CN108415379A - A kind of Distributed Control System and method of polyisocyanate structure control station - Google Patents

A kind of Distributed Control System and method of polyisocyanate structure control station Download PDF

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Publication number
CN108415379A
CN108415379A CN201810077042.3A CN201810077042A CN108415379A CN 108415379 A CN108415379 A CN 108415379A CN 201810077042 A CN201810077042 A CN 201810077042A CN 108415379 A CN108415379 A CN 108415379A
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control station
control
data
station
software
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Inventor
郑松
何俊欣
刘朝儒
熊华锋
黄碧琴
吴骏
陈松彬
李贝贝
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Sap (fujian) Technology Co Ltd
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Sap (fujian) Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • G05B19/4186Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Control By Computers (AREA)

Abstract

The present invention provides a kind of Distributed Control System of polyisocyanate structure control station, is made of host computer layer, isomery control station layer, execution level three parts;Project data configuration software, control algolithm configuration software, human-computer interaction configuration software and data shareware are run in host computer layer;Project data configuration software provides I/O data library template for different brands source, different types of control station equipment;The patterned control algolithm configuration program that control algolithm configuration software is used to write control logic calculates operation for the isomery control station layer;Human-computer interaction configuration software is used to write the human-computer interaction configuration program of the Distributed Control System, monitors and analyze in real time the executive condition of the execution level for user;Data sharing software is used for the data communication in isomery control station layer between each control station and shares;To realize the communication of isomery control station, the intercommunication of information is easily realized, information, which is transmitted, to be no longer limited, and realizes the interconnection between the isomery control station of different communications protocol.

