CN108393283A - A kind of open sword formula hairbrush scavenging machine - Google Patents
A kind of open sword formula hairbrush scavenging machine Download PDFInfo
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- CN108393283A CN108393283A CN201810372594.7A CN201810372594A CN108393283A CN 108393283 A CN108393283 A CN 108393283A CN 201810372594 A CN201810372594 A CN 201810372594A CN 108393283 A CN108393283 A CN 108393283A
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- sword
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- hairbrush
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- 230000002000 scavenging effect Effects 0.000 title 1
- 238000004140 cleaning Methods 0.000 claims abstract description 31
- 239000000428 dust Substances 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 3
- 239000003292 glue Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
Landscapes
- Brushes (AREA)
Abstract
本发明公开了一种开放剑式毛刷清扫机，包括基座和通过连接件安装在其上的剑式毛刷，所述剑式毛刷包括机架、两个皮带轮和上表面带毛刷的皮带，两个皮带轮安装在机架两端，皮带安装在两个皮带轮上，且皮带上毛刷朝外侧，两个皮带轮之间水平段皮带与其下方的机架之间设有气囊，所述气囊设有可对其气囊压力调节的气口，两个皮带轮中一个通过电机驱动转动，皮带轮带动皮带上的毛刷循环运动对板件表面进行清扫，通过气囊使得水平段皮带上毛刷能根据板件上纹路自动微调高度。本发明可满足粉尘与封边后的残胶等脏污的清洁需求，适合不同型面、厚度，不影响封边机的生产效率，清洁效果可控，效率更高；脏污集中处理，更环保。
The invention discloses an open sword-type hair brush cleaning machine, which comprises a base and a sword-type hair brush installed on it through a connecting piece, and the sword-type hair brush includes a frame, two pulleys and a brush on the upper surface The belt, two pulleys are installed at both ends of the frame, the belt is installed on the two pulleys, and the brush on the belt faces outward, and an airbag is arranged between the belt in the horizontal section between the two pulleys and the frame below. The airbag is equipped with an air port that can adjust the pressure of the airbag. One of the two pulleys is driven by a motor to rotate, and the pulley drives the brush on the belt to circulate to clean the surface of the plate. Through the airbag, the brush on the horizontal belt can move according to the plate. The height of the texture on the piece is automatically fine-tuned. The invention can meet the cleaning requirements of dirt such as dust and residual glue after edge banding, is suitable for different profiles and thicknesses, does not affect the production efficiency of the edge banding machine, and has controllable cleaning effect and higher efficiency; centralized treatment of dirt is more efficient. Environmental friendly.
Description
技术领域technical field
本发明属于板件加工设备领域，涉及一种板件表面清理装置，具体涉及一种开放剑式毛刷清扫机。The invention belongs to the field of plate processing equipment, and relates to a plate surface cleaning device, in particular to an open sword type brush cleaning machine.
背景技术Background technique
板式家具生产封边工艺加工过程中板件表面因残胶和粉尘面产生的脏污需人清理，劳动强度较大；品质无保证，现有技术中缺乏相应的设备对板件表面进行有效的清洁。During the edge banding process of panel furniture production, the dirt on the surface of the panel due to residual glue and dust surface needs to be cleaned by people, and the labor intensity is relatively high; the quality is not guaranteed, and there is no corresponding equipment in the prior art to effectively clean the surface of the panel. clean.
发明内容Contents of the invention
本发明的目的是提升产品品质及车间自动化程度、降低员工劳动强度，缓解招工难、留人难等问题。The purpose of the invention is to improve product quality and workshop automation, reduce the labor intensity of employees, and alleviate problems such as difficulty in recruiting and retaining workers.
