranged in the installation shell, and the plurality of heating tubes are fixedly supported by a fixing plate. The side of the installation shell far away from the drying box is fixedly connected with an installation plate, and the installation shell is fixed on the oven by bolts of the installation plate. On the drying box, the top side of the drying box is welded with a feed hopper, the bottom side of the drying box is provided with a discharge door panel, and the outer side of the discharge door panel is fixedly connected with a rotary plate, and the drying box The outer side of the door is fixedly connected with a support, and the discharge door is hinged on the support through the rotary plate, and the outer side of the discharge door away from the end of the rotary plate is fixedly connected with a pair of locking blocks and a second handle. The outer side of the box is fixedly connected with a sleeve, the sleeve is movably inserted with a connecting rod, the connecting rod is fixedly sleeved with a rubber sleeve, and the side of the connecting rod inside the sleeve is fixedly sleeved with a baffle , the connecting rod is wound with a spring, and the two ends of the spring respectively abut against the side wall and the baffle of the sleeve, and the two ends of the connecting rod pass through both sides of the sleeve and extend outward, the Both ends of the connecting rod extending outward are hinged with a locking rod, and the end of the locking rod far away from the connecting rod is clamped on the locking block.
优选地,多根所述加热管在安装壳中沿着安装壳的内壁环形均布。Preferably, a plurality of said heating pipes are evenly distributed circularly along the inner wall of the installation shell in the installation shell.
优选地,两根所述第一转轴上的散料爪呈相错焊接固定,两根所述第二转轴上的刮料铲呈相错焊接固定。Preferably, the bulk material claws on the two first rotating shafts are welded and fixed in a staggered manner, and the scrapers on the two second rotating shafts are welded and fixed in a staggered manner.
优选地,所述安装壳的外壁柱面直径不低于烘干箱内壁柱面直径的三分之一。Preferably, the cylindrical diameter of the outer wall of the installation shell is not less than one-third of the cylindrical diameter of the inner wall of the drying box.
优选地,所述进料斗的上端盖设有盖板,所述盖板远离进料斗的一侧固定连接有第一把手,所述盖板远离电机的一端固定连接有铰接块,所述铰接块上铰接有撑杆,所述撑杆固定连接在烘干箱上,所述烘干箱靠近撑杆一端的上侧固定连接有撑架,所述铰接块远离盖板的一侧固定连接有凸块,所述凸块抵在撑架的上侧。Preferably, the upper end cover of the feed hopper is provided with a cover plate, the side of the cover plate away from the feed hopper is fixedly connected with a first handle, and the end of the cover plate away from the motor is fixedly connected with a hinge block, and the hinge A strut is hinged on the block, and the strut is fixedly connected to the drying box. The upper side of the drying box near one end of the strut is fixedly connected with a support frame, and the side of the hinged block away from the cover plate is fixedly connected with a and a bump, and the bump abuts against the upper side of the bracket.
优选地,所述第一转轴和第二转轴在靠近齿圈和滚轮的一端分别铰接有第一隔盘和第二隔盘,所述第一隔盘和第二隔盘的外圈均固定套接有密封圈,所述密封圈的外圈与烘干箱的内壁相抵,所述第一转轴和第二转轴与第一隔盘和第二隔盘的铰接处均固定套接有轴承,所述轴承的外圈固定连接在第一隔盘和第二隔盘的铰接孔中,所述第二隔盘远离第一隔盘的一侧固定连接有隔环,所述隔板远离第二隔盘的一侧与环形滑轨相抵。Preferably, the first rotating shaft and the second rotating shaft are respectively hinged with a first spacer and a second spacer at one end close to the ring gear and the roller, and the outer rings of the first spacer and the second spacer are fixed sleeves. A sealing ring is connected, the outer ring of the sealing ring is against the inner wall of the drying box, and the hinges of the first rotating shaft and the second rotating shaft and the first partition and the second partition are fixedly sleeved with bearings, so The outer ring of the bearing is fixedly connected in the hinge holes of the first spacer and the second spacer, the side of the second spacer away from the first spacer is fixedly connected with a spacer ring, and the spacer is far away from the second spacer One side of the disk is against the annular slide rail.
