CN108420093B - An efficient and stable edamame peeling machine - Google Patents
An efficient and stable edamame peeling machine Download PDFInfo
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- CN108420093B CN108420093B CN201810590784.6A CN201810590784A CN108420093B CN 108420093 B CN108420093 B CN 108420093B CN 201810590784 A CN201810590784 A CN 201810590784A CN 108420093 B CN108420093 B CN 108420093B
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- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/10—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs for shelling peas or beans
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Abstract
本发明公开了一种高效稳定型毛豆去皮机,包括筛板、震动料台和机架,所述机架底部的四个拐角处均固定有万向自锁轮,且机架上安装有电动机、两个液压泵和控制器,两个所述液压泵均位于电动机和控制器之间,且两个液压泵的底部均连接有液压伸缩杆,所述液压伸缩杆远离液压泵的一端固定有底板,且底板与万向自锁轮在同一水平线上,所述机架的内侧顶部安装有两个连杆,且两个连杆的底部均与筛板连接,本发明设置了入料斗、中心柱、搅动杆和四个高度不一的出料口,通过入料斗来存储和添加毛豆,不需要人工手动上料,减轻了工作人员的劳动强度,再通过搅动杆和中心柱转动实现有序排料,有利于防止入料斗中的毛豆成堆落下。
The invention discloses an efficient and stable edamame peeling machine, comprising a sieve plate, a vibrating material table and a frame. Universal self-locking wheels are fixed at the four corners of the bottom of the frame, and the frame is installed with An electric motor, two hydraulic pumps and a controller, the two hydraulic pumps are located between the electric motor and the controller, and a hydraulic telescopic rod is connected to the bottom of the two hydraulic pumps, and the end of the hydraulic telescopic rod away from the hydraulic pump is fixed There is a bottom plate, and the bottom plate and the universal self-locking wheel are on the same horizontal line, two connecting rods are installed on the inner top of the frame, and the bottoms of the two connecting rods are connected with the sieve plate. The central column, stirring rod and four discharge ports with different heights are used to store and add edamame through the feeding hopper, which does not require manual feeding, which reduces the labor intensity of the staff. Sorting in order is beneficial to prevent the edamame from falling into piles in the hopper.
Description
技术领域technical field
本发明属于毛豆去皮机技术领域,具体涉及一种高效稳定型毛豆去皮机。The invention belongs to the technical field of edamame peeling machines, in particular to an efficient and stable edamame peeling machine.
背景技术Background technique
毛豆是青大豆荚的俗称,青毛豆剥出的籽粒俗称毛豆仁,不仅味道特别鲜美而且营养极为丰富,是名副其实的绿色食品,无论在农村还是城市都深受人们的喜爱,随着人们生活节奏的不断加快,市场上对毛豆仁的需求量日益增大,而传统方法都是采用人工剥取毛豆仁,不仅耗时费工效率低下,而且在很大程度上增加了毛豆仁剥制过程中附加的人工成本,用传统方法剥取毛豆仁已经无法满足市场的需求,也很难让毛豆仁进入批量化、规模化生产。Edamame is a common name for green soybean pods. The seeds peeled from green edamame are commonly known as edamame kernels. They are not only delicious but also extremely nutritious. They are a veritable green food. They are deeply loved by people in both rural and urban areas. With the continuous acceleration, the demand for edamame kernels in the market is increasing day by day, and the traditional method is to use manual peeling of edamame kernels, which is not only time-consuming, labor-intensive, and inefficient, but also increases the process of edamame kernel peeling to a large extent. With the additional labor cost, the traditional method of peeling edamame kernels has been unable to meet the market demand, and it is difficult to make edamame kernels enter into batch and large-scale production.
