CN108424978A - Sugar refinery cane milling tears solution cutter and its manufacturing process - Google Patents

Sugar refinery cane milling tears solution cutter and its manufacturing process Download PDF

Info

Publication number
CN108424978A
CN108424978A CN201710078288.8A CN201710078288A CN108424978A CN 108424978 A CN108424978 A CN 108424978A CN 201710078288 A CN201710078288 A CN 201710078288A CN 108424978 A CN108424978 A CN 108424978A
Authority
CN
China
Prior art keywords
cutter
knife
rotating roller
clearance
cladding layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710078288.8A
Other languages
Chinese (zh)
Inventor
隆成柱
隆小柱
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Longcheng Machinery Equipment Manufacturing Co Ltd
Original Assignee
Guangxi Longcheng Machinery Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Longcheng Machinery Equipment Manufacturing Co Ltd filed Critical Guangxi Longcheng Machinery Equipment Manufacturing Co Ltd
Priority to CN201710078288.8A priority Critical patent/CN108424978A/en
Publication of CN108424978A publication Critical patent/CN108424978A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B5/00Reducing the size of material from which sugar is to be extracted
    • C13B5/04Shredding sugar cane

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The present invention be it is a kind of for sugar refinery cane milling processing tear solution cutter, including shaft and the rotor component in shaft, be also equipped at least 10 cutter on the surface of the rotor component, it is characterised in that:The rotor component includes rotating roller and the capping that rotating roller rear and front end face is equipped with, and each outer surface of the capping is equipped with ribs;The cutter includes cutter hub and the cutter head on cutter hub, and at least two layers cladding layer using plasma melting coating process is equipped on the outer surface of the cutter head;The cutter head anterior angle is equipped with front (top) rake angle and front top rake angle successively down from the knife edge;Cutter head relief angle is equipped with primary clearance and front clearance successively down from the knife edge, and the point of a knife chamfered edge of arc-shaped is equipped between the anterior angle and relief angle of cutter head, and the front clearance is equipped with front clearance rounding with cutter hub junction, this cutter is stablized with product quality, and intensity is high;Reasonable for structure, durability is good, the features such as using wide adaptability.

