CN108445263B - Automatic detection device - Google Patents
Automatic detection device Download PDFInfo
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- CN108445263B CN108445263B CN201810531211.6A CN201810531211A CN108445263B CN 108445263 B CN108445263 B CN 108445263B CN 201810531211 A CN201810531211 A CN 201810531211A CN 108445263 B CN108445263 B CN 108445263B
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- power supply
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- 238000001514 detection method Methods 0.000 title claims abstract description 36
- 238000012360 testing method Methods 0.000 claims abstract description 48
- 239000000758 substrate Substances 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 30
- 238000007493 shaping process Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the technical field of mobile power supply manufacturing, and provides an automatic detection device which comprises a mounting frame, a power supply positioning and fixing device, a testing device, a manipulator and a manipulator driving device. The mounting frame includes a mounting substrate. The power positioning and fixing device comprises a power support seat and a limit stop, wherein the power support seat is used for placing a mobile power supply and is propped against the mobile power supply, the power support seat is arranged on the mounting substrate, and the limit stop is fixed on the power support seat. The testing device is used for detecting the mobile power supply borne on the power supply support seat, and the manipulator is used for taking the mobile power supply borne on the power supply support seat. Compared with the prior art, the automatic detection device provided by the invention can realize automatic detection of the mobile power supply, reduces labor intensity, effectively improves detection efficiency, ensures production quality, and has high productivity and high production efficiency.
Description
Technical Field
The invention relates to the technical field of mobile power supply manufacturing, in particular to an automatic detection device.
Background
At present, in the manufacturing process of a mobile power supply, electrical performance parameters such as voltage and current of the mobile power supply need to be detected, a traditional mobile power supply inspection mode is that an air cylinder is adopted as a power source, the mobile power supply to be tested is placed at the front end of the air cylinder in a manual mode, the mobile power supply is pushed by the air cylinder, an interface of the mobile power supply is in butt joint with a plug connected with a power tester, however, the thrust of the air cylinder is smaller, the movement precision is lower, and therefore effective joint of the interface and the plug cannot be guaranteed.
Disclosure of Invention
The invention aims to provide an automatic detection device to solve the technical problems of low detection efficiency, high human resource consumption and high labor intensity of a mobile power supply in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme: providing an automatic detection device for detecting a mobile power supply, wherein the mobile power supply is provided with a top side, a bottom side, a first side, a second side, a third side and a fourth side, and the first side, the second side, the third side and the fourth side are arranged between the top side and the bottom side, the first side is opposite to the third side, and the second side is opposite to the fourth side; the portable power source includes the shell and sets up the circuit board in the shell and with circuit board electric connection's electric core, be provided with luminous component and interface on the circuit board, the interface is located first side, wherein, automatic checkout device includes:
the mounting rack comprises a mounting substrate, wherein the surface of the mounting substrate is provided with a transverse direction and a longitudinal direction which are perpendicular to each other;
the power supply positioning and fixing device comprises a power supply supporting seat and a limit stop, wherein the power supply supporting seat is used for placing the mobile power supply and propping against the bottom side surface of the mobile power supply, the limit stop is used for propping against the third side surface, the power supply supporting seat is arranged on the mounting substrate, and the limit stop is fixed on the power supply supporting seat;
the at least one testing device is used for detecting the mobile power supply borne on the power supply supporting seat;
the manipulator is used for taking and placing the mobile power supply borne on the power supply supporting seat; and
the manipulator driving device comprises a transverse rail, a sliding platform, a platform driving assembly, a supporting column, a longitudinal rail, a longitudinal driving assembly, a manipulator mounting support and a support driving assembly, wherein the transverse rail is fixed on the mounting substrate and extends along a direction parallel to the transverse direction, the sliding platform is arranged on the transverse rail, the platform driving assembly is used for enabling the sliding platform to move, the supporting column is fixed on the sliding platform, the longitudinal rail is arranged on the supporting column in a sliding mode and extends along a direction parallel to the longitudinal direction, the longitudinal driving assembly is used for enabling the longitudinal rail to move, the manipulator mounting support is arranged on the longitudinal rail in a sliding mode, and the support driving assembly is used for enabling the manipulator mounting support to move.
Further, the number of the power positioning and fixing devices is four, and the four power positioning and fixing devices are arranged side by side in parallel with the transverse direction at intervals; the number of the testing devices is four, and the testing devices are respectively in one-to-one correspondence with the four power supply positioning and fixing devices.
Further, the power positioning and fixing device further comprises a guide rail arranged on the mounting substrate and extending along a direction parallel to the longitudinal direction, a sliding seat arranged on the guide rail in a sliding manner, and a sliding seat driving assembly for enabling the sliding seat to move; the power supply supporting seat is fixedly arranged on the sliding seat and supported by the sliding seat.
