CN108411937A - Construction equipment and construction method for a comprehensive pipe gallery - Google Patents
Construction equipment and construction method for a comprehensive pipe gallery Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/10—Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells
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Abstract
本发明涉及综合管廊施工技术领域,特别是涉及一种综合管廊施工设备及其施工方法,包括行走台车、主体结构、模具支撑梁、浇筑模具、轨道;所述轨道铺设于综合管廊两侧已经浇筑好的基础上,所述行走台车在轨道上行走,所述行走台车上安装有主体结构,所述主体结构内设置有浇筑模具,所述浇筑模具内部设置有模具支撑梁。该施工设备自动化程度高,施工方便,施工精度高,能有效提高管廊施工效率,降低施工成本,确保施工的质量。
The present invention relates to the technical field of integrated pipe gallery construction, and in particular to an integrated pipe gallery construction equipment and a construction method thereof, comprising a walking trolley, a main structure, a mold support beam, a casting mold, and a track; the track is laid on the foundation that has been cast on both sides of the integrated pipe gallery, the walking trolley walks on the track, the walking trolley is equipped with a main structure, a casting mold is arranged inside the main structure, and a mold support beam is arranged inside the casting mold. The construction equipment has a high degree of automation, convenient construction, high construction precision, can effectively improve the efficiency of pipe gallery construction, reduce construction costs, and ensure the quality of construction.
Description
技术领域technical field
本发明涉及综合管廊施工技术领域,特别是涉及一种综合管廊施工设备及其施工方法。The invention relates to the technical field of construction of a comprehensive pipe gallery, in particular to a construction equipment for a comprehensive pipe gallery and a construction method thereof.
背景技术Background technique
综合管廊就是地下城市综合管廊,即在城市地下建造一个隧道空间,将电力、通信、热力、给排水、广播电视等多种工程管线集于一体,并设有专门的检修口、吊装口和检测系统,实施统一规划、统一设计、统一建设和管理,是保障城市运行的重要基础设施。近年来,国内相关部门高度重视并部署推进地下综合管廊建设工作。The comprehensive pipe gallery is the underground urban comprehensive pipe gallery, that is, to build a tunnel space underground in the city, integrating various engineering pipelines such as electricity, communication, heat, water supply and drainage, radio and television, etc., and has special inspection ports and hoisting ports And detection system, the implementation of unified planning, unified design, unified construction and management, is an important infrastructure to ensure the operation of the city. In recent years, relevant domestic departments have attached great importance to and deployed to promote the construction of underground comprehensive utility corridors.
目前地下综合管廊建设有两种方式:工厂预制和现场浇筑。At present, there are two methods for the construction of underground comprehensive pipe gallery: factory prefabrication and on-site pouring.
工厂预制是在工厂内分段分节预制,然后运输到现场进行吊装、拼装制作,由于预制管廊的重量大,运输和吊装困难,效率低,耗费大量的人力和物力,施工成本高。Factory prefabrication is prefabricated in sections and sections in the factory, and then transported to the site for hoisting and assembly. Due to the heavy weight of the prefabricated pipe gallery, it is difficult to transport and hoist, the efficiency is low, a lot of manpower and material resources are consumed, and the construction cost is high.
现场浇筑是在现场明挖后利用模具进行浇筑的方法,与工厂预制相比,节省了运输成本,提高了效率,但目前的施工方法大多采用小块模具施工,需要起重设备辅助作业,人工作业较多,浇筑速度慢,调整精度低,密封性能差,施工较繁琐。因此,需要设计一种自动化程度高、密封性能好、浇筑速度快、施工精度高、施工方便的综合管廊施工设备,以保证施工质量。Cast-in-place is a method of pouring with molds after open excavation on site. Compared with factory prefabrication, it saves transportation costs and improves efficiency. However, most of the current construction methods use small-block molds for construction, which requires lifting equipment to assist operations. There are many operations, slow pouring speed, low adjustment accuracy, poor sealing performance, and cumbersome construction. Therefore, it is necessary to design a comprehensive pipe gallery construction equipment with high degree of automation, good sealing performance, fast pouring speed, high construction precision and convenient construction to ensure the construction quality.
发明内容Contents of the invention
本发明针对综合管廊现有施工技术的不足,提供一种综合管廊施工设备及采用该设备的施工方法,该施工设备自动化程度高,施工方便,施工精度高,能有效提高管廊施工效率,降低施工成本,确保施工的质量。The present invention aims at the deficiencies in the existing construction technology of the comprehensive pipe gallery, and provides a comprehensive pipe gallery construction equipment and a construction method using the equipment. The construction equipment has a high degree of automation, convenient construction, high construction precision, and can effectively improve the construction efficiency of the pipe gallery. , Reduce construction costs and ensure the quality of construction.
