CN108380676B - Secondary cold-rolling process belt steel surface emulsifies flow quantity cross direction profiles forecasting procedure - Google Patents

Secondary cold-rolling process belt steel surface emulsifies flow quantity cross direction profiles forecasting procedure Download PDF

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Publication number
CN108380676B
CN108380676B CN201810072241.5A CN201810072241A CN108380676B CN 108380676 B CN108380676 B CN 108380676B CN 201810072241 A CN201810072241 A CN 201810072241A CN 108380676 B CN108380676 B CN 108380676B
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nozzle
flow
profiles
item
belt steel
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CN108380676A (en
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白振华
钱承
张立更
崔亚亚
刘亚星
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Tangshan grano Metal Technology Co., Ltd
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Yanshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0239Lubricating
    • B21B45/0245Lubricating devices
    • B21B45/0248Lubricating devices using liquid lubricants, e.g. for sections, for tubes
    • B21B45/0251Lubricating devices using liquid lubricants, e.g. for sections, for tubes for strips, sheets, or plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B2037/002Mass flow control

Abstract

Secondary cold-rolling process belt steel surface emulsifies flow quantity cross direction profiles forecasting procedure, it is characterised in that: it includes following step performed by computer: the capital equipment technological parameter of (A) collection secondary cold-rolling unit emulsion injection beam and nozzle;(B) the strip width B of secondary cold-rolling unit is collected;(C) the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i);(D) N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i);(E) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is calculated;(F) the emulsification flow quantity cross direction profiles forecast of secondary cold-rolling process belt steel surface is completed.The present invention can forecast the cross direction profiles of the emulsification flow quantity in secondary cold-rolling process belt steel surface width range, emulsify flow quantity cross direction profiles uniformity controlling for secondary cold-rolling process belt steel surface and lay the foundation.