根据现有加工工艺的需求要满足以下要求：According to the requirements of the existing processing technology, the following requirements should be met:
a、通过清洁设备提升产品品质；a. Improve product quality through cleaning equipment;
b、同时满足粉尘与封边后的残胶等脏污的清洁需求；b. At the same time meet the cleaning needs of dust and residual glue after edge sealing;
c、清洁设备不影响封边机的生产效率；c. The cleaning equipment does not affect the production efficiency of the edge banding machine;
d、能适合不同型面，保证清洁效果；d. It can be suitable for different shapes and ensure the cleaning effect;
为了解决上述技术问题，本发明采用的技术方案是：In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种开放剑式毛刷清扫机，其特征在于：包括基座和通过连接件安装在其上的剑式毛刷，所述剑式毛刷包括机架、两个皮带轮和上表面带毛刷的皮带，两个皮带轮安装在机架两端，皮带安装在两个皮带轮上，且皮带上毛刷朝外侧，两个皮带轮之间水平段皮带与其下方的机架之间设有气囊，所述气囊设有可对其气囊压力调节的气口，两个皮带轮中一个通过电机驱动转动，皮带轮带动皮带上的毛刷循环运动对板件表面进行清扫，通过气囊使得水平段皮带上毛刷能根据板件上纹路自动微调高度。An open sword-type brush cleaning machine is characterized in that it includes a base and a sword-type brush installed on it through a connecting piece, and the sword-type brush includes a frame, two pulleys and a brush on the upper surface The belt, two pulleys are installed at both ends of the frame, the belt is installed on the two pulleys, and the brush on the belt is facing outward, and there is an airbag between the belt and the frame below the horizontal section between the two pulleys. The airbag is equipped with an air port that can adjust the pressure of the airbag. One of the two pulleys is driven by a motor to rotate, and the pulley drives the brush on the belt to circulate to clean the surface of the plate. Through the airbag, the brush on the horizontal belt can move according to the plate. The height of the texture on the piece is automatically fine-tuned.
作为改进，所述剑式毛刷通过升降装置安装在基座上，通过升降装置可以调整剑式毛刷的高度，以适应不同工况的板件。As an improvement, the sword-type brush is installed on the base through a lifting device, and the height of the sword-type brush can be adjusted through the lifting device, so as to adapt to boards in different working conditions.
作为改进，所述剑式毛刷上设有对皮带上毛刷喷雾静电加湿剂的喷头，所述喷头通过支架安装在机架上。As an improvement, the sword-type brush is provided with a spray head for spraying the electrostatic humidifying agent on the brush on the belt, and the spray head is installed on the frame through a bracket.
作为改进，所述剑式毛刷一端设有毛刷自清洁装置，所述毛刷自清洁装置为对着皮带上毛刷喷气的高压喷气口。As an improvement, a self-cleaning device for the brush is provided at one end of the sword-type brush, and the self-cleaning device for the brush is a high-pressure air injection port that sprays air against the brush on the belt.
作为改进，所述剑式毛刷上设有对着喷气处皮带上毛刷的吸尘罩，吸尘罩通过吸尘口与抽气装置相连。As an improvement, the sword-type brush is provided with a dust suction cover facing the brush on the belt at the air jet, and the dust suction cover is connected with the air suction device through the dust suction port.
作为改进，所述剑式毛刷上设有与板件接触的压轮，所述压轮有多个，通过连接件安装在机架上。As an improvement, the sword-type brush is provided with pressure wheels in contact with the plate, and there are multiple pressure wheels, which are installed on the frame through connecting pieces.
作为改进，所述剑式毛刷上设有检测是否有板件进料的光电开关，光电开关设于皮带前方的机架上，光电开关的感应信号通过控制器控制电机启停。As an improvement, the sword-type brush is provided with a photoelectric switch to detect whether there is board feeding, and the photoelectric switch is arranged on the frame in front of the belt, and the induction signal of the photoelectric switch controls the motor to start and stop through the controller.
作为改进，所述剑式毛刷有两个，两个剑式毛刷上下并列安装在基座上，板件从两个剑式毛刷相对侧皮带上毛刷之间通过。As an improvement, there are two sword-type hair brushes, and the two sword-type hair brushes are installed side by side on the base up and down, and the plate passes between the brushes on the belts on the opposite sides of the two sword-type hair brushes.
作为改进，所述基座安装在水平调节底座上，通过水平调节底座调节基座的水平度。As an improvement, the base is installed on a level adjustment base, and the levelness of the base is adjusted through the level adjustment base.
本发明有益效果是：The beneficial effects of the present invention are:
经过使用验证本设备可满足粉尘与封边后的残胶等脏污的清洁需求，适合不同型面、厚度的板材表面清洁，不影响封边机的生产效率，清洁效果可控，效率更高；脏污集中处理，更环保。It has been verified by use that this equipment can meet the cleaning needs of dust and residual glue after edge banding. It is suitable for cleaning the surface of plates with different shapes and thicknesses. It does not affect the production efficiency of the edge banding machine. The cleaning effect is controllable and the efficiency is higher. ; Dirty centralized treatment, more environmentally friendly.
