CN108394172A - A kind of corrugated board printing production line with environmental protection and energy saving function - Google Patents
A kind of corrugated board printing production line with environmental protection and energy saving function Download PDFInfo
- Publication number
- CN108394172A CN108394172A CN201810246751.XA CN201810246751A CN108394172A CN 108394172 A CN108394172 A CN 108394172A CN 201810246751 A CN201810246751 A CN 201810246751A CN 108394172 A CN108394172 A CN 108394172A
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- CN
- China
- Prior art keywords
- corrugated board
- printing
- anilox roll
- environmental protection
- rack
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/10—Applications of feed or duct rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/04—Ducts, containers, supply or metering devices with duct-blades or like metering devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/06—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The invention discloses a kind of corrugated board printing production lines with environmental protection and energy saving function, belong to corrugated board manufacturing technology field.It includes rack and is set in turn in the paper advance mechanism of rack, printing mechanism, grooving mechanism, die cutting mechanism and automatic stacker.Printing mechanism includes Printing Department, Printing Department includes black bucket, plate cylinder, anilox roll, gasbag-type scraper and the ink fountain below anilox roll and gasbag-type scraper, plate cylinder, anilox roll are rotationally connected with rack, plate cylinder presses on corrugated board, anilox roll is compressed with plate cylinder, gasbag-type scraper be connected to black bucket and with the EDGE CONTACT of anilox roll, ink fountain is connected to ink bucket.Corrugated board passes through paper feeding, printing, fluting and cross cutting, and finally corrugated board is neatly stacked close by automatic paper folding machine;Gasbag-type scraper realizes wiping to anilox roll, saves and is measured with ink, layer of ink rate of drying is fast, can improve machine operating speed, has saved electricity consumption and cost of labor, energy conservation and environmental protection.
Description
Technical field
The present invention relates to corrugated board manufacturing technology field more particularly to a kind of corrugated boards with environmental protection and energy saving function
Printing production line.
Background technology
In the process of corrugated board, needs the operations such as to cut it, slotted and printed, will finally process
At corrugated board be stacked, it is for later use.Usually in the prior art, multiple process operations independently carry out, and lack and connect
Continuous property, consumes manpower, and holding time is longer.
In addition, conventional presses all be use the even ink of rubber wheel, anilox roll reticulate pattern density be usually between 200-250 mesh,
The mesh number of anilox roll is lower, and water-based ink consumption is higher, and since the water-based ink in anilox roll cannot be completely transferred to
In galley, which part water-based ink can the dry and hard mesh inner surface in anilox roll, to increase the scavenging period of anilox roll,
And then the water consumption and power consumption of cleaning ink are increased, and reduce the operational efficiency of equipment.
Therefore, there is an urgent need for a kind of corrugated board printing production lines with environmental protection and energy saving function to solve the above problems.
Invention content
The purpose of the present invention is to provide a kind of corrugated board printing production lines with environmental protection and energy saving function, can be continuous
It to corrugated board printing, fluting and cuts successively on change ground;Meanwhile, it is capable to save ink usage amount, has the characteristics that energy conservation and environmental protection.
For this purpose, the present invention uses following technical scheme:
A kind of corrugated board printing production line with environmental protection and energy saving function, including rack, the rack upper edge corrugated paper
The conveying direction of plate is disposed with:
Paper advance mechanism for conveying corrugated board;
To the printing mechanism that the corrugated board that the paper advance mechanism is sent into is printed, the printing mechanism includes printing
Portion, the Printing Department are set in the rack, and the Printing Department includes black bucket, for the printing plate rolling to corrugated board printing
Cylinder, for ink transfer anilox roll, for the anilox roll wiping gasbag-type scraper and be located at the anilox roll and the gas
Ink fountain below bellows scraper, the plate cylinder, the anilox roll are rotationally connected with the rack, and the plate cylinder supports
Be pressed on corrugated board, the anilox roll is compressed with the plate cylinder, the gasbag-type scraper be connected to the black bucket and with institute
The EDGE CONTACT of anilox roll is stated, the ink fountain is connected to the black bucket;
The grooving mechanism of corrugated board fluting after being printed to the printing mechanism;
The die cutting mechanism of corrugated board cutting after slotting to the grooving mechanism;And
The automatic paper folding machine that corrugated board after the die cutting mechanism is cut stacks.