Description

Sugar refinery cane milling tears solution cutter and its manufacturing process
Technical field
It is specifically a kind of to tear solution knife for the processing of sugar refinery cane milling the present invention relates to sugar refinery technical field of mechanical processing Tool and its manufacturing process.
Background technology
Sugarcane,(Scientific name:Saccharum officinarum)Saccharum, perennial tall and big solid draft.Root-like stock is sturdy It is flourishing.It plants extensively the south such as TaiWan, China, Fujian, Guangdong, Hainan, Guangxi, Sichuan and Yunnan torrid areas.Sugarcane is temperature Band and tropical crops are to manufacture the raw material of sucrose, and can refine ethyl alcohol as energy substitution product.Contain abundant sugar in sugarcane Divide, moisture, also contains various vitamins, fat, protein, organic acid, calcium and the iron etc. very useful to human metabolism Substance, juice from sugar cane is abundant, and sugar content is high, and sense of taste is fresh and sweet, is widely loved by the people.And sugarcane also has clearing heat and detoxicating, raw Tianjin quenches the thirst, anti-vomiting and nourishing Yin and moistening dryness and other effects, is mainly used for refining sugar, sucrose is the quality raw materials for producing beverage, is by sweet Sugarcane is squeezed and is obtained.Cane sugar manufacture process includes extraction of the juice, peace and quiet, evaporation, crystallization, purging and drying.The side of sugarcane juice is extracted from sugarcane Method has squeezing method and exudation method.Squeezing method is to match extraction sugarcane juice with maceration system by pretreatment and press apparatus to sugarcane Method.Squeeze juice extracting principle in cane milling method is mainly that sugarcane is cut into the Filamentous sugarcane with sheet using cane knives Material is sent into squeezer, the cell wall of the sugarcane cell full of sugarcane juice is made to be ruptured, sugarcane material by the pressure of squeezer roller and oil pressure It is compressed, sugarcane juice is discharged while cell is crushed;By means of maceration system by be discharged since squeezer, expand bagasse into Row plus water or dilute juice maceration extract more sugarcane juices with the sugar in diluting cells.Squeeze juice extracting capital equipment includes cutting sugarcane Machine, squeezer and its driving device, maceration system and corresponding conveying equipment.Cane knives are made of cane knife and driving device.Mesh Before, existing cane sugar factory is crushed broken general first break and second of the broken two-stage of being all divided into of sugarcane.It is broken to set Shredder, shredding machine and cane knives etc., corresponding sugarcane are can be described as according to the difference of the outer shape of the steering of motor, cane knife Knife be known as sugarcane tear solution knife or sugarcane tearing cutter, the function of cane knife exactly sugarcane is crushed, become the sugarcane silk of long fibre shape, Currently, the cane knives in sugar refinery are all to be crushed to sugarcane by installed cane knife to realize.Due to the high speed rotation of cane knives, And the reasons such as sugarcane hardness is larger, so that the cane knife on cane knives is worn very fast, point of a knife easy fracture.After cane knife wears and is broken, Can make the hypofunction of cane knives, reduce sugarcane degree of fragmentation, so after influencing process squeezer output capacity, reduce entire sugar refinery Sugared part rate of recovery.In order to solve the problems, such as this, people are attempting to invent some manufacturing methods about cane knives cane knife always, with The ability of cane milling is improved, such as:
1. Chinese patent:Cane sugar factory mosaic high-strength abrasion-proof cane knives cane knife, the patent No. 99258881.2, the applying date: On December 28th, 1999, applicant:Nanning Shengze Science and Technology Co., Ltd., abstract:Cane sugar factory mosaic high-strength wearable cane knives Cane knife is a kind of high strength wear resistant cane knife, its cutting edge has embedding groove, and the hard alloy item for having inserted tooth is welded on knife The cane knife knife edge is used as on mouth, the novel cane knife intensity is big, and wearability is good, and service life can make sugarcane broken up to 1-2 squeezing season Effect is good, and pressing quantity thereof and sucrose extraction improve, and sugar refinery production efficiency also significantly improves.
3. Chinese patent:Sugar refinery cane knives cane knife without point of a knife, applicant:Guangxi University, application number:9258886.3 Shen It please day:On December 28th, 1999, abstract:The utility model devises the sugarcane on a kind of cane sugar factory pre-processing device cane knives Knife makes cane knife tail portion most thin place have 2-20 millimeters of width its main feature is that most easy to wear and fracture point of a knife part is removed, Enhance the impact resistance of cane knife, can heap burn-on more tungsten carbides, compared with other sugar refinery cane knifes, this is novel by sugarcane In be mingled with foreign matter impact it is not easy to break, through same Tungsten Carbide Surfacing handle 1-4 times of cane knife wear-resisting property can be improved.
2. Chinese patent:A kind of cane knives cane knife, application number 201320160416.0, the applying date 2013. 04. 0, patent Weigh people:Kunming Klim Light Industry Machinery Co., Ltd., abstract:The utility model is a kind of cane knives cane knife.Including cutter hub, It is characterized in that welding powder metallurgy wear-resistant material cutter head on cutter hub, the more wear-resisting material of cane knives cane knife of the utility model Material is as wanting cutter head to be welded on cane knife ontology, and not only wearability enhances, and the intensity of entire cutter hub also enhances, extends using the longevity Life.Built-up welding repair need not be carried out during sugarcane squeezes season, equipment downtime is reduced simultaneously improving efficiency, improves production effect Rate.