优选地,所述齿圈、行星轮和太阳轮均为斜齿轮。Preferably, the ring gear, the planetary gear and the sun gear are all helical gears.
优选地,所述底板上设有环形分布的安装孔。Preferably, the bottom plate is provided with annularly distributed installation holes.
优选地,所述撑柱与电机架和底板的固定连接处焊接有肋板。Preferably, a rib plate is welded at the fixed connection between the support column and the motor frame and the bottom plate.
本发明,操作方便,原理简单,当需要进行烟草烘干时,先将电机开启,并根据工艺要求将加热管的温度调整在合理的温度区间,准备完毕后,先将盖板以撑杆为中心进行旋转,此时盖板与凸块的位置相切换,此时盖板在撑架的上方,凸块在进料斗的上方,此时烘干箱被打开,使用者将烟草通过进料斗倒进烘干箱中,倒入完毕后再将盖板盖回在进料斗上,本装置设计有太阳轮、行星轮和齿圈,即构成了行星架机构,此时第一转轴和第二转轴在自转的同时还在围绕着安装壳进行公转,实际的烟草烘烤过程中,烟草本身含有果胶,进而让烟草成团结块,进而导致烟草的烘烤不彻底,同时果胶会黏在烘干箱的内壁上,而本装置设计第一转轴上的散料爪用于将成团状的烟草打散,设计第二转轴上的刮料铲用于将烘干箱内壁上的果胶铲落,防止给后续的装置清理带来负担,第一转轴与第二转轴的同时公转与自转能有效确保烟草烘干的均匀性,即与安装壳的接触更加充分均匀,受热更加均匀,烘干完毕后,使用者关闭电机,手持橡胶套向左压缩弹簧,此时锁紧杆解除了对出料门板的锁紧,进而烘干后的烟草从烘干箱内出料,当然使用者在发现第一转轴和第二转轴上依然缠有烟草,可通过控制箱让电机缓慢的正转或者翻转,让烟草的出料更加彻底,出料完毕后使用者手持第二把手将出料门板向上一提,此时锁紧杆通过与锁紧块的配合将出料门板锁紧,综上整个使用过程完毕。本发明结构新颖,考虑周到,利用行星架机构让烟草在烘干箱内的翻动更加彻底,保证了烟草与安装壳之间的均匀接触,即保证了烘干的均匀性,除此之外,散料爪与刮料铲的设计将烟草打散,将果胶铲除,实用性强,易于推广。The invention is easy to operate and simple in principle. When tobacco drying is required, the motor should be turned on first, and the temperature of the heating tube should be adjusted to a reasonable temperature range according to the process requirements. The center rotates, and at this time the positions of the cover plate and the bump are switched, and the cover plate is above the bracket, and the bump is above the feeding hopper. At this time, the drying box is opened, and the user passes the tobacco through the feeding The bucket is poured into the drying box, and then the cover plate is put back on the feeding hopper after pouring in. This device is designed with a sun gear, a planetary gear and a ring gear, which constitutes a planetary carrier mechanism. At this time, the first rotating shaft and The second rotating shaft is still revolving around the installation shell while rotating on its own axis. During the actual tobacco curing process, the tobacco itself contains pectin, which makes the tobacco form into agglomerates, which leads to incomplete curing of the tobacco, and the pectin will stick to the inner wall of the drying box, and the bulk material claw on the first rotating shaft of this device is used to break up the agglomerated tobacco, and the scraper on the second rotating shaft is designed to disperse the fruit on the inner wall of the drying box. The rubber shovel falls to prevent the burden on the subsequent device cleaning. The simultaneous revolution and rotation of the first shaft and the second shaft can effectively ensure the uniformity of tobacco drying, that is, the contact with the installation shell is more sufficient and uniform, and the heating is more uniform. After drying, the user turns off the motor, and holds the rubber sleeve to compress the spring to the left. At this time, the locking lever releases the locking of the discharge door, and then the dried tobacco is discharged from the drying box. Of course, the user When it is found that tobacco is still wrapped around the first shaft and the second shaft, the motor can be rotated forward or reversed slowly through the control box to make the tobacco discharge more thorough. After the discharge is completed, the user holds the second handle to close the discharge door. Lift it up, and at this time, the locking lever will lock the discharge door panel by cooperating with the locking block, and the whole use process is completed. The present invention is novel in structure and thoughtful, and utilizes the planetary frame mechanism to make the turning of the tobacco in the drying box more thorough, ensuring the uniform contact between the tobacco and the installation shell, that is, ensuring the uniformity of drying. In addition, The bulk material claw and scraper are designed to disperse the tobacco and remove the pectin, which is practical and easy to popularize.