Description

A kind of Distributed Control System and method of polyisocyanate structure control station
Technical field
The present invention relates to field of industrial automation control, more particularly to a kind of Distributed Control System of multiple isomery control stations And collecting and distributing control method.
Background technology
Distributed Control System (DCS) has been widely used in industrial stokehold at present.Typical DCS system It is mainly made of field control station, operator station and engineer station, by network connection between each station, realizes centralized management, point Dissipate the target of control.Wherein field control station is towards the process interface unit at scene, and the main control function of system is by them It realizes.Actual industrial process control requires field control station to have very high reliability and real-time.
However, communications protocol used by the control station equipment that current different vendor is produced is typically different, lead to The various of protocol type is interrogated, the diversification of communication driving is also resulted in.Most of communication driving is at black box simultaneously State, user develop communication driving there are larger difficulty again for single hardware device, and workload is heavy.This is just that user reads It takes the data information of multiple isomery control stations to bring very big inconvenience, needs personnel's (having certain research to mechanics of communication) of profession The configuration for carrying out communication modes, to realize the communication to different control stations.
Based on the deficiencies of the prior art, a kind of Distributed Control System towards polyisocyanate structure control station is provided, realizes isomery control The communication for making station, easily to realize information mutual communication, information, which is transmitted, to be no longer limited, between the isomery control station for realizing different communications protocol Interconnection.
Invention content
The technical problem to be solved in the present invention is to provide a kind of Distributed Control System and method of polyisocyanate structure control station, Realize the communication to isomery control station, easily to realize to information mutual communication, information, which is transmitted, to be no longer limited, and realizes different communications protocol Isomery control station between interconnection.
What present system was realized in:A kind of Distributed Control System of polyisocyanate structure control station, by host computer layer, isomery Three control station layer, execution level parts are constituted;
The host computer layer includes engineer station, operator station and history station;And run project data in the host computer layer Configuration software, control algolithm configuration software, human-computer interaction configuration software and data shareware;The project data configuration software I/O data library template is provided for different brands source, different types of control station equipment;The control algolithm configuration software is used In the patterned control algolithm configuration program for writing control logic operation is calculated for the isomery control station layer;The man-machine friendship Mutual configuration software is used to write the human-computer interaction configuration program of the Distributed Control System, monitor and analyze in real time for user described in The executive condition of execution level;The data sharing software be used for the isomery control station layer in different brands, different model it is each Data communication between control station with it is shared;
The isomery control station layer includes the control station of multiple and different types, and the same set of control is run between each control station Algorithm configuration program processed, and can by the data sharing software realization real-time control data it is shared with it is synchronous;
The execution level is that various types of scene executes equipment, is controlled and is executed by the isomery control station layer.
What the method for the present invention was realized in:A kind of collecting and distributing control method of polyisocyanate structure control station, composition by host computer layer, The Distributed Control System for the polyisocyanate structure control station that three isomery control station layer, execution level parts are constituted;The host computer layer includes Engineer station, operator station and history station, the isomery control station layer include the control station of multiple and different types, the execution level Equipment is executed for various types of scene;
It is soft that project data configuration software, control algolithm configuration software, human-computer interaction configuration are run in the host computer layer Part and data shareware;It is that different brands source, different types of control station is set by the project data configuration software It is standby that I/O data library template is provided;The patterned control algolithm configuration of control logic is write by the control algolithm configuration software Program calculates operation for the isomery control station layer, and makes to run same set of control algolithm configuration program between each control station;It is logical Cross the human-computer interaction configuration program that the human-computer interaction configuration software writes the Distributed Control System, monitored in real time for user and Analyze the executive condition of the execution level;It is different brands, no in the isomery control station layer by the data sharing software With between each control station of model offer data communication with it is shared.
Further, in the present invention, the project data configuration software chooses control in user according to the needs of production technology System station I O point automatically generates corresponding control device, each control station is rapidly associated with corresponding rack, mould with postponing On block and control station, to form a distributed engineering I/O data library.
Further, in the present invention, the data sharing software is made of virtual controlling module and data communication module;
The virtual controlling module is responsible for simulating the calculating behavior of each control station, and which employs the identical data of control station Storage specification receives the configuration data from the control algolithm configuration software, and corresponding output is generated after operation, is had Execute the function of the control algolithm configuration program;
The data communication module is logical using data are carried out between the virtual controlling module and the control station of different brands Transfer is interrogated, to realize the data interaction between isomery control station indirectly.
Further, in the present invention, the data interaction specific method is:
The virtual controlling module is opposite with each control station respectively by configuring multiple virtual network communication nodes It answers, the real time data for depositing the input/output module from each control station;
The data communication module contains the interface module for a variety of different type control station particular communication agreements, uses In the real time data for sending and receiving the input/output module from each control station;
Further, in the present invention, the real time data of the input/output module includes analog input and output, digital quantity Input and output and intermediate analog quantity and digital quantity multiple types.
Further, in the present invention, which supports the network communication of memory sharing mode, mutual with Ethernet It is spare;It specifically includes:The control algolithm configuration software is with the human-computer interaction configuration software by way of shared drive Data sharing is carried out with the virtual controlling module of the data sharing software;Each control station is by way of shared drive and empty Each node inside quasi- control module establishes contact;Each control station is by Ethernet according to specific communication protocol and execution Layer carries out data interaction.
