CN108413744A - Peanut breeding full automatic drying machine - Google Patents
Peanut breeding full automatic drying machine Download PDFInfo
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- CN108413744A CN108413744A CN201810493502.0A CN201810493502A CN108413744A CN 108413744 A CN108413744 A CN 108413744A CN 201810493502 A CN201810493502 A CN 201810493502A CN 108413744 A CN108413744 A CN 108413744A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/16—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/30—Controlling, e.g. regulating, parameters of gas supply
- F26B21/35—Temperature; Pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/30—Controlling, e.g. regulating, parameters of gas supply
- F26B21/37—Velocity of flow; Quantity of flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying goods
- F26B2200/06—Grains, e.g. cereals, wheat, rice, corn
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种花生育种全自动烘干机,包括箱体,箱体的下部固接隔板,隔板将箱体隔分为两个密闭的上下腔室,隔板上面设置搅拌装置和盛料槽,搅拌装置搅拌盛料槽里的花生种,对应盛料槽的隔板上设置通风孔;双温送风装置的第一、二出风口通过进风管与箱体的下腔室联通;箱体顶部设置排风管,排风阀门下方的排风管联通暖风回风管,暖风回风管上设置有除湿装置,暖风回风管的另一端与双温送风装置的第一进风口联通。本发明实现了花生种烘干的全自动控制,劳动强度低,生产效率高,运行费用低,干燥效率高,烘干干燥品质好,提高了花生的内外部湿度以及顶层与底层的花生种受热的均匀性,花生种的收缩较均匀,提高了花生种的复水性、出芽率和生活力。
The invention discloses a fully automatic dryer for peanut seeds, which comprises a box body, the lower part of which is fixedly connected with a partition, and the partition divides the box body into two airtight upper and lower chambers, on which a stirring device and Stirring trough, the stirring device stirs the peanut seeds in the trough, and ventilation holes are set on the partition plate corresponding to the trough; the first and second air outlets of the dual-temperature air supply device pass through the air inlet pipe and the lower chamber of the box Unicom; the top of the box is equipped with an exhaust pipe, and the exhaust pipe below the exhaust valve is connected to the warm air return pipe. The first air inlet Unicom. The invention realizes automatic control of peanut seed drying, has low labor intensity, high production efficiency, low operating cost, high drying efficiency, good drying quality, and improves the internal and external humidity of peanuts and the heating of peanut seeds on the top and bottom layers. The uniformity of the peanut seed shrinkage is relatively uniform, which improves the rehydration, germination rate and vitality of the peanut seed.
Description
技术领域technical field
本发明属于农业机械技术领域,具体涉及一种花生育种全自动烘干机。The invention belongs to the technical field of agricultural machinery, and in particular relates to a fully automatic dryer for peanut breeding.
背景技术Background technique
对于育种留种用花生,晾晒质量好坏将直接影响下茬花生种子的生活力。晴天高温中午时在水泥地上晒种时的过高的晾晒温度、阴雨天在室内堆放时间过长,均能降低花生种子的发芽势及田间出米率。现有的花生烘干机在烘烤的时候,普遍存在烘干不均匀的问题,一是单个花生内外受热不均匀,导致花生的表面烤焦,而花生的内部还未达到烘干要求,花生的内外部湿度不均匀;二是缺少翻动装置,顶层与底层的花生受热不均匀;为了解决该问题,有的花生烘干机的烘干箱设为转筒,通过反复翻动物料,以获得均匀加热的效果;有的花生烘干机设传送带,通过少量多次的进料,以获得均匀加热的效果,但是,上述技术手段耗时耗能,效果不太显著,同时由于在转动过程中花生果易断裂、开裂,不太适合转筒等烘干装置。同时烘干模式单一,晾晒干燥速率太慢,烘烤干燥速率太快,干燥速率太快或太慢,都会破坏花生种子的生活力。For peanuts used for seed breeding, the quality of drying will directly affect the viability of the next peanut seeds. Excessively high drying temperature when drying seeds on the concrete floor at noon on sunny days and excessively long storage time indoors on cloudy and rainy days can all reduce the germination potential of peanut seeds and the rate of rice yield in the field. When the existing peanut dryers are roasting, there is a common problem of uneven drying. First, the inside and outside of a single peanut are heated unevenly, causing the surface of the peanut to be scorched, and the inside of the peanut has not yet reached the drying requirements. The internal and external humidity of the peanut dryer is uneven; the second is the lack of a turning device, and the peanuts on the top layer and the bottom layer are heated unevenly; The effect of heating; some peanut dryers are equipped with conveyor belts, which can obtain the effect of uniform heating through a small amount of multiple feeds. However, the above-mentioned technical means are time-consuming and energy-consuming, and the effect is not significant. The fruit is easy to break and crack, so it is not suitable for drying devices such as drums. At the same time, the drying mode is single, the drying rate of airing is too slow, the drying rate of baking is too fast, and the drying rate is too fast or too slow, all of which will destroy the vitality of peanut seeds.