目前,现有的毛豆去皮机需要人工将毛豆放在料台上,加工效率较低,增强了工作人员的劳动强度,且传统的毛豆去皮机不便于更换排列板,以及排列毛豆时无法将带壳毛豆中的灰尘杂物除去,容易弄脏毛豆米,增大了毛豆米的清洗难度。At present, the existing edamame peeling machine needs to manually place the edamame on the material table, the processing efficiency is low, and the labor intensity of the staff is enhanced, and the traditional edamame peeling machine is inconvenient to replace the arrangement board, and it is impossible to arrange the edamame. The dust and debris in the shelled edamame are removed, which is easy to contaminate the edamame rice, which increases the difficulty of cleaning the edamame rice.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种高效稳定型毛豆去皮机,以解决上述背景技术中提出人工放料导致加工效率较低和排列板不便于更换,以及毛豆中夹杂的灰尘弄脏毛豆米的问题。The object of the present invention is to provide a high-efficiency and stable edamame peeling machine, to solve the problems in the above-mentioned background technology that manual discharging leads to low processing efficiency and inconvenient replacement of the arrangement plate, and the dust mixed in the edamame soils the edamame rice. .
为实现上述目的,本发明提供如下技术方案:一种高效稳定型毛豆去皮机,包括筛板、震动料台和机架,所述机架底部的四个拐角处均固定有万向自锁轮,且机架上安装有电动机、两个液压泵和控制器,两个所述液压泵均位于电动机和控制器之间,且两个液压泵的底部均连接有液压伸缩杆,所述液压伸缩杆远离液压泵的一端固定有底板,且底板与万向自锁轮在同一水平线上,所述机架的内侧顶部安装有两个连杆,且两个连杆的底部均与筛板连接,所述筛板位于电动机的斜上方,所述机架靠近筛板的一端连接有豆皮导板,所述电动机和液压泵均与控制器电性连接。In order to achieve the above purpose, the present invention provides the following technical solutions: an efficient and stable edamame peeling machine, comprising a sieve plate, a vibrating material table and a frame, and universal self-locking is fixed at the four corners of the bottom of the frame. A motor, two hydraulic pumps and a controller are installed on the frame, the two hydraulic pumps are located between the motor and the controller, and a hydraulic telescopic rod is connected to the bottom of the two hydraulic pumps. The end of the telescopic rod away from the hydraulic pump is fixed with a bottom plate, and the bottom plate and the universal self-locking wheel are on the same horizontal line, two connecting rods are installed on the inner top of the frame, and the bottoms of the two connecting rods are connected with the sieve plate , the sieve plate is located obliquely above the motor, one end of the frame close to the sieve plate is connected with a bean skin guide plate, and both the motor and the hydraulic pump are electrically connected to the controller.
优选的,所述机架的顶部固定有两个轴承座、两个第一弹簧和两个第二弹簧,且两个第一弹簧均位于两个轴承座和两个第二弹簧之间,两个所述第一弹簧和两个第二弹簧的顶部均与震动料台连接。Preferably, two bearing seats, two first springs and two second springs are fixed on the top of the frame, and the two first springs are located between the two bearing seats and the two second springs. The tops of each of the first springs and the two second springs are connected to the vibrating material table.
优选的,两个所述轴承座之间设置有两个剥壳压辊和两个毛刷辊,且两个剥壳压辊均位于两个毛刷辊的后方,两个所述剥壳压辊和两个毛刷辊之间通过齿轮啮合连接,且其中一个剥壳压辊与电动机通过皮带传动连接,所述剥壳压辊与毛刷辊的间隙下开设有豆米入口,且豆米入口位于筛板倾斜向上一端的上方。Preferably, two peeling press rollers and two brush rollers are arranged between the two bearing seats, and the two peeling press rollers are located behind the two brush rollers, and the two peeling press rollers are The roller and the two brush rollers are meshed and connected by gears, and one of the shelling and pressing rollers is connected with the motor through a belt drive. There is a bean rice inlet under the gap between the shelling and pressing roller and the brush roller, and the bean rice is opened. The inlet is located above the inclined upward end of the screen deck.
优选的,所述震动料台的底部连接有灰斗,且灰斗远离震动料台的一端固定有震动电机,所述震动电机与控制器电性连接,所述灰斗的底部开设有出灰口。Preferably, an ash hopper is connected to the bottom of the vibrating feed table, and a vibrating motor is fixed at one end of the ash hopper away from the vibrating feed table, the vibrating motor is electrically connected to the controller, and the bottom of the ash hopper is provided with an ash discharger mouth.
