CN108393830A - A kind of heating core positioning clamping device - Google Patents
A kind of heating core positioning clamping device Download PDFInfo
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- CN108393830A CN108393830A CN201810448804.6A CN201810448804A CN108393830A CN 108393830 A CN108393830 A CN 108393830A CN 201810448804 A CN201810448804 A CN 201810448804A CN 108393830 A CN108393830 A CN 108393830A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
Description
技术领域technical field
本发明涉及一种电热芯定位夹紧装置。The invention relates to a positioning and clamping device for an electric heating core.
背景技术Background technique
传统工业生产和家庭生活中的加热介质大多数以煤炭、天然气、石油等来供热,这对自然环境和人体健康造成了恶劣的影响。近年来,随着人们环保意识的提高,电加热技术越来越受到各行各业的欢迎,其中电热芯则是整个电加热设备的核心。在工业生产过程中,如何将电热芯的加热管、法兰和测温管等部件准确高效的安装在一起为后续工序做好准备成为大批量生产电热芯的首要问题。传统生产工序中,大量使用人力,造成人力浪费,生产成本增高,而且人员在操纵简陋的工具生产时很容易受到伤害,生产效率也不高。Most of the heating media in traditional industrial production and family life are supplied by coal, natural gas, oil, etc., which have a bad impact on the natural environment and human health. In recent years, with the improvement of people's awareness of environmental protection, electric heating technology has become more and more popular in all walks of life, and the electric heating core is the core of the entire electric heating equipment. In the industrial production process, how to accurately and efficiently install the heating tube, flange and temperature measuring tube and other components of the electric heating core together to prepare for the subsequent process has become the primary issue for mass production of the electric heating core. In the traditional production process, a large amount of manpower is used, resulting in waste of manpower and increased production costs. Moreover, personnel are easily injured when manipulating crude tools for production, and the production efficiency is not high.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供了一种电热芯定位夹紧装置,以期提供生产效率。The purpose of the present invention is to overcome the disadvantages of the prior art and provide a positioning and clamping device for electric heating cores in order to improve production efficiency.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种电热芯定位夹紧装置,所述电热芯包括法兰盘和设置在法兰盘上的测温管和加热管,所述法兰盘上开有用于插入测温管和加热管的多个插孔,所述定位夹紧装置包括随动定位块、定位块夹紧机构、管件定位夹紧机构,A positioning and clamping device for an electric heating core, the electric heating core includes a flange plate and a temperature measuring tube and a heating tube arranged on the flange plate, and the flange plate is provided with multiple holes for inserting the temperature measuring tube and the heating tube jack, the positioning and clamping device includes a follower positioning block, a positioning block clamping mechanism, a pipe fitting positioning and clamping mechanism,
所述随动定位块包括可拆卸连接的上半定位块和下半定位块,所述上半定位块和下半定位块中心均开有用于放置法兰盘的中心通孔,所述法兰盘周向设有向外凸出的一圈环形凸板,所述环形凸板嵌装在上半定位块和下半定位块之间,实现法兰盘与随动定位块的固定连接;The follower positioning block includes an upper half positioning block and a lower half positioning block that are detachably connected, and the centers of the upper half positioning block and the lower half positioning block are provided with a central through hole for placing a flange, and the flange There is an outwardly protruding annular convex plate on the circumference of the disk, and the annular convex plate is embedded between the upper half positioning block and the lower half positioning block to realize the fixed connection between the flange plate and the follower positioning block;
所述定位块夹紧机构包括定位块放置座和设置在定位块放置座上的压紧机构,所述定位块放置座用于放置随动定位块,并通过压紧机构将随动定位块夹紧在定位块放置座上;The positioning block clamping mechanism includes a positioning block placement seat and a pressing mechanism arranged on the positioning block placement seat. The positioning block placement seat is used to place the follower positioning block, and the follower positioning block is clamped by the pressing mechanism. Tightly place the positioning block on the seat;
所述管件定位夹紧机构包括多个分体式夹头和管件止推杆,多个分体式夹头设置在法兰盘上方,且多个分体式夹头的夹持面围成了用于夹持构成电热芯的测温管和加热管的管件夹持槽,多个分体式夹头均为弹性夹头,管件止推杆设置在法兰盘下方;The pipe positioning and clamping mechanism includes a plurality of split chucks and pipe thrust rods, the plurality of split chucks are arranged above the flange, and the clamping surfaces of the plurality of split chucks enclose a Hold the temperature measuring tube and the pipe fitting clamping groove of the heating pipe that constitute the electric heating core, and the multiple split chucks are all elastic chucks, and the pipe fitting thrust rod is set under the flange;
工作时将测温管和加热管分别从所述管件夹持槽从上向下插入并向下穿过法兰盘上对应的插孔,通过管件止推杆顶端面对测温管和加热管插入深度进行限位,完成对法兰盘、测温管和加热管的定位夹紧。When working, insert the temperature measuring tube and the heating tube from the pipe fitting clamping groove from top to bottom and pass down through the corresponding socket on the flange, and face the temperature measuring tube and the heating tube through the top of the pipe fitting thrust rod The insertion depth is limited to complete the positioning and clamping of the flange, temperature measuring tube and heating tube.
