CN108381033A - A kind of CNC laser engravings integrated machine tool - Google Patents
A kind of CNC laser engravings integrated machine tool Download PDFInfo
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- CN108381033A CN108381033A CN201810369778.8A CN201810369778A CN108381033A CN 108381033 A CN108381033 A CN 108381033A CN 201810369778 A CN201810369778 A CN 201810369778A CN 108381033 A CN108381033 A CN 108381033A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/0093—Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
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Abstract
Description
技术领域technical field
本发明涉及一种雕刻机床,尤其涉及一种激光雕刻以及CNC雕刻相结合的一体雕刻机床。The invention relates to an engraving machine tool, in particular to an integrated engraving machine tool combining laser engraving and CNC engraving.
背景技术Background technique
CNC数控雕刻机床和激光雕刻机床都已经非常普及,但是两者紧密结合实现产品加工的却比较少,为了将两者的加工特性应用在某一类产品上,往往需要先在激光雕刻机上定位好以后做产品雕刻,然后再移动转移到数控雕刻机上处理,此时需要重复定位。也有产品是将电主轴更换成激光模组再进行雕刻,主轴激光互换较为不易,且定位不精准。Both CNC engraving machine tools and laser engraving machine tools have become very popular, but the close combination of the two to achieve product processing is relatively small. In order to apply the processing characteristics of the two to a certain type of product, it is often necessary to position the laser engraving machine first. In the future, the product will be carved, and then moved to the CNC engraving machine for processing. At this time, repeated positioning is required. There are also products that replace the motorized spindle with a laser module before engraving. It is not easy to replace the spindle with laser, and the positioning is not accurate.
另一方面,CNC数控雕刻机床和激光雕刻机床在使用过程中常常需要手动调节机床主轴(激光模组)移动,实现机器加工原点的定位,需要花费大量的操作工人的精力和时间,而定位效果因人而异,最后产品加工的效果一般,却浪费了耗材和时间。另一方面,家庭桌面级机床走入千家万户,这也对机床的安全性能和人性化的操作提出了更多的要求,这些都需要机床能够快速的定位和保证操作者安全的操作环境。On the other hand, CNC engraving machine tools and laser engraving machine tools often need to manually adjust the movement of the machine tool spindle (laser module) during use to realize the positioning of the machining origin, which requires a lot of energy and time for the operator, and the positioning effect It varies from person to person, and the final product processing effect is average, but consumables and time are wasted. On the other hand, household desktop-level machine tools have entered thousands of households, which also puts forward more requirements for the safety performance and humanized operation of machine tools, all of which require machine tools to be able to quickly locate and ensure a safe operating environment for operators.
同时,随着智能制造和工业4.0的推进,个人定制化服务变成一种常态。桌面机床是针对个人用户和DIY群体而研发的小型精密机床,可以实现激光雕刻和数控切割等DIY需求。将简易化的桌面机床推广到个人也是实现个人再教育的良好方式。At the same time, with the advancement of intelligent manufacturing and Industry 4.0, personalized services have become a norm. Desktop machine tools are small precision machine tools developed for individual users and DIY groups, which can realize DIY needs such as laser engraving and CNC cutting. Extending the simplified desktop machine tool to individuals is also a good way to achieve personal re-education.