The invention has the advantages that:The present invention is by structure, by host computer layer, isomery control station layer, execution level three The Distributed Control System for the polyisocyanate structure control station that part is constituted, it is soft by running project data configuration in the host computer layer Part, control algolithm configuration software, human-computer interaction configuration software and data shareware;It realizes to each control in isomery control station layer The communication for making station, easily to realize to information mutual communication, information, which is transmitted, to be no longer limited, and realizes the isomery control station of different communications protocol Between interconnection.
Description of the drawings
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the configuration diagram of the Distributed Control System of polyisocyanate structure control station of the present invention.
Fig. 2 is the data communication principle schematic based on memory sharing in the present invention.
Specific implementation mode
As shown in Figure 1, the present invention polyisocyanate structure control station Distributed Control System, by host computer layer, isomery control station layer, Three parts of execution level are constituted, and constitute a distributed polyisocyanate structure control station Control system architecture;
The host computer layer includes engineer station, operator station and history station;And run project data in the host computer layer Configuration software, control algolithm configuration software, human-computer interaction configuration software and data shareware;
The isomery control station layer includes the control station of multiple and different types, their hardware and software platform, including hardware knot All there is prodigious difference in structure, operating system, original programmed environment.Same set of control can be run between each control station to calculate Method configuration program, and can by data sharing software realization real-time control data it is shared with it is synchronous;
The execution level is that various types of scene executes equipment, is controlled and is executed by the isomery control station layer, such as Sensor, transmitter, executing agency, robot etc..
Specifically, run on the host computer layer each software the characteristics of it is as follows:
The project data configuration software provides I/O data library for different brands source, different types of control station equipment Template;User only need to choose the configuration of control station I O point according to the needs of production technology, you can automatically generate corresponding control and set It is standby, each control station is rapidly associated on corresponding rack, module and control station, to form a distributed engineering I/O data library.
The control algolithm configuration software is used to write described in the patterned control algolithm configuration program confession of control logic Isomery control station layer calculates operation;The control algolithm configuration program can offline or download online to the isomery control station layer It calculates and executes in each control station.
The human-computer interaction configuration software is used to write the human-computer interaction configuration program of the Distributed Control System, for user's reality When monitor and analyze the executive condition of the execution level;User can be real-time by the interface of the human-computer interaction configuration program Ground monitors and the executive condition of analysis executing agency task.
The data sharing software be used for the isomery control station layer in different brands, different model each control station between Data communication with it is shared;In conjunction with shown in Fig. 2, the data sharing software is by virtual controlling module and data communication module structure At;The virtual controlling module is responsible for simulating the calculating behavior of each control station, and which employs the identical data storages of control station Specification receives the configuration data from the control algolithm configuration software, and corresponding output is generated after operation, has execution The function of the control algolithm configuration program;The data communication module utilizes the control of the virtual controlling module and different brands System carries out data communication transfer between station, to realize the data interaction between isomery control station indirectly.The data interaction Specific method is:
(1) the virtual controlling module is by configuring multiple virtual network communication nodes, respectively with each control station phase It is corresponding, the real time data for depositing the input/output module from each control station;The real time data includes that analog input is defeated Go out (AI, AO), digital quantity input and output (DI, DO) and intermediate analog quantity and digital quantity (LA, LD) multiple types.
(2) data communication module contains the interface mould for a variety of different type control station particular communication agreements Block, the real time data for sending and receiving the input/output module from each control station.
It is standby each other with Ethernet again as shown in Fig. 2, the Distributed Control System supports the network communication of memory sharing mode With;It specifically includes:The control algolithm configuration software and the human-computer interaction configuration software are by way of shared drive and institute The virtual controlling module for stating data sharing software carries out data sharing;Each control station is controlled by way of shared drive with virtual Each node of inside modules processed establishes contact;Each control station by Ethernet according to specific communication protocol and execution level into Row data interaction.
The present invention also provides a kind of collecting and distributing control methods of polyisocyanate structure control station, form by host computer layer, isomery control station The Distributed Control System for the polyisocyanate structure control station that three layer, execution level parts are constituted;The host computer layer includes engineer station, behaviour Work person stands and history station, and the isomery control station layer includes the control station of multiple and different types, and the execution level is various differences The scene of type executes equipment;
It is soft that project data configuration software, control algolithm configuration software, human-computer interaction configuration are run in the host computer layer Part and data shareware;It is that different brands source, different types of control station is set by the project data configuration software It is standby that I/O data library template is provided;The patterned control algolithm configuration of control logic is write by the control algolithm configuration software Program calculates operation for the isomery control station layer, and makes to run same set of control algolithm configuration program between each control station;It is logical Cross the human-computer interaction configuration program that the human-computer interaction configuration software writes the Distributed Control System, monitored in real time for user and Analyze the executive condition of the execution level;It is different brands, no in the isomery control station layer by the data sharing software With between each control station of model offer data communication with it is shared.Project data configuration software, control in the method for the present invention Remaining feature of algorithm configuration software, human-computer interaction configuration software and data shareware please refers to phase in aforementioned present invention system Partial description, is not repeated herein.
To sum up, the present invention is by structure, the polyisocyanate being made of three host computer layer, isomery control station layer, execution level parts The Distributed Control System of structure control station, by running project data configuration software, control algolithm configuration in the host computer layer Software, human-computer interaction configuration software and data shareware;The communication to each control station in isomery control station layer is realized, with light Pine nut is existing to information mutual communication, and information, which is transmitted, to be no longer limited, and realizes the interconnection between the isomery control station of different communications protocol.
Although specific embodiments of the present invention have been described above, those familiar with the art should manage Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this The technical staff in field modification and variation equivalent made by the spirit according to the present invention, should all cover the present invention's In scope of the claimed protection.

