CN108438141A - A kind of shipbuilding moulding bed bearing height Automatic adjustment method and adjustable moulding bed - Google Patents

A kind of shipbuilding moulding bed bearing height Automatic adjustment method and adjustable moulding bed Download PDF

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Publication number
CN108438141A
CN108438141A CN201810115290.2A CN201810115290A CN108438141A CN 108438141 A CN108438141 A CN 108438141A CN 201810115290 A CN201810115290 A CN 201810115290A CN 108438141 A CN108438141 A CN 108438141A
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CN
China
Prior art keywords
moulding bed
height
adjustment
driving
locking
Prior art date
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Pending
Application number
CN201810115290.2A
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Chinese (zh)
Inventor
李培勇
吴新新
王云鹏
黄启明
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan University of Technology WUT filed Critical Wuhan University of Technology WUT
Priority to CN201810115290.2A priority Critical patent/CN108438141A/en
Publication of CN108438141A publication Critical patent/CN108438141A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B71/00Designing vessels; Predicting their performance

Abstract

The invention discloses a kind of moulding bed bearing height Automatic adjustment method and a kind of adjustable moulding beds of shipbuilding.The adjustable moulding bed of shipbuilding, including several moulding bed units and a set of height adjustment device.Each moulding bed unit is fixedly mounted on ground or platform, and height adjustment device can move.The working depth of movable supporting can be finely adjusted by finely tuning driving device, be locked by locking device after being adjusted in place, locking device is controlled by locking driving device.Jib drive device, fine tuning driving device and locking driving device are controlled by controller.After completing adjustment, height adjustment device resets, and is moved at another moulding bed unit and works.The reuse that can realize moulding bed group improves the producing efficiency of moulding bed, can automatically, accurately adjust moulding bed height, reduces labor intensity, and cost of manufacture is relatively low.