However, being found after the present inventor's market survey, although document disclosed above also carries out cane knives cane knife A degree of improvement, or strengthened for the institutional framework of cane knife, still, however it remains some problems, such as:Document 1 It is to be inlaid with hard alloy in the cutting edge of cane knife so that the cane knife knife edge increases hardness, although the cutting edge of the cane knife of the invention is hard Degree is high, but since cemented carbide body brittleness is too high, and institute is down to keeping the durability of the cane knife bad;Document 2 and document 3 are to use The welding rod or welding wire of common welding machine Tungsten Carbide Surfacing material on cutter head so that the Rockwell hardness of cutter head reaches 40~52 degree, though So have intensity high than the prior art, but still there are following two points deficiencies:First, cane knife point of a knife area very little, is subjected to Tungsten Carbide Surfacing it is seldom.And point of a knife is most part of the force, abrasion is most fast, and therefore, there is no very for the method for Tungsten Carbide Surfacing The wear-resisting of point of a knife is solved the problems, such as well;Due to cane knife largely be all made of using 45# steel or A3 steel, hardness be not it is very high, When point of a knife encounters the harder objects such as sugarcane or impurity, point of a knife is easy to be broken, and as a result will increase between cane knife and conveyer belt Distance causes to squeeze unstable quality.Therefore a kind of intensity higher is broken through, the better sugar refinery cane milling of wearability tears solution cutter And its manufacturing process technology, it is a technical barrier urgently to be resolved hurrily.
Invention content
The object of the present invention is to provide one kind to have processing technology simple, and reasonable for structure, the high sugar refinery sugarcane of durability is torn Solve knife or sugarcane tearing cutter and its manufacturing process.
The object of the present invention is achieved like this:
Sugar refinery cane milling of the present invention tears solution cutter, including shaft and the rotor component in shaft, the rotor group At least 10 are also equipped on the surface of part cutter, it is characterised in that:Before the rotor component includes rotating roller and rotating roller Each outer surface of the capping that both ends of the surface are equipped with afterwards, the capping is equipped with ribs;The cutter include cutter hub and be set to knife Cutter head on body is equipped at least two layers cladding layer using plasma melting coating process on the outer surface of the cutter head;The knife The anterior angle of head is equipped with front (top) rake angle γ successively down from the knife edge1With front top rake angle γ2;The relief angle of cutter head is equipped with master successively down from the knife edge Relief angle α1With front clearance α2, point of a knife the chamfered edge R1, the front clearance α of arc-shaped are equipped between the anterior angle and relief angle of cutter head2With cutter hub Junction is equipped with front clearance rounding R2.
The cladding alloy material of above-described cladding layer is the wear-resisting of diamondite, chromium carbide alloy and nickel-base alloy The overall thickness of alloyed powder, the cladding layer is 1.5~15mm.
Above-described front (top) rake angle γ1It is 5~25 °;Front top rake angle γ2It is 15~35 °;Primary clearance α1It is 2~8 °;Front clearance α2It is 8~15 °;Point of a knife chamfered edge R1 is 2~10mm;Front clearance rounding R2 is 100~160mm.
The manufacturing technology steps that sugar refinery cane milling described above tears solution cutter are as follows:
1) processing technology of cutter:
1. the processing of cutter hub:A. blanking;B. it presses drawing size vehicle and closes length;C. as required milling close cutter hub size;D. in knife The groove of the upper end milling cladding layer of head, obtains cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to the groove of cladding layer, at least two layers of cladding layer, always Thickness is 1.5~15mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter;
2) processing technology of rotor component:
1. the processing of rotating roller:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. length and another is closed in turning as required End face;
2. the processing of tool position slot in rotating roller:By the installation site slot that drawing size milling rotating roller is fixed a cutting tool, revolved Transfer roller semi-finished product;
3) processing technology of rotor component and knife combination:
1. group weldering:By above-mentioned steps 1)Obtained cutter and step 2)Obtained rotating roller semi-finished product are welded according to manufacture requirement group, It obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the weldering torn solution cutter blank and carry out front and back capping and ribs as required that weldering obtains It connects, obtains tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:2. solution cutter semi-finished product of tearing that above-mentioned steps are polished is assembled with shaft, obtains tearing solution knife Has product.
The present invention sugar refinery cane milling tear solution cutter and its manufacturing process substantive distinguishing features outstanding and significantly into Step is:
1. product quality is stablized, intensity is high.Since the present invention uses plasma cladding treatment process, by diamondite, carbonization There is wear-resisting alloy powder material to be melted to the surface of cutter body for evanohm and nickel-base alloy etc., cladding layer be equipped with two layers with On, overall thickness is 1.5~15mm so that the cladding layer Rockwell hardness of this cutter reaches 60~68 degree, tool strength wear-resisting property It greatly improving, is enhanced about more than once than common sugarcane cutter, hardness improves 10~20 degree, so, due to using plasma melting Coating process, metallographic structure are close so that and cutter has very high hardness, excellent wearability and corrosion-resistant antioxygenic property, Therefore, be not in tissue looseness's defect, substantially increase the intensity of cutter, eliminate the internal stress of cutter, improve cutter Fatigue strength.
2. reasonable for structure, durability is good, uses wide adaptability.It bears since the knife edge on the cutter head of the present invention uses Rib structure, negative chamfered edge not only increase the angle of wedge of cutter, enhance edge strength, expand heat dissipation area, and also increase The true rake of cutter so that the knife edge was not only firm but also sharp, in addition, cooperation preferably goes out rational anterior angle and relief angle in practice, In front clearance α2It is equipped with front clearance rounding R2 with cutter hub junction, the intensity of cutter is further strengthened, since this cutter is adopted With the above structure, not only greatly strengthen cutting wear so that cutter it is more adaptable, this cutter not only be suitble to use Sugar cane shredding machine on sugar-cane press, the shredder that can also be applied on sugar-cane press.