优选的,所述震动料台的内部安装有排列板,且排列板的两端均连接有插轨,所述排列板通过插轨与震动料台滑动连接,且排列板靠近震动料台倾斜向上的一端连接有板座,所述板座与震动料台的外壁通过螺栓固定连接,所述排列板上开设有半圆形的排列凹槽,且排列凹槽内部的中间位置处设置有漏灰槽,所述漏灰槽与灰斗连通。Preferably, an arrangement plate is installed inside the vibrating material table, and both ends of the arrangement plate are connected with insertion rails, the arrangement plate is slidably connected to the vibration material table through the insertion rail, and the arrangement plate is inclined upwards close to the vibration material table One end is connected with a plate seat, the plate seat and the outer wall of the vibrating material table are fixedly connected by bolts, the arrangement plate is provided with a semicircular arrangement groove, and the middle position inside the arrangement groove is provided with ash leakage The ash leakage trough is communicated with the ash hopper.
优选的,所述震动料台倾斜向上的一端上方设置有入料斗,且入料斗的底部开设有四个出料口,四个所述出料口的高度依次减小,所述入料斗的内部底端转动连接有两个中心柱,且两个中心柱上均固定有呈环形阵列分布的搅动杆。Preferably, a feed hopper is provided above the inclined upward end of the vibrating feed table, and four discharge ports are opened at the bottom of the feed hopper, and the heights of the four discharge ports decrease in turn. The bottom end is rotatably connected with two central columns, and stirring rods distributed in an annular array are fixed on the two central columns.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明设置了入料斗、中心柱、搅动杆和四个高度不一的出料口,通过入料斗来存储和添加毛豆,不需要人工手动上料,减轻了工作人员的劳动强度,再通过搅动杆和中心柱转动实现有序排料,有利于防止入料斗中的毛豆成堆落下,便于排列板对下落的毛豆进行排列,且设置的四个高度依次减小的出料口便于使入料斗中的毛豆分散落下,进一步防止毛豆堆积在一起,方便加工。(1) The present invention is provided with a feeding hopper, a central column, a stirring rod and four discharge ports with different heights. The edamame is stored and added through the feeding hopper, and manual feeding is not required, which reduces the labor intensity of the staff. Then, the orderly discharge is realized by the rotation of the stirring rod and the central column, which is beneficial to prevent the edamame in the hopper from falling in piles, and it is convenient for the arrangement plate to arrange the fallen edamame. The edamame in the hopper is scattered and dropped, which further prevents the edamame from accumulating together and facilitates processing.
(2)本发明设置了便于更换的排列板,排列板的左右两端均与震动料台通过插轨滑动连接,且排列板上设置的板座与震动料台通过螺栓固定连接,从而便于更换排列板,进而能够对不同大小的毛豆进行剥壳加工。(2) The present invention is provided with an arrangement plate that is easy to replace. The left and right ends of the arrangement plate are connected to the vibrating feed table through sliding rails, and the plate seat provided on the arrangement plate is fixedly connected to the vibrating feed table by bolts, so as to facilitate replacement. Arrange the plate, and then peel the edamame of different sizes.
(3)本发明在排列凹槽中设置了漏灰槽,当毛豆在排列槽中排列前进时,通过漏灰槽将毛豆中的灰尘和杂物除去,有利于使毛豆保持干净,避免弄脏毛豆米,且还设置了灰斗和出灰口,通过灰斗将分离出的灰尘和杂物统一收集起来,出灰口便于将灰尘和杂物排出,方便使用。(3) In the present invention, an ash leakage groove is arranged in the arrangement groove. When the edamame is arranged and advanced in the arrangement groove, the dust and sundries in the edamame are removed through the ash leakage groove, which is beneficial to keep the edamame clean and avoid soiling. The edamame rice is also provided with an ash hopper and an ash outlet, through which the separated dust and debris are collected uniformly, and the ash outlet is convenient for discharging the dust and debris, which is convenient for use.