进一步的,所述压紧机构包括设置在定位块放置座左右两侧的两个压紧气缸,每个压紧气缸顶端设有能旋转且能竖向伸缩的压紧压头,通过所述压紧压头压向随动定位块上端面,实现将随动定位块夹紧在定位块放置座上。Further, the pressing mechanism includes two pressing cylinders arranged on the left and right sides of the positioning block placement seat, each pressing cylinder is provided with a rotating and vertically telescopic pressing head at the top, through the pressing The pressing head is pressed to the upper end surface of the follow-up positioning block, so as to realize clamping the follow-up positioning block on the positioning block placement seat.
进一步的,每个所述分体式夹头外连接有驱动分体式夹头沿径向伸缩的推送气缸。Further, each of the split chucks is externally connected with a push cylinder that drives the split chucks to expand and contract in the radial direction.
进一步的,所述随动定位块中,通过紧定螺钉将上半定位块和下半定位块固定连接。Further, in the follower positioning block, the upper half of the positioning block and the lower half of the positioning block are fixedly connected by set screws.
本发明相比现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明提供的一种电热芯定位夹紧装置,其设置了相配合的随动定位块、定位块夹紧机构、管件定位夹紧机构,通过随动定位块的上半定位块和下半定位块即可实现对法兰盘的定位夹紧,多个分体式夹头在推送气缸的作用下处于夹紧状态,此时分别将测温管和加热管插入到多个分体式夹头围成的管件夹持槽中,并向下穿过法兰盘上对应的插孔后直至插到管件止推杆上端部位,即可完成整个管件的自动定位夹紧,大大降低了人工操作的复杂程度和生产成本,减小了因完全人工操作导致的误差,真正满足了大批量不间断自动化生产的要求,有效提高了生产效率,为电热芯定位夹紧及上料提供便捷性,具有广阔的应用前景。此外,本发明结构设计合理,操作灵活方便。The invention provides a positioning and clamping device for an electric heating core, which is equipped with a matching follower positioning block, a positioning block clamping mechanism, and a pipe fitting positioning and clamping mechanism. The positioning and clamping of the flange can be realized by the block, and the multiple split chucks are in the clamping state under the action of the push cylinder. At this time, the temperature measuring tube and the heating tube are respectively inserted into the multiple split chucks to form a It can be inserted into the upper end of the thrust rod of the pipe through the corresponding socket on the flange, and then the automatic positioning and clamping of the entire pipe can be completed, which greatly reduces the complexity of manual operation. and production costs, reducing the error caused by completely manual operation, truly meeting the requirements of large-scale uninterrupted automatic production, effectively improving production efficiency, providing convenience for positioning, clamping and loading of electric heating cores, and having a wide range of applications prospect. In addition, the present invention has reasonable structural design and flexible and convenient operation.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的随动定位块、定位块夹紧机构的结构示意图。Fig. 2 is a structural schematic view of the follower positioning block and the positioning block clamping mechanism of the present invention.
图3是本发明工作状态示意图。Fig. 3 is a schematic diagram of the working state of the present invention.
图4是本发明用于对法兰盘进行周向定位的定位块安装座的结构示意图。Fig. 4 is a structural schematic diagram of a positioning block mounting seat used for circumferential positioning of a flange according to the present invention.
图5是本发明对法兰盘进行周向定位和轴向定位的结构示意图。Fig. 5 is a structural schematic diagram of circumferential and axial positioning of the flange according to the present invention.