发明内容Contents of the invention
本发明的目的是针对上述现有技术的不足,提供一种花生育种全自动烘干机。The object of the present invention is to provide a fully automatic dryer for peanut seeding aimed at the above-mentioned deficiencies in the prior art.
本发明的技术方案是以下述方式实现的:Technical scheme of the present invention is realized in the following manner:
花生育种全自动烘干机,包括箱体,送风装置,箱体为一侧开口的密闭的长方体,箱体开口的一侧转动连接箱门,箱门上设置PLC控制装置;箱体的下部固接隔板,隔板将箱体隔分为两个密闭的上下腔室,隔板上面设置搅拌装置和盛料槽,搅拌装置搅拌盛料槽里的花生种,搅拌装置的第二支架上设置在线红外线水分仪;隔板下面设置风速传感器、风温传感器,对应盛料槽的隔板上设置通风孔;送风装置为双温送风装置,双温送风装置的第一、二出风口通过进风管与箱体的下腔室联通;箱体顶部设置排风管,排风管上设置有排风阀门电动机,排风阀门电动机的输出轴上固接排风阀门,排风阀门的外径与排风管的内径相匹配;排风阀门下方的排风管联通暖风回风管,暖风回风管上设置有除湿装置,暖风回风管的另一端与双温送风装置的第一进风口联通;风速传感器、风温传感器、在线红外线水分仪、排风阀门电动机、搅拌装置的平移电动机和搅拌电动机以及排风阀门电动机、双温送风装置的换风板电动机以及送风电动机的控制器和加热控制器分别与PLC控制装置电连接;排风阀门电动机、搅拌装置的平移电动机和搅拌电动机以及排风阀门电动机、双温送风装置的换风板电动机以及送风电动机和加热装置、PLC控制装置分别与电源电连接。Fully automatic dryer for peanut seeds, including a box body and an air supply device. The box body is a closed cuboid with one side open. The partition is fixed, and the partition divides the box into two closed upper and lower chambers. A stirring device and a storage tank are arranged on the partition. The stirring device stirs the peanut seeds in the storage tank, and the second support of the stirring device An online infrared moisture meter is installed; an air speed sensor and an air temperature sensor are installed under the partition, and ventilation holes are arranged on the partition corresponding to the storage tank; the air supply device is a dual-temperature air supply device, and the first and second outlets of the dual-temperature air supply device The air outlet communicates with the lower chamber of the box through the air inlet pipe; the top of the box is provided with an exhaust pipe, and the exhaust pipe is provided with an exhaust valve motor, and the output shaft of the exhaust valve motor is fixedly connected with the exhaust valve. The outer diameter of the exhaust pipe matches the inner diameter of the exhaust pipe; the exhaust pipe below the exhaust valve is connected to the warm air return pipe, and a dehumidification device is installed on the warm air return pipe, and the other end of the warm air return pipe is connected to the dual temperature supply The first air inlet of the wind device is connected; wind speed sensor, wind temperature sensor, online infrared moisture meter, exhaust valve motor, translation motor and stirring motor of the stirring device, exhaust valve motor, and air exchange plate motor of the dual-temperature air supply device And the controller of the air supply motor and the heating controller are electrically connected with the PLC control device respectively; the motor of the exhaust valve, the translation motor and the stirring motor of the stirring device, the motor of the exhaust valve, the motor of the air exchange plate of the dual temperature air supply device and the motor of the air supply The wind motor, the heating device and the PLC control device are electrically connected to the power supply respectively.
所述通风孔的孔径为2-7mm。The diameter of the ventilation hole is 2-7mm.
所述搅拌装置包括隔板上面固接的第一支架、第二支架,第一支架上设置减速箱,减速箱分别与平移电动机、主动同步轮传动连接,第一支架、第二支架上固接光杠固定座,光杠固定座上固接光杠、光杠上滑动连接滑套,滑套上固接滑板,滑板上固接横板,横板的端部固接立板,立板下端转动连接搅拌轴,搅拌轴上固接搅拌管,搅拌管上可拆卸连接搅拌棒,横板的一端设置搅拌电动机,搅拌电动机与搅拌轴传动连接,第二支架上转动连接被动同步轮,被动同步轮、主动同步轮上滚动连接同步带,同步带的两端与滑板固接。The stirring device includes a first bracket and a second bracket fixedly connected to the partition plate. A reduction box is arranged on the first bracket. The light rod fixing seat, the light rod is fixed on the light rod fixing seat, the light rod is slidably connected with the sliding sleeve, the sliding sleeve is fixed on the sliding plate, the sliding plate is fixed on the horizontal plate, the end of the horizontal plate is fixed on the vertical plate, the lower end of the vertical plate The stirring shaft is connected by rotation, the stirring tube is fixedly connected to the stirring shaft, the stirring rod is detachably connected to the stirring tube, the stirring motor is installed at one end of the horizontal plate, the stirring motor is connected to the stirring shaft, and the passive synchronous wheel is connected to the second bracket for passive synchronization. The synchronous belt is rolled and connected on the active synchronous wheel and the active synchronous wheel, and the two ends of the synchronous belt are fixedly connected with the slide plate.