为实现上述目的,本发明采用的技术方案是:一种综合管廊施工设备,包括行走台车、主体结构、模具支撑梁、浇筑模具、轨道;所述轨道铺设于综合管廊两侧已经浇筑好的基础上,所述行走台车在轨道上行走,所述行走台车上安装有主体结构,所述主体结构内设置有浇筑模具,所述浇筑模具内部设置有模具支撑梁。In order to achieve the above purpose, the technical solution adopted by the present invention is: a construction equipment for a comprehensive pipe gallery, including a walking trolley, a main structure, a mold support beam, a pouring mold, and a track; On a good foundation, the walking trolley walks on the rails, the main structure is installed on the walking trolley, the casting mold is arranged inside the main structure, and the mold support beam is arranged inside the casting mold.
其中,优选方案如下:Among them, the preferred scheme is as follows:
所述行走台车包括主动行走台车和从动行走台车;所述主动行走台车包括一级台车架、二级台车架、法兰座、行走轮和驱动机构,一级台车架安装有行走轮,一级台车架顶部依次安装有二级台车架和法兰座,驱动机构与行走轮传动配合,以上各部件均通过销轴连接,法兰座通过螺栓与主体结构连接,行走轮压在轨道上行走;所述从动行走台车包括从动台车架、从动法兰座和行走轮,从动台车架安装有行走轮,从动台车架顶部安装有从动法兰座,以上各部件均通过销轴连接,从动法兰座通过螺栓与主体结构连接,行走轮压在轨道上行走;The traveling trolley includes an active traveling trolley and a driven traveling trolley; the active traveling trolley includes a first-level trolley frame, a second-level trolley frame, a flange seat, traveling wheels and a driving mechanism, and the first-level trolley The frame is equipped with traveling wheels, and the top of the first-stage trolley frame is successively installed with the second-stage trolley frame and the flange seat. The driving mechanism cooperates with the traveling wheel. connected, the traveling wheels are pressed on the track to walk; the driven traveling trolley includes a driven platform frame, a driven flange seat and a traveling wheel, the driven platform frame is equipped with a traveling wheel, and the driven platform frame is installed on the top There is a driven flange seat, the above components are connected by pin shafts, the driven flange seat is connected to the main structure through bolts, and the walking wheels are pressed on the track to walk;
所述主体结构是由角立柱、前梁、后上梁、后下梁、纵边梁、纵中梁、侧立柱和端立柱所围成的框架式结构,各梁和立柱两端均焊接有法兰板,各梁之间、梁和立柱之间均通过法兰板由螺栓连接,所述角立柱底部通过法兰与行走台车连接,所述后下梁通过铰耳与模具支撑梁连接;另外,所有梁和立柱均可根据实际需要进行分段、组合,以满足运输尺寸及不同管廊尺寸的要求。The main structure is a frame structure surrounded by corner columns, front beams, rear upper beams, rear lower beams, longitudinal side beams, longitudinal middle beams, side columns and end columns. Both ends of each beam and column are welded with Flange plates, the beams, beams and columns are connected by bolts through flange plates, the bottom of the corner column is connected with the traveling trolley through flanges, and the rear lower beam is connected with the mold support beam through hinge ears ;In addition, all beams and columns can be segmented and combined according to actual needs to meet the requirements of transportation size and different pipe gallery sizes.
所述模具支撑梁包括长梁、短梁、升降油缸和轮胎总成;所述长梁、短梁均为钢板焊接而成的箱型结构,长梁和短梁之间的端部通过法兰板由螺栓连接,短梁的另一端部通过铰耳与主体结构的后下梁连接,长梁上焊接有升降油缸安装板,通过销轴与升降油缸连接,所述升降油缸包括前升降油缸和后升降油缸,升降油缸下部焊接有法兰板,所述轮胎总成包括前轮胎总成和后轮胎总成,轮胎总成上部焊接有法兰板,升降油缸与轮胎总成通过法兰板由螺栓连接,短梁上焊接有安装耳板和导向槽,安装耳板与内模的上下模油缸、左右模油缸通过销轴连接,导向槽与内模的导向柱配合使用进行导向;短梁的数量根据管廊的长度选择。The mold supporting beam includes a long beam, a short beam, a lifting cylinder and a tire assembly; the long beam and the short beam are box-shaped structures welded by steel plates, and the ends between the long beam and the short beam are passed through flanges The plates are connected by bolts, the other end of the short beam is connected with the rear lower beam of the main structure through the hinge ear, and the lifting cylinder installation plate is welded on the long beam, which is connected with the lifting cylinder through the pin shaft. The lifting cylinder includes the front lifting cylinder and the The rear lifting cylinder, the lower part of the lifting cylinder is welded with a flange plate, the tire assembly includes the front tire assembly and the rear tire assembly, the upper part of the tire assembly is welded with a flange plate, and the lifting cylinder and the tire assembly pass through the flange plate Bolt connection, the installation lug plate and guide groove are welded on the short beam, the installation lug plate is connected with the upper and lower mold cylinders of the inner mold, and the left and right mold cylinders through pin shafts, and the guide groove cooperates with the guide column of the inner mold to guide; the short beam The quantity is selected according to the length of the pipe gallery.