(4)本发明设置了液压泵、液压伸缩杆和底板,通过液压泵工作驱动液压伸缩杆伸缩,从而在毛豆去皮机工作时液压伸缩杆带动底板向下运动至抵住地面,有利于防止毛豆去皮机工作时晃动,大大提高了毛豆去皮机的稳定性。(4) The present invention is provided with a hydraulic pump, a hydraulic telescopic rod and a bottom plate, and the hydraulic telescopic rod is driven to expand and contract through the operation of the hydraulic pump, so that when the edamame peeling machine is working, the hydraulic telescopic rod drives the bottom plate to move downward until it touches the ground, which is conducive to preventing The edamame peeling machine shakes when it is working, which greatly improves the stability of the edamame peeling machine.
附图说明Description of drawings
图1为本发明的正视图;Fig. 1 is the front view of the present invention;
图2为本发明的右视图;Fig. 2 is the right side view of the present invention;
图3为本发明的后视图;Fig. 3 is the rear view of the present invention;
图4为本发明的俯视图;Fig. 4 is the top view of the present invention;
图5为本发明入料斗的结构示意图;Fig. 5 is the structural representation of the hopper of the present invention;
图6为本发明排列板的俯视图;Fig. 6 is the top view of the arrangement plate of the present invention;
图7为本发明排列板的侧视图;Fig. 7 is the side view of the arrangement plate of the present invention;
图8为本发明排列板的正视图;Fig. 8 is the front view of the arrangement plate of the present invention;
图中:1-电动机;2-筛板;3-豆米入口;4-豆皮导板;5-轴承座;6-第一弹簧;7-连杆;8-灰斗;9-出灰口;10-液压泵;11-液压伸缩杆;12-底板;13-入料斗;14-震动料台;15-第二弹簧;16-机架;17-控制器;18-万向自锁轮;19-板座;20-排列板;21-剥壳压辊;22-毛刷辊;23-中心柱;24-搅动杆;25-出料口;26-插轨;27-排列凹槽;28-漏灰槽;29-震动电机。In the picture: 1- motor; 2- sieve plate; 3- bean rice inlet; 4- bean skin guide plate; 5- bearing seat; 6- first spring; 7- connecting rod; 8- ash bucket; 9- ash outlet ;10-hydraulic pump;11-hydraulic telescopic rod;12-bottom plate;13-feeding hopper;14-vibration table;15-second spring;16-frame;17-controller;18-universal self-locking wheel ;19-plate seat;20-arrangement plate;21-peeling and pressing roller;22-brush roller;23-center column;24-stirring rod;25-discharge port;26-insertion rail;27-arrangement groove ; 28- Ash leakage tank; 29- Vibration motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-图8所示,本发明提供一种技术方案:一种高效稳定型毛豆去皮机,包括筛板2、震动料台14和机架16,机架16底部的四个拐角处均固定有万向自锁轮18,且机架16上安装有电动机1、两个液压泵10和控制器17,两个液压泵10均位于电动机1和控制器17之间,且两个液压泵10的底部均连接有液压伸缩杆11,控制器17采用AT89S52控制器,液压伸缩杆11远离液压泵10的一端固定有底板12,且底板12与万向自锁轮18在同一水平线上,通过底板12抵住地面有利于防止毛豆去皮机晃动,机架16的内侧顶部安装有两个连杆7,且两个连杆7的底部均与筛板2连接,筛板2位于电动机1的斜上方,机架16靠近筛板2的一端连接有豆皮导板4,电动机1和液压泵10均与控制器17电性连接,电动机1采用GS0075A驱动电机。1-8, the present invention provides a technical solution: a high-efficiency and stable edamame peeling machine, comprising a