所述的搅拌棒包括弹性棒。The stirring rod includes an elastic rod.
所述的弹性棒包括橡胶棒。The elastic rods include rubber rods.
所述的橡胶棒的表面设置有螺纹。The surface of the rubber rod is provided with threads.
所述的橡胶棒的端面在搅拌管转动时与隔板的上表面切线连接。The end surface of the rubber rod is connected tangentially with the upper surface of the partition when the stirring tube rotates.
所述的双温送风装置包括蜗壳、蜗壳盖、换风机构和送风装置;蜗壳与蜗壳盖密封连接,蜗壳下底面固接有底座,蜗壳设有第一进风口、第二进风口、第一出风口和第二出风口,第二进风口与自然空气联通,第一出风口处设有加热装置和加热装置控制器,加热装置与加热装置控制器电连接;送风装置设置在蜗壳的进风口处;换风机构设置在送风装置和第一、二出风口之间,换风机构用于切换送风装置分别通向第一出风口或所述第二出风口的风道;换风机构包括换风板和换风板电机机;换风板的一端与换风板电动机的输出轴固接;换风板的另一端可通过换风板电机机的转动靠紧蜗壳的上下内壁的凸点A或凸点B;第一出风口和第二出风口的朝向相同。The dual-temperature air supply device includes a volute, a volute cover, an air exchange mechanism and an air supply device; the volute is sealed and connected to the volute cover, the bottom surface of the volute is fixedly connected with a base, and the volute is provided with a first air inlet , the second air inlet, the first air outlet and the second air outlet, the second air inlet communicates with natural air, the first air outlet is provided with a heating device and a heating device controller, and the heating device is electrically connected to the heating device controller; The air supply device is arranged at the air inlet of the volute; the air exchange mechanism is arranged between the air supply device and the first and second air outlets, and the air exchange mechanism is used to switch the air supply device leading to the first air outlet or the first air outlet respectively. The air duct of the air outlet; the air exchange mechanism includes an air exchange plate and an air exchange plate motor; one end of the air exchange plate is fixedly connected to the output shaft of the air exchange plate motor; the other end of the air exchange plate can pass through the air exchange plate motor The rotation is close to the convex point A or convex point B on the upper and lower inner walls of the volute; the orientation of the first air outlet and the second air outlet is the same.
所述送风装置包括送风电动机,送风电动机的输出轴上固接有涡轮。The air supply device includes an air supply motor, and a turbine is fixedly connected to the output shaft of the air supply motor.
本发明具有以下优点:The present invention has the following advantages:
1、应用双温送风装置实施低风温高风速干燥、高风温较高风速干燥、低风温较低风速干燥的变工艺干燥干燥方式,降低了能耗,提高了干燥效率、干燥品质,花生种的收缩较均匀,提高了花生种的复水性、出芽率和生活力。1. The dual-temperature air supply device is used to implement low-temperature and high-speed drying, high-wind temperature and high-speed drying, and low-wind temperature and low-speed drying to reduce energy consumption and improve drying efficiency and drying quality. , The shrinkage of peanut seeds is relatively uniform, which improves the rehydration, germination rate and vitality of peanut seeds.
2、应用双温送风装置实施温风循环加热工艺,在干燥过程中,不但回收了废气中的显热,而且回收了废气中的潜热,使得能量利用率得到了巨大的提高,并且干燥方式温和,接近自然干燥,干燥品质好,生产效率高,运行费用低。2. The dual-temperature air supply device is used to implement the warm air circulation heating process. During the drying process, not only the sensible heat in the exhaust gas is recovered, but also the latent heat in the exhaust gas is recovered, which greatly improves the energy utilization rate, and the drying method Mild, close to natural drying, good drying quality, high production efficiency and low operating costs.
3、应用双温送风装置实施环境风温低风速缓苏工艺,使花生内部的水分扩散至表面,使中心与表层水分趋于平衡,然后再继续干燥,提高了花生干燥的品质,降低了能耗,提高了干燥效率,提高了花生的内外部湿度的均匀性。3. The dual-temperature air supply device is used to implement the ambient air temperature and low wind speed slowing process, so that the moisture inside the peanuts can be diffused to the surface, so that the center and surface moisture tend to be balanced, and then continue to dry, which improves the quality of peanut drying and reduces the Energy consumption is reduced, drying efficiency is improved, and the uniformity of humidity inside and outside the peanuts is improved.