所述浇筑模具包括内模、侧模和端模,所述侧模位于内模的两侧面,所述端模位于内模的两端面;所述内模包括上下模、左右模、角模、导向柱、上下模油缸、左右模油缸和角模油缸,上下模与角模之间、左右模与角模之间通过铰耳由销轴连接,导向柱焊接在上下模和左右模的内侧上,上下模油缸与上下模内壁之间、左右模油缸与左右模内壁之间均是通过铰耳由销轴连接,上下模油缸、左右模油缸的另一端均连接在安装耳板上,角模油缸的一端通过铰耳由销轴连接角模内壁上,另一端通过铰耳由销轴连接上下模的内壁上;所述侧模包括侧模结构、侧模支撑架和侧模油缸,侧模支撑架和侧模油缸的一端连接在侧模结构上,另一端连接在主体结构的侧立柱上;所述端模包括端模结构、端模支撑架和端模油缸,端模支撑架和端模油缸的一端连接在端模结构上,另一端连接在主体结构的后下梁和端立柱上。The casting mold includes an inner mold, a side mold and an end mold, the side molds are located on both sides of the inner mold, and the end molds are located on both ends of the inner mold; the inner mold includes an upper and lower mold, a left and right mold, an angle mold, Guide column, upper and lower mold oil cylinders, left and right mold oil cylinders and angle mold oil cylinders, the upper and lower molds and angle molds, the left and right molds and angle molds are connected by pin shafts through hinge ears, and the guide columns are welded on the inner sides of the upper and lower molds and the left and right molds , between the upper and lower mold cylinders and the inner walls of the upper and lower molds, between the left and right mold cylinders and the inner walls of the left and right molds are connected by pin shafts through hinge ears, the other ends of the upper and lower mold cylinders, and the left and right mold cylinders are connected to the installation lug plate, the angle mold One end of the oil cylinder is connected to the inner wall of the angle mold by the pin shaft through the hinge ear, and the other end is connected to the inner wall of the upper and lower molds by the pin shaft through the hinge ear; the side mold includes a side mold structure, a side mold support frame and a side mold cylinder. One end of the support frame and the side mold cylinder is connected to the side mold structure, and the other end is connected to the side column of the main structure; the end mold includes the end mold structure, the end mold support frame and the end mold cylinder, the end mold support frame and the end mold One end of the mold oil cylinder is connected to the end mold structure, and the other end is connected to the rear lower beam and the end column of the main structure.
所述主体结构中所有梁和立柱均为钢板焊接而成的箱型结构。所有梁和立柱均可进行分段、组合,以满足运输尺寸及不同管廊尺寸的要求。All beams and columns in the main structure are box-shaped structures welded by steel plates. All beams and columns can be segmented and combined to meet the requirements of transportation size and different pipe gallery sizes.
所述轨道选用可拆卸式轨道,施工时可循环利用。The track is a detachable track, which can be recycled during construction.
所述浇筑模具中的各内模、侧模和端模之间的贴合面均设置有密封条。Sealing strips are provided on the bonding surfaces among the inner molds, side molds and end molds in the casting mold.
本发明所述的采用综合管廊施工设备的施工方法,包括以下步骤:The construction method using comprehensive pipe gallery construction equipment of the present invention comprises the following steps:
(1)连接综合管廊施工设备各部件,包括施工过程中使用到的动力系统、液压系统、电气控制系统,浇筑模具通过油缸连接主体结构和模具支撑梁;(1) Connect the components of the comprehensive pipe gallery construction equipment, including the power system, hydraulic system, and electrical control system used in the construction process, and the pouring mold is connected to the main structure and the mold support beam through the oil cylinder;
(2)连接完成后,通过遥控器操作控制各油缸进行动作,具体为:后升降油缸伸出,使后轮胎总成着地;前升降油缸收缩,使前轮胎总成离地;所有浇筑模具内油缸均为全缩状态;(2) After the connection is completed, the operation of each oil cylinder is controlled by the remote control, specifically: the rear lifting oil cylinder extends to make the rear tire assembly touch the ground; the front lifting oil cylinder shrinks to make the front tire assembly off the ground; all casting molds The cylinders are fully retracted;
(3)安放好钢筋骨架,需浇筑在综合管廊内部;(3) The steel skeleton is placed, and it needs to be poured inside the comprehensive pipe gallery;
(4)整机行走,后轮胎总成行走至距钢筋骨架0.4~0.6米时,停止行走,此时遥控操作升降油缸,其中,前升降油缸伸出,使前轮胎总成着地;后升降油缸收缩,使后轮胎总成离地;(4) The whole machine is walking, and when the rear tire assembly is 0.4 to 0.6 meters away from the steel frame, it stops walking. At this time, the lifting cylinder is operated remotely. Among them, the front lifting cylinder extends to make the front tire assembly touch the ground; the rear lifting cylinder Contract to lift the rear tire assembly off the ground;
(5)整机继续行走,待行走至浇筑模具与钢筋骨架位置重合时,停止行走,此位置即为综合管廊浇筑位置,此时遥控操作升降油缸,其中,后升降油缸伸出,使后轮胎总成着地,前升降油缸不变,前轮胎总成保持着地;(5) The whole machine continues to walk, and stops when the pouring mold coincides with the steel skeleton. This position is the pouring position of the integrated pipe gallery. The tire assembly is on the ground, the front lifting cylinder remains unchanged, and the front tire assembly remains on the ground;