Description

A kind of shipbuilding moulding bed bearing height Automatic adjustment method and adjustable moulding bed
Technical field
The present invention relates to a kind of shipbuilding technology equipments, more particularly, to a kind of shipbuilding moulding bed bearing height automatic adjustment side Method and relevant equipment.
Background technology
Moulding bed is a kind of indispensable tooling of shipbuilding production, and the construction being each segmented will have the tire being adapted with its line style Frame.
Currently, the moulding bed used during hull construction is mainly column support type fixing moulding bed structure and loose bed jig.
There are complex manufacturing process for column support type fixing moulding bed structure, and cannot the shortcomings of not reproducible utilization after segmentation completion Meets the needs of shipbuilding technology development.
Loose bed jig is the novel moulding bed just occurred in recent years, and the patent for having some at present about loose bed jig occurs, Such as:Utility model patent " unit moving adjustable molding bed used for manufacturing ships in sections " (patent No. ZL200820231970.2), practicality New patent " loose bed jig for ship " (patent No. ZL 200820133251.7) etc..Loose bed jig overcomes column support type and fixes tire The disadvantage of frame, realizes the reuse of moulding bed, but loose bed jig using when need manual adjustment height, height degree of regulation The producing efficiency of difference, moulding bed is still relatively low.
Invention content
The purpose of the present invention is overcoming existing shipbuilding moulding bed height to adjust difficult, low precision, moulding bed producing efficiency is low etc. Problem, and a kind of new moulding bed bearing height Automatic adjustment method and a kind of adjustable moulding bed of shipbuilding proposed, Neng Gouman The most of ship moulding beds of foot, which make, to be required, and made moulding bed disclosure satisfy that ship assembly requirement.
To achieve the goals above, technical scheme of the present invention includes:A kind of shipbuilding moulding bed bearing height automatic adjustment Method and a kind of adjustable moulding bed of shipbuilding.
Shipbuilding moulding bed bearing height Automatic adjustment method includes the following steps:
One, height adjustment device is moved at moulding bed cell position to be regulated;
Two, the controller of height adjustment device numbers the height adjusting information for extracting the moulding bed unit according to moulding bed.
Three, the controller of height adjustment device is according to height sensor feedack, by controlling arm support driving device Arm support movement is controlled, the face height of height adjustment device is adjusted.When the working face of height adjustment device reaches predetermined altitude, The initial adjustment of movable supporting is completed in arm support stop motion.
Four, the controller of height adjustment device controls micromatic setting by finely tuning driving device, anti-according to height sensor The information of feedback is finely adjusted the working depth of movable supporting, until height meets design requirement.
Five, the controller of height adjustment device controls locking device locking movable supporting by locking driving device, terminates The adjustment of one moulding bed unit.
Six, height adjustment device resets, and is moved to next moulding bed unit to be regulated.The move mode of height adjustment device It draws for Manual-pushing or with draft gear, is moved using rail or trackless mode.Track is detachable when rail being used to move Formula, after the completion of moulding bed adjustment, track is packed up in dismounting.
Shipbuilding includes with adjustable moulding bed:Moulding bed unit, height adjustment device and draft gear.
Moulding bed unit includes:Moulding bed holder, movable supporting, locking device, micromatic setting.Moulding bed holder uses tripod shape Formula is fixed on ground or platform.Tripod upper end is platform, and locking device, micromatic setting are fixed on platform.Platform is equipped with Trepanning, movable supporting pass through trepanning, can move up and down.Movable supporting upper surface is working depth, and movable supporting moves up and down, Adjust working depth.
Height adjustment device includes:Jib drive device, arm support, locking driving device, fine tuning driving device, highly sensing Device, controller, power supply.Jib drive device is mounted on arm support.Arm support uses scissor-type working method, controller to pass through arm support Driving device controls the opening and closing action of scissor, and the adjustment of face height is realized in the opening and closing action of scissor.Arm support upper surface is Arm support working face, connect with movable supporting.It is equipped with height sensor on height adjustment device, detects height adjustment device work in real time Make the height in face.Height adjustment device is equipped with locking driving device and fine tuning driving device, locking driving device and moulding bed branch Locking device connection on frame, fine tuning driving device are connect with the micromatic setting on moulding bed holder.Controller is filled with jib drive Set, lock driving device with fine tuning driving device be connected, according to height sensor feedback elevation information control jib drive fill Set, lock the work of driving device and fine tuning driving device.Height adjustment device matches stand-by power source, is jib drive device, locking Driving device provides power supply with fine tuning driving device.
Further include detachable track, after the completion of moulding bed adjustment, track can be packed up when being moved using rail.
The course of work of the present invention is such:Height adjustment device is moved at moulding bed cell position to be regulated, arm support The opening and closing that driving device controls arm support according to height sensor feedack act.Height adjustment device working face reaches pre- When determining height, the initial adjustment of movable supporting is completed in arm support stop motion.Controller controls micromatic setting by finely tuning driving device, The working depth of movable supporting is finely adjusted according to height sensor feedack, until height meets design requirement.Control Device processed controls retaining mechanism locking movable supporting by locking driving device, terminates the adjustment of a moulding bed unit.Height is adjusted Device resets, and is moved to next moulding bed unit to be regulated.The move mode of height adjustment device be Manual-pushing or with draw Device is drawn, and is moved using rail or trackless mode.Track is detachable when rail being used to move, after the completion of moulding bed adjustment, Track is packed up in dismounting.