4、搅拌装置的动搅拌棒对盛料槽内的正在进行烘干的花生种进行多次搅拌,使顶层与底层的花生种被多次搅拌换位,使顶层与底层的花生种受热均匀,而且,搅拌棒采用橡胶棒,防止在搅拌过程中对花生种壳的破损,橡胶棒上的螺纹增加了搅拌过程中橡胶棒与花生种壳之间的摩擦系数,进一步提高了搅拌效果。4. The dynamic stirring bar of the stirring device stirs the peanut seeds being dried in the storage tank for many times, so that the peanut seeds on the top layer and the bottom layer are stirred and transposed multiple times, so that the peanut seeds on the top layer and the bottom layer are heated evenly, Moreover, the stirring rod adopts a rubber rod to prevent damage to the peanut seed shell during the stirring process, and the thread on the rubber rod increases the friction coefficient between the rubber rod and the peanut seed shell during the stirring process, further improving the stirring effect.
5、在5~10℃的温度、55%~65%的相对湿度的条件下仓储能有效地保障花生种的贮藏效果。5. Storage at a temperature of 5-10°C and a relative humidity of 55%-65% can effectively guarantee the storage effect of peanut seeds.
6、本发明应用设置搅拌、双温送风装置,实施变工艺干燥、温风循环加热、缓苏工艺,实现了花生种烘干的全自动控制,劳动强度低,生产效率高,运行费用低,干燥效率高,烘干干燥品质好,提高了花生的内外部湿度以及顶层与底层的花生种受热的均匀性,花生种的收缩较均匀,提高了花生种的复水性、出芽率和生活力。6. The present invention is equipped with stirring and dual-temperature air supply devices, implements variable process drying, warm air circulation heating, and slow drying process, and realizes automatic control of peanut seed drying, low labor intensity, high production efficiency, and low operating costs , high drying efficiency, good drying quality, improve the internal and external humidity of peanuts and the uniformity of heating of the top and bottom peanut seeds, the shrinkage of peanut seeds is more uniform, and the rehydration, germination rate and vitality of peanut seeds are improved .
附图说明Description of drawings
附图1是花生育种全自动烘干机的结构示意图。Accompanying drawing 1 is the structural representation of the fully automatic drying machine for peanut breeding.
附图2是花生育种全自动烘干机的搅拌装置的结构示意图。Accompanying drawing 2 is the structure schematic diagram of the stirring device of the automatic peanut seeding dryer.
附图3是附图2的左视图。Accompanying drawing 3 is the left view of accompanying drawing 2.
附图4是附图2的俯视图。Accompanying drawing 4 is the top view of accompanying drawing 2.
附图5是花生育种全自动烘干机的双温送风装置的结构示意图。Accompanying drawing 5 is the structural representation of the dual-temperature air supply device of the automatic peanut seeding dryer.
附图6是附图5的俯视图。Accompanying drawing 6 is the top view of accompanying drawing 5.
图中:1-双温送风装置、2-暖风回风管、3-排风阀门、4-排风阀门电动机、5-排风管、6-在线红外线水分仪、7-箱体、8-搅拌装置、9-PLC控制装置、10-箱门、11-盛料槽、12-风速传感器、13-风温传感器、14-通风孔、15-隔板、16-进风管、17-被动同步轮、18-第二支架、19-光杠、20-同步带、21-滑套、22-滑板、23-第一支架、24-主动同步轮、25-减速箱、26-平移电动机、27-搅拌电动机、28-立板、29-横板、30-光杠固定座、31-搅拌轴、32-搅拌管、33-搅拌棒、34-蜗壳、35-涡轮、36-送风电动机、37-换风板、38-换风板电动机、39-加热控制器、40-加热装置、41-第一出风口、42-第二出风口、43-底座、44-第一进风口、45-第二进风口、46-蜗壳盖、47-除湿装置。In the figure: 1-dual temperature air supply device, 2-warm air return pipe, 3-exhaust valve, 4-exhaust valve motor, 5-exhaust pipe, 6-online infrared moisture meter, 7-cabinet, 8-stirring device, 9-PLC control device, 10-box door, 11-storage trough, 12-wind speed sensor, 13-wind temperature sensor, 14-ventilation hole, 15-baffle, 16-air inlet pipe, 17 -passive synchronous wheel, 18-second bracket, 19-light bar, 20-synchronous belt, 21-sliding sleeve, 22-skateboard, 23-first bracket, 24-active synchronous wheel, 25-reduction box, 26-translation Motor, 27-stirring motor, 28-vertical plate, 29-horizontal plate, 30-light rod holder, 31-stirring shaft, 32-stirring tube, 33-stirring rod, 34-volute, 35-turbine, 36- Air supply motor, 37-air exchange plate, 38-air exchange plate motor, 39-heating controller, 40-heating device, 41-first air outlet, 42-second air outlet, 43-base, 44-first Air inlet, 45-second air inlet, 46-volute cover, 47-dehumidifier.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1-图6所示,花生育种全自动烘干机,包括箱体7,送风装置,箱体7为一侧开口的密闭的长方体,箱体开口的一侧转动连接箱门10,箱门10上设置PLC控制装置9;箱体7的下部固接隔板15,隔板15将箱体7隔分为两个密闭的上下腔室,隔板7上面设置搅拌装置8和盛料槽11,搅拌装置8搅拌盛料槽11里的花生种,搅拌装置8的第二支架18上设置在线红外线水分仪6;隔板15下面设置风速传感器12、风温传感器13,对应盛料槽11的隔板7上设置通风孔14;送风装置为双温送风装置1,双温送风装置1的第一出风口41、第二出风口42通过进风管16与箱体7的下腔室联通;箱体7顶部设置排风管5,排风管5上设置有排风阀门电动机4,排风阀门电动机4的输出轴上固接排风阀门3,排风阀门3的外径与排风管5的内径相匹配;排风阀门3下方的排风管5联通暖风回风管2,暖风回风管2上设置有除湿装置47,暖风回风管2的另一端与双温送风装置1的第一进风口44联通;风速传感器12、风温传感器13、在线红外线水分仪6、排风阀门电动机4、搅拌装置的平移电动机26和搅拌电动机27以及排风阀门电动机4、双温送风装置的换风板电动机38以及送风电动机36的控制器和加热控制器39分别与PLC控制装置9电连接;排风阀门电动机4、搅拌装置的平移电动机26和搅拌电动机27以及排风阀门电动机4、双温送风装置的换风板电动机38以及送风电动机36和加热装置40、PLC控制装置9分别与电源电连接。