附图说明Description of drawings
图1为本发明提出的一种用于烟草加工的烘干装置的结构示意图;Fig. 1 is a schematic structural view of a drying device for tobacco processing proposed by the present invention;
图2为本发明提出的一种用于烟草加工的烘干装置的行星轮、太阳轮与齿圈的装配示意图;Fig. 2 is a schematic diagram of assembly of a planetary gear, a sun gear and a ring gear of a drying device for tobacco processing proposed by the present invention;
图3为图1中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 1;
图4为本发明提出的一种用于烟草加工的烘干装置的出料门板装配示意图;Fig. 4 is a schematic diagram of the assembly of a discharge door panel of a drying device for tobacco processing proposed by the present invention;
图5为图1中B处的局部放大图;Fig. 5 is a partial enlarged view of place B in Fig. 1;
图6为图1中C处的局部放大图;Fig. 6 is a partial enlarged view of place C in Fig. 1;
图7为本发明提出的一种用于烟草加工的烘干装置的散料爪与第一转轴的结构示意图;Fig. 7 is a structural schematic diagram of a bulk claw and a first rotating shaft of a drying device for tobacco processing proposed by the present invention;
图8为本发明提出的一种用于烟草加工的烘干装置的刮料铲与第二转轴的结构示意图。Fig. 8 is a structural schematic diagram of a scraper and a second rotating shaft of a drying device for tobacco processing proposed by the present invention.
图中:1立腿、2底板、201安装孔、3撑柱、4肋板、5电机架、6电机、7联轴器、8连接轴、9太阳轮、10行星轮、11齿圈、12第一隔盘、13保温层、14烘干箱、15进料斗、16第一把手、17盖板、18第一转轴、19散料爪、20撑杆、21铰接块、22凸块、23撑架、24加热管、25安装板、26固定板、27安装壳、28控制箱、29滚轮、30环形滑轨、31第二隔盘、32第二把手、33出料门板、34连杆、35锁紧杆、36锁紧块、37第二转轴、38套筒、39弹簧、40挡板、41橡胶套、42支座、43旋板、44密封圈、45轴承、46隔环、47刮料铲。In the figure: 1 leg, 2 bottom plate, 201 mounting hole, 3 support column, 4 rib plate, 5 motor frame, 6 motor, 7 coupling, 8 connecting shaft, 9 sun gear, 10 planetary gear, 11 ring gear, 12 first partition, 13 insulation layer, 14 drying box, 15 feed hopper, 16 first handle, 17 cover plate, 18 first rotating shaft, 19 bulk claw, 20 support rod, 21 hinge block, 22 bump, 23 bracket, 24 heating tube, 25 mounting plate, 26 fixing plate, 27 mounting shell, 28 control box, 29 roller, 30 ring slide rail, 31 second partition, 32 second handle, 33 discharge door, 34 connecting Rod, 35 locking rod, 36 locking block, 37 second rotating shaft, 38 sleeve, 39 spring, 40 baffle plate, 41 rubber sleeve, 42 support, 43 rotating plate, 44 sealing ring, 45 bearing, 46 spacer ring , 47 scrapers.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参照图1-8,一种用于烟草加工的烘干装置,包括烘干箱14、两根第一转轴18和两根第二转轴37,烘干箱14用于烟草的烘干,两根第一转轴18和第二转轴37环形布置在烘干箱14的内部,分别用于固定连接散料爪19和刮料铲47,第一转轴18的侧面焊接固定有多个散料爪19,用于将成团的烟草打散,第二转轴37的侧面焊接固定有多个刮料铲47,用于将黏在烘干箱14内壁上的果胶铲除,第一转轴18和第二转轴37的同一端均铰接有滚轮29,为了减小运转时的摩擦力,烘干箱14靠近滚轮29的侧壁上固定连接有环形滑轨30,用于对第一转轴18和第二转轴37的限位,滚轮29与环形滑轨30滑动连接,第一转轴18和第二转轴37远离滚轮29的一端固定套接有行星轮10,用于同时啮合太阳轮9和齿圈11进而获得动力来源,烘干箱14靠近行星轮10的侧壁上固定连接有齿圈11,用于啮合行星轮10,行星轮10与齿圈11啮合,齿圈11的中心位置设有太阳轮9,用于动力的传递,太阳轮9与多个行星轮10均啮合。