CN108398036A - Plate dirt processing method in a kind of shell-and-plate blast furnace evaporative air-cooling system operation - Google Patents

Plate dirt processing method in a kind of shell-and-plate blast furnace evaporative air-cooling system operation Download PDF

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CN108398036A
CN108398036A CN201810139117.6A CN201810139117A CN108398036A CN 108398036 A CN108398036 A CN 108398036A CN 201810139117 A CN201810139117 A CN 201810139117A CN 108398036 A CN108398036 A CN 108398036A
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plate
shell
blast furnace
cooling system
cooling
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CN108398036B (en
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李春江
张永丰
刘宏兵
朱俊山
尹宵峰
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ANHUI MASTEEL CONVEYING EQUIPMENT MANUFACTURING Co Ltd
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ANHUI MASTEEL CONVEYING EQUIPMENT MANUFACTURING Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D5/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation
    • F28D5/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation in which the evaporating medium flows in a continuous film or trickles freely over the conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F25/00Component parts of trickle coolers
    • F28F25/10Component parts of trickle coolers for feeding gas or vapour
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G1/00Non-rotary, e.g. reciprocated, appliances
    • F28G1/02Non-rotary, e.g. reciprocated, appliances having brushes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G9/00Cleaning by flushing or washing, e.g. with chemical solvents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本发明公开了一种板壳式高炉蒸发空冷系统运行中板垢处理方法,属于高炉炼铁生产技术领域。本发明中的板壳式高炉蒸发空冷系统包括底座、底座正上方相互固定连接的壳体,以及壳体内部固定安装的竖向分层布局的冷却板束集,还包括壳体上方和壳体固定连接的引风冷却塔,通过引风冷却塔代替起吸风作用的风机,无需因为电机受潮易损而频繁的更换维修风机电机,能够长时间处于正常工作状态,节约电能和冷媒水水耗。本发明的板垢处理方法,能够在整个系统运行过程中进行周期、定时物理方式除垢,灵活机动,处理效果彻底,提高了整个系统的热交换、冷却效果,加大了持续运行时间和使用寿命。

The invention discloses a method for treating plate scale during operation of an evaporative air-cooling system of a plate-shell type blast furnace, and belongs to the technical field of blast furnace ironmaking production. The plate-shell type blast furnace evaporative air cooling system in the present invention includes a base, a shell directly above the base that is fixedly connected to each other, and a vertically layered cooling plate bundle set fixedly installed inside the shell, and also includes the top of the shell and the shell The fixed-connected induced-air cooling tower replaces the suction fan through the induced-air cooling tower. It is not necessary to frequently replace and repair the fan motor because the motor is easily damaged by moisture. It can be in a normal working state for a long time, saving power and refrigerant water consumption. . The scale treatment method of the present invention can perform periodic and regular physical descaling during the operation of the entire system, is flexible and maneuverable, has a thorough treatment effect, improves the heat exchange and cooling effects of the entire system, and increases the continuous operation time and service life. life.

Description

一种板壳式高炉蒸发空冷系统运行中板垢处理方法A method for treating plate scale during the operation of the evaporative air cooling system of the plate and shell type blast furnace

本发明申请是分案申请,母案申请号:2016109285250;母案名称:一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统及其板垢处理方法;母案申请日:2016-10-31。The application of the present invention is a divisional application, the application number of the parent application: 2016109285250; the name of the parent application: a plate-shell type blast furnace evaporative air cooling system using a soft water closed circulation cooling system and its scale treatment method; the application date of the parent application: 2016-10 -31.

技术领域technical field

本发明涉及高炉炼铁生产技术领域,尤其涉及一种板壳式高炉蒸发空冷系统运行中板垢处理方法。The invention relates to the technical field of blast furnace ironmaking production, in particular to a method for treating plate scale during operation of an evaporative air cooling system of a plate and shell type blast furnace.

背景技术Background technique

蒸发空冷器的主要特点是利用管外水膜的蒸发强化管外传热,其工作过程是用系统中的循环水泵将喷淋冷却水输送到位于水平放置的光管管束上方的喷淋水分配器,由分配器将冷却水向下喷淋到传热管表面,使管外表面形成连续均匀的薄水膜;同时用风机将空气从设备下部空气吸入窗口吸入,使空气自下向上流动,横掠水平放置的光管管束。此时传热管的管外传热除依靠水膜与空气流间的显热传递外,管外表面水膜的迅速蒸发吸收了大量的热量,强化了管外传热。The main feature of the evaporative air cooler is to use the evaporation of the water film outside the tube to enhance the heat transfer outside the tube. Its working process is to use the circulating water pump in the system to deliver the spray cooling water to the spray water distributor located above the horizontally placed light tube bundle. , the distributor sprays the cooling water down to the surface of the heat transfer tube, so that the outer surface of the tube forms a continuous and uniform thin water film; at the same time, the air is sucked from the air suction window at the lower part of the equipment by the fan, so that the air flows from bottom to top, horizontally Sweeping light tube bundles placed horizontally. At this time, the heat transfer outside the tube of the heat transfer tube depends on the sensible heat transfer between the water film and the air flow, and the rapid evaporation of the water film on the outer surface of the tube absorbs a large amount of heat, which strengthens the heat transfer outside the tube.

由于水具有较高的汽化潜热(水在一个大气压下的汽化潜热为570Kcal/Kg)因此管外水膜的蒸发大大地强化了管外传热,使设备总体传热效率明显提高。管外表面水膜的蒸发使得空气穿过光管管束后湿度增加而接近饱和,风机一般是顶置式,将饱和湿空气从管束中抽出并使其穿过位于喷淋水分配器上方的挡水器,除去饱和湿空气中夹带的水滴后,从设备顶部风机出口排入大气中,由于风机位于设备上部向上抽吸空气,从而在风机下部空间形成负压区域,加速了管外表面水膜的蒸发,有利于强化管外传热,蒸发式冷却器中,工艺介质走管内水平流动,空气、水走管外,空气由下向上流动,喷淋水则由上往下流动,水、空气与工艺介质为交叉错流,水与空气为逆流,这样一来从流程布置上虽然强化了传热传质过程,但也带来了风机容易锈蚀和电机受热气长期侵蚀导致使用寿命不长的技术问题。Since water has a high latent heat of vaporization (the latent heat of vaporization of water at an atmospheric pressure is 570Kcal/Kg), the evaporation of the water film outside the tube greatly enhances the heat transfer outside the tube, which significantly improves the overall heat transfer efficiency of the equipment. The evaporation of the water film on the outer surface of the tube makes the air humidity increase after passing through the tube bundle of the bare tube and is close to saturation. The fan is generally a top-mounted type, which draws the saturated humid air from the tube bundle and passes it through the water retainer located above the spray water distributor. After removing the water droplets entrained in the saturated humid air, it is discharged into the atmosphere from the outlet of the fan on the top of the equipment. Since the fan is located on the upper part of the equipment and sucks air upward, a negative pressure area is formed in the space below the fan, which accelerates the evaporation of the water film on the outer surface of the tube. , which is conducive to strengthening the heat transfer outside the tube. In the evaporative cooler, the process medium flows horizontally in the tube, the air and water flow outside the tube, the air flows from bottom to top, and the spray water flows from top to bottom. Water, air and process The medium is cross-flow, and the water and air are counter-flow. In this way, although the heat and mass transfer process is strengthened in terms of process layout, it also brings technical problems that the fan is easy to rust and the motor is eroded by hot air for a long time, resulting in a short service life. .