(6)遥控操作所有浇筑模具的油缸,使所有油缸伸出,浇筑模具就位,完成靠模;(6) Operate the oil cylinders of all pouring molds by remote control, so that all oil cylinders are stretched out, the pouring molds are in place, and the profiling is completed;
(7)浇筑混凝土,完成综合管廊的浇筑施工;(7) Pouring concrete to complete the pouring construction of the comprehensive pipe gallery;
(8)对浇筑完成的混凝土进行蒸汽养护;(8) Carry out steam curing to the poured concrete;
(9)遥控操作所有浇筑模具油缸,使所有油缸收缩,其中内模各油缸的收缩顺序与步骤(2)相同,至此,完成脱模;(9) Remotely operate all pouring mold oil cylinders to make all oil cylinders shrink, wherein the shrinkage sequence of each oil cylinder of the inner mold is the same as step (2), so far, complete demoulding;
(10)整机行走撤回,前轮胎总成行走至刚离开浇筑完成的综合管廊时,停止行走,此时遥控操作升降油缸,其中,前升降油缸继续伸出,使前轮胎总成着地,后升降油缸收缩,后轮胎总成保持着地;(10) The whole machine walks back, and the front tire assembly stops walking when it has just left the poured comprehensive pipe gallery. At this time, the lifting cylinder is operated remotely, and the front lifting cylinder continues to extend, so that the front tire assembly touches the ground. The rear lift cylinder shrinks, and the rear tire assembly keeps on the ground;
(11)整机继续行走撤回至下一个施工工序位置,至此,一段综合管廊的施工完成。(11) The whole machine continues to walk and withdraws to the position of the next construction process. So far, the construction of a section of comprehensive pipe gallery is completed.
其中,优选方案如下:Among them, the preferred scheme is as follows:
所述步骤(2)中,内模各油缸的收缩顺序为:先收缩左右模油缸、再收缩角模油缸、最后收缩上下模油缸,侧模油缸和端模油缸的收缩不分先后。In the step (2), the shrinkage sequence of each oil cylinder of the inner mold is: first shrink the left and right mold oil cylinders, then shrink the corner mold oil cylinders, and finally shrink the upper and lower mold oil cylinders, and the shrinkage of the side mold oil cylinders and the end mold oil cylinders is in no particular order.
所述步骤(4)中,后轮胎总成行走至距钢筋骨架0.5米时,停止行走。In the described step (4), when the rear tire assembly travels to 0.5 meters away from the reinforced skeleton, it stops walking.
所述步骤(6)中,内模各油缸的伸出顺序为:先伸出上下模油缸、再伸出角模油缸、最后伸出左右模油缸,侧模油缸和端模油缸的伸出不分先后。In the described step (6), the stretching sequence of each oil cylinder of the inner mold is: first stretch out the upper and lower mold oil cylinders, then stretch out the corner mold oil cylinders, and finally stretch out the left and right mold oil cylinders, and the stretching out of the side mold oil cylinders and the end mold oil cylinders is not the same. First and foremost.
与现有施工技术相比,本发明具有以下优点:Compared with the existing construction technology, the present invention has the following advantages:
(1)本发明综合管廊施工设备的行走台车通过电机驱动,在轨道上行走;轮胎的升降由升降油缸控制,所有浇筑模具的靠模和脱模过程均由油缸控制,并且以上所有动作全部由遥控器遥控操作,自动化程度高。(1) The walking trolley of the construction equipment of the comprehensive pipe gallery of the present invention is driven by a motor and walks on the track; the lifting of the tire is controlled by the lifting oil cylinder, and the profiling and demoulding process of all casting molds are controlled by the oil cylinder, and all the above actions All are operated remotely by the remote controller, with a high degree of automation.
(2)本发明施工的管廊浇筑为一次成型,与传统的分块组装或者分块浇筑相比,浇筑速度快,大大提高了施工效率。(2) The pouring of the pipe gallery in the construction of the present invention is one-time forming. Compared with the traditional block assembly or block pouring, the pouring speed is fast, and the construction efficiency is greatly improved.
(3)本发明浇筑模具靠模就位后,通过油缸的锁紧装置可使内模各模具之间、侧模和端模之间、侧模与地面之间、端模与地面之间紧密接触,并且各模具贴合面均设计有密封条,保证了浇筑过程中的密封性,避免漏浆。(3) After the pouring mold of the present invention is in place, the locking device of the oil cylinder can make the internal molds tightly closed between the molds, between the side molds and the end molds, between the side molds and the ground, and between the end molds and the ground. contact, and each mold mating surface is designed with a sealing strip to ensure the sealing during the pouring process and avoid grout leakage.
(4)本发明在轨道上行走,误差小,在设计和制造过程中结合三维建模技术、有限元建模计算分析技术、应变测力技术、工装施工工艺等多种技术,保证了整机的强度、刚度以及稳定性,从而保证了综合管廊施工的尺寸精度。(4) The present invention walks on the track, and the error is small. In the design and manufacture process, various technologies such as three-dimensional modeling technology, finite element modeling calculation and analysis technology, strain force measurement technology, and tooling construction technology are combined to ensure that the complete machine The strength, rigidity and stability of the utility model ensure the dimensional accuracy of the construction of the comprehensive pipe gallery.