Referring to Figures 1-8, a drying device for tobacco processing includes a drying box 14, two first rotating shafts 18 and two second rotating shafts 37, the drying box 14 is used for drying tobacco, and two The first rotating shaft 18 and the second rotating shaft 37 are annularly arranged inside the drying box 14, and are respectively used for fixedly connecting the bulk material claws 19 and the scraper 47. The side of the first rotating shaft 18 is welded and fixed with a plurality of bulk material claws 19, For breaking up the agglomerated tobacco, the side of the second rotating shaft 37 is welded with a plurality of scrapers 47, which are used to remove the pectin stuck on the inner wall of the drying box 14, the first rotating shaft 18 and the second rotating shaft 37 The same end of the same end is hinged with rollers 29, in order to reduce the friction during operation, the side wall of the drying box 14 near the rollers 29 is fixedly connected with an annular slide rail 30, which is used to move the first rotating shaft 18 and the second rotating shaft 37 Limiting, the roller 29 is slidingly connected with the annular slide rail 30, and the end of the first rotating shaft 18 and the second rotating shaft 37 away from the roller 29 is fixedly sleeved with a planetary gear 10 for simultaneously engaging the sun gear 9 and the ring gear 11 to obtain a power source , the side wall of the drying box 14 close to the planetary gear 10 is fixedly connected with a ring gear 11 for engaging the planetary gear 10, the planetary gear 10 is meshed with the ring gear 11, and the center of the ring gear 11 is provided with a sun gear 9 for For power transmission, the sun gear 9 meshes with a plurality of planetary gears 10 .
太阳轮9上固定连接有连接轴8,用于跟电机6的输出轴相连,连接轴8远离第一转轴18的一端贯穿烘干箱14和保温层13并向外延伸,连接轴8远离烘干箱14的一侧设有电机6,用于动力输入,电机6的输出端通过联轴器7与连接轴8向外延伸的一端固定套接,烘干箱14的两侧均固定连接有立腿1,用于支撑本装置,立腿1远离烘干箱14的一端固定连接有底板2,用于固定安装本装置,一块底板2的上侧固定连接有多根撑柱3,用于支撑电机架5,多根撑柱3远离底板2的一端固定连接有电机架5,用于固定安装电机6,电机6固定连接在电机架5上,另一底板2的上侧固定连接有控制箱28,用于控制加热管24和电机6。The sun gear 9 is fixedly connected with a connecting shaft 8, which is used to be connected with the output shaft of the motor 6. The end of the connecting shaft 8 away from the first rotating shaft 18 runs through the drying box 14 and the insulation layer 13 and extends outward. The connecting shaft 8 is far away from the oven. One side of dry box 14 is provided with motor 6, is used for power input, and the output end of motor 6 is fixedly socketed with the outwardly extending end of connecting shaft 8 by coupling 7, and both sides of drying box 14 are all fixedly connected with The vertical leg 1 is used to support the device, and the end of the vertical leg 1 away from the drying box 14 is fixedly connected with a base plate 2 for fixedly installing the device. The upper side of a base plate 2 is fixedly connected with a plurality of support columns 3 for Supporting the motor frame 5, a motor frame 5 is fixedly connected to the end of a plurality of support columns 3 far away from the bottom plate 2, and is used for fixedly installing the motor 6. The motor 6 is fixedly connected to the motor frame 5, and the upper side of the other bottom plate 2 is fixedly connected to a control Box 28 for controlling heating tube 24 and motor 6 .