Description of the drawings
Fig. 1 is the front view structure simplified schematic diagram of the embodiment of the present invention 1.
Fig. 2 is the left view structure schematic diagram of Fig. 1.
Fig. 3 is A-A sectional structure simplified schematic diagrams of Fig. 1.
Fig. 4 is the front view structure simplified schematic diagram of cutter 2.
Fig. 5 is B-B sectional structure simplified schematic diagrams of Fig. 4.
Fig. 6 is C-C sectional structure simplified schematic diagrams of Fig. 5.
Fig. 7 is the front view structure simplified schematic diagram of the embodiment of the present invention 2.
Fig. 8 is the left view structure schematic diagram of Fig. 7.
Component names and serial number in figure:
Before rotor component 1, cutter 2, shaft 3, rotating roller 4, capping 5, ribs 6, key 7, cutter head 8, cutter hub 9, cladding layer 10, master Angle γ 1, front top rake angle γ 2, primary clearance α 1, front clearance α 2, point of a knife chamfered edge R1, front clearance rounding R2.
Specific implementation mode
Below in conjunction with attached drawing and the structure of the embodiment description present invention.
Shown in attached drawing 1~8, sugar refinery cane milling of the invention tears solution cutter and its manufacturing process, by with lower section Case is realized:
Sugar refinery cane milling of the present invention tears solution cutter, including rotor component 1, cutter 2, shaft 3, rotating roller 4, capping 5, reinforcement Rib 6, key 7, cutter head 8, cutter hub 9, cladding layer 10, front (top) rake angle γ1, front top rake angle γ2, primary clearance α1, front clearance α2, point of a knife chamfered edge R1 With front clearance rounding R2, the rotor component 1 is mounted in shaft 3 by key 7, also pacified on the surface of the rotor component 1 Equipped at least 10 cutter 2,4 rear and front end face of the rotating roller is equipped with capping 5, and each outer surface of the capping 5, which is equipped with, to be added Strong rib 6;The cutter 2 includes cutter hub 9 and the cutter head 8 on cutter hub 9, is equipped at least on the outer surface of the cutter head 8 Two layers of cladding layer 10, the cladding layer 10 use plasma cladding technology, the cladding alloy material of the cladding layer 10 Material is diamondite, chromium carbide alloy and nickel-base alloy etc., and there is wear-resisting alloyed powder, the overall thickness of the cladding layer 10 to be 1.5~15mm;
The anterior angle of the cutter head 8 is equipped with front (top) rake angle γ successively down from the knife edge1With front top rake angle γ2;The relief angle of cutter head 8 is past from the knife edge Under successively be equipped with primary clearance α1With front clearance α2, the point of a knife chamfered edge R1 equipped with arc-shaped, described between the anterior angle and relief angle of cutter head 8 Front clearance α2It is equipped with front clearance rounding R2 with 9 junction of cutter hub;The front (top) rake angle γ1It is 5~25 °;Front top rake angle γ2Be 15~ 35°;Primary clearance α1It is 2~8 °;Front clearance α2It is 8~15 °;Point of a knife chamfered edge R1 is 2~10mm;Front clearance rounding R2 is 100~ 160mm。
The manufacturing technology steps that sugar refinery cane milling tears solution cutter are as follows:
1) processing technology of cutter 2:
1. the processing of cutter hub 9:A. blanking;B. it presses drawing size vehicle and closes length;C. as required milling close cutter hub 9 size;D. exist The groove of the upper end milling cladding layer 10 of cutter head 8, obtains cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to the groove of cladding layer 10, at least two layers of cladding layer, Overall thickness is 1.5~15mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter 2;
2) processing technology of rotor component 1:
1. the processing of rotating roller 4:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. as required turning close length and Other end;
2. the processing of 4 cutter of rotating roller, 2 location groove:Fix a cutting tool by drawing size milling rotating roller 42 installation site slot, obtain Rotating roller semi-finished product;
3) processing technology that rotor component 1 is combined with cutter 2:
1. group weldering:By above-mentioned steps 1)Obtained cutter 2 and step 2)Obtained rotating roller semi-finished product are welded according to manufacture requirement group, It obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the solution cutter blank that tears that weldering obtains carry out front and back capping 5 and ribs 6 as required Welding, obtains tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:2. solution cutter semi-finished product of tearing that above-mentioned steps are polished is assembled with shaft 3, obtains tearing solution knife Has product.
Operation principle:The cutter of the present invention uses plasma melting coating technique on cutter head, is the nozzle by water-cooling system The effect of restraining is generated to electric arc, the plasma arc of high-energy density, cooperation diamondite, carbon are obtained using transferred arc as heat source Change the surface metallurgy method that there is wear-resisting alloy powder material to carry out for evanohm and nickel-base alloy etc..The cathode electricity of plasmatorch Pole and nozzle(Anode)The two parts are connected respectively to negative, positive pole, and working gas utilizes high-frequency spark by plasmatorch Igniting, gas are heated to very high temperature(About 15000K), the effect of compression is generated, in magnetic compression, hot compression and machinery pressure Under contracting comprehensive function, an extreme temperatures, the great plasma jet of speed are projected from nozzle.Alloy powder enters beam-plasma Afterwards, accelerated to form plasma jet by instantaneously heating.The state of particle melts or semi-molten state, is ejected into the knife of cutter 2 On first 8 working surface, surface occur melting, mixing, solidification etc. physicochemical changes, 8 table of final alloy powder and cutter head Face metallurgical binding.
Embodiment 1