As shown in Fig. 1-Fig. 6, the fully automatic drying machine for peanut seeds includes a box body 7 and an air supply device. The box body 7 is a closed cuboid with one side opening, and one side of the box body opening is rotated and connected to the box door 10. A PLC control device 9 is arranged on the box door 10; the bottom of the box body 7 is fixedly connected with a partition 15, and the partition 15 divides the box body 7 into two airtight upper and lower chambers, and the stirring device 8 and the filling material are arranged on the partition 7 Groove 11, stirring device 8 stirs the peanut seeds in the storage tank 11, and the second support 18 of the stirring device 8 is provided with an online infrared moisture meter 6; a wind speed sensor 12 and an air temperature sensor 13 are arranged below the partition plate 15, corresponding to the storage tank Ventilation holes 14 are set on the dividing plate 7 of 11; The lower chamber is connected; the top of the box body 7 is provided with an exhaust pipe 5, and an exhaust valve motor 4 is arranged on the exhaust pipe 5. The output shaft of the exhaust valve motor 4 is fixedly connected with the exhaust valve 3, and the outer surface The diameter matches the inner diameter of the exhaust pipe 5; the exhaust pipe 5 below the exhaust valve 3 communicates with the warm air return pipe 2, and the warm air return pipe 2 is provided with a dehumidifier 47, and the other part of the warm air return pipe 2 One end communicates with the first air inlet 44 of the dual-temperature air supply device 1; the wind speed sensor 12, the wind temperature sensor 13, the online infrared moisture meter 6, the exhaust valve motor 4, the translation motor 26 and the stirring motor 27 of the stirring device and the exhaust air The valve motor 4, the air exchange plate motor 38 of the dual temperature air supply device and the controller and the heating controller 39 of the air supply motor 36 are electrically connected with the PLC control device 9 respectively; the exhaust valve motor 4, the translation motor 26 of the stirring device and The stirring motor 27, the exhaust valve motor 4, the air exchange plate motor 38 of the dual-temperature air supply device, the air supply motor 36, the heating device 40, and the PLC control device 9 are electrically connected to the power supply respectively.
所述通风孔14的孔径为2-7mm。The diameter of the ventilation hole 14 is 2-7mm.
所述搅拌装置8包括隔板15上面固接的第一支架23、第二支架18,第一支架23上设置减速箱25,减速箱25分别与平移电动机26、主动同步轮24传动连接,第一支架23、第二支架18上固接光杠固定座30,光杠固定座30上固接光杠19、光杠19上滑动连接滑套21,滑套21上固接滑板22,滑板22上固接横板29,横板29的端部固接立板28,立板28下端转动连接搅拌轴31,搅拌轴31上固接搅拌管32,搅拌管32上可拆卸连接搅拌棒33,横板29的一端设置搅拌电动机27,搅拌电动机27与搅拌轴31传动连接,第二支架17上转动连接被动同步轮17,被动同步轮17、主动同步轮24上滚动连接同步带20,同步带20的两端与滑板22固接。Described agitating device 8 comprises the first support 23, the second support 18 that is affixed on the dividing plate 15, and the reduction box 25 is set on the first support 23, and the reduction box 25 is connected with translational motor 26, driving synchronous wheel 24 drive connections respectively, the second A bracket 23 and a second bracket 18 are fixedly connected to the light bar fixing seat 30, and the light bar fixing seat 30 is fixedly connected to the light bar 19, and the light bar 19 is slidably connected to the sliding sleeve 21, and the sliding sleeve 21 is fixedly connected to the slide plate 22, and the slide plate 22 The top is fixed to the horizontal plate 29, the end of the horizontal plate 29 is fixed to the vertical plate 28, the lower end of the vertical plate 28 is rotatably connected to the stirring shaft 31, the stirring tube 32 is fixed to the stirring shaft 31, and the stirring rod 33 is detachably connected to the stirring tube 32. One end of the horizontal plate 29 is provided with a stirring motor 27, the stirring motor 27 is connected with the stirring shaft 31, the second support 17 is rotated and connected with the passive synchronous wheel 17, the passive synchronous wheel 17 and the active synchronous wheel 24 are scrolled and connected with the synchronous belt 20, the synchronous belt The two ends of 20 are affixed with slide plate 22.