烘干箱14的外侧铺设有一层保温层13,用于防止烘干箱14的热量散失,烘干箱14远离电机6的一侧固定插设有安装壳27,用于将多根加热管24罩在其内部,安装壳27与第一转轴18和第二转轴37相对应,安装壳27内设有多根加热管24,用于产生热量,多根加热管24通过固定板26固定支撑,安装壳27远离烘干箱14的一侧固定连接有安装板25,用于固定安装壳27,安装壳27通过安装板25螺栓固定在烘干箱14上。The outer side of the drying box 14 is laid with a layer of insulation layer 13, which is used to prevent the heat loss of the drying box 14, and the side of the drying box 14 away from the motor 6 is fixedly inserted with a mounting shell 27, which is used to install a plurality of heating pipes 24 Covered inside it, the installation shell 27 corresponds to the first rotating shaft 18 and the second rotating shaft 37, and a plurality of heating tubes 24 are arranged inside the mounting shell 27 for generating heat, and the plurality of heating tubes 24 are fixedly supported by the fixing plate 26, The side of the mounting shell 27 away from the drying box 14 is fixedly connected with a mounting plate 25 for fixing the mounting shell 27, and the mounting shell 27 is fixed on the drying box 14 by the mounting plate 25 bolts.
烘干箱14的顶侧焊接有进料斗15,用于将烟草导入,烘干箱14的底侧设有出料门板33,用于将烟草导出,出料门板33的外侧固定连接有旋板43,用于将出料门板33铰接在支座42上,烘干箱14的外侧固定连接有支座42,出料门板33通过旋板43铰接在支座42上,出料门板33远离旋板43一端的外侧固定连接有成对锁紧块36和第二把手32,为了便于使用者的使用,烘干箱14的外侧固定连接有套筒38,用于活动插设连杆34,套筒38上活动插设有连杆34,连杆34上固定套接有橡胶套41,为了便于使用者的使用,连杆34位于套筒38内部的侧面上固定套接有挡板40,用于压缩弹簧39,连杆34上绕设有弹簧39,用于提供弹力将挡板40顶起,弹簧39的两端分别与套筒38的侧壁和挡板40相抵,连杆34的两端均贯穿套筒38的两侧并向外延伸,连杆34向外延伸的两端均铰接有锁紧杆35,用于配和锁紧块36将出料门板33锁紧,锁紧杆35远离连杆34的一端卡在锁紧块36上。The top side of drying case 14 is welded with feed hopper 15, is used for introducing tobacco, and the bottom side of drying case 14 is provided with discharge door plate 33, is used for leading out tobacco, and the outside of discharge door plate 33 is fixedly connected with rotary Plate 43 is used to hinge the discharge door panel 33 on the support 42, the outside of the drying box 14 is fixedly connected with the support 42, the discharge door panel 33 is hinged on the support 42 through the rotary plate 43, and the discharge door panel 33 is away from The outer side of one end of the rotary plate 43 is fixedly connected with a pair of locking blocks 36 and the second handle 32. In order to facilitate the use of the user, the outer side of the drying box 14 is fixedly connected with a sleeve 38 for movable insertion of the connecting rod 34. A connecting rod 34 is movably inserted on the sleeve 38, and a rubber sleeve 41 is fixedly sleeved on the connecting rod 34. In order to facilitate the use of the user, the connecting rod 34 is fixedly sleeved with a baffle 40 on the side inside the sleeve 38, For compressing the spring 39, the connecting rod 34 is wound with a spring 39, which is used to provide elastic force to lift the baffle 40. The two ends of the spring 39 are respectively against the side wall of the sleeve 38 and the baffle 40. Both ends pass through both sides of the sleeve 38 and extend outwards. The two ends of the connecting rod 34 extending outwards are hinged with locking rods 35, which are used to lock the discharge door panel 33 with the locking block 36. The end of the rod 35 away from the connecting rod 34 is clamped on the locking block 36 .