As shown in 1~Fig. 6 of attached drawing, sugar refinery cane milling of the invention tears solution cutter, including rotor component 1, cutter 2, shaft 3, Rotating roller 4, capping 5, ribs 6, key 7, cutter head 8, cutter hub 9, cladding layer 10, front (top) rake angle γ1, front top rake angle γ2, primary clearance α1, it is secondary Relief angle α2, point of a knife chamfered edge R1With front clearance rounding R2, the rotor component 1 is mounted on by key 7 in shaft 3, the rotor group 66 cutters 2 are installed, 4 rear and front end face of the rotating roller is equipped with capping 5, each outer surface of the capping 5 on the surface of part 1 It is equipped with ribs 6;The cutter 2 includes cutter hub 9 and the cutter head 8 on cutter hub 9, on the outer surface of the cutter head 8 Equipped with four layers of cladding layer 10, the cladding layer 10 uses plasma cladding technology, the cladding of the cladding layer 10 to close Golden material, which is diamondite, chromium carbide alloy and nickel-base alloy, has wear-resisting alloyed powder, the overall thickness of the cladding layer 10 It is 1.5mm;
The anterior angle of the cutter head 8 is equipped with front (top) rake angle γ successively down from the knife edge1With front top rake angle γ2;The relief angle of cutter head 8 is past from the knife edge Under successively be equipped with primary clearance α1With front clearance α2, the point of a knife chamfered edge R1 equipped with arc-shaped, described between the anterior angle and relief angle of cutter head 8 Front clearance α2It is equipped with front clearance rounding R2 with 9 junction of cutter hub;The front (top) rake angle γ1It is 5 °;Front top rake angle γ2It is 35 °;After master Angle α1It is 2 °;Front clearance α2It is 15 °;Point of a knife chamfered edge R1 is 2mm;Front clearance rounding R2 is 100mm.
The manufacturing technology steps that sugar refinery cane milling tears solution cutter are as follows:
1) processing technology of cutter 2:
1. the processing of cutter hub 9:A. blanking;B. it presses drawing size vehicle and closes length;C. as required milling close cutter hub 9 size;D. exist The groove of the upper end milling cladding layer 10 of cutter head 8, obtains cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to the groove of cladding layer 10, at least two layers of cladding layer, Overall thickness is 1.5mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter 2;
2) processing technology of rotor component 1:
1. the processing of rotating roller 4:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. as required turning close length and Other end;
2. the processing of 4 cutter of rotating roller, 2 location groove:Fix a cutting tool by drawing size milling rotating roller 42 installation site slot, obtain Rotating roller semi-finished product;
3) processing technology that rotor component 1 is combined with cutter 2:
1. group weldering:By above-mentioned steps 1)Obtained cutter 2 and step 2)Obtained rotating roller semi-finished product are welded according to manufacture requirement group, It obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the solution cutter blank that tears that weldering obtains carry out front and back capping 5 and ribs 6 as required Welding, obtains tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:2. solution cutter semi-finished product of tearing that above-mentioned steps are polished is assembled with shaft 3, obtains tearing solution knife Has product.
Embodiment 2
As shown in 4~Fig. 8 of attached drawing, sugar refinery cane milling of the invention tears solution cutter, including rotor component 1, cutter 2, shaft 3, Rotating roller 4, capping 5, ribs 6, key 7, cutter head 8, cutter hub 9, cladding layer 10, front (top) rake angle γ1, front top rake angle γ2, primary clearance α1, it is secondary Relief angle α2, point of a knife chamfered edge R1With front clearance rounding R2, the rotor component 1 is mounted on by key 7 in shaft 3, the rotor group 48 cutters 2 are installed, 4 rear and front end face of the rotating roller is equipped with capping 5, each outer surface of the capping 5 on the surface of part 1 It is equipped with ribs 6;The cutter 2 includes cutter hub 9 and the cutter head 8 on cutter hub 9, on the outer surface of the cutter head 8 Equipped with five layers of cladding layer 10, the cladding layer 10 uses plasma cladding technology, the cladding of the cladding layer 10 to close Golden material, which is diamondite, chromium carbide alloy and nickel-base alloy, has wear-resisting alloyed powder, the overall thickness of the cladding layer 10 It is 15mm;
The anterior angle of the cutter head 8 is equipped with front (top) rake angle γ successively down from the knife edge1With front top rake angle γ2;The relief angle of cutter head 8 is past from the knife edge Under successively be equipped with primary clearance α1With front clearance α2, the point of a knife chamfered edge R1 equipped with arc-shaped, described between the anterior angle and relief angle of cutter head 8 Front clearance α2It is equipped with front clearance rounding R2 with 9 junction of cutter hub;The front (top) rake angle γ1It is 25 °;Front top rake angle γ2It is 15 °;After master Angle α1It is 8 °;Front clearance α2It is 8 °;Point of a knife chamfered edge R1 is 10mm;Front clearance rounding R2 is 160mm.
The manufacturing technology steps that sugar refinery cane milling tears solution cutter are as follows:
1) processing technology of cutter 2:
1. the processing of cutter hub 9:A. blanking;B. it presses drawing size vehicle and closes length;C. as required milling close cutter hub 9 size;D. exist The groove of the upper end milling cladding layer 10 of cutter head 8, obtains cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to the groove of cladding layer 10, and cladding is five layers, total thickness Degree is 15mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter 2;
2) processing technology of rotor component 1:
1. the processing of rotating roller 4:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. as required turning close length and Other end;
2. the processing of 4 cutter of rotating roller, 2 location groove:Fix a cutting tool by drawing size milling rotating roller 42 installation site slot, obtain Rotating roller semi-finished product;
3) processing technology that rotor component 1 is combined with cutter 2:
1. group weldering:By above-mentioned steps 1)Obtained cutter 2 and step 2)Obtained rotating roller semi-finished product are welded according to manufacture requirement group, It obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the solution cutter blank that tears that weldering obtains carry out front and back capping 5 and ribs 6 as required Welding, obtains tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:2. solution cutter semi-finished product of tearing that above-mentioned steps are polished is assembled with shaft 3, obtains tearing solution knife Has product.
Embodiment 3