发明内容Contents of the invention
本发明利的目的在于设计一种桌面CNC激光雕刻一体机床,其不仅能够通过激光快速定位加工原点,捕捉加工范围,实现激光或者主轴加工,还能通过防护罩上的安全开关,实现全封闭式安全加工。为实现上述目的,本发明提供以下技术方案:一种CNC激光雕刻一体机床,包括主机架、加工头部、防护罩、以及器件仓,所述主机架为金属结构围成的一框架,所述主机架的底部设置有加工台;所述主机架围成的范围内设置有滚珠丝杠,所述滚珠丝杠固定连接在所述主机架相对的侧壁上;所述加工头部的背侧设置有C形槽,所述加工头部通过C形槽设置在所述滚珠丝杠上,并可沿所述滚珠丝杠移动;所述加工头部包括主轴电机,所述主轴电机夹持有刀具;所述加工头部还包括一激光模组,所述激光模组并列设置在所述电机夹持部分的侧壁,所述激光模组用于定位和雕刻。The purpose of this invention is to design a desktop CNC laser engraving integrated machine tool, which can not only quickly locate the processing origin through laser, capture the processing range, realize laser or spindle processing, but also realize fully enclosed type through the safety switch on the protective cover. Safe processing. In order to achieve the above object, the present invention provides the following technical solutions: a CNC laser engraving integrated machine tool, including a main frame, a processing head, a protective cover, and a device warehouse, the main frame is a frame surrounded by a metal structure, the The bottom of the main frame is provided with a processing table; the range surrounded by the main frame is provided with a ball screw, and the ball screw is fixedly connected to the opposite side wall of the main frame; the back side of the processing head A C-shaped groove is provided, and the processing head is arranged on the ball screw through the C-shaped groove, and can move along the ball screw; the processing head includes a spindle motor, and the spindle motor holds Tool; the processing head also includes a laser module, the laser module is arranged side by side on the side wall of the motor clamping part, and the laser module is used for positioning and engraving.
在一些具体实施例中,所述加工台上设置有一移动平台,所述移动平台固定在一传动丝杠上,所述传动丝杠用于带动所述移动平台在水平面上垂直于所述滚珠丝杠运动。In some specific embodiments, a moving platform is arranged on the processing table, and the moving platform is fixed on a driving screw, and the driving screw is used to drive the moving platform on a horizontal plane perpendicular to the ball wire bar exercise.
在一些具体实施例中,所述主机架侧壁的外部设置有一容置空间,所述容置空间内设置有主控板,所述主控板分别与所述主轴电机以及所述激光模组连接并调节和控制CNC雕刻、激光对焦以及激光雕刻。In some specific embodiments, an accommodating space is provided outside the side wall of the main frame, and a main control board is arranged in the accommodating space, and the main control board is connected to the spindle motor and the laser module respectively. Connect and adjust and control CNC engraving, laser focus and laser engraving.
在一些具体实施例中,所述主轴电机、移动平台的移动采用步进电机驱动;所述容置空间内还设置有一组电源,所述电源包括24V和48V两种,所述24V用于为所述主控板和步进电机供电,所述48V用于驱动所述主轴电机的刀头进行雕刻。In some specific embodiments, the movement of the spindle motor and the mobile platform is driven by a stepping motor; a set of power supplies are also provided in the accommodating space, and the power supplies include 24V and 48V, and the 24V is used for The main control board and the stepper motor are powered, and the 48V is used to drive the cutter head of the spindle motor for engraving.
在一些具体实施例中,所述移动平台上设置有一对刀块。In some specific embodiments, a pair of knife blocks are arranged on the mobile platform.
在一些具体实施例中,所述主轴电机的刀头与所述所述滚珠丝杠之间设置有一挡板,减少加工时灰尘对传动装置产生影响。In some specific embodiments, a baffle is provided between the cutter head of the spindle motor and the ball screw to reduce the influence of dust on the transmission device during processing.
在一些具体实施例中,所述主机架为一六面体结构,四周以及顶部均采用透明材质的防护罩进行隔离,所述四周至少有一个面的防护罩设置为可开合连接,且在所述防护罩的连接处设置有静音封条。In some specific embodiments, the main frame is a hexahedron structure, and the surrounding and top are isolated by protective covers made of transparent materials. The connection of the protective cover is provided with a silent seal.
在一些具体实施例中,所述机床的内部设置有一与主控板连接的密封感应器,用于检测侧壁是否处于关闭状态。In some specific embodiments, a sealing sensor connected to the main control board is provided inside the machine tool to detect whether the side wall is in a closed state.