图中标号:1、下半定位块,2、上半定位块,3、法兰盘,4、定位块安装座,5、定位杆,6、紧定螺钉,7、型号识别码,8、定位块放置座,9、压紧气缸,10、压紧压头,11、推送气缸,12、分体式夹头,13、管件止推杆,14、测温管,15、加热管,16、管件夹持槽,17、插孔。Symbols in the figure: 1. Lower half positioning block, 2. Upper half positioning block, 3. Flange, 4. Positioning block mounting seat, 5. Positioning rod, 6. Set screw, 7. Model identification code, 8. Positioning block placement seat, 9, compression cylinder, 10, compression head, 11, push cylinder, 12, split chuck, 13, pipe fitting thrust rod, 14, temperature measuring tube, 15, heating tube, 16, Pipe fitting holding groove, 17, jack.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example.
参见图1至图3,本实施例工公开了一种电热芯定位夹紧装置,电热芯包括法兰盘3和设置在法兰盘3上的测温管14和加热管15,法兰盘3上开有用于插入测温管14和加热管15的多个插孔17,定位夹紧装置包括随动定位块、定位块夹紧机构、管件定位夹紧机构。Referring to Figures 1 to 3, this embodiment discloses a positioning and clamping device for an electric heating core. The electric heating core includes a flange 3, a temperature measuring tube 14 and a heating tube 15 arranged on the flange 3, and the flange 3 has a plurality of jacks 17 for inserting temperature measuring tubes 14 and heating tubes 15, and the positioning and clamping device includes a follower positioning block, a positioning block clamping mechanism, and a pipe fitting positioning and clamping mechanism.
随动定位块包括可拆卸连接的上半定位块2和下半定位块1,上半定位块2和下半定位块1中心均开有用于放置法兰盘3的中心通孔,法兰盘3周向设有向外凸出的一圈环形凸板,环形凸板嵌装在上半定位块2和下半定位块1之间,并通过紧定螺钉6将上半定位块2和下半定位块1固定连接,即可实现法兰盘3与随动定位块的固定连接。通过随动定位块上的型号识别码7给视觉提供识别信息。The follower positioning block includes an upper half positioning block 2 and a lower half positioning block 1 that are detachably connected, and the center of the upper half positioning block 2 and the lower half positioning block 1 is provided with a central through hole for placing a flange 3, and the flange plate 3 There is a circle of protruding annular convex plate in the circumferential direction, the annular convex plate is embedded between the upper half positioning block 2 and the lower half positioning block 1, and the upper half positioning block 2 and the lower half positioning block are positioned by the set screw 6 The fixed connection of the block 1 can realize the fixed connection of the flange plate 3 and the follower positioning block. Provide visual identification information through the model identification code 7 on the follower positioning block.
参见图4、图5,在安装紧定螺钉6之前,先通过定位块安装座4对法兰盘3进行轴向和周向定位,定位块安装座4上设有与上半定位块2和下半定位块1外形相吻合的安装凹腔,安装凹腔的底部设有两个定位杆5,安装时先将下半定位块1放置在定位块安装座4的安装凹腔内,然后在下半定位块1的中心通孔处放置法兰盘3,通过两个定位杆5穿过法兰盘3上的其中两个插孔17对法兰盘3实现周向定位,通过法兰盘3的环形凸板搭接在下半定位块1上,然后再放置上半定位块2,并通过紧定螺钉6将上半定位块2和下半定位块1固定,即可实现对法兰盘3的轴向定位。Referring to Fig. 4 and Fig. 5, before installing the set screw 6, the flange 3 is positioned axially and circumferentially through the positioning block mounting seat 4, and the positioning block mounting seat 4 is provided with the upper half of the positioning block 2 and the The lower half of the positioning block 1 is an installation cavity that matches the shape. The bottom of the installation cavity is provided with two positioning rods 5. When installing, the lower half of the positioning block 1 is first placed in the installation cavity of the positioning block mounting seat 4, and then the lower half of the positioning block 1 is placed in the installation cavity of the positioning block mounting seat 4. The flange 3 is placed at the central through hole of the semi-positioning block 1, and the two positioning rods 5 pass through the two sockets 17 on the flange 3 to achieve circumferential positioning of the flange 3, and the flange 3 The annular convex plate of the ring is lapped on the lower half of the positioning block 1, and then the upper half of the positioning block 2 is placed, and the upper half of the positioning block 2 and the lower half of the positioning block 1 are fixed by the set screw 6, and the flange 3 can be realized. axial positioning.