目前如专利号为02255480.7的一种蒸发式冷却器,通过将水箱中的水抽到喷淋装置上,并将水喷洒于换热管束上,通过换热管束表面水的蒸发,进而达到热传递的效果,和以往冷却装置相比,该冷却器具有占地小、传输效率高、投资成本低、循环冷却用水少的优点,不过由于该冷却器的外壳为固定的,外壳上没有可开启的门,因此,随着冷却器的不断使用,换热管束表面容易形成水垢,无法及时清洗,影响热传递的效率。At present, such as an evaporative cooler with a patent number of 02255480.7, the water in the water tank is pumped to the spray device, and the water is sprayed on the heat exchange tube bundle, and the heat transfer is achieved through the evaporation of water on the surface of the heat exchange tube bundle. Compared with the previous cooling device, the cooler has the advantages of small footprint, high transmission efficiency, low investment cost, and less circulating cooling water. However, since the outer shell of the cooler is fixed, there is no openable Therefore, with the continuous use of the cooler, scale is easy to form on the surface of the heat exchange tube bundle, which cannot be cleaned in time, which affects the efficiency of heat transfer.

中国专利公开号:202177322U,公开了一种板式蒸发冷却器,包括设于底部的水箱、位于水箱上方的壳体、设于壳体上的空气入口、设于壳体内且位于空气入口上方的换热装置、设于换热装置上方的喷淋装置、通过喷淋上水管与喷淋装置连接的循环水泵、设于喷淋装置上方的收水器、设于收水器上方的冷却装置,所述喷淋装置包括复数根喷淋支管,每根喷淋支管上设有复数个布水器,所述换热装置为复数块换热板压制形成的换热板束,换热板间形成可供热工艺介质通过的通道,所述换热板束两端设有与上述通道连通的热工艺介质进口及出口。该冷却器换热装置占用空间小、传递效率高,同时该冷却器也更好地节约了水资源。但该实用新型同样存在风机电机使用寿命不长和板垢处理不彻底的问题。Chinese Patent Publication No.: 202177322U discloses a plate type evaporative cooler, which includes a water tank located at the bottom, a housing located above the water tank, an air inlet located on the housing, and a heat exchanger located inside the housing and above the air inlet. The heating device, the spraying device above the heat exchange device, the circulating water pump connected to the spraying device through the upper water pipe for spraying, the water collector above the spraying device, and the cooling device above the water collector. The spraying device includes a plurality of spraying branch pipes, and each spraying branch pipe is provided with a plurality of water distributors. The heat exchange device is a heat exchange plate bundle formed by pressing a plurality of heat exchange plates. A channel through which the heat supply process medium passes, and two ends of the heat exchange plate bundle are provided with an inlet and an outlet of the heat process medium communicating with the above-mentioned channel. The heat exchange device of the cooler occupies less space and has high transfer efficiency, and at the same time, the cooler also better saves water resources. But this utility model also has the problems that the service life of the blower motor is not long and the scale treatment is not thorough.

发明内容Contents of the invention

1.发明要解决的技术问题1. The technical problem to be solved by the invention

针对现有技术中存在的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统的风机电机使用寿命不长和板垢处理不彻底的问题,本发明提供了一种板壳式高炉蒸发空冷系统运行中板垢处理方法。它可以实现无需使用风机即可达到冷却效果的目的,而且,板垢处理彻底,由于不使用风机,使用和生产成本降低。Aiming at the problems existing in the prior art of the plate and shell blast furnace evaporative air cooling system using a soft water closed circulation cooling system, the service life of the fan motor is not long and the scale treatment is not thorough, the present invention provides a plate and shell blast furnace evaporative air cooling system Scale treatment method during operation. It can achieve the cooling effect without using a fan, and the board scale is completely treated, and the use and production costs are reduced due to the absence of a fan.

2.技术方案2. Technical solution

为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:

一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,包括底座、底座正上方相互固定连接的壳体,以及壳体内部固定安装的竖向分层布局的冷却板束集,还包括壳体上方和壳体固定连接的引风冷却塔,顶端向上完全开口,通过引风冷却塔代替起吸风作用的风机,降低了装机总量和生产运行成本,无需因为电机受潮易损而频繁的更换维修风机电机,能够长时间处于正常工作状态,节约电能和冷媒水水耗。本发明的板垢处理方法,能够在整个系统运行过程中进行周期、定时物理方式除垢,也可以在停机过程中对系统彻底除垢,灵活机动,处理效果彻底,提高了整个系统的热交换、冷却效果,加大了持续运行时间和使用寿命。A plate-shell blast furnace evaporative air cooling system adopting a soft water closed circulation cooling system, including a base, a shell fixedly connected to each other directly above the base, and a vertical layered arrangement of cooling plate bundles fixedly installed inside the shell, and also includes The induced-air cooling tower fixedly connected to the shell above the shell, with the top fully open upwards, replaces the suction fan with the induced-air cooling tower, which reduces the total installed capacity and production and operation costs, and does not require frequent cooling due to the damp and easy damage of the motor. The replacement and maintenance of the fan motor can keep it in normal working condition for a long time, saving electric energy and refrigerant water consumption. The scale treatment method of the present invention can perform periodic and regular physical descaling during the operation of the entire system, and can also completely descale the system during the shutdown process, which is flexible and has a thorough treatment effect, and improves the heat exchange of the entire system , Cooling effect, increasing the continuous running time and service life.

