CN108406610B - Shot blasting machine - Google Patents

Shot blasting machine Download PDF

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CN108406610B
CN108406610B CN201810169167.9A CN201810169167A CN108406610B CN 108406610 B CN108406610 B CN 108406610B CN 201810169167 A CN201810169167 A CN 201810169167A CN 108406610 B CN108406610 B CN 108406610B
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shot
friction plate
band
acceleration
accelerating
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CN108406610A (en
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苏亚君
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Chongqing Qinglan Machinery Manufacturing Co ltd
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CHONGQING QINGLAN MACHINERY MANUFACTURING Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/02Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Belt Conveyors (AREA)
  • Chutes (AREA)

Abstract

The invention belongs to peener fields, specifically disclose a kind of shot-blasting machine, including vertical accelerator, transmit the transmission device and recyclable device of product, accelerator is located at the top of transmission device, accelerator includes friction plate and acceleration conveyer belt, friction plate is made of elastic material, conveyer belt is accelerated to be located at the side of friction plate, accelerating conveyer belt includes accelerating band, drive roll and driven voller, band is accelerated to be sheathed on drive roll and driven voller, accelerate band parallel with friction plate, accelerate that there is accelerating gap between band and friction plate, recyclable device is located at accelerator close to the side for accelerating band.The present apparatus, which is capable of providing, gives shot higher stroke speed, while improving the derusting effect of shot, and can sieve normal shot and abrasion shot well, so that the recycling for reducing shot is time-consuming.

Description

抛丸机Shot blasting machine

技术领域technical field

本发明属于抛丸装置领域,具体涉及一种除锈抛丸机。The invention belongs to the field of shot blasting devices, in particular to a rust-removing shot blasting machine.

背景技术Background technique

抛丸是指通过机械的方法把丸料以很高的速度和一定的角度抛射到工作表面上,让丸料冲击工作表面,然后在机器内部通过配套的吸尘器的气流清洗作用,将丸料和清理下来的杂质分别回收,并且使丸料可以再次利用的技术。相比其他表面处理技术来说,它是更快,更有效,同时抛丸机配套除尘器使用,工作过程中产生的烟尘及附着物统一回收处理,更加环保。Shot blasting refers to the mechanical method of projecting the shot material on the working surface at a high speed and a certain angle, so that the shot material impacts the working surface, and then through the airflow cleaning effect of the matching vacuum cleaner inside the machine, the shot material and The cleaned up impurities are recovered separately, and the technology of making the pellets reusable. Compared with other surface treatment technologies, it is faster and more effective. At the same time, the shot blasting machine is used with a dust collector, and the smoke and attachments generated during the working process are uniformly recycled and processed, which is more environmentally friendly.

抛丸机按铸件承载体的结构不同分为滚筒式、链板式、转台式、台车式、鼠笼式和吊挂式抛丸机等。滚筒式和链板式抛丸机适用于清理不怕碰撞的中小型铸件。滚筒式抛丸机靠筒体内螺旋状的导筋,使铸件翻转并向前运行。链板式抛丸机则通过链板的运动,使铸件翻转和运行。转台式、台车式和吊挂式抛丸机用于清理大中型铸件,通常设有固定的抛丸室,被清理的铸件在抛丸室内回转或移动。抛丸室一般装有几个抛丸器,装在不同的位置上,从不同的方位抛射弹丸,以提高抛丸机的清理效率和清理质量。吊挂式抛丸机可根据被清理铸件的需要,在悬链上配置若干个吊钩,清理时铸件挂在吊钩上,在向前运行的同时自行翻转。铸件在抛丸室外装卸,在室内进行清理。The shot blasting machine is divided into drum type, chain plate type, rotary type, trolley type, squirrel cage type and hanging type shot blasting machine according to the structure of the casting carrier. Drum type and chain plate type shot blasting machines are suitable for cleaning small and medium-sized castings that are not afraid of collision. The drum type shot blasting machine relies on the spiral guide ribs in the cylinder to make the castings turn over and run forward. The chain plate type shot blasting machine makes the casting turn and run through the movement of the chain plate. Rotary, trolley and hanging shot blasting machines are used to clean large and medium-sized castings, usually with a fixed shot blasting chamber, and the cleaned castings are rotated or moved in the shot blasting chamber. The shot blasting room is generally equipped with several shot blasting machines, which are installed in different positions to project projectiles from different directions to improve the cleaning efficiency and cleaning quality of the shot blasting machine. The hanging shot blasting machine can be equipped with several hooks on the catenary according to the needs of the cleaned castings. When cleaning, the castings are hung on the hooks and turn over by themselves while running forward. Castings are loaded and unloaded outside shot blasting and cleaned indoors.