Further, the sliding seat driving assembly comprises a screw and a rotating motor for rotating the screw, and the sliding seat is provided with a nut part sleeved on the screw and in threaded connection with the screw.
Further, the testing device comprises a testing installation seat arranged on the installation substrate and positioned at one side of the power positioning and fixing device, a plug matched with the interface for plugging and unplugging, and a power tester for detecting the electrical performance parameters of the charging and discharging of the mobile power supply; the plug is fixed on the test mounting seat, and the power supply tester is electrically connected with the plug.
Further, the interface comprises an input interface and an output interface; the plug comprises a first plug corresponding to the input interface and a second plug corresponding to the output interface; the power supply tester comprises a first power supply tester electrically connected with the first plug and a second power supply tester electrically connected with the second plug.
Further, the test device further comprises a photo sensor for sensing light emitted from the light emitting part.
Further, the testing device also comprises a display for displaying the detection result of the mobile power supply.
Further, the power supply positioning and fixing device further comprises a lateral positioning mechanism for centering the mobile power supply placed on the power supply supporting seat; the lateral positioning mechanism includes:
at least one positioning stop for abutting against the second side;
the shaping push plate is used for propping against the fourth side face;
and the push plate driving piece is used for enabling the shaping push plate to move relative to the power supply supporting seat.
Further, the power positioning and fixing device further comprises a pressing and retaining mechanism, wherein the pressing and retaining mechanism comprises a fixing support fixedly arranged on the power support seat, a jacking block used for jacking the top side of the mobile power supply borne on the power support seat, and a jacking driving piece enabling the jacking block to move up and down relative to the fixing support.
Compared with the prior art, the automatic detection device comprises a mounting frame, a power positioning and fixing device, a testing device, a manipulator and a manipulator driving device, wherein the power positioning and fixing device comprises a power support seat for placing a mobile power supply and propping against the bottom side surface of the mobile power supply and a limit stop for propping against the third side surface, the testing device is used for detecting the mobile power supply borne on the power support seat, and the manipulator is used for taking the mobile power supply borne on the discharge source support seat, so that the automatic detection of the mobile power supply can be realized, the labor intensity is reduced, the detection efficiency is effectively improved, the production quality is ensured, the productivity is high, and the production efficiency is high.
Drawings
Fig. 1 is a schematic perspective view of an automatic detection device according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a mobile power supply according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a test socket and a power positioning and fixing device according to an embodiment of the present invention;
fig. 4 is a schematic perspective view of a power positioning and fixing device according to an embodiment of the present invention;
fig. 5 is a schematic perspective view of a manipulator and a manipulator driving device according to an embodiment of the present invention.
Description of the main reference signs
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present invention fall within the protection scope of the present invention.
In order to enable those skilled in the art to better understand the technical solutions of the present invention, the implementation of the present invention is described in detail below with reference to the specific drawings.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first," "second," and the like in the description and in the claims, are not used for any order, quantity, or importance, but are used for distinguishing between different elements. Likewise, the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one.
As shown in fig. 1 to 5, a preferred embodiment of the present invention is provided.
The automatic detection device 60 provided in this embodiment is configured to detect a mobile power supply 200, where the mobile power supply 200 has a top side 200a, a bottom side 200b, and a first side 200c, a second side 200d, a third side 200e, and a fourth side 200f therebetween, and the first side 200c is opposite to the third side 200e, and the second side 200d is opposite to the fourth side 200 f; the portable power source 200 includes a housing 2001, a circuit board 2002 disposed in the housing 2001, and a battery cell 2003 electrically connected to the circuit board 2002, wherein a light emitting component (not shown) and an interface 2005 are disposed on the circuit board 2002, and the interface 2005 is located on the first side 200c, wherein the automatic detection device 60 includes a mounting frame 601, a power positioning and fixing device 602, a testing device 603, a manipulator 604, and a manipulator driving device 605. The mount 601 includes a mount base 6011, and the surface of the mount base 6011 has a transverse direction and a longitudinal direction perpendicular to each other. The power positioning and fixing device 602 includes a power support 6021 for placing the mobile power supply 200 and abutting against the surface of the bottom side 200b of the mobile power supply 200, and a limit stop 6022 for abutting against the surface of the third side 200e, the power support 6021 is disposed on the mounting substrate 6011, and the limit stop 6022 is fixed on the power support 6021. The testing device 603 is used for detecting the portable power source 200 carried on the power source support 6021. The manipulator 604 is used for taking the mobile power supply 200 carried on the discharge source support base 6021. The robot driving device 605 includes a cross rail 6051 fixed to the mounting substrate 6011 and extending in a direction parallel to the lateral direction, a slide table 6052 slidably provided on the cross rail 6051, a table driving assembly 6053 that moves the slide table 6052, a support post 6054 fixed to the slide table 6052, a vertical rail 6055 slidably provided on the support post 6054 and extending in a direction parallel to the longitudinal direction, a longitudinal driving assembly 6056 that moves the vertical rail 6055, a robot mounting bracket 6057 slidably provided on the vertical rail 6055, and a bracket driving assembly 6058 that moves the robot mounting bracket 6057, and the robot 604 is fixedly provided on the robot mounting bracket 6057.