进一步的技术方案,所述引风冷却塔呈从中部向下并外开的腰塔状双曲线冷却塔,符合流体力学中容易产生风涡流的原理,产生的气流速度快,能有效提高冷却效果。As a further technical solution, the induced draft cooling tower is a waist tower-shaped hyperbolic cooling tower that opens from the middle downwards and outwards, which conforms to the principle that wind vortices are easy to generate in fluid mechanics, and the airflow generated is fast, which can effectively improve the cooling effect .

进一步的技术方案,引风冷却塔有2至5个,并完全覆盖壳体上端开口,根据蒸发空冷器型号大小进行差别式布局,以保证不同型号蒸发空冷器的冷却效果。As a further technical solution, there are 2 to 5 induced-air cooling towers, which completely cover the upper opening of the shell, and are arranged differently according to the model size of the evaporative air cooler to ensure the cooling effect of different types of evaporative air coolers.

进一步的技术方案,引风冷却塔外壁均匀固定分布有加强筋,起到紧固和稳定冷却塔的作用,内壁均匀固定分布有挡水片,将部分水分冷凝后滴落返回系统,防止过多的水分排出造成水资源的浪费。As a further technical solution, the outer wall of the induced draft cooling tower is evenly distributed with reinforcing ribs, which play the role of fastening and stabilizing the cooling tower. The inner wall is evenly fixed and distributed with water baffles, which can condense part of the water and drip back to the system to prevent excessive Excessive water discharge causes waste of water resources.

进一步的技术方案,挡水片呈环形,并呈向下倾斜开放的喇叭状,不影响风涡流的形成,且有效阻挡水分的过度排出。In a further technical solution, the water retaining piece is ring-shaped and has a downwardly inclined and open trumpet shape, which does not affect the formation of the wind vortex and effectively prevents the excessive discharge of water.

进一步的技术方案,还包括除垢装置,所述除垢装置包括2个支架,每个支架上部平台固定有导向架,底部固定有驱动组件,驱动组件顶部连接水平状态的除垢液喷管束;除垢液喷管束的左右两端和2个导向架上下滑动连接,其间的除垢液喷管管径略小于冷却板束集中冷却板束之间的缝隙,除垢液喷管两侧均匀开有出液口,除垢装置能够在整个系统运行过程中进行不定时除垢,也可以在停机过程中对系统彻底除垢,灵活机动,处理效果彻底,提高了整个系统的冷却效果、无间歇持续的运行时间和使用寿命。The further technical solution also includes a descaling device, the descaling device includes two brackets, the upper platform of each bracket is fixed with a guide frame, the bottom is fixed with a driving assembly, and the top of the driving assembly is connected to a horizontal descaling liquid spray tube bundle; The left and right ends of the descaling liquid spray tube bundle are connected by sliding up and down with the two guide frames, the diameter of the descaling liquid spray tube in between is slightly smaller than the gap between the cooling plate bundles and the two sides of the descaling liquid spray tube are evenly opened There is a liquid outlet, and the descaling device can perform descaling from time to time during the operation of the entire system, and it can also completely descale the system during shutdown. It is flexible and maneuverable, and the treatment effect is thorough, which improves the cooling effect of the entire system without intermittent Continuous runtime and service life.

进一步的技术方案,还包括固定于底座侧面的鼓风机,所述底座呈上部开口的半封闭状,底部为喷淋水池,与鼓风机相对的一侧开有通过管道连通喷淋装置的喷淋出水口,所述喷淋装置设置于壳体上部内侧,向下均匀开有喷淋口,喷淋口无死角罩于冷却板束集正上方;鼓风机下置式,向内吹风,没有热湿气对电机绝缘的侵蚀和对风机的锈蚀,提高了鼓风机的使用寿命(现有技术的顶置式是将热湿气吸入后排放,湿气直接冲向电机,电机受潮风险较大);向内吹风和引风冷却塔的引风互相协同,加速了引风效率,进一步提高冷却效果;而且,吹风还可以延缓喷淋水的在冷却板束集上的下落速度,加速了板束集外表面水膜的蒸发,并提高了蒸发量,提高了与板束集内软水的换热量,引风冷却塔、下置式鼓风机、喷淋装置三者的结合有着很强的协同作用和效果。A further technical solution also includes a blower fixed on the side of the base, the base is semi-closed with an upper opening, the bottom is a spray pool, and the side opposite to the blower is provided with a spray outlet connected to the spray device through a pipeline , the spraying device is set on the inner side of the upper part of the housing, and there are spraying ports evenly opened downwards, and the spraying ports have no dead ends and are directly above the cooling plate bundle; The erosion of the insulation and the rust of the fan improve the service life of the blower (the top-mounted type in the prior art sucks the hot moisture and discharges it, and the moisture directly rushes to the motor, and the risk of the motor getting damp is greater); The air induction of the air cooling tower cooperates with each other, which accelerates the efficiency of the air induction and further improves the cooling effect; moreover, the air blowing can also delay the falling speed of the spray water on the cooling plate bundle, and accelerate the formation of the water film on the outer surface of the plate bundle. Evaporate, increase the evaporation, increase the heat exchange with the soft water in the plate bundle, and the combination of the induced draft cooling tower, the lower blower, and the spray device has a strong synergy and effect.

进一步的技术方案,所述鼓风机为轴流风机,吹风效率高,能长时间处于工作状态;所述驱动组件为电液推杆,推距长,灵活机动;所述支架底部固定连接导向轮,引导支架沿长度方向移动,操作省力,并可以实现自动化操作;所述底座外围设置挡风墙,避免杂质吹入系统,并使系统周围气压稳定,起到稳定轴流风机的作用。In a further technical solution, the blower is an axial flow fan with high blowing efficiency and can be in working condition for a long time; the drive assembly is an electro-hydraulic push rod with a long push distance and is flexible; the bottom of the support is fixedly connected to the guide wheel, Guide the bracket to move along the length direction, save labor and realize automatic operation; the base is equipped with a windshield wall to prevent impurities from blowing into the system, and stabilize the air pressure around the system to stabilize the axial flow fan.