Preferably, the paper advance mechanism includes being rotationally connected with the rack and up and down corresponding paper feeding rubber roller and rotation
Roller, corrugated board can pass through from the gap between the paper feeding rubber roller and the rotating roller.
Preferably, the printing mechanism further includes delivery platform, corrugated board is positioned over the delivery platform and can
It is moved towards the grooving mechanism under the action of delivery platform, the Printing Department is located at the top of the delivery platform simultaneously
Corrugated board is compressed when corrugated board is moved to printing position.
Preferably, the periphery peak of the rotating roller is concordant with the upper surface of the delivery platform.
Preferably, the grooving mechanism include be rotationally connected with the rack and the upper necking tool that is correspondingly arranged up and down and
Lower necking tool, the lower necking tool overlaps for multiple axis and with the circular shear blade that its axis direction arranges, two neighboring described
The distance between circular shear blade is the thickness of the upper necking tool.
Preferably, the grooving mechanism further includes several conveying rollers for conveying corrugated board, the conveying roller turns
It is dynamic to be connected to the rack, and the circumference peak of the conveying roller is concordant with the circumference peak of the circular shear blade.
Preferably, the die cutting mechanism includes upper mold and the lower die positioned at the lower part of upper die, the surface of the upper mold
It is provided with die-cutting rule and/or impression knife, the upper mold and the lower die are rotationally connected with the rack, the circumference of the lower die
Peak is concordant with the circumference peak of the conveying roller, and the corrugated board into the die cutting mechanism is located at the upper mold and institute
Between stating lower die, the upper mold compresses corrugated board.
Preferably, the corrugated board printing production line with environmental protection and energy saving function further includes vacuum suction wind turbine electricity
Machine, the vacuum suction blower motor are connect with the delivery platform.
Beneficial effects of the present invention:
1, the present invention has set gradually paper advance mechanism, printing mechanism, grooving mechanism and cross cutting along corrugated board moving direction
Corrugated board is first continually fed into printing mechanism by mechanism, paper advance mechanism, by printing mechanism to corrugated board printing, is then opened
Groove mechanism is slotted on the corrugated board being completed for printing, and cutting or impression are carried out to corrugated board finally by die cutting mechanism.Watt
Corrugated paper board is processed into the unassembled shape of carton by paper feeding, printing, fluting and cross cutting, finally by automatic paper folding machine by corrugated paper
Plate is neatly stacked close, and realizes Continuous maching, improves production efficiency;
2, wiping is realized to anilox roll by the way that gasbag-type scraper is arranged, layer of ink is thinner in anilox roll, saves with ink amount, layer of ink
Rate of drying is fast, can improve machine operating speed to the maximum extent, has greatly saved electricity consumption and cost of labor, energy-saving ring
It protects;The ink that gasbag-type scraper scrapes is accepted by the way that ink fountain is arranged, ink fountain is connected to black bucket to be made ink flow back and reuse, and is saved
It is measured with ink;By setting cleaning device, reduce the scavenging period, ink consumption and water consumption to gasbag-type scraper and anilox roll,
Environmental protection and energy saving are further accomplished;
3, it by the way that vacuum suction blower motor is arranged, can be adjusted according to stupefied shape, grammes per square metre and size of corrugated board etc.
Air quantity, air draught is steadily quiet, reduces noise pollution.
Description of the drawings
Fig. 1 is the structural schematic diagram of the corrugated board printing production line provided by the invention with environmental protection and energy saving function;
Fig. 2 is the structure of the printing mechanism of the corrugated board printing production line provided by the invention with environmental protection and energy saving function
Schematic diagram.
In figure:
1, paper advance mechanism;11, paper feeding rubber roller;12, rotating roller;13, pressurized cylinder;
2, printing mechanism;21, delivery platform;22, Printing Department;221, Mo Tong;222, plate cylinder;223, anilox roll;
224, ink fountain;225, gasbag-type scraper;
3, grooving mechanism;31, upper necking tool;32, lower necking tool;33, conveying roller;
4, die cutting mechanism;41, upper mold;42, lower die.