The automatic detection device 60 comprises a mounting frame 601, a power positioning and fixing device 602, a testing device 603, a manipulator 604 and a manipulator driving device 605, wherein the power positioning and fixing device 602 comprises a power support seat 6021 for placing the mobile power supply 200 and propping against the surface of the bottom side 200b of the mobile power supply 200 and a limit stop 6022 for propping against the surface of the third side 200e, the testing device 603 is used for detecting the mobile power supply 200 borne on the power support seat 6021, and the manipulator 604 is used for taking the mobile power supply 200 borne on the discharge source support seat 6021, so that the automatic detection of the mobile power supply 200 can be realized, the labor intensity is reduced, the detection efficiency is effectively improved, the production quality is guaranteed, the productivity is high, and the production efficiency is high.
Referring to fig. 1 to 5, the automatic detection device 60 of the present embodiment is configured to receive the mobile power supply 200 in the previous process on the assembly line (not shown), and after detecting the electrical performance parameters of the mobile power supply 200, such as charging and discharging, whether the indicator lights emit light during the charging and discharging process, to put the mobile power supply 200 meeting the requirements back to the assembly line and move to the next process, or to reject the mobile power supply 200 not meeting the requirements.
As can be seen from fig. 2, the portable power source 200 is generally square and is used for charging digital devices such as mobile phones and tablet computers anywhere and anytime, in this embodiment, the portable power source 200 has a top side 200a, a bottom side 200b, and a first side 200c, a second side 200d, a third side 200e and a fourth side 200f therebetween, the first side 200c is opposite to the third side 200e, the second side 200d is opposite to the fourth side 200f, and it should be noted that when the portable power source 200 is in a flat state, the side facing upwards is the top side 200a, the side facing downwards is the bottom side 200b, the surface of the first side 200c and the surface of the third side 200e are narrow surfaces, and the surface of the second side 200d and the surface of the fourth side 200f are wide surfaces with a larger area than the surface area of the first side 200c or the third side 200 e.
Referring to fig. 1 to 5, the portable power source 200 includes a housing 2001, a circuit board 2002 disposed in the housing 2001, and a battery cell 2003 electrically connected to the circuit board 2002, wherein a light emitting component and an interface 2005 are disposed on the circuit board 2002, the interface 2005 is exposed at the first side 200c, and the light emitting component is used for displaying the electric quantity and the charge and discharge working state. The number of interfaces 2005 is, but not limited to, three, two output interfaces 2005a and an input interface 2005b located between the two output interfaces 2005a, respectively. Note that the housing 2001 in the mobile power supply 200 may include only the lower case 2001a, as in the mobile power supply 200 provided with the upper case not covered; in other embodiments, the housing 2001 may be formed by connecting an upper case (not shown) and a lower case 2001 a. That is, if the interfaces 2005 of the mobile power supply 200 are to be tested before and after the cover is closed, the housings 2001 of the mobile power supply 200 to which the two test processes are directed are different.
Specifically, the input interface 2005b is, but not limited to, a Micro USB interface, the input interface 2005b is electrically connected to the input end of the circuit board 2002, and the mobile power supply 200 is charged through the input interface 2005b during charging; the output interface 2005a is, but not limited to, a USB interface, and the output interface 2005a is electrically connected to an output terminal of the circuit board 2002.
Referring to fig. 1 to 5, the automatic inspection device 60 of the present embodiment includes a mounting frame 601, and a power positioning fixture 602, a testing device 603, a robot 604, and a robot driving device 605 which are provided on and supported by the mounting frame 601.