本发明中,多根加热管24在安装壳27中沿着安装壳27的内壁环形均布,为了让整个安装壳27的热量扩散更加均匀,保证烘烤的均匀性,两根第一转轴18上的散料爪19呈相错焊接固定,为了让打散的效果更好,两根第二转轴37上的刮料铲47呈相错焊接固定,为了让烟草果胶的铲除更好,安装壳27的外壁柱面直径不低于烘干箱14内壁柱面直径的三分之一,为了让烟草能与安装壳27尽可能都接触,确保烘干的效率,进料斗15的上端盖设有盖板17,为了将烘干箱14密封,防止热量的扩散导致能源浪费,盖板17远离进料斗15的一侧固定连接有第一把手16,盖板17远离电机6的一端固定连接有铰接块21,铰接块21上铰接有撑杆20,撑杆20固定连接在烘干箱14上,烘干箱14靠近撑杆20一端的上侧固定连接有撑架23,铰接块21远离盖板17的一侧固定连接有凸块22,凸块22抵在撑架23的上侧,第一转轴18和第二转轴37在靠近齿圈11和滚轮29的一端分别铰接有第一隔盘12和第二隔盘31,为了不让烟草落在星形架机构和环形滑轨30上,第一隔盘12和第二隔盘31的外圈均固定套接有密封圈44,为了让第一隔盘12和第二隔盘31的隔绝更加彻底,密封圈44的外圈与烘干箱14的内壁相抵,第一转轴18和第二转轴37与第一隔盘12和第二隔盘31的铰接处均固定套接有轴承45,轴承45的外圈固定连接在第一隔盘12和第二隔盘31的铰接孔中,第二隔盘31远离第一隔盘12的一侧固定连接有隔环46,为了不让烟草落在环形滑轨30上,隔板46远离第二隔盘31的一侧与环形滑轨30相抵,齿圈11、行星轮10和太阳轮9均为斜齿轮,为了减小本装置在运转时的振动,底板2上设有环形分布的安装孔201,为了便于将本装置定位安装在基准面上,撑柱3与电机架5和底板2的固定连接处焊接有肋板4,为了加强本装置的结构强度,延长使用寿命。In the present invention, a plurality of heating pipes 24 are evenly distributed circularly along the inner wall of the installation shell 27 in the installation shell 27. In order to make the heat diffusion of the entire installation shell 27 more uniform and ensure the uniformity of baking, two first rotating shafts 18 The bulk claws 19 on the top are staggered and welded and fixed. In order to make the effect of breaking up better, the scrapers 47 on the two second rotating shafts 37 are staggered and welded and fixed. In order to allow better removal of tobacco pectin, install The diameter of the outer wall cylinder of shell 27 is not less than one-third of the diameter of the inner wall cylinder of drying box 14. In order to allow tobacco to be in contact with installation shell 27 as much as possible, to ensure the efficiency of drying, the upper end cover of feed hopper 15 A cover plate 17 is provided. In order to seal the drying box 14 and prevent heat from spreading and causing energy waste, the side of the cover plate 17 away from the feed hopper 15 is fixedly connected with the first handle 16, and the end of the cover plate 17 away from the motor 6 is fixedly connected. Hinged block 21 is arranged, and strut 20 is hinged on the hinged block 21, and strut 20 is fixedly connected on the drying box 14, and the upper side of drying box 14 near one end of strut 20 is fixedly connected with brace 23, and hinged block 21 is away from One side of the cover plate 17 is fixedly connected with a projection 22, and the projection 22 is against the upper side of the bracket 23, and the first rotating shaft 18 and the second rotating shaft 37 are respectively hinged with a first spacer at one end close to the ring gear 11 and the roller 29. Disk 12 and second partition 31, in order to prevent tobacco from falling on the spider mechanism and annular slide rail 30, the outer rings of first partition 12 and second partition 31 are all fixedly sleeved with sealing ring 44, for Let the isolation of the first partition 12 and the second partition 31 be more thorough, the outer ring of the sealing ring 44 is against the inner wall of the drying box 14, the first rotating shaft 18 and the second rotating shaft 37 are connected with the first partition 12 and the second The hinges of the spacers 31 are all fixedly sleeved with bearings 45, and the outer rings of the bearings 45 are fixedly connected in the hinge holes of the first spacer 12 and the second spacer 31, and the second spacer 31 is far away from the center of the first spacer 12. One side is fixedly connected with spacer ring 46, in order not to allow the tobacco to fall on the annular slide rail 30, the side of the partition plate 46 away from the second spacer 31 is against the annular slide rail 30, the ring gear 11, the planetary gear 10 and the sun gear 9 are all helical gears. In order to reduce the vibration of the device during operation, the bottom plate 2 is provided with annularly distributed mounting holes 201. In order to facilitate the positioning of the device on the reference plane, the support column 3 and the motor frame 5 and the bottom plate The fixed joint of 2 is welded with rib plate 4, in order to strengthen the structural strength of this device, prolong service life.