在一些具体实施例中,所述主机架的外部设置有一可触控显示器,所述可触控显示器与所述主控板连接,用于切换切割模式以及功能的选择。In some specific embodiments, a touchable display is provided outside the main frame, and the touchable display is connected to the main control board for switching cutting modes and selecting functions.
在一些具体实施例中,所述主机架的外部设置有分别与主控板连接的USB数据接口可SD卡卡槽,用以满足在线和/或离线操作。In some specific embodiments, USB data interfaces and SD card slots respectively connected to the main control board are provided on the outside of the main chassis to satisfy online and/or offline operations.
通过采用上述技术方案,使其与现有技术相比具有以下有益效果:By adopting the above technical solution, it has the following beneficial effects compared with the prior art:
(1)本发明将CNC雕刻组件与激光雕刻组件设置在一体上,可在同一个设备中实现两种雕刻方式,同时,可调整激光组件的输出功率,通过PWM波调节激光的输出功率,本机床能获得低功耗的激光束实现定位加工原点并识别加工范围。这能够快速获得机床的加工信息,更直观的完成机床的加工操作;当功率调高后,激光组件进行雕刻,形成两种雕刻方案。(1) In the present invention, the CNC engraving component and the laser engraving component are arranged on one body, and two engraving methods can be realized in the same device. At the same time, the output power of the laser component can be adjusted, and the output power of the laser can be adjusted by PWM waves. The machine tool can obtain a low-power laser beam to locate the processing origin and identify the processing range. This can quickly obtain the processing information of the machine tool, and complete the processing operation of the machine tool more intuitively; when the power is increased, the laser component performs engraving, forming two engraving schemes.
(2)本方案通过Gcode代码的刀具切换,能够实现激光和主轴的同时工作。(2) This solution can realize the simultaneous work of laser and spindle through tool switching of Gcode code.
(3)本机床采用全封闭式机体,并在机身内部做了开门检测装置,保证了机床仅能在舱门关闭的情况下工作,使机床安全化。(3) This machine tool adopts a fully enclosed machine body, and a door opening detection device is installed inside the machine body to ensure that the machine tool can only work when the hatch door is closed, making the machine tool safe.
(4)通过识别加工文件的代码,机床会自动选择激光加工或者刀具加工,能同时实现产品激光加工与数控加工两个模式,获得多样化产品。(4) By identifying the code of the processing file, the machine tool will automatically select laser processing or tool processing, and can realize two modes of product laser processing and CNC processing at the same time to obtain diversified products.
(5)通过激光刀与普通刀具结合使用,有助于我们更快获得更多不同效果的多样化产品。且激光刀与普通刀头相对位置固定,通过简单的坐标修改即可使两种雕刻刀重合,避免出现切换雕刻刀出现的对焦不准的问题。(5) The combination of laser knife and ordinary knife helps us to obtain more diversified products with different effects faster. Moreover, the relative position of the laser knife and the ordinary knife head is fixed, and the two kinds of engraving knives can be overlapped by simple coordinate modification, so as to avoid the problem of inaccurate focus caused by switching engraving knives.
附图说明Description of drawings
附图1为整机结构图;Accompanying drawing 1 is the structural diagram of the whole machine;
附图2为主机架图;Accompanying drawing 2 is main frame diagram;
附图3为机床加工头部;Accompanying drawing 3 is machine tool processing head;
附图4为防护罩盖板;Accompanying drawing 4 is protective cover cover plate;
附图5为后侧器件仓图;Accompanying drawing 5 is the diagram of the rear side device compartment;
附图6为自动对刀图;Accompanying drawing 6 is automatic tool setting figure;
附图7为机器加工流程图;Accompanying drawing 7 is machine processing flowchart;
标号说明:Label description:
1‐主机架、2‐加工头部、3‐防护罩、4‐器件仓;1‐main frame, 2‐processing head, 3‐protective cover, 4‐component compartment;
2.1‐主轴电机、2.2‐激光模组、2.3-灯带;2.1-Spindle motor, 2.2-Laser module, 2.3-Light strip;
3.1-静音封条、3.2-液压推杆、3.3-防护罩;3.1-Mute seal, 3.2-Hydraulic push rod, 3.3-Protection cover;
2.11-对刀块、2.12-刀具。2.11-tool setting block, 2.12-tool.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施的限制。In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar extensions without violating the connotation of the present invention, so the present invention is not limited by the specific implementations disclosed below.