但是现有利用抛丸机进行板材表面除锈工作时,钢丸冲击板材表面后四散于地面,不便于集中收集,造成了回收工作耗时较长的问题。However, when the existing shot blasting machine is used to remove rust on the surface of the plate, the steel shot is scattered on the ground after impacting the surface of the plate, which is inconvenient for centralized collection, resulting in the problem that the recovery work takes a long time.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种抛丸机,以解决现有技术造成回收工作耗时较长的问题。The purpose of the present invention is to provide a shot blasting machine, so as to solve the problem that the recovery work takes a long time in the prior art.

为了达到上述目的,本发明的基础方案提供一种抛丸机,包括竖直的加速装置、传送产品的传送装置和回收装置,加速装置位于传送装置的上方,加速装置包括摩擦板和加速传送带,摩擦板由弹性材料制成,加速传送带位于摩擦板的一侧,加速传送带包括加速带、主动辊和从动辊,加速带套设于主动辊和从动辊上,加速带与摩擦板平行,加速带与摩擦板之间具有加速间隙,回收装置位于加速装置靠近加速带的一侧。In order to achieve the above purpose, the basic scheme of the present invention provides a shot blasting machine, which includes a vertical acceleration device, a conveying device for conveying products and a recovery device, the accelerating device is located above the conveying device, and the accelerating device includes a friction plate and an accelerating conveyor belt, The friction plate is made of elastic material. The acceleration conveyor belt is located on one side of the friction plate. The acceleration conveyor belt includes an acceleration belt, a driving roller and a driven roller. The acceleration belt is sleeved on the driving roller and the driven roller. The acceleration belt is parallel to the friction plate. There is an acceleration gap between the acceleration belt and the friction plate, and the recovery device is located on the side of the acceleration device close to the acceleration belt.

本基础方案的有益效果和原理在于:本装置能够提供给钢丸较高的撞击速度,同时提高了钢丸的除锈效果,并能很好地筛分正常钢丸和磨损钢丸,从而减少了钢丸的回收耗时。The beneficial effects and principles of the basic scheme are: the device can provide the steel shot with a higher impact speed, at the same time improve the rust removal effect of the steel shot, and can well screen the normal steel shot and the worn steel shot, thereby reducing the Time-consuming recycling of steel shot.

使用时,在加速装置的加速间隙中加入钢丸,利用电机带动主动辊转动,使加速带高速运转。由于钢丸一侧受到加速带的摩擦力,同时获得了转速和沿摩擦板的即竖直向下的移动速度。经过加速装置加速的装置既获得了竖直方向的速度,同时获得了较高的转速。当钢丸撞击板材时,带有较高转速的钢球,钢球表面与板材表面产生极短时间的相互摩擦,因此能更好的将板材表面的锈污除去。同时,因为加速后的钢丸转动方向一致,使碰撞板材后的钢丸朝板材的同一侧面弹跳,因此只需在板材的一侧放置回收槽便能方便的将钢丸回收。另外,因为加速间隙固定,磨损后较小的钢丸不能获得较高的转速,因此弹射距离相对于正常钢丸小,即在较远距离设置正常钢丸回收槽,在较近距离设置磨损钢丸回收槽,能够将正常钢丸与磨损钢丸分开收集。When in use, add steel shot into the acceleration gap of the acceleration device, and use the motor to drive the driving roller to rotate, so that the acceleration belt runs at a high speed. Because one side of the steel shot is subjected to the frictional force of the acceleration belt, the rotational speed and the vertical downward moving speed along the friction plate are obtained at the same time. The device accelerated by the acceleration device not only obtains the speed in the vertical direction, but also obtains a higher rotational speed. When the steel shot hits the plate, the surface of the steel ball with a high rotational speed will rub against the surface of the plate for a very short time, so the rust on the surface of the plate can be better removed. At the same time, because the accelerated steel shot rotates in the same direction, the steel shot after colliding with the plate bounces toward the same side of the plate, so it is only necessary to place a recovery groove on one side of the plate to conveniently recover the steel shot. In addition, because the acceleration gap is fixed, the smaller steel shot after wear cannot obtain a higher rotational speed, so the ejection distance is smaller than that of the normal steel shot, that is, the normal steel shot recovery groove is set at a long distance, and the worn steel shot is set at a relatively short distance. Shot recovery tank, which can collect normal steel shot and worn steel shot separately.

优化方案一:所述加速带表面固定连接有若干加速磨粒。加速磨粒一方面将钢球表面的锈污刮松,另一方面增加了加速带与钢丸之间的摩擦力,从而使钢球获得更高的转速。Optimization scheme 1: a number of accelerated abrasive particles are fixedly connected to the surface of the acceleration belt. On the one hand, the accelerated abrasive particles loosen the rust on the surface of the steel ball, and on the other hand, increase the friction between the acceleration belt and the steel shot, so that the steel ball can obtain a higher speed.