Specific implementation mode
Technical solution to further illustrate the present invention below with reference to the accompanying drawings and specific embodiments.Institute in the present invention
The noun of locality used is reference with the actual working state of the present invention.
The present invention provides a kind of corrugated board printing production lines with environmental protection and energy saving function, as shown in Figure 1, this has
The corrugated board printing production line of environmental protection and energy saving function includes rack, is disposed in rack upper edge corrugated board moving direction
Paper advance mechanism 1, printing mechanism 2, grooving mechanism 3, die cutting mechanism 4 and automatic paper folding machine.The present invention along corrugated board by moving
Paper advance mechanism 1, printing mechanism 2, grooving mechanism 3, die cutting mechanism 4 and the automatic paper folding machine that direction is set gradually realize corrugated paper
The printing of plate, fluting, cross cutting and stacking are performed fully automatic.In corrugated board transmit process, corrugated board is through printing mechanism 2
Picture and text are printed out, grooving mechanism 3 and the production and processing of die cutting mechanism 4 are entered back into after printing at the non-engaging profile of carton, finally by certainly
Corrugated board is neatly stacked close by dynamic paper stacker.
As depicted in figs. 1 and 2, printing mechanism 2 includes delivery platform 21 and the Printing Department 22 for being set to rack, corrugated board
It is positioned over delivery platform 21 and is moved towards grooving mechanism 3 under the action of delivery platform 21;Printing mechanism 2 can be arranged multiple
Printing Department 22, each Printing Department 22 correspond to a kind of printing of color, according to practical printing it needs to be determined that the number of Printing Department 22, print
Brush portion 22 include black bucket 221, for corrugated board printing plate cylinder 222, for ink transfer anilox roll 223, for pair
The gasbag-type scraper 225 of 223 wiping of anilox roll and the ink fountain 224 below anilox roll 223 and gasbag-type scraper 225, printing plate
Roller 222, anilox roll 223 are rotationally connected with rack, and plate cylinder 222 presses on corrugated board, and anilox roll 223 is rolled with printing plate
Cylinder 222 compresses, gasbag-type scraper 225 be connected to black bucket 221 and with the EDGE CONTACT of anilox roll 223, ink fountain 224 and ink bucket
221 are connected to so that ink is back to black bucket 221 (black flow direction is as shown by the arrows in Figure 2), keep extra ink again sharp
With economizing on black amount.
Printing mechanism 2 is for printing corrugated board, by gasbag-type scraper 225 being arranged to 223 wiping of anilox roll,
Layer of ink is thinner in anilox roll 223, saves and is measured with ink, and layer of ink rate of drying is fast, can improve machine operating speed to the maximum extent,
Electricity consumption and cost of labor greatly have been saved, has had the advantages that energy conservation and environmental protection.Gasbag-type scraper 225 can be located at anilox roll
223 upper left sides or lower right, to wipe the water-based ink on 223 leader of anilox roll off, gasbag-type scraper 225 can not only control
It is mobile, and its cutter head angle can adjust, and anilox roll 223 is left in time when shutting down rear gasbag formula scraper 225.What the present invention used
Gasbag-type scraper 225 is manufactured with particulate metal or engineering plastics, can normal use 4 months or more, and it is automatically replaceable, cost compared with
It is low.After being completed for printing, the water-based ink in the air bag of gasbag-type scraper 225 can be allowed to almost all with compression pump and flow back into black bucket
In 221.
The surface of anilox roll 223 is made of ceramics.The anilox roll 223 uses advanced laser engraving technique and very thin
Thermoplastic coatings, using hole sealing technology, porosity is less than 2.5%, it is not easy to which bubble is readily cleaned, hard compared to conventional anilox
Higher is spent, ceramic layer and iron core bond strength bigger, surface are more smooth.
The surface crazing shape of anilox roll 223 is special-shaped honeycombed.More traditional circle, ellipse etc., honeycombed reticulate pattern
Ink cell depth can reduce by 25%, under same reticulate pattern density conditions, water-based ink metastatic rate may be up to 90% or more, traditional net
223 turns of ink amounts of line roller only up to reach 65%.Due to turning the increase of ink amount, anilox roll 223 can reach higher cable density,
And ink cleaning is thorough when changing list.Using 500-600 mesh anilox roll 223, printing points are more in printed matter unit area, inking
Layer is uniform and thin, and every square metre of general pattern printing can save water-based ink 0.75g or so, save ink amount nearly 40%.