进一步的,机架16的顶部固定有两个轴承座5、两个第一弹簧6和两个第二弹簧15,且两个第一弹簧6均位于两个轴承座5和两个第二弹簧15之间,两个第一弹簧6和两个第二弹簧15的顶部均与震动料台14连接,第一弹簧6的长度小于第二弹簧15的长度,从而实现倾斜支撑。Further, two bearing
进一步的,两个轴承座5之间设置有两个剥壳压辊21和两个毛刷辊22,且两个剥壳压辊21均位于两个毛刷辊22的后方,两个剥壳压辊21和两个毛刷辊22之间通过齿轮啮合连接,且其中一个剥壳压辊21与电动机1通过皮带传动连接,剥壳压辊21与毛刷辊22的间隙下开设有豆米入口3,且豆米入口3位于筛板2倾斜向上一端的上方,剥壳压辊21转动负责对毛豆进行剥壳。Further, two
具体的,震动料台14的底部连接有灰斗8,且灰斗8远离震动料台14的一端固定有震动电机29,震动电机29与控制器17电性连接,灰斗8的底部开设有出灰口9,震动电机29采用YVP震动电机。Specifically, an ash hopper 8 is connected to the bottom of the vibrating feed table 14, and a
值得说明的是,震动料台14的内部安装有排列板20,且排列板20的两端均连接有插轨26,排列板20通过插轨26与震动料台14滑动连接,且排列板20靠近震动料台14倾斜向上的一端连接有板座19,板座19与震动料台14的外壁通过螺栓固定连接,排列板20上开设有半圆形的排列凹槽27,且排列凹槽27内部的中间位置处设置有漏灰槽28,漏灰槽28与灰斗8连通,灰斗8用于收集和存储经漏灰槽28分离出的灰尘和杂物。It is worth noting that an
进一步的,震动料台14倾斜向上的一端上方设置有入料斗13,且入料斗13的底部开设有四个出料口25,四个出料口25的高度依次减小,入料斗13的内部底端转动连接有两个中心柱23,且两个中心柱23上均固定有呈环形阵列分布的搅动杆24,四个出料口25分别将毛豆导出,有利于防止毛豆堆积影响排列。Further, a
本发明的工作原理及使用流程:使用时,将毛豆去皮机放置在地面上,通过控制器17控制液压泵10工作,通过液压泵10工作驱动液压伸缩杆11伸缩,通过液压伸缩杆11伸缩带动底板12向下运动至抵住地面,从而防止毛豆去皮机晃动,再将毛豆放入入料斗13中,通过控制器17控制震动电机29工作,通过震动电机29工作带动震动料台14振动,从而带动入料斗13中的毛豆晃动,晃动的毛豆带动搅动杆24和中心柱23一同转动,通过搅动杆24转动带动毛豆分别进入四个出料口25中,通过四个出料口25分别将毛豆导入震动料台14中,毛豆落在排列板20上时进入排列凹槽27中,当毛豆在排列凹槽27中排列运动时,毛豆中夹杂的灰尘和杂物经漏灰槽28进入灰斗8中,通过灰斗8进行统一收集,随后控制器17控制电动机1工作,通过电动机1工作带动皮带传动,通过皮带传动带动其中一个剥壳压辊21转动,从而带动另一个剥壳压辊21和两个毛刷辊22一同转动,通过两个剥壳压辊21转动对毛豆进行剥壳,通过两个毛刷辊22转动将剥壳压辊21上的毛豆壳进行清理,毛豆壳掉落在豆皮导板4上,并沿豆皮导板4下滑落在,豆米则进入豆米入口3,通过豆米入口3将豆米导至筛板2落下,当需要更换排列板20时,松动板座19上的螺栓,通过插轨26带动排列板20滑出震动料台14,即可将排列板20拆卸下来,方便使用。The working principle and use process of the present invention: when in use, the edamame peeling machine is placed on the ground, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112890253B (en) * | 2021-02-27 | 2022-07-26 | 熊传文 | Can carry out peeler of bean benevolence hull separation in young soya bean is skinned |
| CN117619482A (en) * | 2023-11-29 | 2024-03-01 | 汉方植萃(山东)药业有限公司 | Highland barley peeling device with intelligent screening function |
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