As shown in 1~Fig. 6 of attached drawing, sugar refinery cane milling of the invention tears solution cutter, including rotor component 1, cutter 2, shaft 3, Rotating roller 4, capping 5, ribs 6, key 7, cutter head 8, cutter hub 9, cladding layer 10, front (top) rake angle γ1, front top rake angle γ2, primary clearance α1, it is secondary Relief angle α2, point of a knife chamfered edge R1With front clearance rounding R2, the rotor component 1 by key 7 be mounted on shaft 3 on, the rotor component 66 cutters 2 are also equipped on 1 surface, 4 rear and front end face of the rotating roller is equipped with capping 5, each outer surface of the capping 5 It is equipped with ribs 6;The cutter 2 includes cutter hub 9 and the cutter head 8 on cutter hub 9, on the outer surface of the cutter head 8 Equipped with six layers of cladding layer 10, the cladding layer 10 uses plasma cladding technology, the cladding of the cladding layer 10 to close Golden material, which is diamondite, chromium carbide alloy and nickel-base alloy, has wear-resisting alloyed powder, the overall thickness of the cladding layer 10 It is 8mm;
The anterior angle of the cutter head 8 is equipped with front (top) rake angle γ successively down from the knife edge1With front top rake angle γ2;The relief angle of cutter head 8 is past from the knife edge Under successively be equipped with primary clearance α1With front clearance α2, the point of a knife chamfered edge R1 equipped with arc-shaped, described between the anterior angle and relief angle of cutter head 8 Front clearance α2It is equipped with front clearance rounding R2 with 9 junction of cutter hub;The front (top) rake angle γ1It is 10 °;Front top rake angle γ2It is 30 °;After master Angle α1It is 5 °;Front clearance α2It is 10 °;Point of a knife chamfered edge R1 is 6mm;Front clearance rounding R2 is 120mm.
The manufacturing technology steps that sugar refinery cane milling tears solution cutter are as follows:
1) processing technology of cutter 2:
1. the processing of cutter hub 9:A. blanking;B. it presses drawing size vehicle and closes length;C. as required milling close cutter hub 9 size;D. exist The groove of the upper end milling cladding layer 10 of cutter head 8, obtains cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to the groove of cladding layer 10, six layers of cladding, overall thickness It is 8mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter 2;
2) processing technology of rotor component 1:
1. the processing of rotating roller 4:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. as required turning close length and Other end;
2. the processing of 4 cutter of rotating roller, 2 location groove:Fix a cutting tool by drawing size milling rotating roller 42 installation site slot, obtain Rotating roller semi-finished product;
3) processing technology that rotor component 1 is combined with cutter 2:
1. group weldering:By above-mentioned steps 1)Obtained cutter 2 and step 2)Obtained rotating roller semi-finished product are welded according to manufacture requirement group, It obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the solution cutter blank that tears that weldering obtains carry out front and back capping 5 and ribs 6 as required Welding, obtains tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:2. solution cutter semi-finished product of tearing that above-mentioned steps are polished is assembled with shaft 3, obtains tearing solution knife Has product.
Embodiment 4
As shown in 4~Fig. 8 of attached drawing, sugar refinery cane milling of the invention tears solution cutter, including rotor component 1, cutter 2, shaft 3, Rotating roller 4, capping 5, ribs 6, key 7, cutter head 8, cutter hub 9, cladding layer 10, front (top) rake angle γ1, front top rake angle γ2, primary clearance α1, it is secondary Relief angle α2, point of a knife chamfered edge R1 and front clearance rounding R2, the rotor component 1 is mounted on by key 7 in shaft 3, the rotor group 48 cutters 2 are also equipped on the surface of part 1,4 rear and front end face of the rotating roller is equipped with capping 5, each appearance of the capping 5 Face is equipped with ribs 6;The cutter 2 includes cutter hub 9 and the cutter head 8 on cutter hub 9, in the outer surface of the cutter head 8 It is equipped with three layers of cladding layer 10, the cladding layer 10 uses plasma melting coating process, the cladding alloy of the cladding layer 10 Material is diamondite, chromium carbide alloy and nickel-base alloy, and there is wear-resisting alloyed powder, the overall thickness of the cladding layer 10 to be 6mm;
The anterior angle of the cutter head 8 is equipped with front (top) rake angle γ successively down from the knife edge1With front top rake angle γ2;The relief angle of cutter head 8 is past from the knife edge Under successively be equipped with primary clearance α1With front clearance α2, the point of a knife chamfered edge R1 equipped with arc-shaped, described between the anterior angle and relief angle of cutter head 8 Front clearance α2It is equipped with front clearance rounding R2 with 9 junction of cutter hub;The front (top) rake angle γ1It is 15 °;Front top rake angle γ2It is 20 °;After master Angle α1It is 6 °;Front clearance α2It is 12 °;Point of a knife chamfered edge R1 is 7mm;Front clearance rounding R2 is 140mm.
The manufacturing technology steps that sugar refinery cane milling tears solution cutter are as follows:
1) processing technology of cutter 2:
1. the processing of cutter hub 9:A. blanking;B. it presses drawing size vehicle and closes length;C. as required milling close cutter hub 9 size;D. exist The groove of the upper end milling cladding layer 10 of cutter head 8, obtains cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to the groove of cladding layer 10, three layers of cladding, overall thickness It is 6mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter 2;
2) processing technology of rotor component 1:
1. the processing of rotating roller 4:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. as required turning close length and Other end;
2. the processing of 4 cutter of rotating roller, 2 location groove:Fix a cutting tool by drawing size milling rotating roller 42 installation site slot, obtain Rotating roller semi-finished product;
3) processing technology that rotor component 1 is combined with cutter 2:
1. group weldering:By above-mentioned steps 1)Obtained cutter 2 and step 2)Obtained rotating roller semi-finished product are welded according to manufacture requirement group, It obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the solution cutter blank that tears that weldering obtains carry out front and back capping 5 and ribs 6 as required Welding, obtains tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:2. solution cutter semi-finished product of tearing that above-mentioned steps are polished is assembled with shaft 3, obtains tearing solution knife Has product.