Referring to fig. 1 to 5, the mount 601 includes a mount substrate 6011, and in this embodiment, the surface of the mount substrate 6011 has a transverse direction (a direction shown as D1, hereinafter collectively referred to as a first direction D1) and a longitudinal direction (a direction shown as D2, hereinafter collectively referred to as a second direction D2) perpendicular to each other. The mounting substrate 6011 is provided with a power supply conveying device 606 for enabling the mobile power supply 200 to move in a direction parallel to the first direction D1, the mounting frame 601 is respectively provided with a feeding station 6012 and a discharging station 6013 connected with the power supply conveying device 606, the feeding station 6012 is used for receiving the mobile power supply 200 in the previous process on a production line, and the discharging station 6013 is used for transferring the mobile power supply 200 qualified in detection to move to the next process. The power supply transfer device 606 may be a separate transfer mechanism mounted on the mounting board 6011 and interfacing with the line, or may be part of the line. The power supply conveying device 606 is located between the transverse rail 6051 of the manipulator driving device 605 and the power supply positioning and fixing device 602, and the manipulator driving device 605 enables the manipulator 604 to reciprocate between the power supply conveying device 606 and the power supply support base 6021 of the power supply positioning and fixing device 602, so that the mobile power supply 200 is moved between the power supply conveying device 606 and the power supply support base 6021. In the present embodiment, the power supply conveying device 606 includes two power supply conveying belt assemblies 6061 arranged side by side in a direction parallel to the first direction D1, each of the power supply conveying belt assemblies 6061 includes a driving roller 6062, a driven roller 6063, a conveying belt 6065 wound therebetween, and a driving roller driving motor 6064 that rotates the conveying belt 6065, the movable power supply 200 is placed on the conveying belt 6065, and the conveying belt 6065 is rotated and moves the movable power supply 200 under the driving of the driving roller driving motor 6064.
Referring to fig. 1 to 5, the power positioning and fixing device 602 of the present embodiment is used for placing the mobile power supply 200 grasped by the manipulator 604 and positioning the mobile power supply 200. In this embodiment, the power positioning and fixing device 602 includes a guide rail 6023, a sliding seat 6024, a sliding seat driving assembly 6025, a power support seat 6021 and a limit stop 6022, wherein the mobile power source 200 is placed on the power support seat 6021, and the surface of the bottom side 200b of the mobile power source 200 abuts against the surface of the power support seat 6021. The limit stopper 6022 is fixed to the power supply support base 6021 and abuts against the surface of the third side 200e of the portable power source 200. The guide rail 6023 is disposed on the mounting substrate 6011 and extends along a direction parallel to the second direction D2, the sliding seat 6024 is slidably disposed on the guide rail 6023, the sliding seat 6024 is moved by the sliding seat driving assembly 6025, and the power supply support seat 6021 is fixedly disposed on the sliding seat 6024 and supported by the sliding seat 6024, so that the sliding seat 6024 drives the power supply support seat 6021 to move in a direction parallel to the second direction D2 under the driving of the sliding seat driving assembly 6025, and when the power supply support seat moves towards the power supply conveying device 606, the manipulator 604 is convenient to take and place the mobile power supply 200, and when the power supply conveying device 606 moves away, the manipulator is in butt joint with the testing device 603 and detects the mobile power supply 200.
In still another embodiment, the power support base 6021 is fixed on the mounting substrate 6011, and the docking and detection of the driving test device 603 and the mobile power supply 200 can be implemented by moving the driving test device 603 in a direction parallel to the second direction D2.
Referring to fig. 1 to 5, in the present embodiment, the number of the power positioning and fixing devices 602 is four, but not limited to, the four power positioning and fixing devices 602 are arranged side by side and at intervals in a direction parallel to the first direction D1, it can be understood that the manipulator 604 can perform loading and unloading (i.e. taking and placing of the mobile power supply 200) on the four power positioning and fixing devices 602 respectively, and the four power positioning and fixing devices 602 form four stations to be tested, so that the detection efficiency is improved, the operation time is saved, and the detection cost is reduced.
Referring to fig. 1 to 5, in the present embodiment, a slide seat drive assembly 6025 includes a screw 60251 and a rotary motor 60252 that rotates the screw 60251, the screw 60251 is rotatably held on a bearing assembly 6028, and a slide seat 6024 has a nut portion (not shown) that is sleeved on the screw 60251 and is screwed with the screw 60251. It can be appreciated that, under the driving of the rotating motor 60252, the screw 60251 rotates and drives the sliding seat 6024 to move in the direction parallel to the second direction D2, and the transmission accuracy of the screw mechanism is high, so that the precision of the matching between the interface 2005 of the mobile power supply 200 and the plug of the testing device 603 and the stability of the docking can be improved.
In yet another embodiment, the slide mount drive assembly 6025 may be a synchronous belt drive assembly.
Referring to fig. 1 to 5, in the present embodiment, a slide block 6024 is slidably provided on a guide rail 6023 by a slide block 6026, and the guide rail 6023 is fixedly installed at the bottom of the slide block 6024, so that the movement of the slide block 6024 is smoother and the guiding accuracy is high by the movement guiding of the guide rail 6023 and the slide block 6026.