The present invention can realize the reuse of moulding bed group, improve the producing efficiency of moulding bed, can automatically, accurately adjust tire Frame height reduces labor intensity, high-quality, efficiently solves the practical problem in production.
Description of the drawings
The adjustable jig structure schematic diagram of Fig. 1 present invention.
The moulding bed cellular construction schematic diagram of Fig. 2 present invention.
The height adjustment device structural schematic diagram of Fig. 3 present invention.
The a full set of adjustable moulding bed device structural schematic diagram of Fig. 4 present invention.
In figure:1. height adjustment device, 2. moulding bed units, 3. moulding bed holders, 4. movable supportings, 5. locking devices, 6. is micro- Device, 7. arm supports is adjusted to adjust driving device, 8. height adjustment device arm supports, 9. locking driving devices, 10. finely tune driving devices, 11. height sensor, 12. controllers, 13. power supplys, 14. draft gears, 15. tracks.
Specific implementation mode
Invention is further described in detail with reference to the accompanying drawings and examples.The present embodiment is with the technology of the present invention Implemented under premised on scheme, gives detailed embodiment and specific operating process, but protection scope of the present invention It is not limited to following embodiments.
Invention is further described in detail with reference to the accompanying drawings and examples.
Moulding bed bearing height Automatic adjustment method includes the following steps:
One, height adjustment device is moved at moulding bed cell position to be regulated;
Two, the controller of height adjustment device numbers the height adjusting information for extracting the moulding bed unit according to moulding bed.
Three, the controller of height adjustment device is according to height sensor feedack, by controlling arm support driving device Arm support movement is controlled, the face height of height adjustment device is adjusted.When height adjustment device working face reaches predetermined altitude, arm The initial adjustment of movable supporting is completed in frame stop motion.
Four, the controller of height adjustment device controls micromatic setting by finely tuning driving device, anti-according to height sensor The information of feedback is finely adjusted the working depth of movable supporting, until height meets design requirement.
Five, the controller of height adjustment device controls retaining mechanism locking movable supporting by locking driving device, terminates The adjustment of one moulding bed unit.
Six, height adjustment device resets, and is moved to next moulding bed unit to be regulated.The move mode of height adjustment device It draws for Manual-pushing or with draft gear, is moved using rail or trackless mode.Track is detachable when rail being used to move Formula, after the completion of moulding bed adjustment, track is packed up in dismounting.
Shipbuilding includes with adjustable moulding bed:Moulding bed unit 2, height adjustment device 1, track 15 and draft gear 14.
Moulding bed unit 2 includes:Moulding bed holder 3, movable supporting 4, locking device 5, micromatic setting 6.Moulding bed holder 3 uses three Tripod form is fixed on ground or platform.Tripod upper end is platform, and locking device 5, micromatic setting 6 are fixed on platform. Platform is equipped with trepanning, and movable supporting 4 passes through trepanning, can move up and down.4 upper surface of movable supporting is working depth, activity branch Support 4 moves up and down, and adjusts working depth.
Height adjustment device 1 includes:Jib drive device 7, arm support 8, locking driving device 9, fine tuning driving device 10, height Spend sensor 11, controller 12, power supply 13.Jib drive device 7 is mounted on arm support 8.Arm support 8 is using scissor-type work side Formula, the opening and closing that controller 12 controls scissor by jib drive device 7 act, and face height is realized in the opening and closing action of scissor Adjustment.8 upper surface of arm support is arm support working face, is connect with movable supporting 4.It is equipped with height sensor on height adjustment device 1 11, the height of 1 working face of height adjustment device is detected in real time.Height adjustment device 1 is equipped with locking driving device 9 and is driven with fine tuning Dynamic device 10, locking driving device 9 are connect with the locking device 5 on moulding bed holder 3, fine tuning driving device 10 and moulding bed holder 3 On micromatic setting 6 connect.Controller 12 is connected with jib drive device 7, locking driving device 9 with fine tuning driving device 10, Elevation information control arm support driving device 7, locking driving device 9 and the fine tuning driving device 10 fed back according to height sensor 11 Work.Height adjustment device 1 matches stand-by power source 13, is jib drive device 7, locking driving device 9 and fine tuning driving device 10 Power supply is provided.
Track 15 is detachable, and after the completion of moulding bed adjustment, track 15 is packed up in dismounting.
In work, height adjustment device 1 is moved at 2 position of moulding bed unit to be regulated, and jib drive device 7 is according to height The opening and closing action for the elevation information control arm support 8 that sensor 11 is fed back.The working face of height adjustment device 1 reaches predetermined altitude When, the initial adjustment of movable supporting is completed in 8 stop motion of arm support.Controller 12 controls micromatic setting 6 by finely tuning driving device 10, The working depth of movable supporting 4 is finely adjusted according to 11 feedack of height sensor, until 4 working depth of movable supporting Meet design requirement.Controller 12 controls the locking movable supporting 4 of locking device 5 by locking driving device 9, terminates a moulding bed The adjustment of unit 2.
After the height adjustment work for completing a moulding bed unit 2, height adjustment device 1 resets, and is moved to next moulding bed At 2 position of unit, it is adjusted.
After being sequentially completed the adjustment work of whole moulding bed units 2, a whole set of moulding bed adjustment finishes, and height adjustment device 1 can be used In the adjustment work of next group of moulding bed.
The move mode of height adjustment device 1 is Manual-pushing or is drawn with draft gear 14, using rail or trackless side Formula moves.Track 15 is detachable when rail being used to move, and after the completion of moulding bed adjustment, track can be packed up.