(5)与传统施工技术相比,本发明无需预制运输,现场无需增加新的辅助设备,人工作业少,节省了大量的人力和物力,降低了施工成本。(5) Compared with the traditional construction technology, the present invention does not require prefabricated transportation, does not need to add new auxiliary equipment on site, requires less manual work, saves a lot of manpower and material resources, and reduces construction costs.
(6)本发明施工方法主要包括整机行走、浇筑模具油缸伸缩和升降油缸伸缩三种机构,动作简单,施工方便。(6) The construction method of the present invention mainly includes three mechanisms: complete machine walking, pouring mold oil cylinder telescoping and lifting oil cylinder telescoping, with simple actions and convenient construction.
(7)本发明综合管廊施工设备可模块化设计,结构简洁,运输、拆装方便,可快速改型设计,以适应不同规格断面和形状的综合管廊及地下空间设施。(7) The comprehensive utility tunnel construction equipment of the present invention can be designed in a modular manner, has a simple structure, is convenient for transportation and disassembly, and can be quickly redesigned to adapt to comprehensive utility tunnels and underground space facilities of different specifications, sections and shapes.
附图说明Description of drawings
图1是本发明一种综合管廊施工设备的立体图;Fig. 1 is the perspective view of a kind of comprehensive utility tunnel construction equipment of the present invention;
图2是本发明行走台车的立体图;Fig. 2 is a perspective view of the walking trolley of the present invention;
图3是本发明主体结构的立体图;Fig. 3 is a perspective view of the main structure of the present invention;
图4是本发明模具支撑梁的立体图;Fig. 4 is the perspective view of the mold supporting beam of the present invention;
图5是本发明浇筑模具的立体图;Fig. 5 is the perspective view of pouring mold of the present invention;
图6是本发明内模的立体图;Fig. 6 is a perspective view of the inner mold of the present invention;
图7是本发明侧模的立体图;Fig. 7 is a perspective view of the side mold of the present invention;
图8是本发明端模的立体图;Fig. 8 is a perspective view of the end mold of the present invention;
图9是本发明施工过程的示意图。Fig. 9 is a schematic diagram of the construction process of the present invention.
图中:1—行走台车;2—主体结构;3—模具支撑梁;4—浇筑模具;5—轨道;11—主动行走台车;12—从动行走台车;111—一级台车架;112—二级台车架;113—法兰座;114—行走轮;115—驱动机构;121—从动台车架;122—从动法兰座;21—角立柱;22—前梁;23—后上梁;24—后下梁;25—纵边梁;26—纵中梁;27—侧立柱;28—端立柱;31—长梁;32—短梁;33—升降油缸;34—轮胎总成;311—升降油缸安装板;321—安装耳板;322—导向槽;331—前升降油缸;332—后升降油缸;341—前轮胎总成;342—后轮胎总成;41—内模;42—侧模;43—端模;411—上下模;412—左右模;413—角模;414—导向柱;415—上下模油缸;416—左右模油缸;417—角模油缸;421—侧模结构;422—侧模支撑架;423—侧模油缸;431—端模结构;432—端模支撑架;433—端模油缸。In the figure: 1—walking trolley; 2—main structure; 3—mold support beam; 4—casting mold; 5—track; 11—active traveling trolley; 12—driven traveling trolley; Frame; 112—secondary platform frame; 113—flange seat; 114—traveling wheel; 115—drive mechanism; 121—driven platform frame; 122—driven flange seat; 21—angle column; 22—front Beam; 23—rear upper beam; 24—rear lower beam; 25—longitudinal beam; 26—longitudinal beam; 27—side column; 28—end column; 31—long beam; 32—short beam; 33—lift cylinder ;34—tire assembly; 311—lift cylinder mounting plate; 321—installation ear plate; 322—guiding groove; 331—front lift cylinder; 332—rear lift cylinder; 341—front tire assembly; 342—rear tire assembly ; 41—inner mold; 42—side mold; 43—end mold; 411—upper and lower mold; 412—left and right mold; Angle mold cylinder; 421—side mold structure; 422—side mold support frame; 423—side mold cylinder; 431—end mold structure; 432—end mold support frame; 433—end mold cylinder.
具体实施方式Detailed ways
现结合附图和实施例对本发明作进一步的详细说明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will now be described in further detail in conjunction with the accompanying drawings and embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
如图1-8所示,一种综合管廊施工设备,包括行走台车1、主体结构2、模具支撑梁3、浇筑模具4、轨道5;所述轨道5铺设于综合管廊两侧已经浇筑好的基础上,所述行走台车1在轨道5上行走,所述行走台车1上安装有主体结构2,所述主体结构2内设置有浇筑模具4,所述浇筑模具4内部设置有模具支撑梁3。As shown in Figure 1-8, a comprehensive pipe gallery construction equipment includes a walking trolley 1, a main structure 2, a mold support beam 3, a pouring mold 4, and a track 5; the track 5 is laid on both sides of the comprehensive pipe gallery. On the poured foundation, the walking trolley 1 walks on the track 5, the main structure 2 is installed on the walking trolley 1, the pouring mold 4 is arranged inside the main structure 2, and the pouring mold 4 is internally set There are mold support beams 3 .