In yet another embodiment, the bottom of the sliding seat 6024 may form a sliding groove, and the sliding seat 6024 is disposed on the guide rail 6023 through the sliding groove.
Referring to fig. 1 to 5, the power positioning fixture 602 further includes a lateral positioning mechanism 6027 for centering the mobile power supply 200 placed on the power supply support 6021. In this embodiment, the lateral positioning mechanism 6027 includes a positioning stopper 60271, a shaping push plate 60272 and a push plate driver 60273, wherein the positioning stopper 60271 is fixed on the power source support 6021 and is configured to abut against the second side 200D surface, the shaping push plate 60272 is configured to abut against the fourth side 200f surface, and the push plate driver 60273 is configured to move the shaping push plate 60272 relative to the power source support 6021 in a direction parallel to the first direction D1. It can be appreciated that, with the lateral positioning mechanism 6027, after the mobile power supply 200 is placed, the position of the mobile power supply 200 can be shaped and fixed in a direction parallel to the first direction D1, so as to keep accurate docking with the plug of the testing device 603 during the docking operation; in addition, by adopting the movable shaping push plate 60272 and the push plate driving piece 60273, even if the placement position of the mobile power supply 200 is relatively deviated, the mobile power supply 200 can be aligned under the pushing of the shaping push plate 60272, so that the working efficiency is improved, and the butting accuracy is ensured.
In yet another embodiment, the lateral positioning mechanism 6027 may be a positioning groove for placing the mobile power supply 200, or two positioning stoppers 60271 disposed opposite to each other in a direction parallel to the first direction D1, or two shaping pushing plates 60272 disposed opposite to each other in a direction parallel to the first direction D1.
Referring to fig. 1 to 5, in the present embodiment, the push plate driver 60273 is, but not limited to, a push plate cylinder including a push plate cylinder body 60274 and a push plate cylinder shaft 60275 mounted to the push plate cylinder body 60274, the push plate cylinder body 60274 is fixedly disposed at one side of the power source support base 6021, the shaping push plate 60272 is fixedly disposed on the push plate cylinder shaft 60275, and the telescopic direction of the push plate cylinder shaft 60275 is parallel to the first direction D1, such that, after the mobile power source 200 is placed, the shaping push plate 60272 is pushed against the mobile power source 200 by the push plate cylinder shaft 60275 of the push plate driver 60273 to position and clamp the mobile power source 200 in a direction parallel to the first direction D1.
Specifically, the number of the positioning stoppers 60271 is, but not limited to, two, and the two positioning stoppers 60271 are arranged side by side and at intervals in a direction parallel to the second direction D2. The surface of the power support base 6021 is provided with a mounting groove 60211 for mounting the positioning block 60271, and the positioning block 60271 is fixed in the mounting groove 60211 by a fastener such as a screw.
Referring to fig. 1 to 5, the power positioning and fixing device 602 further includes a pressing and holding mechanism 6029 for pressing the mobile power supply 200 on the power supply support 6021, in this embodiment, the pressing and holding mechanism 6029 includes a fixing frame 60297, a pressing block 60291 and a pressing driving member 60292, the fixing frame 60297 is fixedly disposed on the power supply support 6021, the pressing block 60291 is used for pressing the top side 200a of the mobile power supply 200 carried on the power supply support 6021, and the pressing driving member 60292 moves the pressing block 60291 up and down relative to the fixing frame 60297.
In yet another embodiment, a flip cover may be pivotally connected to the power support 6021, the flip cover is flipped over the power support 6021 and the portable power source 200 is covered between the flip cover and the power support 6021.
Referring to fig. 1 to 5, in the present embodiment, the pressing holding mechanism 6029 further includes a pressing mounting base 60293 fixedly connected to the pressing block 60291 and a pressing guide bar 60294 fixedly connected to the pressing mounting base 60293, and a guide hole (not shown) through which the pressing guide bar 60294 passes is formed in the fixing bracket 60297. The number of the pressing guide rods 60294 is but not limited to two, the two pressing guide rods 60294 are arranged side by side and at intervals, the pressing installation base 60293 and the pressing block 60291 are fixedly connected and fixed by adopting all existing fixing modes such as screws, welding, adhesion and the like, and the bottom end of the pressing guide rod 60294 and the pressing installation base 60293 can be connected and fixed by adopting but not limited to a threaded mode. In this way, the motion of the jacking block 60291 is guided by the jacking guide rod 60294 and the jacking mounting seat 60293, so that the motion stability is ensured.
In yet another embodiment, a chute is provided on the fixed frame 60297, and a ram 60291 is provided in the chute in a sliding manner up and down.