附图说明Description of drawings
图1为本发明整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明剑式毛刷结构示意图。Fig. 2 is a schematic diagram of the structure of the sword-type brush of the present invention.
1-水平调节底座，2-基座，3-吸尘口，4-控制器，5-喷雾调压阀，6-电源开关，7-气囊压力调节码表，8-升降装置，9-电机，10-喷头，11-光电开关，12-剑式毛刷，13-压轮，14-吸尘罩，15-皮带，16-气囊，17-皮带轮，18-机架，19-高压喷气口。1-level adjustment base, 2-base, 3-suction port, 4-controller, 5-spray pressure regulating valve, 6-power switch, 7-airbag pressure regulating computer, 8-lifting device, 9-motor , 10-nozzle, 11-photoelectric switch, 12-sword brush, 13-pressure wheel, 14-vacuum cover, 15-belt, 16-air bag, 17-pulley, 18-frame, 19-high pressure air nozzle .
具体实施方式Detailed ways
下面结合附图对本发明进行举例说明，为了便于说明，以图1方向来定义各部件的左右上下方向，这些方向词汇仅仅用于说明位置关系，不代表对技术特征的限定。The present invention is illustrated below in conjunction with the accompanying drawings. For ease of description, the left, right, up, and down directions of each component are defined by the direction in FIG. 1 .
如图1所示，为两个剑式毛刷12的毛刷清扫机，包括基座2和通过连接件安装在其上的两个剑式毛刷12，所述剑式毛刷12包括机架18、两个皮带轮17和上表面带毛刷的皮带15，所述皮带15上的毛刷为聚酰胺毛刷，两个皮带轮17安装在机架18两端，皮带15安装在两个皮带轮17上，且皮带15上毛刷朝外侧，两个皮带轮17通过皮带张紧装置(图中未画出，为公知现有常规技术)张紧，两个皮带轮17之间水平段皮带15与其下方的机架18之间设有气囊16，所述气囊16设有可对其气囊16压力调节的气口，板件进料时，水平段皮带与板件接触，两个皮带轮17中一个通过电机9驱动转动(电机9与皮带轮17为公知常规动力连接，故未给出具体附图)，皮带轮17带动皮带15上的毛刷循环运动对板件表面进行清扫，通过气囊16的浮动特性(即气囊16内各处压力恒定一至)，使得水平段皮带上毛刷能根据板件上纹路自动上下微调，提高板件的清洁程度，特别适用于表面有花纹的板件，基座2上还设有气囊压力调节码表7，通过气囊压力调节码表7可以实时显示和调节气囊16内压力，所述气囊压力调节码表7与气口相连，其采用现有成熟产品，其具体形状对解决本发明技术问题也无影响。通过两个剑式毛刷12可以同时清理板件上下两个表面，两个剑式毛刷12的电机9可以通过光电开关11一起控制。所述剑式毛刷12也可以只有一个，用于清理板件单面。As shown in Figure 1, be the brush cleaning machine of two sword-type hair brushes 12, comprise base 2 and two sword-type hair brushes 12 that are installed on it by connecting piece, described sword-type hair brush 12 comprises machine Frame 18, two pulleys 17 and the belt 15 with hairbrush on the upper surface, the hairbrush on the belt 15 is polyamide hairbrush, two pulleys 17 are installed on frame 18 two ends, and belt 15 is installed on two pulleys 17, and the brush on the belt 15 is towards the outside, and the two pulleys 17 are tensioned by a belt tensioner (not shown in the figure, which is a known conventional technology). An air bag 16 is provided between the frame 18 of the air bag, and the air bag 16 is provided with an air port that can adjust the pressure of the air bag 16. When the plate is fed, the horizontal belt is in contact with the plate, and one of the two pulleys 17 passes through the motor 9 Drive rotation (motor 9 and belt pulley 17 are known conventional power connections, so no specific drawings are provided), belt pulley 17 drives the hairbrush on the belt 15 to move in a circular motion to clean the surface of the plate, and through the floating characteristics of air bag 16 (i.e. air bag 16, the pressure at each place is constant to 1), so that the brush on the belt on the horizontal section can automatically fine-tune up and down according to the pattern on the board, and improve the cleanliness of the board. It is especially suitable for boards with patterns on the surface. There is also a The airbag pressure regulating stopwatch 7 can display and adjust the pressure in the airbag 16 in real time by the airbag pressure regulating stopwatch 7. The airbag pressure regulating stopwatch 7 is connected to the air port, and it adopts existing mature products, and its specific shape is of great help to solve the problem of the present invention. Technical issues are also unaffected. The upper and lower surfaces of the board can be cleaned simultaneously by the two sword-type hair brushes 12 , and the motors 9 of the two sword-type hair brushes 12 can be controlled together by the photoelectric switch 11 . Described sword type hair brush 12 also can have only one, is used for cleaning board one side.