优化方案二:所述摩擦板靠近加速带一侧固定连接有棉布。棉布的设置方面将钢球上被磨粒刮松的锈污擦干净,同时提供与加速带运动方向相反的摩擦力,使磨损钢球获得较高的转速,防止磨损钢丸不与加速带接触无法获得转速,偏离磨损钢丸的收集位置。Optimization scheme 2: A cotton cloth is fixedly connected to the side of the friction plate close to the acceleration belt. The setting of the cotton cloth cleans the rust stains on the steel balls that are loosened by the abrasive particles, and at the same time provides a frictional force opposite to the direction of the acceleration belt movement, so that the worn steel balls can obtain a higher speed and prevent the worn steel balls from contacting the acceleration belt. Unable to obtain rotational speed, deviating from the collection position of worn steel shot.

优化方案三:所述回收装置包括回收槽和收集槽,收集槽位于摩擦板下方,收集槽位于传送装置和回收槽之间。收集槽和回收槽的设置方便将正常钢丸和磨损钢丸分开回收。Optimization plan three: the recovery device includes a recovery tank and a collection tank, the collection tank is located below the friction plate, and the collection tank is located between the conveying device and the recovery tank. The setting of the collection tank and the recovery tank is convenient to separate the normal steel shot and the worn steel shot for recycling.

优化方案四:所述加速装置之前连接有送料装置,送料装置为螺旋送料机。通过控制螺旋送料机的运转速度,能较好控制送料速度。Optimization scheme four: a feeding device is connected before the acceleration device, and the feeding device is a screw feeder. By controlling the operating speed of the screw feeder, the feeding speed can be better controlled.

附图说明Description of drawings

图1为本发明实施例抛丸机的结构示意图;Fig. 1 is the structural representation of the shot blasting machine of the embodiment of the present invention;

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

具体实施方式Detailed ways

下面通过具体实施方式对本发明作进一步详细的说明:The present invention is described in further detail below by specific embodiments:

说明书附图中的附图标记包括:传送装置1、摩擦板2、送料装置3、加速皮带4、收集槽5、回收槽6。Reference numerals in the accompanying drawings include: a conveying device 1 , a friction plate 2 , a feeding device 3 , an acceleration belt 4 , a collection tank 5 , and a recovery tank 6 .

实施例:本方案中的抛丸机,如图1和图2所示,包括竖直的加速装置、传送产品的传送装置1和回收装置,加速装置位于传送装置1的上方。加速装置包括摩擦板2和加速传送带,摩擦板2由橡胶或尼龙等弹性材料制成,加速传送带位于摩擦板2的一侧。加速传送带包括加速带、主动辊和从动辊,加速带套设于主动辊和从动辊上,加速带与摩擦板2平行,加速带与摩擦板2之间具有加速间隙。摩擦板2靠近加速带一侧固定连接有棉布,加速带表面固定连接有若干加速磨粒。加速间隙两侧安装有挡板,防止钢丸从加速间隙中滚落而得不到加速。Example: The shot blasting machine in this scheme, as shown in Figures 1 and 2, includes a vertical acceleration device, a conveying device 1 for conveying products, and a recovery device, and the accelerating device is located above the conveying device 1. The acceleration device includes a friction plate 2 and an acceleration conveyor belt, the friction plate 2 is made of elastic materials such as rubber or nylon, and the acceleration conveyor belt is located on one side of the friction plate 2 . The acceleration conveyor belt includes an acceleration belt, a driving roller and a driven roller. The acceleration belt is sleeved on the driving roller and the driven roller. The acceleration belt is parallel to the friction plate 2 , and there is an acceleration gap between the acceleration belt and the friction plate 2 . A cotton cloth is fixedly connected to one side of the friction plate 2 close to the acceleration belt, and a number of accelerated abrasive particles are fixedly connected to the surface of the acceleration belt. Baffles are installed on both sides of the acceleration gap to prevent the steel shot from rolling down from the acceleration gap without being accelerated.

回收装置位于加速装置靠近加速带的一侧,回收装置包括回收槽6,回收槽6呈扇形。本装置还包括收集槽5,收集槽5位于在摩擦板2下方,收集槽5位于传送装置1和回收槽6之间。加速装置之前连接有送料装置3,送料装置3选择螺旋送料机。The recovery device is located on the side of the acceleration device close to the acceleration belt, and the recovery device includes a recovery tank 6, and the recovery tank 6 is fan-shaped. The device also includes a collection tank 5 , the collection tank 5 is located below the friction plate 2 , and the collection tank 5 is located between the conveying device 1 and the recovery tank 6 . A feeding device 3 is connected before the acceleration device, and the feeding device 3 selects a screw feeder.