所述的搅拌棒33包括弹性棒。The stirring rod 33 includes an elastic rod.
所述的弹性棒包括橡胶棒。The elastic rods include rubber rods.
所述的橡胶棒的表面设置有螺纹。The surface of the rubber rod is provided with threads.
所述的橡胶棒的端面在搅拌管转动时与隔板15的上表面切线连接。The end surface of the rubber rod is connected tangentially with the upper surface of the partition plate 15 when the stirring tube rotates.
所述的双温送风装置1包括蜗壳34、蜗壳盖46、换风机构和送风装置;蜗壳34下底面固接有底座43,蜗壳34与蜗壳盖46密封连接,蜗壳34设有第一进风口44、第二进风口45、第一出风口41和第二出风口42,第二进风口45与自然空气联通,第一出风口41处设有加热装置40和加热装置控制器39,加热装置40与加热装置控制器39电连接;送风装置设置在蜗壳的进风口处;换风机构设置在送风装置和第一出风口41、第二出风口42之间,换风机构用于切换送风装置分别通向第一出风口41或所述第二出风口42的风道;换风机构包括换风板37和换风板电动机38;换风板37的一端与换风板电动机38的输出轴固接;换风板37的另一端可通过换风板电动机38的转动靠紧蜗壳34的上下内壁的凸点A或凸点B;第一出风口41和第二出风口42的朝向相同。The dual-temperature air supply device 1 includes a volute 34, a volute cover 46, an air exchange mechanism and an air supply device; The shell 34 is provided with a first air inlet 44, a second air inlet 45, a first air outlet 41 and a second air outlet 42, the second air inlet 45 communicates with natural air, the first air outlet 41 is provided with a heating device 40 and The heating device controller 39, the heating device 40 is electrically connected with the heating device controller 39; the air supply device is arranged at the air inlet of the volute; the air exchange mechanism is arranged on the air supply device and the first air outlet 41 and the second air outlet 42 Between, the air exchange mechanism is used to switch the air passage that the air supply device respectively leads to the first air outlet 41 or the second air outlet 42; the air exchange mechanism includes an air exchange plate 37 and an air exchange plate motor 38; the air exchange plate One end of 37 is fixedly connected with the output shaft of the air exchange plate motor 38; the other end of the air exchange plate 37 can be close to the bump A or bump B of the upper and lower inner walls of the volute 34 through the rotation of the air exchange plate motor 38; the first The direction of the air outlet 41 and the second air outlet 42 are the same.
所述送风装置包括送风电动机36,送风电动机的输出轴上固接有涡轮35。The blower device includes a blower motor 36, and a turbine 35 is fixedly connected to the output shaft of the blower motor.
应用该花生育种全自动烘干机烘干花生种的方法,包括以下步骤:The method for drying peanut seeds using the peanut seed seeding automatic dryer includes the following steps:
(1)上料:将新收获的待烘干的花生种放入盛料槽11内均匀摊布,厚度为80~120mm;(1) Feeding: Put the freshly harvested peanut seeds to be dried into the feeding tank 11 and spread them evenly, with a thickness of 80-120 mm;
(2)关门:将箱门10关闭;(2) closing the door: the chamber door 10 is closed;
(3)通电:排风阀门电动机4、搅拌装置的平移电动机26和搅拌电动机27以及排风阀门电动机4、双温送风装置的换风板电动机38以及送风电动机36和加热装置40、PLC控制装置9分别与电源连接;(3) energization: the translational motor 26 and the stirring motor 27 of the exhaust valve motor 4, the agitator and the exhaust valve motor 4, the air exchange plate motor 38 of the dual temperature air supply device, the air supply motor 36 and the heating device 40, PLC The control device 9 is respectively connected with the power supply;
(4)低风温高风速干燥:通过风温传感器13、风速传感器12采集箱体7下腔室的风温、风速,然后通过PLC控制装置9控制加热装置40将风温控制在26~30C、控制送风电动机36将风速控制在1~1.2m/s,干燥0.5~1h;新收获的待烘干的花生种,含水率较高,若先高温烘干,速度过快,一次降水过多,容易使花生种易产生裂纹,从从而影响花生种的出芽率、产量和产值;(4) Low wind temperature and high wind speed drying: collect the wind temperature and wind speed of the lower chamber of the box body 7 through the wind temperature sensor 13 and the wind speed sensor 12, and then control the heating device 40 through the PLC control device 9 to control the wind temperature at 26-30C , control the air supply motor 36 to control the wind speed at 1-1.2m/s, and dry for 0.5-1h; the freshly harvested peanut seeds to be dried have a higher moisture content, if they are dried at high temperature first, the speed will be too fast, and the precipitation will be too high once. Too many, it is easy to make peanut seeds prone to cracks, thus affecting the germination rate, yield and output value of peanut seeds;