请参阅图1至图4,本实施例的一种CNC激光雕刻一体机床,包括主机架1、加工头部2、防护罩3、以及器件仓4,主机架1为金属结构围成的一框架,主机架1的底部设置有加工台;主机架1围成的范围内设置有滚珠丝杠1.7,滚珠丝杠1.7固定连接在主机架1相对的侧壁上;加工头部2的背侧设置有C形槽,加工头部2通过C形槽设置在滚珠丝杠1.7上,并可沿滚珠丝杠1.7移动;加工头部2包括主轴电机2.1,主轴电机2.1夹持有刀具2.12;加工头部2还包括一激光模组2.2,激光模组2.2并列设置在电机夹持部分的侧壁,激光模组用于定位和雕刻。Please refer to Fig. 1 to Fig. 4, a kind of CNC laser engraving integrated machine tool of this embodiment, comprises main frame 1, processing head 2, protective cover 3, and device warehouse 4, and main frame 1 is a frame surrounded by metal structure , the bottom of the main frame 1 is provided with a processing table; the range surrounded by the main frame 1 is provided with a ball screw 1.7, and the ball screw 1.7 is fixedly connected to the opposite side wall of the main frame 1; the back side of the processing head 2 is provided There is a C-shaped groove, and the processing head 2 is set on the ball screw 1.7 through the C-shaped groove, and can move along the ball screw 1.7; the processing head 2 includes a spindle motor 2.1, and the spindle motor 2.1 holds a tool 2.12; the processing head The part 2 also includes a laser module 2.2, the laser module 2.2 is arranged side by side on the side wall of the motor clamping part, and the laser module is used for positioning and engraving.
在加工台上设置有一移动平台,该移动平台固定在一传动丝杠上,传动丝杠上的伺服电机可带动移动平台在水平面上垂直于滚珠丝杠运动,实现待加工材料与刀头之间相互垂直运动,构成坐标的X轴和Y轴;该技术方案为现有技术中常用的常规技术手段,在此不再赘述。A mobile platform is set on the processing table, and the mobile platform is fixed on a transmission screw. The servo motor on the transmission screw can drive the mobile platform to move perpendicular to the ball screw on the horizontal plane, so as to realize the gap between the material to be processed and the cutter head. They move perpendicularly to each other to form the X-axis and Y-axis of the coordinates; this technical solution is a conventional technical means commonly used in the prior art, and will not be repeated here.
请参阅图2,主机架1由铝板作为机架主体的龙门两侧,传动部分由滚珠丝杠1.7带动机床加工头部2实现传动,光轴1.5作为机床的主要支承部件满足整机的刚性。使用者通过点击液晶显示屏1.1完成对机床的操作,旋转编码器1.2能够实现对机床的摇机操作,当旋转编码器1.2按下时,能够实现机床紧急停止。使用者通过将SD卡插入到SD卡卡槽1.3内,可以实现机床的离线加工操作,使用者通过将串口USB线接入串口USB接口1.4处,可以实现机床的在线加工操作。机器的一键对刀接口布置在旋转编码器上侧钣金狭缝处,当一键对刀定位块连接到对刀接口,则能够实现机床Z轴方向上的自动定位。Please refer to Fig. 2, the main frame 1 is made of aluminum plates as the two sides of the gantry of the frame body, the transmission part is driven by the ball screw 1.7 to drive the machine tool processing head 2 to realize the transmission, and the optical axis 1.5 is used as the main supporting part of the machine tool to meet the rigidity of the whole machine. The user completes the operation of the machine tool by clicking on the liquid crystal display 1.1, and the rotary encoder 1.2 can realize the shaking operation of the machine tool, and when the rotary encoder 1.2 is pressed, the machine tool can be stopped in an emergency. The user can realize the offline processing operation of the machine tool by inserting the SD card into the SD card slot 1.3, and the user can realize the online processing operation of the machine tool by connecting the serial port USB cable to the serial port USB interface 1.4. The one-key tool setting interface of the machine is arranged at the sheet metal slit on the upper side of the rotary encoder. When the one-key tool setting positioning block is connected to the tool setting interface, automatic positioning in the Z-axis direction of the machine tool can be realized.