一种板壳式高炉蒸发空冷系统的板垢处理方法,步骤为:A method for treating plate scale in an evaporative air-cooling system of a plate-shell blast furnace, the steps of which are as follows:

步骤一、停机:将整个板壳式高炉蒸发空冷系统停机,并将除垢装置沿板壳式高炉蒸发空冷系统的长度方向推入板壳式高炉蒸发空冷系统,2个支架分列板壳式高炉蒸发空冷系统两侧,除垢液喷管束平置于冷却板束集底部,除垢液喷管正对冷却板束之间的缝隙;Step 1. Shutdown: Shut down the entire plate and shell blast furnace evaporative air cooling system, and push the descaling device into the plate and shell blast furnace evaporative air cooling system along the length direction of the plate and shell blast furnace evaporative air cooling system. On both sides of the blast furnace evaporative air-cooling system, the descaling liquid nozzle bundle is placed flat on the bottom of the cooling plate bundle, and the descaling liquid nozzle is facing the gap between the cooling plate bundles;

步骤二、喷液:启动驱动组件后,启动除垢液喷管的喷淋,同时转动除垢液喷管,除垢液喷管束在冷却板束集之间上下滑动对冷却板束进行喷淋和毛刷除垢,在狭小的空间里进行化学和物理两种方式的结合彻底除垢;Step 2. Spray liquid: After starting the drive assembly, start the spraying of the descaling liquid nozzle, and rotate the descaling liquid nozzle at the same time, the descaling liquid nozzle bundle slides up and down between the cooling plate bundles to spray the cooling plate bundle With brush descaling, the combination of chemical and physical methods can be used to completely descale in a small space;

步骤三、移动:处理完一部分冷却板束集后,将除垢液喷管束降至最低,沿板壳式高炉蒸发空冷系统的长度方向继续前推,重复步骤二,分节段对整个冷却板束集进行喷淋除垢。Step 3. Move: After processing a part of the cooling plate bundles, lower the descaling liquid nozzle bundle to the minimum, continue to push forward along the length direction of the plate and shell blast furnace evaporative air cooling system, repeat step 2, and segment the entire cooling plate Bundle together for spray descaling.

另一种处理方法,应用于板壳式高炉蒸发空冷系统运行过程中,步骤为:Another treatment method is applied to the operation of the evaporative air cooling system of the plate and shell blast furnace. The steps are:

步骤一、将除垢装置沿板壳式高炉蒸发空冷系统的长度方向推入板壳式高炉蒸发空冷系统,2个支架分列板壳式高炉蒸发空冷系统两侧,除垢液喷管束平置于冷却板束集底部,除垢液喷管正对冷却板束之间的缝隙;除垢液喷管外壁固定有毛刷;Step 1. Push the descaling device into the plate and shell blast furnace evaporative air cooling system along the length direction of the plate and shell blast furnace evaporative air cooling system. Two brackets are arranged on both sides of the plate and shell blast furnace evaporative air cooling system. At the bottom of the cooling plate cluster, the descaling liquid nozzle is facing the gap between the cooling plate bundles; the outer wall of the descaling liquid nozzle is fixed with a brush;

步骤二、除板垢:启动驱动组件后,转动除垢液喷管,除垢液喷管束在冷却板束集之间上下滑动对冷却板束通过毛刷进行除垢或阻止板垢的生成;Step 2. Descaling: After starting the drive assembly, turn the descaling liquid spray tube, and the descaling liquid spray tube bundle slides up and down between the cooling plate bundles to descale the cooling plate bundles or prevent the formation of plate scale through the brush;

步骤三、移动:处理完一部分冷却板束集后,将除垢液喷管束降至最低,沿板壳式高炉蒸发空冷系统的长度方向继续前推,重复步骤二,分节段对整个冷却板束集进行毛刷除垢。Step 3. Move: After processing a part of the cooling plate bundles, lower the descaling liquid nozzle bundle to the minimum, continue to push forward along the length direction of the plate and shell blast furnace evaporative air cooling system, repeat step 2, and segment the entire cooling plate Bunch together for brush descaling.

3.有益效果3. Beneficial effect

采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical solution provided by the invention has the following beneficial effects:

(1)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,通过引风冷却塔代替起吸风作用的风机,降低了装机总量和生产成本,无需因为电机易损而频繁的更换风机,能够长时间处于工作状态;(1) A plate-shell blast furnace evaporative air-cooling system using a soft water closed circulation cooling system of the present invention replaces the fan that acts as a suction through an induced-air cooling tower, which reduces the total installed capacity and production costs, and does not need to be damaged due to the motor Frequent replacement of the fan can keep it in working condition for a long time;

(2)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,腰塔状双曲线冷却塔,符合流体力学中容易产生风涡流的原理,产生的气流速度快,能有效提高冷却效果;(2) A kind of plate and shell type blast furnace evaporative air cooling system adopting soft water closed circulation cooling system of the present invention, waist tower shape hyperbolic cooling tower, accord with the principle that wind vortex is easy to produce in fluid mechanics, the air velocity of generation is fast, can effectively Improve cooling effect;

(3)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,引风冷却塔有2至5个,是发明人根据蒸发空冷器型号大小进行差别式布局,以保证不同型号蒸发空冷器的冷却效果;(3) A kind of plate-shell type blast furnace evaporative air cooling system adopting a soft water closed circulation cooling system of the present invention has 2 to 5 induced draft cooling towers. The cooling effect of the model evaporative air cooler;

(4)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,加强筋起到紧固和稳定冷却塔的作用;挡水片将部分水分冷凝后滴落返回系统,防止过多的水分排出造成水资源的浪费;(4) A kind of plate and shell type blast furnace evaporative air-cooling system adopting soft water closed circulation cooling system of the present invention, reinforcing rib plays the effect of fastening and stabilizing cooling tower; Excessive water discharge causes waste of water resources;

(5)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,挡水片呈环形,并呈向下倾斜开放的喇叭状,不影响风涡流的形成,且有效阻挡水分的过度排出;(5) In the plate-shell type blast furnace evaporative air cooling system adopting soft water closed circulation cooling system of the present invention, the water retaining plate is ring-shaped, and is in the shape of a downwardly inclined and open trumpet, which does not affect the formation of wind vortex, and effectively blocks water excessive discharge of

(6)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,除垢装置能够在整个系统运行过程中进行不定时除垢,也可以在停机过程中对系统彻底除垢,灵活机动,处理效果彻底,提高了整个系统的冷却效果、无间歇的运行时间和使用寿命;(6) In the plate-shell type blast furnace evaporative air cooling system using a soft water closed circulation cooling system of the present invention, the descaling device can perform irregular descaling during the operation of the entire system, and can also completely descale the system during shutdown , flexible and maneuverable, the treatment effect is thorough, which improves the cooling effect, non-intermittent running time and service life of the entire system;