(5)高风温较高风速干燥:通过风温传感器13、风速传感器12采集箱体7下腔室的风温、风速,然后PLC控制装置9控制加热装置40将风温控制在31~40℃、控制送风电动机36将风速控制在0.7~0.9m/s,干燥0.5~1h;(5) High wind temperature and high wind speed drying: collect the wind temperature and wind speed of the lower chamber of the box body 7 through the wind temperature sensor 13 and the wind speed sensor 12, and then the PLC control device 9 controls the heating device 40 to control the wind temperature at 31-40 ℃, control the air supply motor 36 to control the wind speed at 0.7-0.9m/s, and dry for 0.5-1h;
(6)低风温较低风速干燥:通过风温传感器13、风速传感器12采集箱体7下腔室的风温、风速,然后PLC控制装置9控制加热装置40将风温控制在26~30℃、控制送风电动机36将风速控制在0.4~0.6m/s,干燥1~1.5h;(6) Low wind temperature and low wind speed drying: collect the wind temperature and wind speed of the lower chamber of the box body 7 through the wind temperature sensor 13 and the wind speed sensor 12, and then the PLC control device 9 controls the heating device 40 to control the wind temperature at 26-30 ℃, control the air supply motor 36 to control the wind speed at 0.4-0.6m/s, and dry for 1-1.5h;
步骤(4)~(6)应用双温送风装置实施低风温高风速干燥、高风温较高风速干燥、低风温较低风速干燥的变工艺干燥干燥方式,降低了能耗,提高了干燥效率、干燥品质,花生种的收缩较均匀,提高了花生种的复水性、出芽率和生活力。Steps (4) to (6) use dual-temperature air supply devices to implement low-temperature and high-speed drying, high-wind temperature and high-speed drying, and low-wind temperature and low-speed drying to reduce energy consumption and improve The drying efficiency and drying quality are improved, the shrinkage of peanut seeds is more uniform, and the rehydration, germination rate and vitality of peanut seeds are improved.
(7)温风循环加热工艺:在步骤(4)~(6)干燥过程中,PLC控制装置9控制换风板电动机38使换风板37的另一靠紧蜗壳34的上下内壁的凸点B、排风阀门电动机4的输出轴将排风阀门3关闭,并通过加热装置40将涡轮35送的风加热从第一出风口41输送至箱体下腔室,并通过透气孔4进入花生种盛料槽11对花生种进行烘干,潮湿的空气经过除湿装置8干燥后,经第一进风口44和环境风经第二进风口45一并进入涡轮35再通过加热装置40进行加热,如此循环往复,对花生种进行烘干;应用双温送风装置实施温风循环加热工艺,在干燥过程中,不但回收了废气中的显热,而且回收了废气中的潜热,使得能量利用率得到了巨大的提高,并且干燥方式温和,接近自然干燥,干燥品质好,生产效率高,运行费用低;(7) Warm air circulation heating process: During the drying process of steps (4) to (6), the PLC control device 9 controls the air exchange plate motor 38 so that the other air exchange plate 37 is close to the protrusion on the upper and lower inner walls of the volute 34. Point B, the output shaft of the exhaust valve motor 4 closes the exhaust valve 3, and heats the wind sent by the turbine 35 through the heating device 40, and transports it from the first air outlet 41 to the lower chamber of the box body, and enters through the air hole 4 The peanut seed holding trough 11 dries the peanut seeds. After the humid air is dried by the dehumidifier 8, it enters the turbine 35 through the first air inlet 44 and the ambient air through the second air inlet 45, and then is heated by the heating device 40. , reciprocate in this way to dry the peanut seeds; apply the dual temperature air supply device to implement the warm air circulation heating process. The efficiency has been greatly improved, and the drying method is mild, close to natural drying, with good drying quality, high production efficiency and low operating costs;
(8)环境风温低风速缓苏工艺:采用自然环境20~25℃温度的环境风、PLC控制装置9控制送风电动机36将风速控制在0.1~0.3m/s,缓苏1.5~2h。在此步骤中,PLC控制装置9控制换风板电动机38使换风板37的另一端靠紧蜗壳34的上下内壁的凸点A、排风阀门电动机4的输出轴上将排风阀门3打开,并将涡轮35送的环境风温的风从第二出风口42输送至箱体下腔室,并通过透气孔4进入花生种盛料槽11对花生种进行缓苏,潮湿的空气一部分排入空中,一部分经过除湿装置8干燥后,经第一进风口44和环境风经第二进风口一并进入涡轮35,如此循环往复,对花生种进行缓苏;应用双温送风装置实施环境风温低风速缓苏工艺,使花生内部的水分扩散至表面,使中心与表层水分趋于平衡,然后再继续干燥,提高了花生干燥的品质,降低了能耗,提高了干燥效率,提高了花生的内外部湿度的均匀性;(8) Ambient wind temperature and low wind speed slowing process: adopt the ambient wind with a temperature of 20-25°C in the natural environment, and the PLC control device 9 controls the air supply motor 36 to control the wind speed at 0.1-0.3m/s, slowing down for 1.5-2h. In this step, the PLC control device 9 controls the air exchange plate motor 38 so that the other end