请参阅图3,机床加工头部并排安装有主轴电机2.1、激光模组2.2、灯带2.3三部分。其中主轴电机2.1可以夹持刀具,实现刀具对工件的加工;激光模组2.2能通过PWM释放激光,从而对工件雕刻。低功率激光可以实现快速定位加工原点,捕捉加工范围。灯带板用于反映机床的工作情况,当机床处于急停状态时、运行状态时、空闲状态时,灯带板分别反应为红色、蓝色、绿色。机床加工头后侧安装有挡灰板,可以遮挡大部分加工扬起的粉尘,对机床的X轴方向上的滚珠丝杠和光轴起保护作用。Please refer to Fig. 3 , the machining head of the machine tool is equipped with three parts, the spindle motor 2.1, the laser module 2.2, and the light strip 2.3. Among them, the spindle motor 2.1 can hold the tool to realize the processing of the workpiece by the tool; the laser module 2.2 can release the laser through PWM to engrave the workpiece. The low-power laser can quickly locate the processing origin and capture the processing range. The light strip board is used to reflect the working conditions of the machine tool. When the machine tool is in the emergency stop state, running state, and idle state, the light strip board responds as red, blue, and green respectively. A gray baffle is installed on the back of the machine tool processing head, which can block most of the dust raised by processing and protect the ball screw and optical axis in the X-axis direction of the machine tool.
如附图4所示为机床的防护罩3.3,液压推杆3.2、防护罩盖板、接触开关以及静音封条3.1。当亚克力防护罩轻轻盖上后,通过液压推杆3.2将其拉回,当完全关闭以后,接触开关会被触发,此时机床方可以工作,否则机床将处于急停状态并不能被操作。维护人员可以在操作面板——开发者选项中将安全门内容关闭,进行专业人员的维护。Shown in accompanying drawing 4 is the protective cover 3.3 of lathe, hydraulic pressure push rod 3.2, protective cover cover plate, contact switch and mute seal 3.1. When the acrylic protective cover is lightly covered, pull it back through the hydraulic push rod 3.2, and when it is completely closed, the contact switch will be triggered, and the machine tool can work at this time, otherwise the machine tool will be in an emergency stop state and cannot be operated. Maintenance personnel can close the content of the safety door in the operation panel-developer options to perform professional maintenance.
进一步地,防护罩盖板安装在机床前侧,表现为前后翻盖形式。当安全门功能打开时,防护罩合上时,会按压到接触开关,此时机床处于空闲状态,能正常操作。当防护罩开启时,接触开关弹开,此时机床处于急停状态,不能操作。防护罩面盖与机身弧面贴合,并在机身弧面外侧粘贴有静音橡胶封条,满足机床的静音操作。Further, the cover plate of the protective cover is installed on the front side of the machine tool, in the form of a front and rear flip cover. When the safety door function is opened and the protective cover is closed, the contact switch will be pressed. At this time, the machine tool is in an idle state and can operate normally. When the protective cover is opened, the contact switch bounces off, and the machine tool is in an emergency stop state and cannot be operated. The cover of the protective cover is attached to the curved surface of the fuselage, and a silent rubber seal is pasted on the outside of the curved surface of the fuselage to meet the silent operation of the machine tool.