Claims (4)

1. a kind of sugar refinery cane milling tears solution cutter, including shaft(3)With mounted on shaft(3)On rotor component(1), described Rotor component(1)Surface on be also equipped at least 10 cutter(2), it is characterised in that:The rotor component(1)Including rotation Roller(4)And rotating roller(4)The capping that rear and front end face is equipped with(5), the capping(5)Each outer surface be equipped with ribs (6);The cutter(2)Including cutter hub(9)And it is set to cutter hub(9)On cutter head(8), in the cutter head(8)Outer surface on Cladding layer equipped at least two layers using plasma melting coating process(10);The cutter head(8)Anterior angle set successively down from the knife edge There is front (top) rake angle(γ1)And front top rake angle(γ2);Cutter head(8)Relief angle from the knife edge down successively be equipped with primary clearance(α1)And front clearance (α2), cutter head(8)Anterior angle and relief angle between be equipped with arc-shaped point of a knife chamfered edge(R1), the front clearance(α2)With cutter hub(9)Even It meets place and is equipped with front clearance rounding(R2).
2. sugar refinery cane milling according to claim 1 tears solution cutter, it is characterised in that:The cladding layer(10)It is molten Cover the antifriction alloy powder that alloy material is diamondite, chromium carbide alloy and nickel-base alloy, the cladding layer(10)Total thickness Degree is 1.5~15mm.
3. sugar refinery cane milling according to claim 1 tears solution cutter, it is characterised in that:The front (top) rake angle(γ1)It is 5 ~25 °;Front top rake angle(γ2)It is 15~35 °;Primary clearance(α1)It is 2~8 °;Front clearance(α2)It is 8~15 °;Point of a knife chamfered edge(R1)It is 2~10mm;Front clearance rounding(R2)It is 100~160mm.
4. a kind of sugar refinery cane milling tears the manufacturing process of solution cutter, it is characterised in that:The manufacturing technology steps are as follows:
1) cutter(2)Processing technology:
1. cutter hub(9)Processing:A. blanking;B. it presses drawing size vehicle and closes length;C. cutter hub is closed in milling as required(9)Size; D. in cutter head(8)Upper end milling cladding layer(10)Groove, obtain cutter hub blank;
2. cladding treatment process:It will be carbonized using plasma melting coating process for 1. cutter hub blank surface that above-mentioned steps obtain The wear resistant alloy powders of tungsten alloy, chromium carbide alloy and nickel-base alloy are melted to cladding layer(10)Groove, cladding layer at least two Layer, overall thickness is 1.5~15mm, obtains cutter blank;
3. being ground:2. cutter blank that above-mentioned steps obtain is subjected to grinding qualification according to drawing, obtains cutter(2);
2) rotor component(1)Processing technology:
1. rotating roller(4)Processing:A. blanking;B. it presses drawing size vehicle and closes outer circle and end face;C. length is closed in turning as required And other end;
2. rotating roller(4)Cutter(2)The processing of location groove:By drawing size milling rotating roller(4)It fixes a cutting tool(2)Installation site Slot obtains rotating roller semi-finished product;
3) rotor component(1)With cutter(2)The processing technology of combination:
1. group weldering:By above-mentioned steps(1)Obtained cutter(2)With step 2)Obtained rotating roller semi-finished product require group according to manufacture Weldering obtains tearing solution cutter blank;
2. machining:1. above-mentioned steps are organized to the solution cutter blank that tears that weldering obtains carry out front and back capping as required(5)With ribs (6)Welding, obtain tearing solution cutter semi-finished product;
3. polishing:2. above-mentioned steps are obtained mach obtain tearing solution cutter semi-finished product and be polished;
4. cutter general assembly:Solution cutter semi-finished product and shaft are torn by what 2. above-mentioned steps were polished(3)It is assembled, obtains tearing solution Cutter product.
CN201710078288.8A 2017-02-14 2017-02-14 Sugar refinery cane milling tears solution cutter and its manufacturing process Pending CN108424978A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710078288.8A CN108424978A (en) 2017-02-14 2017-02-14 Sugar refinery cane milling tears solution cutter and its manufacturing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710078288.8A CN108424978A (en) 2017-02-14 2017-02-14 Sugar refinery cane milling tears solution cutter and its manufacturing process