Claims (12)

1. a kind of Distributed Control System of polyisocyanate structure control station, it is characterised in that:By host computer layer, isomery control station layer, execute Three part of layer are constituted;
The host computer layer includes engineer station, operator station and history station;And project data configuration is run in the host computer layer Software, control algolithm configuration software, human-computer interaction configuration software and data shareware;The project data configuration software is not I/O data library template is provided with brand source, different types of control station equipment;The control algolithm configuration software is for compiling The patterned control algolithm configuration program of write control logic calculates operation for the isomery control station layer;The human-computer interaction group State software is used to write the human-computer interaction configuration program of the Distributed Control System, monitors and analyze in real time the execution for user The executive condition of layer;The data sharing software is used for each control of different brands, different model in the isomery control station layer Data communication between standing with it is shared;
The isomery control station layer includes the control station of multiple and different types, and the same set of control is run between each control station and is calculated Method configuration program, and can by the data sharing software realization real-time control data it is shared with it is synchronous;
The execution level is that various types of scene executes equipment, is controlled and is executed by the isomery control station layer.
2. a kind of Distributed Control System of polyisocyanate structure control station according to claim 1, it is characterised in that:The engineering number It needs to choose control station I O point with postponing according to production technology in user according to configuration software, automatically generates corresponding control and set It is standby, each control station is rapidly associated on corresponding rack, module and control station, to form a distributed engineering I/O data library.
3. a kind of Distributed Control System of polyisocyanate structure control station according to claim 1, it is characterised in that:The data are total Software is enjoyed to be made of virtual controlling module and data communication module;
The virtual controlling module is responsible for simulating the calculating behavior of each control station, and which employs the identical data storages of control station Specification receives the configuration data from the control algolithm configuration software, and corresponding output is generated after operation, has execution The function of the control algolithm configuration program;
The data communication module is carried out using between the virtual controlling module and the control station of different brands in data communication Turn, to realize the data interaction between isomery control station indirectly.
4. a kind of Distributed Control System of polyisocyanate structure control station according to claim 3, it is characterised in that:The data are handed over Mutually specific method is:
The virtual controlling module is corresponding with each control station respectively by configuring multiple virtual network communication nodes, uses In the real time data of input/output module of the deposit from each control station;
The data communication module contains the interface module for a variety of different type control station particular communication agreements, for connecing Receive and send the real time data of the input/output module from each control station.
5. a kind of Distributed Control System of polyisocyanate structure control station according to claim 4, it is characterised in that:The input is defeated The real time data for going out module includes that analog input and output, digital quantity input and output and intermediate analog quantity and digital quantity are a variety of Type.
6. a kind of Distributed Control System of polyisocyanate structure control station according to claim 3, it is characterised in that:The collecting and distributing control System supports the network communication of memory sharing mode, spare each other with Ethernet;It specifically includes:The control algolithm configuration software It is carried out with the virtual controlling module of the data sharing software by way of shared drive with the human-computer interaction configuration software Data sharing;Each control station is contacted by way of shared drive with the foundation of each node of virtual controlling inside modules;Often A control station carries out data interaction by Ethernet according to specific communication protocol and execution level.
7. a kind of collecting and distributing control method of polyisocyanate structure control station, it is characterised in that:Composition by host computer layer, isomery control station layer, The Distributed Control System for the polyisocyanate structure control station that three parts of execution level are constituted;The host computer layer includes engineer station, operation Member station and history station, the isomery control station layer include the control station of multiple and different types, and the execution level is various inhomogeneities The scene of type executes equipment;
Run in the host computer layer project data configuration software, control algolithm configuration software, human-computer interaction configuration software and Data sharing software;It is that different brands source, different types of control station equipment carries by the project data configuration software For I/O data library template;The patterned control algolithm configuration program of control logic is write by the control algolithm configuration software It calculates and runs for the isomery control station layer, and make to run same set of control algolithm configuration program between each control station;Pass through institute The human-computer interaction configuration program that human-computer interaction configuration software writes the Distributed Control System is stated, monitors and analyzes in real time for user The executive condition of the execution level;It is different brands, different shaped in the isomery control station layer by the data sharing software Number each control station between offer data communication with it is shared.
8. a kind of collecting and distributing control method of polyisocyanate structure control station according to claim 7, it is characterised in that:The engineering number It needs to choose control station I O point with postponing according to production technology in user according to configuration software, corresponding control can be automatically generated Each control station is rapidly associated on corresponding rack, module and control station by equipment, to form a distributed work Journey I/O data library.
9. a kind of collecting and distributing control method of polyisocyanate structure control station according to claim 7, it is characterised in that:The data are total Software is enjoyed to be made of virtual controlling module and data communication module;
The virtual controlling module is responsible for simulating the calculating behavior of each control station, and which employs the identical data storages of control station Specification receives the configuration data from the control algolithm configuration software, and corresponding output is generated after operation, has execution The function of the control algolithm configuration program;
The data communication module is carried out using between the virtual controlling module and the control station of different brands in data communication Turn, to realize the data interaction between isomery control station indirectly.
10. a kind of collecting and distributing control method of polyisocyanate structure control station according to claim 9, it is characterised in that:The data Interacting specific method is:
The virtual controlling module is corresponding with each control station respectively by configuring multiple virtual network communication nodes, uses In the real time data of input/output module of the deposit from each control station;
The data communication module contains the interface module for a variety of different type control station particular communication agreements, for connecing Receive and send the real time data of the input/output module from each control station.
11. a kind of collecting and distributing control method of polyisocyanate structure control station according to claim 10, it is characterised in that:The input The real time data of output module includes that analog input and output, digital quantity input and output and intermediate analog quantity and digital quantity are more Type.
12. a kind of collecting and distributing control method of polyisocyanate structure control station according to claim 9, it is characterised in that:The collecting and distributing control System processed supports the network communication of memory sharing mode, spare each other with Ethernet;It specifically includes:The control algolithm configuration is soft Part and the human-computer interaction configuration software by way of shared drive with the virtual controlling module of the data sharing software into Row data sharing;Each control station is contacted by way of shared drive with the foundation of each node of virtual controlling inside modules; Each control station carries out data interaction by Ethernet according to specific communication protocol and execution level.
CN201810077042.3A 2018-01-26 2018-01-26 A kind of Distributed Control System and method of polyisocyanate structure control station Pending CN108415379A (en)