附图5为后侧器件仓,安装有驱动板、开关电源。驱动板能实现电机的驱动,电主轴的驱动,激光模组的驱动,电机对应的限位开关的开关信号的检测,开盖装置的开关信号的检测等。开关电源有24V与48V两个,其中24V能够为主控板及步进电机驱动等供电,而48V仅给驱动主轴供电。在器件仓外侧的盖板上,安装有静音风扇。Accompanying drawing 5 is the rear side device compartment, is installed with driving board, switching power supply. The drive board can realize the drive of the motor, the drive of the electric spindle, the drive of the laser module, the detection of the switch signal of the limit switch corresponding to the motor, the detection of the switch signal of the cover opening device, etc. There are two switching power supplies, 24V and 48V, of which 24V can supply power to the main control board and stepper motor drive, while 48V can only supply power to the drive spindle. A silent fan is installed on the cover outside the device compartment.
如附图6所示为机床自动对刀状态示意图,自动对刀块2.11放置在机床的主轴刀具2.12正下方,另一侧接口连接到主控板接口处,能够实现机床在物理空间Z方向的上对刀工作。As shown in Figure 6, it is a schematic diagram of the automatic tool setting state of the machine tool. The automatic tool setting block 2.11 is placed directly under the spindle tool 2.12 of the machine tool, and the interface on the other side is connected to the interface of the main control board, which can realize the Z direction of the machine tool in the physical space. Work on the knife.
以下选择以SD卡离线加工模式为例,结合具体实施时操作流程对本方案做进一步详细描述:启动设备后在USB卡槽中插入SD卡,将机器复位,此时机床会自动复位到初始位置,每次开机自动复位有助于机床从上一次加工可能有的异常状态中恢复;The following selection takes the offline processing mode of SD card as an example, and further describes this scheme in detail in combination with the operation process during specific implementation: After starting the device, insert the SD card into the USB card slot, reset the machine, and the machine tool will automatically reset to the initial position at this time. The automatic reset every time it is turned on helps the machine tool to recover from the possible abnormal state of the last processing;
待复位完成后,将一块尺寸为275mm*200mm的常规奥松板固定在机床的加工基面上;选择刀具更换,根据加工文件的性质选择合适的加工刀具,本次我们在机床上装夹一把刀柄直径为3.175mm,刃径为2mm的的单刃螺旋铣刀;After the reset is completed, fix a conventional Ausong plate with a size of 275mm*200mm on the processing base surface of the machine tool; select the tool replacement, and select the appropriate processing tool according to the nature of the processing file. This time we will clamp one on the machine tool A single-edged helical milling cutter with a shank diameter of 3.175mm and a blade diameter of 2mm;
我们使用一键对刀,完成耗材高度方向上的零点确定,即Z轴方向上的对刀;We use one-key tool setting to complete the zero point determination in the direction of the height of the consumables, that is, the tool setting in the direction of the Z axis;
进入加工界面,选择对木尺进行加工的加工文件,然后通过激光选择加工的原点,通过激光试走,有一道肉眼可见但功率微弱的激光束持续射出,在观察激光移动后,确定加工范围没有超出装夹范围后选择确定,此时XY方向上的原定就选择完毕。然后进入到加工界面,并点击加工;加工过程由激光作为一把激光刀,在奥松板上留下木尺的刻度,然后选择刀具作为加工刀,并将木尺从奥松板上切除,将生成的成品取出后,通过简单打磨获得最终成品。Enter the processing interface, select the processing file for processing the wooden ruler, and then select the origin of processing through the laser, and try to go through the laser, a laser beam that is visible to the naked eye but weak in power continues to shoot out. After observing the laser movement, it is determined that the processing range is not Select OK after exceeding the clamping range, and the original setting in the XY direction is selected at this time. Then enter the processing interface, and click processing; the processing process uses the laser as a laser knife to leave the scale of the wooden ruler on the Ausong board, then select the tool as the processing knife, and cut the wooden ruler from the Ausong board. After the finished product is taken out, the final product is obtained through simple grinding.
本发明虽然以较佳实施例公开如上,但其并不是用来限定权利要求,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not used to limit the claims. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.
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