(7)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,鼓风机下置式,向内吹风,没有热湿气对电机绝缘的侵蚀和对风机的锈蚀,提高了鼓风机的使用寿命;向内吹风和引风冷却塔的引风互相协同,加速了引风效率,进一步提高冷却效果;而且,吹风还可以延缓喷淋水的在冷却板束集上的下落速度,加速了板束集外表面水膜的蒸发,并提高了蒸发量,提高了与板束集内软水的换热量,引风冷却塔、下置式鼓风机、喷淋装置三者的结合有着很强的协同作用和效果;(7) A kind of plate-shell type blast furnace evaporative air-cooling system adopting soft water closed circulation cooling system of the present invention, the air blower is installed under the type, blows inwardly, does not have hot moisture to the erosion of motor insulation and the rust to air blower, has improved air blower Service life; the inward blowing and the induced air of the induced air cooling tower cooperate with each other, which accelerates the efficiency of the induced air and further improves the cooling effect; moreover, the blowing can also delay the falling speed of the spray water on the cooling plate bundle, accelerating The evaporation of the water film on the outer surface of the plate bundle set increases the amount of evaporation and the heat exchange with the soft water in the plate bundle set. The combination of the induced draft cooling tower, the lower blower and the spray device has a strong synergy action and effect;

(8)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,挡风墙避免杂质吹入系统,并使系统周围气压稳定,起到稳定轴流风机的作用;(8) A kind of plate-shell type blast furnace evaporative air-cooling system adopting a soft water closed circulation cooling system of the present invention, the windshield wall prevents impurities from blowing into the system, and stabilizes the air pressure around the system, playing the role of stabilizing the axial flow fan;

(9)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统的板垢处理方法,停机时能够利用除垢液喷管束喷出除垢液和毛刷对板垢进行彻底清理,在狭小的空间里进行化学和物理两种方式的结合彻底除垢,操作方便,除垢迅速;(9) A kind of scale processing method of the plate and shell type blast furnace evaporative air cooling system adopting the soft water closed circulation cooling system of the present invention can utilize the descaling liquid nozzle bundle to spray the descaling liquid and the hairbrush to carry out the plate scaling thoroughly when shutting down Cleaning, the combination of chemical and physical methods in a small space for thorough descaling, easy to operate, and rapid descaling;

(10)本发明的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统的板垢处理方法,在整个系统运行过程中也可以对板垢进行处理,利用毛刷也可以阻止板垢的生成,以避免使用除垢液除垢时,腐蚀冷却板束集。(10) A method for treating plate scale of the plate and shell type blast furnace evaporative air cooling system using a soft water closed circulation cooling system of the present invention can also process plate scale during the operation of the entire system, and can also prevent plate scale by using a hair brush generated to avoid corrosion of the cooling plate bundle when descaling with descaling fluid.

附图说明Description of drawings

图1为实施例3的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统结构示意图;Fig. 1 is a kind of structure schematic diagram of the plate-shell type blast furnace evaporative air-cooling system that adopts soft water closed circulation cooling system of embodiment 3;

图2为实施例3的一种采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统的侧视图;Fig. 2 is the side view of a kind of plate-shell type blast furnace evaporative air-cooling system that adopts soft water closed circulation cooling system of embodiment 3;

图3为实施例2中的除垢装置结构示意图;Fig. 3 is the structural representation of the descaling device in embodiment 2;

图4为实施例2中的除垢装置侧视图;Fig. 4 is a side view of the descaling device in embodiment 2;

图5为实施例3中的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统使用状态示意图;Fig. 5 is a schematic diagram of the use state of the plate and shell blast furnace evaporative air cooling system adopting the soft water closed circulation cooling system in embodiment 3;

图6为实施例3中的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统使用状态侧视图。Fig. 6 is a side view of the use state of the evaporative air cooling system of the plate-shell blast furnace using the soft water closed circulation cooling system in embodiment 3.

示意图中的标号说明:1、底座;2、壳体;3、引风冷却塔;4、喷淋装置;5、鼓风机;6、除垢装置;21、冷却板束集;22、冷却出水口;23、冷却进水口;31、加强筋;32、挡水片;41、喷淋出水口;61、除垢液喷管束;62、导向架;63、支架;64、驱动组件。Explanation of the symbols in the schematic diagram: 1. Base; 2. Shell; 3. Induced air cooling tower; 4. Spraying device; 5. Blower; 6. Descaling device; 21. Cooling plate bundle; ; 23, cooling water inlet; 31, reinforcing rib; 32, water retaining sheet; 41, spray outlet; 61, descaling liquid nozzle bundle; 62, guide frame; 63, bracket;

具体实施方式Detailed ways

为进一步了解本发明的内容,结合附图对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings.

实施例1Example 1

某钢铁厂2座4000m3高炉冷却壁和热风炉采用软水密闭循环冷却系统,2座高炉共计使用38台本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,并联运行,本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,包括3m*9m的底座1、底座1正上方相互固定连接的壳体2,以及壳体2内部固定安装的竖向分层布局的冷却板束集21,冷却板束集21通过冷却进水口23和冷却出水口22和高炉的软水系统相通,冷却进水口23和冷却出水口22在冷却板束集21两侧呈相对,且冷却进水口在上、冷却出水口在下设置,和风的方向相反,逆风向流动,相当于二次换热,提高了换热效率;还包括壳体2上方和壳体2固定连接的2座由彩涂板制成的引风冷却塔3,完全覆盖壳体2上端开口,引风冷却塔3的顶端向上完全开口,本实施例中引风冷却塔3是呈从中部向下并外开的腰塔状双曲线冷却塔,高度为3米。Two 4000m 3 blast furnace staves and hot blast stoves in a steel plant use soft water closed circulation cooling system. The two blast furnaces use a total of 38 plate and shell blast furnace evaporative air cooling systems using soft water closed circulation cooling system in this embodiment. They operate in parallel. This implementation An example of a plate and shell blast furnace evaporative air cooling system using a soft water closed circulation cooling system, including a base 1 of 3m*9m, a shell 2 fixedly connected to each other directly above the base 1, and a vertical layered layout fixedly installed inside the shell 2 The cooling plate bundle 21, the cooling plate bundle 21 communicates with the soft water system of the blast furnace through the cooling water inlet 23 and the cooling water outlet 22, the cooling water inlet 23 and the cooling water outlet 22 are opposite on both sides of the cooling plate bundle 21, and The cooling water inlet is set on the top and the cooling water outlet is set on the bottom, which is opposite to the direction of the wind and flows against the wind direction, which is equivalent to secondary heat exchange and improves the heat exchange efficiency; it also includes two fixed connections between the top of the shell 2 and the shell 2. The induced-air cooling tower 3 made of color-coated plates completely covers the opening at the upper end of the housing 2, and the top of the induced-air cooling tower 3 opens completely upwards. In this embodiment, the induced-air cooling tower 3 is downward from the middle and opens outward Waist tower-shaped hyperbolic cooling tower with a height of 3 meters.