Publications (1)

Publication Number Publication Date
CN108424978A true CN108424978A (en) 2018-08-21

Family

ID=63155183

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710078288.8A Pending CN108424978A (en) 2017-02-14 2017-02-14 Sugar refinery cane milling tears solution cutter and its manufacturing process

Country Status (1)

Country Link
CN (1) CN108424978A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110283946A (en) * 2019-07-23 2019-09-27 广东省生物工程研究所(广州甘蔗糖业研究所) A kind of sugar cane shredding machine cutter

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1178732A (en) * 1996-09-25 1998-04-15 松下电工株式会社 Cutting tools and its producing method
CN102071265A (en) * 2009-11-23 2011-05-25 黄超 Wearable blade of shredder for sucrose preparation as well as manufacture method thereof
CN202480475U (en) * 2012-03-12 2012-10-10 王泽红 Double composite tool blank
CN104004861A (en) * 2013-11-11 2014-08-27 柳州市粤柳糖机制造有限责任公司 Sugarcane mill roller
CN204401008U (en) * 2015-01-13 2015-06-17 广西南宁市中高糖机设备制造有限公司 Side set feeding lower roller feeding embedding processed on a kind of cane sugar manufacture squeezing machine
CN204434634U (en) * 2014-11-25 2015-07-01 中粮屯河股份有限公司 Cane carrier beater

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1178732A (en) * 1996-09-25 1998-04-15 松下电工株式会社 Cutting tools and its producing method
CN102071265A (en) * 2009-11-23 2011-05-25 黄超 Wearable blade of shredder for sucrose preparation as well as manufacture method thereof
CN202480475U (en) * 2012-03-12 2012-10-10 王泽红 Double composite tool blank
CN104004861A (en) * 2013-11-11 2014-08-27 柳州市粤柳糖机制造有限责任公司 Sugarcane mill roller
CN204434634U (en) * 2014-11-25 2015-07-01 中粮屯河股份有限公司 Cane carrier beater
CN204401008U (en) * 2015-01-13 2015-06-17 广西南宁市中高糖机设备制造有限公司 Side set feeding lower roller feeding embedding processed on a kind of cane sugar manufacture squeezing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110283946A (en) * 2019-07-23 2019-09-27 广东省生物工程研究所(广州甘蔗糖业研究所) A kind of sugar cane shredding machine cutter

Similar Documents

Publication Publication Date Title
CN206853832U (en) A kind of crushing machine cutting tool
CN113926994B (en) Preparation method of wear-resistant extrusion roller
CN108723692A (en) Cane squeezing roll renovation technique
CN103567009B (en) A jaw sand making machine
CN108424979A (en) Sugar refinery cane milling tears solution cutter
CN205585260U (en) Shell seed benevolence sorter is broken to tea -oil camellia
CN206467252U (en) Sugar refinery cane milling tears solution cutter
CN108076795A (en) A kind of corn stem shreds retracting device
CN111437969B (en) Broken system of steel scrap
CN102071265A (en) Wearable blade of shredder for sucrose preparation as well as manufacture method thereof
CN201271593Y (en) Beater for disintegrator
CN204503260U (en) A kind of pairing gold crushing cutter and disintegrating machine
CN209406488U (en) A kind of reinforcing bar crusher
CN202399355U (en) Bamboo chip layering and shredding combined machine
CN205917286U (en) Improve and to squeeze tearing of efficiency and separate and squeeze device
CN214916678U (en) Sawtooth-shaped titanium sponge hydraulic press cutter structure
AU2003261479B2 (en) Shredder hammer tip
CN211537972U (en) High-precision multi-stage traditional Chinese medicine crushing device
CN2401564Y (en) Sugarcane cutter without tool nose for cane cutting machine of cane sugar manufacturing factory
CN108723399A (en) Cane squeezing roll repairs roughing tool
CN203899701U (en) Sugarcane shredder and novel sugarcane shredding knife thereof
CN103357460B (en) The high efficiency jaw that a kind of base portion is rear-mounted
CN103028594B (en) Recycling method and recycling device of waste circuit board
CN201236707Y (en) Cutting pick holder used for tumbling cylinder of coal mining machine
CN206042864U (en) White lotus bur removing machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180821