使用时,将钢丸加入送料装置3中,通过送料装置3在加速装置的加速间隙中加入钢丸,利用电机带动主动辊转动,使加速带高速运转。在挡板的限位线,钢丸在加速带与摩擦板之间运动,由于钢丸一侧受到加速带的摩擦力,同时获得了转速和沿摩擦板2的即竖直向下的移动速度。经过加速装置加速的装置既获得了竖直方向的速度,同时获得了较高的转速。当钢丸撞击板材时,带有较高转速的钢球,钢球表面与板材表面产生极短时间的相互摩擦,因此能更好的将板材表面的锈污除去。同时,因为加速后的钢丸转动方向一致,使碰撞板材后的钢丸朝板材的同一侧面弹跳,因此只需在板材的一侧放置回收槽6便能方便的将钢丸回收。另外,因为加速间隙固定,磨损后较小的钢丸不能获得较高的转速,因此弹射距离相对于正常钢丸小,即在较远距离设置正常钢丸回收槽6,在较近距离设置磨损钢丸回收槽6,能够将正常钢丸与磨损钢丸分开收集。When in use, the steel shot is added to the feeding device 3, and the steel shot is added to the acceleration gap of the acceleration device through the feeding device 3, and the driving roller is driven by the motor to rotate, so that the acceleration belt runs at a high speed. At the limit line of the baffle, the steel shot moves between the acceleration belt and the friction plate. Due to the frictional force of the acceleration belt on one side of the steel shot, the rotational speed and the vertical downward moving speed along the friction plate 2 are obtained at the same time. . The device accelerated by the acceleration device not only obtains the speed in the vertical direction, but also obtains a higher rotational speed. When the steel shot hits the plate, the surface of the steel ball with a high rotational speed will rub against the surface of the plate for a very short time, so the rust on the surface of the plate can be better removed. At the same time, because the accelerated steel shot rotates in the same direction, the steel shot after colliding with the plate bounces toward the same side of the plate, so the steel shot can be easily recovered by placing the recovery groove 6 on one side of the plate. In addition, because the acceleration gap is fixed, the smaller steel shot after wear cannot obtain a higher rotation speed, so the ejection distance is smaller than that of the normal steel shot, that is, the normal steel shot recovery groove 6 is set at a long distance, and the wear is set at a relatively short distance. The steel shot recovery tank 6 can collect normal steel shot and worn steel shot separately.

以上所述的仅是本发明的实施例,方案中公知常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only examples of the present invention, and the common knowledge in the solution is not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.

Claims (4)

1. shot-blasting machine, which is characterized in that transmission device and recyclable device including vertical accelerator, transmission product accelerate Device is located at the top of transmission device, and accelerator includes friction plate and accelerates conveyer belt, and friction plate is made of elastic material, adds Fast conveyer belt is located at the side of friction plate, and accelerating conveyer belt includes accelerating band, drive roll and driven voller, and band is accelerated to be sheathed on actively On roller and driven voller, accelerate band parallel with friction plate, accelerate that there is accelerating gap between band and friction plate, recyclable device, which is located at, to be added Speed variator is close to the side for accelerating band;The acceleration belt surface is fixedly connected with several acceleration abrasive grains.
2. shot-blasting machine according to claim 1, it is characterised in that: the friction plate is fixedly connected with close to acceleration band side Cotton.
3. shot-blasting machine according to claim 2, it is characterised in that: the recyclable device includes accumulator tank and collecting tank, is received Collect slot position below friction plate, collecting tank is between transmission device and accumulator tank.
4. shot-blasting machine according to claim 3, it is characterised in that: be connected with feed device before the accelerator, send Material device is feed screw.
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CN118181156B (en) * 2024-05-17 2025-02-18 浙江鼎泰户外休闲用品有限公司 Shot blasting machine and using method thereof

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CN104084890A (en) * 2014-04-02 2014-10-08 上海船舶工艺研究所 Device for surface cleaning
CN104647214A (en) * 2015-03-17 2015-05-27 苏交科集团股份有限公司 Movable shot blasting machine for steel structure recoating treatment
CN204997536U (en) * 2015-08-25 2016-01-27 金华市詹士汽车配件有限公司 Sand blasting equipment for auto -parts
CN205765647U (en) * 2016-07-16 2016-12-07 南京欧赛尔齿业有限公司 A kind of automatic circulating sand-ejector

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Denomination of invention: Shot blasting machine

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