Printing mechanism 2 further includes the cleaning device for being set to rack, and cleaning device includes multiple and gasbag-type scraper 225 connects
Logical water pipe.Cleaning device reduces anilox roll using the residual ink on high pressure water cleaning gasbag-type scraper 225 and anilox roll 223
223 scavenging period, ink consumption and water consumption, has been truly realized environmental protection and energy saving.
Again as depicted in figs. 1 and 2, paper advance mechanism 1 includes paper feeding rubber roller 11 and the rotating roller positioned at 11 lower section of paper feeding rubber roller
12, the periphery peak of rotating roller 12 is concordant with the upper surface of delivery platform 21, paper feeding rubber roller 11 and the company of rotation of rotating roller 12
It is connected to rack, under the driving of paper feeding rubber roller 11, the gap that corrugated board can be between paper feeding rubber roller 11 and rotating roller 12 is logical
It crosses and is moved to delivery platform 21.Paper feeding rubber roller 11 is encapsulated using bilayer, and encapsulated layer outer layer hardness is 45~50 degree, wear-resisting;It is interior
Layer hardness is 25~28 degree, and in addition circumference ring cutting is arranged in the surface of paper feeding rubber roller 11, and rebound is easy in the case where increasing pressure,
Conventional presses are reduced to minimum by the design to the resistance to compression loss of corrugated board, to save the grammes per square metre of corrugated board, are reduced
The usage amount of body paper, destruction as few as possible are used for the forest reserves of papermaking.
Paper advance mechanism 1 further includes the pressurized cylinder 13 for being set to rack, output end and the paper feeding rubber roller 11 of pressurized cylinder 13
Upper surface abut to stablize paper feeding rubber roller 11.Pressurized cylinder 13 uses eight kilograms of stabilizer cylinder paper feeding rubber rollers 11, prevents paper feeding
Rubber roller 11 influences paper feeding precision because acutely beating in high-speed production.
Grooving mechanism 3 includes being rotationally connected with rack and the upper necking tool 31 being correspondingly arranged up and down and lower necking tool 32, under
Necking tool 32 is that multiple axis overlap and with the circular shear blade that its axis direction arranges, the distance between two neighboring circular shear blade
For the thickness of upper necking tool 31.Grooving mechanism 3 further includes several conveying rollers 33 for conveying corrugated board, and conveying roller 33 rotates
It is connected to rack, and the circumference peak of conveying roller 33 is concordant with the circumference peak of the circular shear blade.
Die cutting mechanism 4 includes upper mold 41 and the lower die 42 positioned at the lower section of upper mold 41,41 surface of upper mold be provided with die-cutting rule and/
Or impression knife, upper mold 41 and lower die 42 are rotationally connected with rack, the circumference peak of lower die 42 and the circumference of conveying roller 33 are most
High point is concordant, into die cutting mechanism 4 corrugated board between upper mold 41 and lower die 42, upper mold 41 compresses corrugated board,
In the moving process of corrugated board, corrugated board excision forming, impression knife are extruded stria by die-cutting rule on corrugated board.
The corrugated board printing production line with environmental protection and energy saving function further includes vacuum suction blower motor, vacuum suction
Blower motor is connect with delivery platform 21.The Serve Motor Control that vacuum suction blower motor uses, can be according to corrugated board
Stupefied shape, grammes per square metre and size etc. adjust air quantity, and using power in 3KW, air draught is steadily quiet, reduce noise pollution.And it passes
The direct current generator that the constant power used of uniting is 7.5KW, machine run power consumption is big, and it is poor that cardboard transmits stability.
Obviously, the above embodiment of the present invention is just for the sake of clearly illustrating examples made by the present invention, and it is pair to be not
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this
All any modification, equivalent and improvement etc., should be included in the claims in the present invention made by within the spirit and principle of invention
Protection domain within.