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,通过引风冷却塔代替起吸风作用的风机,降低了装机总量和生产成本,无需因为电机易损而频繁的更换风机,能够长时间处于工作状态。腰塔状双曲线冷却塔,符合流体力学中容易产生风涡流的原理,产生的气流速度快,能有效提高冷却效果。The evaporative air cooling system of the plate and shell blast furnace adopting the closed circulation cooling system of soft water in this embodiment replaces the fan that acts as a suction fan through the induced air cooling tower, which reduces the total installed capacity and production cost, and does not require frequent replacement due to the fragile motor The fan can be in working condition for a long time. The waist tower-shaped hyperbolic cooling tower conforms to the principle that wind vortices are easy to generate in fluid mechanics, and the airflow generated is fast, which can effectively improve the cooling effect.

实施例2Example 2

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,基本结构同实施例1,不同和改进之处在于:双曲线冷却塔有5个,高度为4米,外壁均匀固定分布有加强筋31,起到紧固和稳定冷却塔的作用,内壁均匀固定分布有挡水片32,将部分水分冷凝后滴落返回系统,防止过多的水分排出造成水资源的浪费。挡水片32呈环形,并呈向下倾斜开放的喇叭状,不影响风涡流的形成,且有效阻挡水分的过度排出。如图3、4所示,还包括除垢装置6,所述除垢装置6包括2个支架63,每个支架63上部平台固定有导向架62,底部固定有驱动组件64,驱动组件64顶部连接水平状态的除垢液喷管束61;除垢液喷管束61的左右两端和2个导向架62上下滑动连接,其间的除垢液喷管管径略小于冷却板束集21中冷却板束之间的缝隙,除垢液喷管两侧均匀开有出液口,除垢液喷管外壁固定有毛刷;除垢装置能够在整个系统运行过程中进行不定时除垢,也可以在停机过程中对系统彻底除垢,灵活机动,处理效果彻底,提高了整个系统的冷却效果、无间歇的运行时间和使用寿命。The plate-shell type blast furnace evaporative air-cooling system adopting soft water closed cycle cooling system in this embodiment has the same basic structure as that in Embodiment 1, the difference and improvement are: there are 5 hyperbolic cooling towers with a height of 4 meters, and the outer walls are evenly and fixedly distributed There are reinforcing ribs 31 to fasten and stabilize the cooling tower, and the inner wall is evenly fixed with water retaining sheets 32, which condense part of the water and drip back to the system to prevent excessive water discharge from causing waste of water resources. The water baffle 32 is ring-shaped, and is in the shape of a trumpet that is inclined downward and open, which does not affect the formation of wind eddies, and effectively prevents the excessive discharge of water. As shown in Fig. 3, 4, also comprise descaling device 6, described descaling device 6 comprises 2 supports 63, and each support 63 upper platform is fixed with guide frame 62, and bottom is fixed with driving assembly 64, and driving assembly 64 top Connect the descaling liquid nozzle bundle 61 in a horizontal state; the left and right ends of the descaling liquid nozzle bundle 61 are connected to the two guide frames 62 by sliding up and down, and the diameter of the descaling liquid nozzles in between is slightly smaller than the cooling plate in the cooling plate bundle set 21 There are liquid outlets evenly opened on both sides of the descaling liquid nozzle, and brushes are fixed on the outer wall of the descaling liquid nozzle; the descaling device can perform irregular descaling during the operation of the entire system, and can The system is completely descaled during shutdown, flexible and maneuverable, and the treatment effect is thorough, which improves the cooling effect, non-intermittent running time and service life of the entire system.

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,能够应用于板壳式高炉蒸发空冷系统运行过程中,步骤为:The plate and shell blast furnace evaporative air cooling system using the soft water closed circulation cooling system in this embodiment can be applied to the operation process of the plate and shell blast furnace evaporative air cooling system. The steps are as follows:

步骤一、将除垢装置6沿板壳式高炉蒸发空冷系统的长度方向推入板壳式高炉蒸发空冷系统,2个支架63分列板壳式高炉蒸发空冷系统两侧,除垢液喷管束61平置于冷却板束集21底部,除垢液喷管正对冷却板束之间的缝隙;除垢液喷管外壁固定有毛刷;Step 1. Push the descaling device 6 into the plate and shell blast furnace evaporative air cooling system along the length direction of the plate and shell blast furnace evaporative air cooling system. Two brackets 63 are arranged on both sides of the plate and shell blast furnace evaporative air cooling system. 61 is placed on the bottom of the cooling plate bundle set 21, and the descaling liquid nozzle is facing the gap between the cooling plate bundles; the outer wall of the descaling liquid nozzle is fixed with a brush;

步骤二、除板垢:启动驱动组件64后,转动除垢液喷管,除垢液喷管束61在冷却板束集21之间上下滑动对冷却板束通过毛刷进行除垢或阻止板垢的生成;能够避免频繁的使用除垢液后对喷淋水的污染,进而造成喷淋冷却换热时对冷却板束集的腐蚀;Step 2. Descaling: After starting the drive assembly 64, turn the descaling liquid spray pipe, and the descaling liquid spray pipe bundle 61 slides up and down between the cooling plate bundles 21 to descale the cooling plate bundle or prevent the plate scale through the brush It can avoid the pollution of spray water after frequent use of descaling liquid, which will cause corrosion of cooling plate bundles during spray cooling and heat exchange;

步骤三、移动:处理完一部分冷却板束集21后,将除垢液喷管束61降至最低,沿板壳式高炉蒸发空冷系统的长度方向继续前推,重复步骤二,分节段对整个冷却板束集21进行毛刷除垢。Step 3. Move: After processing part of the cooling plate bundles 21, reduce the descaling liquid nozzle bundle 61 to the minimum, continue to push forward along the length direction of the plate and shell blast furnace evaporative air cooling system, repeat step 2, and segment the entire Cooling plate bundle 21 carries out brush descaling.