Referring to fig. 1 to 5, in the present embodiment, the jacking driving member 60292 is, but not limited to, a jacking cylinder, which includes a jacking cylinder body 60295 and a jacking cylinder shaft 60296 mounted on the jacking cylinder body 60295, the jacking cylinder body 60295 is fixedly disposed on a fixing bracket 60297, a jacking mounting seat 60293 is connected to the jacking cylinder shaft 60296, and the two are fixedly connected by, but not limited to, a screw connection, and a cylinder shaft through hole (not shown) is formed in the fixing bracket 60297 through which the jacking cylinder shaft 60296 passes. In this way, removable connections are used between the capping mount 60293 and the capping driver 60292 and between the capping mount 60293 and the capping guide bar 60294 to facilitate replacement and maintenance of the capping mount 60293.
Referring to fig. 1 to 5, the testing device 603 of the present embodiment is configured to detect the mobile power supply 200 carried on the power supply support 6021, the mounting frame 601 is further provided with an upper computer 607 and a display 608 in communication with the testing device 603, the testing device 603 uploads the test value to the upper computer 607 after detecting, the upper computer 607 compares the test value with a preset value, and the display 608 can display the analysis and judgment result of the upper computer 607 for the operator to observe.
Referring to fig. 1 to 5, in the present embodiment, the number of the test devices 603 is, but is not limited to, four, and the four power positioning and fixing devices 602 are respectively in one-to-one correspondence, specifically, each group of power positioning and fixing devices 602 and the test devices 603 are detected out of synchronization with the other groups of power positioning and fixing devices 602 and the test devices 603, that is, when one of the test devices 603 detects, the rest of the test devices 603 are all in a state of waiting for detection, and the manipulator 604 can pick and place the rest of the power positioning and fixing devices 602 from the mobile power supply 200.
Referring to fig. 1 to 5, the testing device 603 includes a testing mounting base 6031 disposed on a mounting substrate 6011 and located on a side of the power positioning and fixing device 602 away from the power supply conveying device 606, a plug 6032 for being plugged into and out of the interface 2005, and a power tester 6033 for detecting electrical performance parameters of charging and discharging of the mobile power supply 200 after the interface 2005 is docked with the plug 6032, the plug 6032 is fixed on the testing mounting base 6031, and the power tester 6033 is electrically connected with the plug 6032. In the present embodiment, the number of plugs 6032 is, but not limited to, three, and is a first plug 6032a corresponding to the input interface 2005b and two second plugs 6032b corresponding to the output interface 2005a, respectively, the shape of the first plug 6032a matches the input interface 2005b, and the shape of the second plug 6032b matches the output interface 2005 a. The power supply tester 6033 is disposed on the mounting frame 601 and is disposed below the mounting substrate 6011, the number of the power supply testers 6033 is, but not limited to, two, and is respectively a first power supply tester 6033a for detecting an electrical performance parameter of the mobile power supply 200 when the battery 2003 of the mobile power supply 200 is charged, and a second power supply tester 6033b for detecting an electrical performance parameter of the mobile power supply 200 when the battery 2003 of the mobile power supply 200 is discharged, the first power supply tester 6033a is electrically connected with the first plug 6032a and is capable of feeding back detected values to the upper computer 607, the second power supply tester 6033b is electrically connected with the two second plugs 6032b and is capable of feeding back detected values to the upper computer 607, wherein the electrical performance parameters include any one or more of a minimum voltage parameter for charging, a maximum voltage parameter for charging, a charging current (input terminal) parameter, a cut-off current parameter for charging, a voltage parameter for CV (constant voltage state) for charging, a no-load voltage parameter for outputting, and a full load voltage parameter for outputting.
Referring to fig. 1 to 5, the test device 603 further includes a photo-sensor 6034 for sensing light emitted by the light emitting component, in this embodiment, the photo-sensor 6034 is fixed on the test mounting seat 6031 through the sensor mounting bracket 6035 and is located above the plug 6032, the photo-sensor 6034 has a photosensitive portion 6034a disposed downward, after the interface 2005 of the mobile power supply 200 is docked with the plug 6032 on the test mounting seat 6031, whether the light emitting component on the circuit board 2002 emits light is sensed through the photosensitive portion 6034a of the photo-sensor 6034, if the light emitting component emits light, the photo-sensor 6034 detects the light emitted by the light emitting component and emits a light emitting normal signal to the upper computer 607, and the upper computer 607 can determine that the mobile power supply 200 is qualified according to the signal; if the light emitting component does not emit light, the photo sensor 6034 cannot detect the light emitted by the light emitting component and sends out an abnormal light emission signal to the upper computer 607, and the upper computer 607 can determine that the mobile power supply 200 is not qualified according to the signal.