Claims (8)
1. a kind of corrugated board printing production line with environmental protection and energy saving function, including rack, which is characterized in that in the rack
Conveying direction along corrugated board is disposed with:
Paper advance mechanism (1) for conveying corrugated board;
To the printing mechanism (2) that the corrugated board that the paper advance mechanism (1) is sent into is printed, the printing mechanism (2) includes
Printing Department (22), the Printing Department (22) are set in the rack, the Printing Department (22) include black bucket (221), for pair
The plate cylinder (222) of corrugated board printing, for the anilox roll (223) of ink transfer, for the anilox roll (223) wiping
Gasbag-type scraper (225) and the ink fountain (224) below the anilox roll (223) and the gasbag-type scraper (225), it is described
Plate cylinder (222), the anilox roll (223) are rotationally connected with the rack, and the plate cylinder (222) presses on corrugation
Cardboard, the anilox roll (223) compress with the plate cylinder (222), the gasbag-type scraper (225) and the black bucket
(221) connection and with the EDGE CONTACT of the anilox roll (223), the ink fountain (224) with it is described ink bucket (221) be connected to;
The grooving mechanism (3) of corrugated board fluting after being printed to the printing mechanism (2);
The die cutting mechanism (4) of corrugated board cutting after slotting to the grooving mechanism (3);And
The automatic paper folding machine that corrugated board after the die cutting mechanism (4) is cut stacks.
2. the corrugated board printing production line according to claim 1 with environmental protection and energy saving function, which is characterized in that described
Paper advance mechanism (1) includes being rotationally connected with the rack and up and down corresponding paper feeding rubber roller (11) and rotating roller (12), corrugated paper
Plate can be between the paper feeding rubber roller (11) and the rotating roller (12) gap pass through.
3. the corrugated board printing production line according to claim 2 with environmental protection and energy saving function, which is characterized in that described
Printing mechanism (2) further includes delivery platform (21), and corrugated board is positioned over the delivery platform (21) and can be in the conveying
Mobile towards the grooving mechanism (3) under the action of platform (21), the Printing Department (22) is located at the delivery platform (21)
Top simultaneously compresses corrugated board when corrugated board is moved to printing position.
4. the corrugated board printing production line according to claim 3 with environmental protection and energy saving function, which is characterized in that described
The periphery peak of rotating roller (12) is concordant with the upper surface of the delivery platform (21).
5. having the corrugated board printing production line of environmental protection and energy saving function, feature according to claim 1-4 any one of them
Be, the grooving mechanism (3) include be rotationally connected with the rack and the upper necking tool (31) that is correspondingly arranged up and down and under open
Slot knife (32), the lower necking tool (32) overlaps for multiple axis and with the circular shear blade that its axis direction arranges, two neighboring
The distance between described circular shear blade is the thickness of the upper necking tool (31).
6. the corrugated board printing production line according to claim 5 with environmental protection and energy saving function, which is characterized in that described
Grooving mechanism (3) further includes several conveying rollers (33) for conveying corrugated board, and the conveying roller (33) is rotationally connected with institute
Rack is stated, and the circumference peak of the conveying roller (33) is concordant with the circumference peak of the circular shear blade.
7. the corrugated board printing production line according to claim 6 with environmental protection and energy saving function, which is characterized in that described
Die cutting mechanism (4) includes upper mold (41) and the lower die (42) below the upper mold (41), and the surface of the upper mold (41) is set
It is equipped with die-cutting rule and/or impression knife, the upper mold (41) and the lower die (42) are rotationally connected with the rack, the lower die
(42) circumference peak is concordant with the circumference peak of the conveying roller (33), into the corrugated paper of the die cutting mechanism (4)
For plate between the upper mold (41) and the lower die (42), the upper mold (41) compresses corrugated board.
8. the corrugated board printing production line according to claim 3 with environmental protection and energy saving function, which is characterized in that described
Corrugated board printing production line with environmental protection and energy saving function further includes vacuum suction blower motor, the vacuum suction wind turbine electricity
Machine is connect with the delivery platform (21).
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CN201810246751.XA CN108394172A (en) | 2018-03-23 | 2018-03-23 | A kind of corrugated board printing production line with environmental protection and energy saving function |
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