本实施例的板壳式高炉蒸发空冷系统的板垢处理方法,也可以应用于长时间工作的板壳式高炉蒸发空冷系统中对生成的板垢的彻底处理(暂未应用到),步骤为:The scale treatment method of the plate and shell type blast furnace evaporative air cooling system of the present embodiment can also be applied to the thorough treatment of the generated plate scale in the plate and shell type blast furnace evaporative air cooling system that works for a long time (not yet applied), the steps are as follows :

步骤一、停机:将整个板壳式高炉蒸发空冷系统停机,并将除垢装置6沿板壳式高炉蒸发空冷系统的长度方向推入板壳式高炉蒸发空冷系统,2个支架63分列板壳式高炉蒸发空冷系统两侧,除垢液喷管束61平置于冷却板束集21底部,除垢液喷管正对冷却板束之间的缝隙;Step 1. Shutdown: Shut down the entire plate and shell blast furnace evaporative air cooling system, and push the descaling device 6 into the plate and shell type blast furnace evaporative air cooling system along the length direction of the plate and shell blast furnace evaporative air cooling system. On both sides of the shell-type blast furnace evaporative air-cooling system, the descaling liquid nozzle bundle 61 is placed on the bottom of the cooling plate bundle 21, and the descaling liquid nozzle is facing the gap between the cooling plate bundles;

步骤二、喷液:启动驱动组件64后,启动除垢液喷管的喷淋,同时转动除垢液喷管,除垢液喷管束61在冷却板束集21之间上下滑动对冷却板束进行喷淋和毛刷除垢;Step 2, liquid spraying: After starting the driving assembly 64, start the spraying of the descaling liquid nozzle, and rotate the descaling liquid nozzle at the same time, the descaling liquid nozzle bundle 61 slides up and down between the cooling plate bundles 21 to the cooling plate bundle Perform spray and brush descaling;

步骤三、移动:处理完一部分冷却板束集21后,将除垢液喷管束61降至最低,沿板壳式高炉蒸发空冷系统的长度方向继续前推,重复步骤二,分节段对整个冷却板束集21进行喷淋除垢。Step 3. Move: After processing part of the cooling plate bundles 21, reduce the descaling liquid nozzle bundle 61 to the minimum, continue to push forward along the length direction of the plate and shell blast furnace evaporative air cooling system, repeat step 2, and segment the entire The cooling plate bundle 21 is sprayed for descaling.

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,由于双曲线冷却塔不同于顶置的风机,能够稳定的固定于壳体2的上部,避免了风机的持续振动对冷却板束集21的影响,使整个系统处于一种十分稳固的状态,而除垢装置又能随时阻止板垢的生成,无需单纯为除垢而停机,保证了整个系统的持续运行,除垢液喷管外壁固定有毛刷的存在,在除垢的同时,还能延缓喷淋水的下流,进而提高冷却板束集21内外换热效果;The plate-shell blast furnace evaporative air-cooling system adopting the soft water closed cycle cooling system in this embodiment can be stably fixed on the upper part of the shell 2 because the hyperbolic cooling tower is different from the top-mounted fan, which avoids the continuous vibration of the fan from affecting the cooling. The impact of the plate bundle set 21 makes the whole system in a very stable state, and the descaling device can prevent the formation of plate scale at any time, without stopping the machine just for descaling, which ensures the continuous operation of the entire system. There are brushes fixed on the outer wall of the nozzle, which can delay the downflow of spray water while descaling, thereby improving the heat exchange effect inside and outside the cooling plate cluster 21;

经测算,本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,在2015年5月应用以来,一直在持续运行而无需维护,换热冷却效果也始终保持未变。According to calculations, the evaporative air cooling system of the plate and shell blast furnace using the soft water closed circulation cooling system in this embodiment has been running continuously without maintenance since it was applied in May 2015, and the heat exchange and cooling effect has remained unchanged.

实施例3Example 3

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,基本结构和除垢方法同实施例2,不同和改进之处在于:如图1、2、5、6所示,双曲线冷却塔有3个,高度为6米,还包括固定于底座1侧面的鼓风机5,所述底座1呈上部开口的半封闭状,底部为喷淋水池,与鼓风机5相对的一侧开有通过管道连通喷淋装置4的喷淋出水口41,所述喷淋装置4设置于壳体1上部内侧,向下均匀开有喷淋口,喷淋口无死角罩于冷却板束集21正上方;鼓风机下置式,向内吹风,没有热湿气对电机绝缘的侵蚀和对风机的锈蚀,提高了鼓风机的使用寿命;向内吹风和引风冷却塔的引风互相协同,加速了引风效率,进一步提高冷却效果;而且,吹风还可以延缓喷淋水的在冷却板束集上的下落速度,加速了板束集外表面水膜的蒸发,并提高了蒸发量,提高了与板束集内软水的换热量,引风冷却塔、下置式鼓风机、喷淋装置三者的结合有着很强的协同作用和效果。所述鼓风机5为轴流风机,吹风效率高,能长时间处于工作状态;所述驱动组件64为电液推杆,推距长,灵活机动;所述支架63底部固定连接导向轮,引导支架沿长度方向移动,操作省力,并可以实现自动化操作;所述底座1外围可以设置挡风墙,避免杂质吹入系统,并使系统周围气压稳定,起到稳定轴流风机的作用。The basic structure and descaling method of the plate-shell blast furnace evaporative air-cooling system using a soft water closed circulation cooling system in this embodiment are the same as those in Embodiment 2. The differences and improvements are as follows: as shown in Figures 1, 2, 5 and 6, double There are 3 curved cooling towers with a height of 6 meters, and a blower 5 fixed on the side of the base 1. The base 1 is semi-closed with an upper opening, and the bottom is a spray pool. The side opposite to the blower 5 has a The spray outlet 41 of the spray device 4 is connected to the spray outlet 41 through a pipeline. The spray device 4 is arranged on the inner side of the upper part of the housing 1, and a spray port is evenly opened downward. Above; the blower is placed under the blower, blowing inward, without hot and humid air eroding the insulation of the motor and rusting the fan, which improves the service life of the blower; the inward blowing and the induced air of the induced air cooling tower cooperate with each other to accelerate the induced air efficiency, and further improve the cooling effect; moreover, blowing can also delay the falling speed of the spray water on the cooling plate bundle, accelerate the evaporation of the water film on the outer surface of the plate bundle, increase the evaporation, and improve the connection with the plate bundle. The combination of heat exchange of internal soft water, induced draft cooling tower, lower blower, and spraying device has a strong synergistic effect and effect. The blower 5 is an axial flow fan with high blowing efficiency and can be in working condition for a long time; the drive assembly 64 is an electro-hydraulic push rod with a long push distance and is flexible; the bottom of the bracket 63 is fixedly connected with guide wheels to guide the bracket Moving along the length direction, the operation is labor-saving, and automatic operation can be realized; a windshield wall can be set on the periphery of the base 1 to prevent impurities from blowing into the system, and stabilize the air pressure around the system to stabilize the axial flow fan.