of the air exchange plate 37 is close to the bump A on the upper and lower inner walls of the volute 34, and the exhaust valve 3 is placed on the output shaft of the exhaust valve motor 4. Open, and the wind of the ambient wind temperature sent by the turbine 35 is transported from the second air outlet 42 to the lower chamber of the box body, and enters the peanut seed storage tank 11 through the vent hole 4 to slow down the peanut seeds, and a part of the humid air After being discharged into the air, a part of it is dried by the dehumidifier 8, and enters the turbine 35 through the first air inlet 44 and the ambient wind through the second air inlet, so that the peanut seeds are slowed down in such a cycle; the dual-temperature air supply device is used to implement The ambient wind temperature is low and the wind speed is slow, so that the moisture inside the peanut diffuses to the surface, so that the moisture in the center and the surface tends to be balanced, and then continues to dry, which improves the quality of peanut drying, reduces energy consumption, improves drying efficiency, and improves the drying efficiency. Ensure the uniformity of the internal and external humidity of peanuts;
(9)搅拌:在步骤(4)~(6)干燥和步骤(8)的缓苏工艺过程中,每间隔15~30min,PLC控制装置9控制搅拌装置的平移电动机26使滑板22以1~2m/min的速度移动并使搅拌电动机27带动搅拌管32以5~10n/min的转速转动,从而带动搅拌棒33对盛料槽11内的正在进行烘干的花生种进行搅拌一次;搅拌装置的动搅拌棒33对盛料槽11内的正在进行烘干的花生种进行多次搅拌,使顶层与底层的花生种被多次搅拌换位,使顶层与底层的花生种受热均匀,而且,搅拌棒采用橡胶棒,防止在搅拌过程中对花生种壳的破损,橡胶棒上的螺纹增加了搅拌过程中橡胶棒与花生种壳之间的摩擦系数,进一步提高了搅拌效果;(9) Stirring: in step (4)~(6) drying and step (8) in slow Su process, every interval 15~30min, PLC control device 9 controls the translation motor 26 of stirring device to make slide plate 22 with 1~ Move at a speed of 2m/min and make the stirring motor 27 drive the stirring pipe 32 to rotate at a speed of 5-10n/min, thereby driving the stirring rod 33 to stir once the peanut seeds being dried in the storage tank 11; the stirring device The dynamic stirring bar 33 stirs the peanut seeds being dried in the holding tank 11 multiple times, so that the peanut seeds on the top layer and the bottom layer are repeatedly stirred and transposed, so that the peanut seeds on the top layer and the bottom layer are heated evenly, and, The stirring rod uses a rubber rod to prevent damage to the peanut shell during the stirring process. The thread on the rubber rod increases the friction coefficient between the rubber rod and the peanut shell during the stirring process, further improving the stirring effect;
(10)循环干燥、缓苏工艺:重复循环进行步骤(4)~(7)的干燥和步骤(8)的缓苏工艺,直到在线红外线水分仪检测到花生种的水分含量达到8~10%时,停止循环干燥、缓苏工艺;(10) Cyclic drying and slowing process: Repeat the drying of steps (4) to (7) and the slowing process of step (8), until the online infrared moisture meter detects that the moisture content of peanut seeds reaches 8-10% , stop the cycle drying and slow recovery process;
(11)包装、储存:将箱门10打开,将盛料槽11内烘干好的花生种取出包装,在5~10℃的温度、55%~65%的相对湿度的条件下仓储、备用,在5~10℃的温度、55%~65%的相对湿度的条件下仓储能有效地保障花生种的贮藏效果。(11) Packaging and storage: Open the box door 10, take out the dried peanut seeds in the storage tank 11 and pack them, store them at a temperature of 5-10°C and a relative humidity of 55%-65%, and store them for later use , Storage at a temperature of 5-10°C and a relative humidity of 55%-65% can effectively guarantee the storage effect of peanut seeds.
以上通过实施例形式的具体实施方式,对本发明作了详细的说明,但不应将此理解为本发明上述主题范围仅限于以上的具体实施方式,凡基于本发明上述内容所以实现的技术均属于本发明的范围。Above, the present invention has been described in detail through the specific implementation of the embodiment form, but this should not be interpreted as the scope of the above-mentioned theme of the present invention is limited to the above specific implementation, all technologies realized based on the above-mentioned content of the present invention all belong to scope of the invention.
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