其中,所述行走台车1包括主动行走台车11和从动行走台车12;所述主动行走台车11包括一级台车架111、二级台车架112、法兰座113、行走轮114和驱动机构115,一级台车架111安装有行走轮114,一级台车架111顶部依次安装有二级台车架112和法兰座113,驱动机构115与行走轮114传动配合,以上各部件均通过销轴连接,法兰座113通过螺栓与主体结构2连接,行走轮114压在轨道5上行走;所述从动行走台车12包括从动台车架121、从动法兰座122和行走轮114,从动台车架121安装有行走轮114,从动台车架121顶部安装有从动法兰座122,以上各部件均通过销轴连接,从动法兰座122通过螺栓与主体结构2连接,行走轮114压在轨道5上行走;Wherein, the traveling trolley 1 includes an active traveling trolley 11 and a driven traveling trolley 12; the active traveling trolley 11 includes a primary trolley frame 111, a secondary trolley frame 112, a flange seat 113, a walking Wheel 114 and driving mechanism 115, first-level platform frame 111 is equipped with road wheel 114, and first-level platform frame 111 top is installed with secondary platform frame 112 and flange seat 113 successively, and driving mechanism 115 is matched with driving wheel 114 , the above components are all connected by pin shafts, the flange seat 113 is connected with the main structure 2 by bolts, and the traveling wheels 114 are pressed on the track 5 to walk; the driven trolley 12 includes a driven platform frame 121, a driven Flange seat 122 and road wheel 114, driven table vehicle frame 121 is equipped with road wheel 114, driven table vehicle frame 121 top is equipped with driven flange seat 122, above each parts are all connected by pin shaft, driven flange The seat 122 is connected with the main structure 2 by bolts, and the traveling wheels 114 press on the track 5 to walk;
所述主体结构2是由角立柱21、前梁22、后上梁23、后下梁24、纵边梁25、纵中梁26、侧立柱27和端立柱28所围成的框架式结构,各梁和立柱两端均焊接有法兰板,各梁之间、梁和立柱之间均通过法兰板由螺栓连接,所述角立柱21底部通过法兰与行走台车1连接,所述后下梁24通过铰耳与模具支撑梁3连接;另外,所述所有梁和立柱均可根据实际需要进行分段、组合,以满足运输尺寸及不同管廊尺寸的要求。The main structure 2 is a frame structure surrounded by corner columns 21, front beams 22, rear upper beams 23, rear lower beams 24, longitudinal side beams 25, longitudinal middle beams 26, side columns 27 and end columns 28, Flange plates are welded at both ends of each beam and column, and the beams and columns are connected by bolts through flange plates. The bottom of the corner column 21 is connected with the traveling trolley 1 through a flange. The rear lower beam 24 is connected to the mold support beam 3 through hinge ears; in addition, all the beams and columns can be segmented and combined according to actual needs to meet the requirements of transportation size and different pipe gallery sizes.
所述模具支撑梁3包括长梁31、短梁32、升降油缸33和轮胎总成34;所述长梁31、短梁32均为钢板焊接而成的箱型结构,长梁31和短梁32之间的端部通过法兰板由螺栓连接,短梁32的另一端部通过铰耳与主体结构2的后下梁24连接,长梁31上焊接有升降油缸安装板311,通过销轴与升降油缸33连接,所述升降油缸33包括前升降油缸331和后升降油缸332,升降油缸33下部焊接有法兰板,所述轮胎总成34包括前轮胎总成341和后轮胎总成342,轮胎总成34上部焊接有法兰板,升降油缸33与轮胎总成34通过法兰板由螺栓连接,短梁32上焊接有安装耳板321和导向槽322,安装耳板321与内模41的上下模油缸415、左右模油缸416通过销轴连接,导向槽322与内模41的导向柱414配合使用进行导向;短梁32的数量根据管廊的长度选择。The mold support beam 3 includes a long beam 31, a short beam 32, a lifting cylinder 33 and a tire assembly 34; the long beam 31 and the short beam 32 are all box-shaped structures welded by steel plates, and the long beam 31 and the short beam The ends between 32 are connected by bolts through the flange plate, the other end of the short beam 32 is connected with the rear lower beam 24 of the main structure 2 through the hinge lug, and the lifting cylinder mounting plate 311 is welded on the long beam 31, through the pin Connected with the lifting cylinder 33, the lifting cylinder 33 includes a front lifting cylinder 331 and a rear lifting cylinder 332, the lower part of the lifting cylinder 33 is welded with a flange plate, and the tire assembly 34 includes a front tire assembly 341 and a rear tire assembly 342 , the upper part of the tire assembly 34 is welded with a flange plate, the lifting cylinder 33 and the tire assembly 34 are connected by bolts through the flange plate, the short beam 32 is welded with an installation ear plate 321 and a guide groove 322, and the installation ear plate 321 and the inner mold The upper and lower mold oil cylinders 415 of 41 and the left and right mold oil cylinders 416 are connected by pin shafts, and the guide groove 322 cooperates with the guide column 414 of the inner mold 41 to guide; the number of short beams 32 is selected according to the length of the pipe gallery.