本发明,操作方便,原理简单,当需要进行烟草烘干时,先将电机6开启,并根据工艺要求将加热管24的温度调整在合理的温度区间,准备完毕后,先将盖板17以撑杆20为中心进行旋转,此时盖板17与凸块22的位置相切换,此时盖板17在撑架23的上方,凸块22在进料斗15的上方,此时烘干箱14被打开,使用者将烟草通过进料斗15倒进烘干箱14中,倒入完毕后再将盖板17盖回在进料斗15上,本装置设计有太阳轮9、行星轮10和齿圈11,即构成了行星架机构,此时第一转轴18和第二转轴37在自转的同时还在围绕着安装壳27进行公转,实际的烟草烘烤过程中,烟草本身含有果胶,进而让烟草成团结块,进而导致烟草的烘烤不彻底,同时果胶会黏在烘干箱14的内壁上,而本装置设计第一转轴18上的散料爪19用于将成团状的烟草打散,设计第二转轴37上的刮料铲47用于将烘干箱14内壁上的果胶铲落,防止给后续的装置清理带来负担,第一转轴18与第二转轴37的同时公转与自转能有效确保烟草烘干的均匀性,即与安装壳27的接触更加充分均匀,受热更加均匀,烘干完毕后,使用者关闭电机6,手持橡胶套41向左压缩弹簧39,此时锁紧杆35解除了对出料门板33的锁紧,进而烘干后的烟草从烘干箱14内出料,当然使用者在发现第一转轴18和第二转轴37上依然缠有烟草,可通过控制箱28让电机6缓慢的正转或者翻转,让烟草的出料更加彻底,出料完毕后使用者手持第二把手32将出料门板33向上一提,此时锁紧杆35通过与锁紧块36的配合将出料门板33锁紧,综上整个使用过程完毕。The present invention is easy to operate and simple in principle. When tobacco drying is required, first turn on the motor 6, and adjust the temperature of the heating tube 24 to a reasonable temperature range according to the process requirements. The support rod 20 rotates as the center, and at this time the positions of the cover plate 17 and the bump 22 are switched. At this time, the cover plate 17 is above the support frame 23, and the bump 22 is above the feeding hopper 15. At this time, the drying box 14 is opened, the user pours the tobacco into the drying box 14 through the feed hopper 15, and then covers the cover plate 17 on the feed hopper 15 after pouring in. The device is designed with a sun gear 9 and a planetary gear 10 And the ring gear 11 constitutes the planetary carrier mechanism. At this time, the first rotating shaft 18 and the second rotating shaft 37 are still revolving around the installation shell 27 while rotating. In the actual tobacco curing process, the tobacco itself contains pectin , and then let the tobacco form a lump, and then cause the tobacco to be baked incompletely, and the pectin will stick to the inner wall of the drying box 14 at the same time, and the bulk material claw 19 on the first rotating shaft 18 of this device is used to form a lump. Tobacco breaks up, and the scraper 47 on the second rotating shaft 37 is designed to scoop off the pectin on the inner wall of the drying box 14 to prevent the burden on subsequent device cleaning. The first rotating shaft 18 and the second rotating shaft 37 The simultaneous revolution and rotation can effectively ensure the uniformity of tobacco drying, that is, the contact with the installation shell 27 is more sufficient and uniform, and the heating is more uniform. After drying, the user turns off the motor 6 and holds the rubber sleeve 41 to compress the spring 39 to the left. At this time, the locking lever 35 has released the locking of the discharge door panel 33, and then the dried tobacco is discharged from the drying box 14. Of course, the user finds that the first rotating shaft 18 and the second rotating shaft 37 are still entangled. If there is tobacco, the motor 6 can be rotated forward or reversed slowly through the control box 28 to make the discharge of the tobacco more thorough. After the discharge is completed, the user holds the second handle 32 and lifts the discharge door 33 upwards. At this time, it is locked The rod 35 locks the discharge door panel 33 by cooperating with the locking block 36, and the whole use process is completed in summary.