作为一种更优实施例，所述剑式毛刷12通过升降装置8安装在基座2上，通过升降装置8可以调整剑式毛刷12的高度，以适应不同工况的板件，所述升降装置8可以是丝杆螺母机构、卷扬机、伸缩气缸、电动推杆以及齿轮齿条结构等等公知结构，在此不再赘述。As a more optimal embodiment, the sword-type brush 12 is installed on the base 2 through the lifting device 8, and the height of the sword-type brush 12 can be adjusted through the lifting device 8, so as to adapt to the plates of different working conditions. The lifting device 8 can be a known structure such as a screw nut mechanism, a hoist, a telescopic cylinder, an electric push rod, and a rack and pinion structure, and will not be repeated here.
作为一种更优实施例，所述剑式毛刷12上设有对皮带15上毛刷喷雾静电加湿剂的喷头10，当毛刷与板件接触时，静电液消除粉尘静电吸覆力，所述喷头10通过支架安装在机架18上，基座2上设有喷雾调压阀5，可以调节静电加湿剂的喷雾压力，喷雾调压阀5采用常规现有技术中产品，其具体形状对解决本发明技术方案没有影响。As a more preferred embodiment, the sword-type brush 12 is provided with a nozzle 10 for spraying an electrostatic humidifying agent on the brush on the belt 15. When the brush is in contact with the plate, the electrostatic liquid eliminates the electrostatic attraction of dust, The nozzle 10 is installed on the frame 18 through a bracket, and the base 2 is provided with a spray pressure regulating valve 5, which can adjust the spray pressure of the electrostatic humidifying agent. The spray pressure regulating valve 5 adopts a product in the conventional prior art, and its specific shape It has no influence on solving the technical solution of the present invention.
作为一种更优实施例，所述剑式毛刷12一端设有毛刷自清洁装置，所述毛刷自清洁装置为对着皮带15上毛刷喷气的高压喷气口19，高压喷气口19可以喷空气也可以喷氮气，高压喷气口19设于左侧皮带轮17下方。左侧皮带轮17的左侧方设有对着皮带15上毛刷的吸尘罩14，吸尘罩14通过吸尘口3与抽气装置(为公知常规的抽气系统，在此不再赘述)相连，将毛刷上粉尘和扬尘抽吸走，所述抽气装置可以为真空风机、负压风机或排气机。As a more preferred embodiment, one end of the sword-type hair brush 12 is provided with a brush self-cleaning device, and the brush self-cleaning device is a high-pressure air injection port 19 facing the brush on the belt 15, and the high-pressure air injection port 19 Can spray air also can spray nitrogen, and high-pressure air injection port 19 is located at left side belt pulley 17 belows. The left side of the left side pulley 17 is provided with the dust suction cover 14 facing the hairbrush on the belt 15, and the dust suction cover 14 passes through the dust suction port 3 and the air extraction device (for the known conventional air extraction system, no longer repeat them here) ) to be connected to suck away the dust and flying dust on the brush, and the suction device can be a vacuum blower, a negative pressure blower or an exhaust machine.
作为一种更优实施例，所述剑式毛刷12上设有与板件接触的压轮13，所述压轮13有两组，每组两个，通过连接件安装在机架18前后两侧，通过压轮13保证板件进料均匀。防止打滑。As a more preferred embodiment, the sword brush 12 is provided with pressure wheels 13 that are in contact with the plate, and the pressure wheels 13 have two groups, two in each group, and are installed on the front and rear of the frame 18 through connecting pieces. On both sides, press rollers 13 are used to ensure that the boards are fed evenly. prevent slipping.