Claims (3)

1. a kind of adjustable moulding bed bearing height Automatic adjustment method of shipbuilding, it is characterised in that include the following steps:
One, height adjustment device (1) is moved at moulding bed unit (2) position to be regulated;
Two, the controller (12) of height adjustment device (1) numbers the height adjusting letter for extracting the moulding bed unit (2) according to moulding bed Breath;
Three, the controller (12) of height adjustment device (1) is driven according to height sensor (11) feedack by controlling arm support Dynamic device (7) control arm support (8) moves, the face height of adjustment height adjustment device (1);The work of height adjustment device (1) When reaching predetermined altitude as face, the initial adjustment of movable supporting (4) is completed in arm support (8) stop motion;
Four, the controller (12) of height adjustment device (1) controls micromatic setting (6) by finely tuning driving device (10), according to height Degree sensor (11) feedack is finely adjusted the working depth of movable supporting (4), until height meets design requirement;
Five, the controller (12) of height adjustment device (1) controls locking device (5) locking activity by locking driving device (9) It supports (4), terminates the adjustment of a moulding bed unit (2);
Six, height adjustment device (11) resets, and is moved to next moulding bed unit (12) to be regulated;Height adjustment device (11) Move mode is Manual-pushing or is drawn with draft gear (14), is moved using rail or trackless mode;When being moved using rail Track (15) is detachable, and after the completion of moulding bed adjustment, track (15) is packed up in dismounting.
2. a kind of adjustable moulding bed of shipbuilding, it is characterised in that including:Moulding bed unit (2), height adjustment device (1) and traction dress It sets (14);
Moulding bed unit (2) includes:Moulding bed holder (3), movable supporting (4), locking device (5), micromatic setting (6);Moulding bed holder (3) tripod form is used, is fixed on ground or platform;Tripod upper end is platform, locking device (5), micromatic setting (6) It is fixed on platform;Platform is equipped with trepanning, and movable supporting (4) passes through trepanning, can move up and down;Movable supporting (4) upper surface For working depth, movable supporting (4) moves up and down, and adjusts working depth;
Height adjustment device (1) includes:Jib drive device (7), arm support (8), locking driving device (9), fine tuning driving device (10), height sensor (11), controller (12), power supply (13);Jib drive device (7) is mounted on arm support (8);Arm support (8) scissor-type working method, the opening and closing that controller (12) controls scissor by jib drive device (7) is used to act, scissor The adjustment of face height is realized in opening and closing action;Arm support (8) upper surface is arm support working face, is connect with movable supporting (4);It is high It spends and is equipped with height sensor (11) in regulating device (1), detect the height of height adjustment device (1) working face in real time;Height is adjusted Regulating device (1) is equipped with locking driving device (9) and fine tuning driving device (10), locking driving device (9) and moulding bed holder (3) On locking device (5) connection, fine tuning driving device (10) connect with the micromatic setting (6) on moulding bed holder (3);Controller (12) it is connected with fine tuning driving device (10) with jib drive device (7), locking driving device (9), according to height sensor (11) work of the elevation information control arm support driving device (7), locking driving device (9) and fine tuning driving device (10) fed back Make;Height adjustment device (1) is with stand-by power source (13) and jib drive device (7), locking driving device (9) and fine tuning driving device (10) it is connected and power supply is provided.
3. the adjustable moulding bed of shipbuilding according to claim 2, it is characterised in that:Further include track (15), track (15) To be detachable, after the completion of moulding bed adjustment, track (15) is packed up in dismounting.
CN201810115290.2A 2018-02-06 2018-02-06 A kind of shipbuilding moulding bed bearing height Automatic adjustment method and adjustable moulding bed Pending CN108438141A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810115290.2A CN108438141A (en) 2018-02-06 2018-02-06 A kind of shipbuilding moulding bed bearing height Automatic adjustment method and adjustable moulding bed

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810115290.2A CN108438141A (en) 2018-02-06 2018-02-06 A kind of shipbuilding moulding bed bearing height Automatic adjustment method and adjustable moulding bed

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747798A (en) * 2019-02-14 2019-05-14 江苏科技大学 Intelligent moulding bed system and adjusting method based on Internet of Things

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202911933U (en) * 2012-11-01 2013-05-01 武昌造船厂集团有限公司 Non-welded segmented molding bed adjusting base for ship
CN203306213U (en) * 2013-06-07 2013-11-27 江南造船(集团)有限责任公司 Angle steel jig frame
CN204432987U (en) * 2014-12-17 2015-07-01 浙江舟山博斯特船舶设计研究院有限公司 A kind of movable jig frame system peculiar to vessel
CN204979131U (en) * 2015-07-29 2016-01-20 沪东中华造船(集团)有限公司 General bed -jig frock of movable
CN107284621A (en) * 2017-06-28 2017-10-24 江苏科技大学 A kind of flexible bracket system built for boat segmental and method of construction

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202911933U (en) * 2012-11-01 2013-05-01 武昌造船厂集团有限公司 Non-welded segmented molding bed adjusting base for ship
CN203306213U (en) * 2013-06-07 2013-11-27 江南造船(集团)有限责任公司 Angle steel jig frame
CN204432987U (en) * 2014-12-17 2015-07-01 浙江舟山博斯特船舶设计研究院有限公司 A kind of movable jig frame system peculiar to vessel
CN204979131U (en) * 2015-07-29 2016-01-20 沪东中华造船(集团)有限公司 General bed -jig frock of movable
CN107284621A (en) * 2017-06-28 2017-10-24 江苏科技大学 A kind of flexible bracket system built for boat segmental and method of construction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747798A (en) * 2019-02-14 2019-05-14 江苏科技大学 Intelligent moulding bed system and adjusting method based on Internet of Things

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Application publication date: 20180824

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