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN (1) | CN108450991B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111802681A (en) * | 2020-07-03 | 2020-10-23 | 河南中烟工业有限责任公司 | An energy-saving and high-efficiency drying device for tobacco processing |
| CN112369639A (en) * | 2020-10-20 | 2021-02-19 | 西安圣华农业科技股份有限公司 | Turnover tobacco leaf drying equipment |
| CN117445264A (en) * | 2023-12-26 | 2024-01-26 | 天津小猫天缆集团有限公司 | Vulcanizing device for cable vulcanization production line |
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| US20160143480A1 (en) * | 2014-11-24 | 2016-05-26 | Jim Watts | Manually Operable Herb Grinder |
| CN205897751U (en) * | 2016-07-16 | 2017-01-18 | 重庆市六方格农业综合开发有限公司 | Agricultural and sideline products dehydration dryer |
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| CN106723260A (en) * | 2016-12-31 | 2017-05-31 | 山东中烟工业有限责任公司 | A kind of pre- loose handling device and method of cigarette block |
| CN107525371A (en) * | 2016-06-20 | 2017-12-29 | 重庆灵方三帆生物制药有限公司 | A kind of stirring and drying machine with waste heat recovery plant |
| CN107576172A (en) * | 2017-09-30 | 2018-01-12 | 重庆琅博宛冶金材料有限公司 | A kind of furnace charge drying unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2001353451A (en) * | 2000-06-14 | 2001-12-25 | Nakamichi Tekko Kk | Centrifuge |
| US20160143480A1 (en) * | 2014-11-24 | 2016-05-26 | Jim Watts | Manually Operable Herb Grinder |
| CN107525371A (en) * | 2016-06-20 | 2017-12-29 | 重庆灵方三帆生物制药有限公司 | A kind of stirring and drying machine with waste heat recovery plant |
| CN205897751U (en) * | 2016-07-16 | 2017-01-18 | 重庆市六方格农业综合开发有限公司 | Agricultural and sideline products dehydration dryer |
| CN206160669U (en) * | 2016-10-31 | 2017-05-10 | 大庆亿莱检验检测技术服务有限公司 | A drying cabinet for dry rock sample |
| CN106723260A (en) * | 2016-12-31 | 2017-05-31 | 山东中烟工业有限责任公司 | A kind of pre- loose handling device and method of cigarette block |
| CN107576172A (en) * | 2017-09-30 | 2018-01-12 | 重庆琅博宛冶金材料有限公司 | A kind of furnace charge drying unit |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111802681A (en) * | 2020-07-03 | 2020-10-23 | 河南中烟工业有限责任公司 | An energy-saving and high-efficiency drying device for tobacco processing |
| CN112369639A (en) * | 2020-10-20 | 2021-02-19 | 西安圣华农业科技股份有限公司 | Turnover tobacco leaf drying equipment |
| CN117445264A (en) * | 2023-12-26 | 2024-01-26 | 天津小猫天缆集团有限公司 | Vulcanizing device for cable vulcanization production line |
| CN117445264B (en) * | 2023-12-26 | 2024-02-20 | 天津小猫天缆集团有限公司 | Vulcanizing device for cable vulcanization production line |
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| Publication number | Publication date |
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| CN108450991B (en) | 2021-04-30 |
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