作为一种更优实施例，所述剑式毛刷12上设有检测是否有板件进料的光电开关11，光电开关11设有皮带15前方的机架18上，光电开关11的感应信号通过控制器4控制电机9启停，当有板件进料时，控制器4控制电机9启动，没有板件进料时，控制器4自动控制电机9停止，具体为：通过光电开关通断两路信号控制，还可在控制器4内设置定时器，当光电开关11检测到没有板件信号时，延时停止电机9，可以有效的节约能源，也增加了操作安全性。As a more optimal embodiment, the sword-type hairbrush 12 is provided with a photoelectric switch 11 that detects whether there is a plate feeding, and the photoelectric switch 11 is provided with a frame 18 in front of the belt 15, and the induction signal of the photoelectric switch 11 The controller 4 controls the start and stop of the motor 9. When there is board feeding, the controller 4 controls the motor 9 to start. When there is no board feeding, the controller 4 automatically controls the motor 9 to stop, specifically: through the photoelectric switch. Two-way signal control, and a timer can also be set in the controller 4. When the photoelectric switch 11 detects that there is no board signal, the motor 9 will be stopped after a delay, which can effectively save energy and increase operational safety.
所述基座2安装在水平调节底座1上，通过水平调节底座1调节基座2的水平度，具体为水平调节底座1底部设有多个调节螺栓，通过调节每个调节螺栓的高度来调整基座2的水平度，从而调整了剑式毛刷12的水平度。The base 2 is installed on the level adjustment base 1, and the levelness of the base 2 is adjusted through the level adjustment base 1. Specifically, the bottom of the level adjustment base 1 is provided with a plurality of adjustment bolts, and the height of each adjustment bolt is adjusted to adjust the level of the base 2. The levelness of the base 2 has adjusted the levelness of the sword-type hair brush 12.
使用时，板件通过进料装置进料(输送辊或输送皮带)，当光电开关11检测到板件时，启动电机9(两个剑式毛刷12则启动两个电机9)，电机9带动皮带15循环运动，皮带15上毛刷与板件滑动接触，将板件上足粉尘与封边后的残胶等脏污清理干净，当皮带15上毛刷运动到非接触区域，即皮带轮17处，通过高压喷气口19喷出的高压气体将毛刷上以及板件上粉尘吹走，吹动浮起来的粉尘通过吸尘罩14被吸走，气囊16用于微调皮带15上下位置，当板件表面有文理或花纹时，由于气囊16恒定压力作用，皮带15及其上的毛刷会随着文理或花纹变形，更均匀贴近板件表面，以便提供更好的清洁效果；还可以通过喷头10往毛刷上喷静电加湿剂，静电加湿剂可有效消除板件表面静电，防止粉尘因静电而吸附在板件上，难以清除；所述压轮13用于放置板件打滑，当没有板件进料时，控制器4控制电机9延时停止，以节约能源。When in use, the plate is fed through the feeding device (conveyor roller or conveyor belt), and when the photoelectric switch 11 detects the plate, the motor 9 is started (two sword brushes 12 start two motors 9), and the motor 9 Drive the belt 15 to move circularly, the brush on the belt 15 is in sliding contact with the plate, and clean up the dust on the plate and the residual glue after edge sealing. When the brush on the belt 15 moves to the non-contact area, that is, the pulley At 17, the high-pressure gas ejected through the high-pressure gas injection port 19 blows away the dust on the brush and the plate, and the blown and floating dust is sucked away by the dust cover 14, and the air bag 16 is used to fine-tune the upper and lower positions of the belt 15, When there are textures or patterns on the surface of the board, due to the constant pressure of the air bag 16, the belt 15 and the brush on it will deform with the texture or pattern, and will be more evenly close to the surface of the board, so as to provide better cleaning effect; Spray the electrostatic humidifying agent on the brush through the nozzle 10, the electrostatic humidifying agent can effectively eliminate the static electricity on the surface of the board, prevent dust from being adsorbed on the board due to static electricity, and it is difficult to remove; the pressure wheel 13 is used to place the board to slip, when When there is no plate feeding, the controller 4 controls the motor 9 to stop in a delayed manner to save energy.
Claims (9)
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| CN112427355A (en) * | 2020-12-03 | 2021-03-02 | 济南奥图自动化股份有限公司 | Full-automatic sheet material dry-type belt cleaning device |
| CN116100737A (en) * | 2022-12-29 | 2023-05-12 | 麦格威饰件科技（苏州）有限公司 | A cleaning system for high-gloss injection molding IML parts |
| CN117485937A (en) * | 2023-12-04 | 2024-02-02 | 甘肃烟草工业有限责任公司 | Flat cleaning device and control method for tobacco materials |
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Application publication date: 20180814 |
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