Referring to fig. 1 to 5, a power supply removing device 609 is further disposed on the mounting substrate 6011, and is used for moving the mobile power supply 200 with the failed detection result, the power supply removing device 609 includes a receiving box (not shown) and a power supply removing belt assembly for moving the mobile power supply 200 into the receiving box, the power supply removing belt assemblies each include a driving wheel (not shown), a driven wheel (not shown), a removing belt 6091 wrapped between the driving wheel and the driven wheel, and a driving wheel driving motor (not shown) for rotating the removing belt 6091, the mobile power supply 200 is placed on the removing belt 6091, and the removing belt 6091 is rotated and drives the mobile power supply 200 to move under the driving of the driving wheel driving motor.
Referring to fig. 1 to 5, a manipulator 604 is used for taking the mobile power supply 200 carried on the power supply support base 6021, in this embodiment, the manipulator 604 includes a biaxial cylinder 6041 and a pair of clamping jaws 6042 mounted on the biaxial cylinder 6041, and the clamping jaws 6042 can clamp and unclamp the mobile power supply 200 under the action of the biaxial cylinder 6041.
Referring to fig. 1 to 5, the manipulator driving device 605 is configured to drive the manipulator 604 to reciprocate between the power positioning and fixing device 602 and the power delivery device 606. In this embodiment, the robot driving device 605 includes a cross rail 6051, a slide table 6052, a table driving assembly 6053, a support post 6054, a vertical rail 6055, a longitudinal driving assembly 6056, a robot mounting bracket 6057 and a bracket driving assembly 6058, the cross rail 6051 is fixed on a mounting base 6011 and extends in a direction parallel to the first direction D1, the slide table 6052 is slidably disposed on the cross rail 6051, the table driving assembly 6053 enables the slide table 6052 to move in a direction in which the cross rail 6051 extends relative to the cross rail 6051, the support post 6054 is fixed on the slide table 6052 and supported by the slide table 6052, the support post 6054 extends upward from a surface of the slide table 6052 to a top of the mounting bracket 601 in a direction perpendicular to a surface of the slide table 6052, the vertical rail 6055 is slidably disposed on the support post 6054 and extends in a direction parallel to the second direction D2, the longitudinal driving assembly 6056 enables the vertical rail 6055 to move up and down relative to the support post 6054, the longitudinal driving assembly 6056 is a but not limited to the robot driving assembly 6055 is disposed on the slide table 6052 but is limited to the guide screw assembly 6055, and the robot driving assembly 6055 is mounted on the support bracket 6055. In this way, with the platform driving assembly 6053, the slide platform 6052 can be moved in the extending direction of the cross rail 6051 with respect to the cross rail 6051 to drive the robot 604 to move in the direction parallel to the first direction D1 to the position corresponding to the mobile power supply 200 on the power supply conveying apparatus 606; the longitudinal driving assembly 6056 is adopted, so that the longitudinal rail 6055 can move up and down relative to the supporting upright post 6054 to drive the manipulator 604 to move up and down to realize taking and placing of the mobile power supply 200; the bracket driving assembly 6058 is used to enable the manipulator mounting bracket 6057 to extend along the longitudinal rail 6055 relative to the longitudinal rail 6055, so as to drive the manipulator 604 to reciprocate between the power positioning fixture 602 and the power transmission device 606 in a direction parallel to the second direction D2.
Specifically, the platform driving assembly 6053 includes a platform main pulley 60531, a platform sub-pulley 60532, a platform synchronous belt 60533 wound therebetween, and a platform motor 60534 for driving the platform main pulley 60531 to rotate, and the sliding platform 6052 is engaged on the synchronous belt by a pressing plate (not shown), such that the driving of the platform motor 60534 drives the platform synchronous belt 60533 to rotate, thereby moving the sliding platform 6052.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, or alternatives falling within the spirit and principles of the invention.