所述浇筑模具4包括内模41、侧模42和端模43,所述侧模42位于内模41的两侧面,所述端模43位于内模41的两端面;所述内模41包括上下模411、左右模412、角模413、导向柱414、上下模油缸415、左右模油缸416和角模油缸417,上下模411与角模413之间、左右模412与角模413之间通过铰耳由销轴连接,导向柱414焊接在上下模411和左右模412的内侧上,上下模油缸415与上下模411内壁之间、左右模油缸416与左右模412内壁之间均是通过铰耳由销轴连接,上下模油缸415、左右模油缸416的另一端均连接在安装耳板321上,角模油缸417的一端通过铰耳由销轴连接角模413内壁上,另一端通过铰耳由销轴连接上下模411的内壁上;所述侧模42包括侧模结构421、侧模支撑架422和侧模油缸423,侧模支撑架422和侧模油缸423的一端连接在侧模结构421上,另一端连接在主体结构2的侧立柱27上;所述端模43包括端模结构431、端模支撑架432和端模油缸433,端模支撑架432和端模油缸433的一端连接在端模结构431上,另一端连接在主体结构2的后下梁24和端立柱28上。Described pouring mold 4 comprises inner mold 41, side mold 42 and end mold 43, and described side mold 42 is positioned at the both sides of inner mold 41, and described end mold 43 is positioned at the both ends of inner mold 41; Described inner mold 41 comprises Upper and lower molds 411, left and right molds 412, angle molds 413, guide columns 414, upper and lower mold cylinders 415, left and right mold cylinders 416 and angle mold cylinders 417, between upper and lower molds 411 and angle molds 413, between left and right molds 412 and angle molds 413 Connected by the pin shaft through the hinge ear, the guide column 414 is welded on the inner side of the upper and lower dies 411 and the left and right dies 412, between the upper and lower die cylinders 415 and the inner walls of the upper and lower dies 411, between the left and right die oil cylinders 416 and the inner walls of the left and right dies 412 are all through The hinge ears are connected by pin shafts, the other ends of the upper and lower die oil cylinders 415 and the left and right die oil cylinders 416 are all connected to the installation ear plate 321, and one end of the angle die oil cylinder 417 is connected to the inner wall of the angle die 413 by the pin shaft through the hinge ears, and the other end is passed through Hinge ear is connected on the inner wall of upper and lower die 411 by pin shaft; Described side form 42 comprises side form structure 421, side form support frame 422 and side form oil cylinder 423, and one end of side form support frame 422 and side form oil cylinder 423 is connected on side On the die structure 421, the other end is connected on the side column 27 of the main structure 2; the end die 43 includes an end die structure 431, an end die support frame 432 and an end die oil cylinder 433, an end die support frame 432 and an end die oil cylinder 433 One end of it is connected on the end mold structure 431, and the other end is connected on the rear lower beam 24 and the end pillar 28 of the main structure 2.
所述主体结构2中所有梁和立柱均为钢板焊接而成的箱型结构。All beams and columns in the main structure 2 are box-shaped structures welded by steel plates.
所述轨道5选用可拆卸式轨道,施工时可循环利用。The track 5 is a detachable track, which can be recycled during construction.
所述浇筑模具4中的各内模41、侧模42和端模43之间的贴合面均设置有密封条。Sealing strips are provided on the bonding surfaces among the inner molds 41 , side molds 42 and end molds 43 in the casting mold 4 .