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CN109471435A (en) * 2018-11-09 2019-03-15 福州大学 A multi-heterogeneous mobile robot control system
CN109656214A (en) * 2018-12-26 2019-04-19 浙江中控技术股份有限公司 A kind of configuration data synchronous method and device
CN111338299A (en) * 2020-02-25 2020-06-26 中工慧科(北京)智能科技有限公司 Isomorphic system and platform system of heterogeneous control system
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Publication number Priority date Publication date Assignee Title
CN109189099A (en) * 2018-11-09 2019-01-11 福州大学 A kind of graphical control configuration method of quadrotor drone
CN109471435A (en) * 2018-11-09 2019-03-15 福州大学 A multi-heterogeneous mobile robot control system
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CN111338299A (en) * 2020-02-25 2020-06-26 中工慧科(北京)智能科技有限公司 Isomorphic system and platform system of heterogeneous control system
CN112068522A (en) * 2020-09-16 2020-12-11 上海航天精密机械研究所 Reconfigurable production line manufacturing control system, method, and medium
CN112702247A (en) * 2020-12-18 2021-04-23 杭州和利时自动化有限公司 Hybrid control method and device for FF field bus system and storage medium
CN112702247B (en) * 2020-12-18 2022-08-02 杭州和利时自动化有限公司 Hybrid control method and device for FF field bus system and storage medium
CN114505853A (en) * 2021-12-30 2022-05-17 爱普(福建)科技有限公司 Remote layered management and control method and system for industrial robot
CN114505853B (en) * 2021-12-30 2023-09-12 爱普(福建)科技有限公司 Remote layered control method and system for industrial robot

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