实施例4Example 4

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,基本结构和除垢方法同实施例2,不同和改进之处在于:步骤二中,启动驱动组件64的同时,启动鼓风机5,能够起到引风冷却塔、下置式鼓风机、喷淋装置、毛刷四者的结合对换热冷却的协同效果,进一步延缓了喷淋水的下流,冷却效率进一步提高;所述除垢液喷管为方形管,宽度略小于冷却板束之间的缝隙,方形管能够契合冷却板束之间的方形缝隙,除垢和阻止板垢生成的效果更好。The plate-shell blast furnace evaporative air-cooling system adopting soft water closed cycle cooling system in this embodiment has the same basic structure and descaling method as in Embodiment 2, the difference and improvement are: in step 2, start the blower while starting the drive assembly 64 5. It can play a synergistic effect on the heat exchange and cooling of the combination of the induced air cooling tower, the lower blower, the spray device and the brush, which further delays the downstream of the spray water and further improves the cooling efficiency; the descaling The liquid nozzle is a square tube with a width slightly smaller than the gap between the cooling plate bundles. The square tube can fit the square gap between the cooling plate bundles, and the effect of descaling and preventing the formation of plate scale is better.

实施例5Example 5

本实施例的采用软水密闭循环冷却系统的板壳式高炉蒸发空冷系统,基本结构和除垢方法同实施例2,不同和改进之处在于:在每个节段的冷却板束集21的两侧均设置除垢装置6,除垢液喷管束61穿插于冷却板束集21之间,并通过链条装置将各个除垢装置6链接,使各个除垢装置6同步运行,优点是无需沿冷却板束集的长度方向移动除垢装置6,除垢阻止板垢的生成更加方便。The plate and shell type blast furnace evaporative air cooling system adopting the soft water closed circulation cooling system of this embodiment has the same basic structure and descaling method as that of embodiment 2, the difference and improvement are: the two cooling plate bundles 21 in each segment The descaling devices 6 are arranged on both sides, and the descaling liquid nozzle bundles 61 are interspersed between the cooling plate bundles 21, and each descaling device 6 is linked by a chain device, so that each descaling device 6 operates synchronously. The descaling device 6 is moved along the length direction of the plate bundle, and it is more convenient for descaling to prevent the generation of plate scale.

以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .

Claims (5)

1. plate dirt processing method in a kind of shell-and-plate blast furnace evaporative air-cooling system operation, it is characterised in that:The shell-and-plate blast furnace It is solid inside the shell (2) and shell (2) that evaporative air-cooling system includes pedestal (1), is mutually permanently connected right over pedestal (1) The coldplate constriction (21) of the vertical layered layout of Dingan County's dress, which is characterized in that further include solid with shell (2) above shell (2) Surely the induced draft cooling tower (3) connected, induced draft cooling tower (3) top are open fully up;
The induced draft cooling tower (3) is downward from middle part and external-open the tower-like double-curve cooling column of waist;
The induced draft cooling tower (3) has 2 to 5, and shell (2) upper end opening is completely covered;
Further include apparatus for eliminating sludge (6), the apparatus for eliminating sludge (6) includes 2 holders (63), and each holder (63) upper brace is fixed There are leading truck (62), bottom to be fixed with drive component (64), the cleaning mixture jet pipe of horizontality is connected at the top of drive component (64) Beam (61);The left and right ends of cleaning mixture jet pipe beam (61) and 2 leading trucks (62) slide up and down connection, cleaning mixture jet pipe therebetween Caliber is slightly less than the gap between coldplate beam in coldplate constriction (21), and cleaning mixture jet pipe both sides are uniformly provided with liquid outlet;
Step is:
Step 1: by apparatus for eliminating sludge (6) along the length direction push-in system of shell-and-plate blast furnace evaporative air-cooling system, 2 holders (63) row system both sides, cleaning mixture jet pipe beam (61) is divided to be flat on coldplate constriction (21) bottom, the cooling of cleaning mixture jet pipe face Gap between plate beam;Cleaning mixture jet pipe outer wall is fixed with hairbrush;
Step 2: except plate dirt:After starting drive component (64), cleaning mixture jet pipe is rotated, cleaning mixture jet pipe beam (61) is in coldplate It is slided up and down between constriction (21) and scale removal or the generation of prevention plate dirt is carried out by hairbrush to coldplate beam;
Step 3: mobile:After having handled a part of coldplate constriction (21), continue to be pushed forward along the length direction of system, repeats to walk Rapid two, it is segmented that hairbrush scale removal is carried out to entire coldplate constriction (21).
2. plate dirt processing method in shell-and-plate blast furnace evaporative air-cooling system operation according to claim 1, it is characterised in that: The uniform stationary distribution of induced draft cooling tower (3) outer wall has reinforcing rib (31), the uniform stationary distribution of inner wall to have block water plate (32).
3. plate dirt processing method in shell-and-plate blast furnace evaporative air-cooling system operation according to claim 2, it is characterised in that: The block water plate (32) is in a ring, and open horn-like in tilting down.
4. plate dirt processing method in shell-and-plate blast furnace evaporative air-cooling system operation according to claim 3, it is characterised in that: Further include the air blower (5) for being fixed on pedestal (1) side, the pedestal (1) is in the semiclosed shape of upper opening, and bottom is spray Pond, the side opposite with air blower (5) are provided with the spray water outlet (41) that spray equipment (4) is connected to by pipeline, the spray Shower device (4) is set to shell (1) upper inner, is uniformly provided with spray port downwards, and spray port covers in coldplate constriction without dead angle (21) right over.
5. plate dirt processing method in shell-and-plate blast furnace evaporative air-cooling system operation according to claim 3, it is characterised in that: The air blower (5) is axial flow blower;The driving component (64) is Electrohydraulic push rod;Holder (63) bottom, which is fixedly connected, leads To wheel;Pedestal (1) the periphery setting windbreak.
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CN106403652A (en) 2017-02-15
CN108413782B (en) 2019-06-25

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