实施例2:Example 2:
采用实施例1的综合管廊施工设备的施工方法,包括以下步骤:Adopt the construction method of the comprehensive pipe gallery construction equipment of embodiment 1, comprise the following steps:
(1)连接综合管廊施工设备各部件,包括施工过程中使用到的动力系统、液压系统、电气控制系统,浇筑模具4通过油缸连接主体结构2和模具支撑梁3;(1) Connect the various components of the construction equipment of the comprehensive pipe gallery, including the power system, hydraulic system, and electrical control system used in the construction process, and the pouring mold 4 connects the main structure 2 and the mold support beam 3 through the oil cylinder;
(2)连接完成后,通过遥控器操作控制各油缸进行动作,具体为:后升降油缸332伸出,使后轮胎总成342着地;前升降油缸331收缩,使前轮胎总成341离地;所有浇筑模具4内油缸均为全缩状态;其中,内模41各油缸的收缩顺序为:先收缩左右模油缸416、再收缩角模油缸417、最后收缩上下模油缸415,侧模油缸423和端模油缸433的收缩不分先后;(2) After the connection is completed, the operations of the oil cylinders are controlled by the remote controller, specifically: the rear lift cylinder 332 stretches out to make the rear tire assembly 342 touch the ground; the front lift cylinder 331 shrinks to make the front tire assembly 341 lift off the ground; The oil cylinders in all pouring molds 4 are fully shrunk; wherein, the shrinkage order of each oil cylinder of the inner mold 41 is: first shrink the left and right mold oil cylinders 416, then shrink the corner mold oil cylinders 417, and finally shrink the upper and lower mold oil cylinders 415, side mold oil cylinders 423 and The shrinkage of the end die oil cylinder 433 is in no particular order;
(3)安放好钢筋骨架,需浇筑在综合管廊内部;(3) The steel skeleton is placed, and it needs to be poured inside the comprehensive pipe gallery;
(4)整机行走,后轮胎总成342行走至距钢筋骨架0.5米时,停止行走,此时遥控操作升降油缸33,其中,前升降油缸331伸出,使前轮胎总成341着地;后升降油缸332收缩,使后轮胎总成342离地;(4) complete machine walks, and when rear tire assembly 342 walks to 0.5 meters away from steel bar frame, stops walking, and this moment, remote control operation lifting oil cylinder 33, wherein, front lifting oil cylinder 331 stretches out, and front tire assembly 341 is landed; Lifting oil cylinder 332 shrinks, and rear tire assembly 342 is lifted off the ground;
(5)整机继续行走,待行走至浇筑模具4与钢筋骨架位置重合时,停止行走,此位置即为综合管廊浇筑位置,此时遥控操作升降油缸33,其中,后升降油缸332伸出,使后轮胎总成342着地,前升降油缸331不变,前轮胎总成341保持着地;(5) The whole machine continues to walk, and stops walking when the pouring mold 4 coincides with the position of the steel bar skeleton. This position is the pouring position of the comprehensive pipe gallery. At this time, the lifting cylinder 33 is remotely controlled, and the rear lifting cylinder 332 is stretched out. , so that the rear tire assembly 342 is on the ground, the front lifting cylinder 331 is unchanged, and the front tire assembly 341 is kept on the ground;
(6)遥控操作所有浇筑模具4的油缸,使所有油缸伸出,浇筑模具4就位,完成靠模;其中,内模41各油缸的伸出顺序为:先伸出上下模油缸415、再伸出角模油缸417、最后伸出左右模油缸416,侧模油缸423和端模油缸433的伸出不分先后。(6) remotely operate the oil cylinders of all pouring molds 4, so that all oil cylinders stretch out, the pouring molds 4 are in place, and the profiling is completed; wherein, the stretching sequence of each oil cylinder of the inner mold 41 is: first stretch out the upper and lower mold oil cylinders 415, and then Stretch out angle mold oil cylinder 417, stretch out left and right sides mold oil cylinder 416 at last, the stretching out of side mold oil cylinder 423 and end mold oil cylinder 433 are in no particular order.
(7)浇筑混凝土,完成综合管廊的浇筑施工;(7) Pouring concrete to complete the pouring construction of the comprehensive pipe gallery;
(8)对浇筑完成的混凝土进行蒸汽养护;(8) Carry out steam curing to the poured concrete;
(9)遥控操作所有浇筑模具油缸,使所有油缸收缩,其中内模41各油缸的收缩顺序与步骤(2)相同,至此,完成脱模;(9) Remotely operate all pouring mold oil cylinders to make all oil cylinders shrink, wherein the shrinkage sequence of each oil cylinder of the inner mold 41 is the same as step (2), so far, complete the demoulding;
(10)整机行走撤回,前轮胎总成341行走至刚离开浇筑完成的综合管廊时,停止行走,此时遥控操作升降油缸33,其中,前升降油缸331继续伸出,使前轮胎总成341着地,后升降油缸332收缩,后轮胎总成342保持着地;(10) The whole machine walks back, and when the front tire assembly 341 walks to the comprehensive pipe gallery that has just left the pouring, it stops walking. 341 touches the ground, the rear lift cylinder 332 shrinks, and the rear tire assembly 342 remains on the ground;
(11)整机继续行走撤回至下一个施工工序位置,至此,一段综合管廊的施工完成。(11) The whole machine continues to walk and withdraws to the position of the next construction process. So far, the construction of a section of comprehensive pipe gallery is completed.
最后应说明的是:实施例仅用于解释本发明,而非对其限制;尽管实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其对实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,仍应包括在本发明保护范畴之内。Finally, it should be noted that: the embodiment is only used to explain the present invention, rather than limit it; although the embodiment has described the present invention in detail, those of ordinary skill in the art should understand that: its technical scheme described in the embodiment Modifications, or equivalent replacement of some or all of the technical features shall still be included in the protection scope of the present invention.
Claims (9)
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| CN201810074320.XA Pending CN108411937A (en) | 2018-01-25 | 2018-01-25 | Construction equipment and construction method for a comprehensive pipe gallery |
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| CN109703999A (en) * | 2019-01-10 | 2019-05-03 | 中铁建设集团有限公司 | A kind of pipe gallery is with can get higher overturn-preventing intelligent track vehicle |
| CN114193586A (en) * | 2021-12-10 | 2022-03-18 | 中交二公局第六工程有限公司 | Formula of sinking piping lane pouring system |
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Application publication date: 20180817 |