定位块夹紧机构包括定位块放置座8和设置在定位块放置座8上的压紧机构,定位块放置座8用于放置随动定位块,并通过压紧机构将随动定位块夹紧在定位块放置座8上;压紧机构包括设置在定位块放置座8左右两侧的两个压紧气缸9,每个压紧气缸9顶端设有能旋转且能竖向伸缩的压紧压头10,通过压紧压头10压向随动定位块上端面,实现将随动定位块夹紧在定位块放置座8上。The positioning block clamping mechanism includes a positioning block placement seat 8 and a pressing mechanism arranged on the positioning block placement seat 8. The positioning block placement seat 8 is used to place the follower positioning block, and the follower positioning block is clamped by the pressing mechanism. On the positioning block placement seat 8; the pressing mechanism includes two pressing cylinders 9 arranged on the left and right sides of the positioning block placing seat 8, and each pressing cylinder 9 top is provided with a rotating and vertically telescopic pressing press. The head 10 is pressed against the upper end surface of the follower positioning block by pressing the pressing head 10, so as to realize clamping the follower position block on the positioning block placement seat 8.
管件定位夹紧机构包括多个分体式夹头12和管件止推杆13,多个分体式夹头12设置在法兰盘3上方,且多个分体式夹头12的夹持面围成了用于夹持构成电热芯的测温管14和加热管15的管件夹持槽16,多个分体式夹头12均为弹性夹头,分体式夹头12可采用具有一定弹性的尼龙或者树脂材料制成,每个分体式夹头12外连接有驱动分体式夹头12沿径向伸缩的推送气缸11。管件止推杆13设置在法兰盘3下方;The pipe positioning and clamping mechanism includes a plurality of split chucks 12 and pipe thrust rods 13. The plurality of split chucks 12 are arranged above the flange 3, and the clamping surfaces of the plurality of split chucks 12 enclose a It is used to clamp the pipe clamping groove 16 of the temperature measuring tube 14 and the heating tube 15 that constitute the electric heating core. The multiple split chucks 12 are elastic chucks, and the split chucks 12 can be made of nylon or resin with certain elasticity. material, each split chuck 12 is externally connected with a pushing cylinder 11 that drives the split chuck 12 to expand and contract in the radial direction. The pipe fitting thrust rod 13 is arranged under the flange 3;
工作时,多个分体式夹头12在多个推送气缸11的作用下处于夹紧状态,管件止推杆13被对应的推送装置推送至法兰盘3下方预定的位置,将测温管14和加热管15分别从管件夹持槽16从上向下插入并向下穿过法兰盘3上对应的插孔17,通过管件止推杆13顶端面对测温管14和加热管15插入深度进行限位,即可完成对法兰盘3、测温管14和加热管15的定位夹紧,至此整个电热芯定位夹紧工作完成,随后管件止推杆13的推送装置将管件止推杆13退回至初始位置,以让出法兰盘3下方空间进行其他操作。完成定位夹紧后的整体装置在旋转工作台的带动下进入一个工序。When working, a plurality of split chucks 12 are in a clamping state under the action of a plurality of push cylinders 11, and the pipe thrust rod 13 is pushed to a predetermined position under the flange 3 by the corresponding push device, and the temperature measuring tube 14 and the heating tube 15 are respectively inserted from the pipe clamping groove 16 from top to bottom and pass down through the corresponding socket 17 on the flange 3, and are inserted through the top of the pipe thrust rod 13 facing the temperature measuring tube 14 and the heating tube 15 The depth is limited, and the positioning and clamping of the flange plate 3, the temperature measuring tube 14 and the heating tube 15 can be completed. At this point, the positioning and clamping of the entire electric heating core is completed, and then the pushing device of the pipe fitting thrust rod 13 pushes the pipe fitting. The rod 13 returns to the initial position to allow the space under the flange 3 to perform other operations. After the positioning and clamping is completed, the whole device enters a process under the drive of the rotary table.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.
Claims (4)
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| CN111113311A (en) * | 2020-01-20 | 2020-05-08 | 西安开天铁路电气股份有限公司 | Auxiliary device for part assembly and operation method thereof |
| CN113706489A (en) * | 2021-08-18 | 2021-11-26 | 珠海格力智能装备有限公司 | Elbow plugging processing method and device, storage medium and elbow plugging equipment |
| CN113706489B (en) * | 2021-08-18 | 2024-05-28 | 珠海格力智能装备有限公司 | Elbow splicing processing method and device, storage medium and elbow splicing equipment |
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|---|---|
| CN108393830B (en) | 2023-05-02 |
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