Claims (9)
1. An automatic detection device for detecting a mobile power supply having a top side, a bottom side, and first, second, third, and fourth sides therebetween, wherein the first side is opposite the third side and the second side is opposite the fourth side; the portable power source includes the shell and sets up the circuit board in the shell and with circuit board electric connection's electric core, be provided with luminous component and interface on the circuit board, the interface is located first side, its characterized in that, automatic checkout device includes:
the mounting rack comprises a mounting substrate, wherein the surface of the mounting substrate is provided with a transverse direction and a longitudinal direction which are perpendicular to each other;
the power supply positioning and fixing device comprises a power supply supporting seat and a limit stop, wherein the power supply supporting seat is used for placing the mobile power supply and propping against the bottom side surface of the mobile power supply, the limit stop is used for propping against the third side surface, the power supply supporting seat is arranged on the mounting substrate, and the limit stop is fixed on the power supply supporting seat;
the at least one testing device is used for detecting the mobile power supply borne on the power supply supporting seat;
the manipulator is used for taking and placing the mobile power supply borne on the power supply supporting seat; and
the manipulator driving device comprises a transverse rail, a sliding platform, a platform driving assembly, a supporting column, a longitudinal rail, a longitudinal driving assembly, a manipulator mounting support and a support driving assembly, wherein the transverse rail is fixed on the mounting substrate and extends along a direction parallel to the transverse direction; the mounting substrate is provided with a power supply conveying device, the power supply conveying device is positioned between the transverse rail of the manipulator driving device and the power supply positioning and fixing device, and the manipulator driving device enables the manipulator to reciprocate between the power supply conveying device and the power supply supporting seat of the power supply positioning and fixing device, so that the mobile power supply is moved between the power supply conveying device and the power supply supporting seat; the test device further comprises a photoelectric sensor, wherein the photoelectric sensor is used for sensing light emitted by the light-emitting component, the photoelectric sensor is provided with a sensing part which is arranged downwards, and whether the light-emitting component emits light or not is sensed by the sensing part of the photoelectric sensor.
2. The automatic detection device according to claim 1, wherein the number of the power positioning and fixing devices is four, and the four power positioning and fixing devices are arranged side by side and at intervals in a direction parallel to the transverse direction; the number of the testing devices is four, and the testing devices are respectively in one-to-one correspondence with the four power supply positioning and fixing devices.
3. The automatic detection device according to claim 1, wherein the power positioning and fixing device further includes a guide rail provided on the mounting substrate and extending in a direction parallel to the longitudinal direction, a slide seat slidably provided on the guide rail, and a slide seat driving assembly that moves the slide seat; the power supply supporting seat is fixedly arranged on the sliding seat and supported by the sliding seat.
4. The automatic inspection device according to claim 3, wherein the slide seat driving assembly includes a screw and a rotating motor for rotating the screw, and the slide seat has a nut portion fitted over the screw and screwed with the screw.
5. The automatic detection device according to claim 1, wherein the test device comprises a test mounting seat arranged on the mounting substrate and positioned at one side of the power positioning and fixing device, a plug for being matched with the interface for plugging and unplugging, and a power supply tester for detecting electrical performance parameters of charging and discharging of the mobile power supply; the plug is fixed on the test mounting seat, and the power supply tester is electrically connected with the plug.
6. The automatic detection device of claim 5, wherein the interface comprises an input interface and an output interface; the plug comprises a first plug corresponding to the input interface and a second plug corresponding to the output interface; the power supply tester comprises a first power supply tester electrically connected with the first plug and a second power supply tester electrically connected with the second plug.
7. The automatic detection device according to claim 5, wherein the test device further comprises a display for displaying a detection result of the mobile power supply.
8. The automatic detection device of claim 1, wherein the power positioning fixture further comprises a lateral positioning mechanism for centering the mobile power supply placed on the power supply support base; the lateral positioning mechanism includes:
at least one positioning stop for abutting against the second side;
the shaping push plate is used for propping against the fourth side face;
and the push plate driving piece is used for enabling the shaping push plate to move relative to the power supply supporting seat.
9. The automatic detection device according to claim 1, wherein the power positioning and fixing device further comprises a pressing and holding mechanism, the pressing and holding mechanism comprises a fixing bracket fixedly arranged on the power support seat, a pressing block for pressing the top side of the mobile power supply carried on the power support seat, and a pressing driving piece for enabling the pressing block to move up and down relative to the fixing bracket.
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| CN109116063A (en) * | 2018-09-30 | 2019-01-01 | 深圳市鹏盈贸易有限公司 | A kind of mobile power source quality testing mechanism |
| CN109093383A (en) * | 2018-09-30 | 2018-12-28 | 深圳市陀罗尼教育科技有限公司 | A kind of efficiently automatic packaging technology of mobile power source back segment process |
| CN109317820A (en) * | 2018-11-30 | 2019-02-12 | 格林美（武汉）新能源汽车服务有限公司 | A current carrier welding device |
| CN109959848B (en) * | 2019-03-13 | 2021-07-27 | 国网安徽省电力有限公司芜湖供电公司 | A kind of electrical component compression test platform and test method |
| CN110208617B (en) * | 2019-05-31 | 2021-07-16 | 国网江苏省电力有限公司电力科学研究院 | A kind of intelligent distribution transformer terminal automatic detection pipeline |
| CN118376947B (en) * | 2024-06-21 | 2024-11-22 | 昆山宣创电子有限公司 | A mobile power supply detection device |
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