Description

Secondary cold-rolling process belt steel surface emulsifies flow quantity cross direction profiles forecasting procedure
Technical field
The invention belongs to cold rolling technology field, in particular to a kind of secondary cold-rolling process belt steel surface emulsification flow quantity is lateral It is distributed forecasting procedure.
Background technique
Secondary cold-rolling is further to depress strip after once cold rolling and annealing and be thinned, to improve the hardness of material And intensity.Compared to traditional once cold rolling product, secondary cold-rolling product is with thinner, intensity is higher, processing performance is more preferable The advantages of, it can effectively save steel material consumption, reduce environmental pollution, to well adapt to pack the hair of tank industry processed Exhibition trend.Since secondary cold-rolling product thickness is thin, intensity is high, and it is higher to plate shape, surface quality requirements, therefore frequently with emulsification Liquid direct-injection system carries out rolling lubrication.In secondary cold-rolling unit production process, emulsion is sprayed via the nozzle installed on spraying rack It drenches in the strip steel at entry upper and lower surface for arriving mill roll-gap certain distance, before strip enters roll gap, emulsion is analysed on its surface Certain thickness lubricating oil film out.By direct emission, will not recycle makes the emulsion that secondary cold-rolling unit direct-injection system ejects It is thin suitable for thickness, intensity is high, surface quality requirements are high with, emulsion lubrication better performances, and without miscellaneous oil, impurity incorporation Cold rolled strip steel production.
During secondary cold rolling, belt steel surface emulsification flow quantity cross direction profiles uniformity determines strip in rolling roll gap The uniformity of width direction lubrication, directly influences the plate shape and surface quality for rolling rear strip, emulsifies flow quantity along strip width Unevenly will lead to for direction rolls rear belt steel surface and emulsion strip mottling defect occurs.In this way, how sufficiently to combine secondary cold Milling train group direct-injection system spraying rack and nozzle characteristic formulate the emulsification flow quantity cross direction profiles forecast of secondary cold-rolling process belt steel surface Method is of great significance to secondary cold-rolling unit plate shape and surface quality promotion.
Bibliography: in [1] Zhang Yi, He Ming, Liu Li etc., rolling tensile force control method [P] of two-shipper stand four-high rolling mill State: CN104289528A, 2015-01-21. [2] Wu Shoumin, Wei Lie are saved, Cheng Qihua etc..A kind of cold rolling emulsified liquid purification system [P] China: CN104801102A, 2015-07-29. [3] Bai Zhenhua, Zhao Weiquan, Wang Songyao etc..Suitable for tandem mills Emulsion flow dynamics integrated optimization and setting method [P] China: CN106311754A, 2017-01-11. [4] Qu Peilei, Li Xiu Army, Wang Kangjian.Rolling lubrication is produced to secondary cold-rolling and influence [J] Shanghai Metals of product surface pattern, 2015,37 (1): 52-57. [5] Liang Bojian, Xu Yunhui, high palace honor etc..Planisher spray flow field jet characteristics research [J] lathe with it is hydraulic, 2016,44 (20): 77-81.
Summary of the invention
In comprehensive analysis secondary cold-rolling process belt steel surface emulsification flow quantity cross direction profiles of the present invention and emulsion injection beam Nozzle quantity, injector spacing, nozzle jetting height, nozzle spray direction angle, nozzle spray angle, nozzle angle of heel, nozzle spray Correlation between amount of jet provides a kind of secondary cold-rolling process belt steel surface emulsification flow quantity cross direction profiles forecasting procedure, A kind of forecast of secondary cold-rolling process belt steel surface emulsification flow quantity cross direction profiles is provided.
The present invention realizes according to the following steps:
(A) the capital equipment technological parameter of secondary cold-rolling unit emulsion injection beam and nozzle is collected, comprising: nozzle quantity N, injector spacing L, nozzle jetting height H, nozzle spray direction angle α, nozzle spray angle θ, nozzle angle of heelNozzle injection Flow Q.
(B) the strip width B of secondary cold-rolling unit is collected.
(C) the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i), following step is specifically included It is rapid:
(C1) emulsion of calculating single-nozzle injection jet width B on the left of belt steel surface spray centerlineL, in injection Jet width B on the right side of heart lineR
In formula, H is nozzle jetting height;α is nozzle spray direction angle;θ is nozzle spray angle;For nozzle angle of heel;
(C2) emulsion jet width item member is divided according to width Delta x, calculates the emulsion strip table of single-nozzle injection The corresponding item member number n of jet width on the left of the spray centerline of faceL, the corresponding item member number of jet width on the right side of spray centerline nR
In formula, BLFor jet width, B on the left of belt steel surface spray centerlineRFor jet width on the right side of spray centerline;Δx For unit item member width;
C3 the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface) is calculated1(i)
In formula, Q is nozzle injection flow;H is nozzle jetting height;ψ is that emulsification flow quantity cross direction profiles influence coefficient,I is the item member number for emulsifying flow quantity cross direction profiles;Δ x is unit item member width;nLFor strip The corresponding item member number of jet width, n on the left of the spray centerline of surfaceRFor the corresponding item member of jet width on the right side of spray centerline Number;BLFor jet width, B on the left of belt steel surface spray centerlineRFor jet width on the right side of spray centerline.
(D) N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i), it specifically includes following Step:
D1 the corresponding item member number of injector spacing) is calculated
In formula, L is injector spacing, and Δ x is unit item member width;
D2) in the corresponding item member number n=of jet width of belt steel surface after the emulsion flow summation of the N number of nozzle of calculating nL+(N-1)nM+nR+1
In formula, N is nozzle quantity;nLFor the corresponding item member number of jet width, n on the left of belt steel surface spray centerlineRFor The corresponding item member number of jet width on the right side of spray centerline;nMFor the corresponding item member number of injector spacing;
D3 the corresponding emulsion flow summation coefficient in the position Cross slat member i) is calculated
Wherein, N is nozzle quantity;I is the item member number for emulsifying flow quantity cross direction profiles;nMFor the corresponding item of injector spacing First number;N is the corresponding item member number of jet width after the emulsion flow summation of N number of nozzle in belt steel surface;
D4 N number of nozzle) is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i)
In formula, j is emulsification flow quantity cross direction profiles additive process parameter;M is the corresponding emulsification in the position Cross slat member i Flow quantity is superimposed coefficient;I is the item member number for emulsifying flow quantity cross direction profiles;q1(i) belt steel surface is injected in for single-nozzle Emulsification flow quantity cross direction profiles;nMFor the corresponding item member number of injector spacing;After n is the emulsion flow summation of N number of nozzle In the corresponding item member number of the jet width of belt steel surface.
(E) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is calculated, specifically included following Step:
E1 the corresponding Cross slat member number n of strip width B) is calculatedS
In formula, Δ x is unit item member width;
E2) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is calculated
In formula, i is the item member number for emulsifying flow quantity cross direction profiles;qN(i) superimposed in belt steel surface for N number of nozzle Emulsify flow quantity cross direction profiles;nSFor the corresponding Cross slat member number of strip width B;N is the emulsion flow summation of N number of nozzle Afterwards in the corresponding item member number of the jet width of belt steel surface.
(F) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is exported, completes secondary cold-rolling Process belt steel surface emulsifies the forecast of flow quantity cross direction profiles.
The invention has the following advantages over the prior art:
It can be according to secondary cold-rolling unit emulsion injection beam top nozzle quantity, injector spacing, nozzle jetting height, nozzle It is wide to forecast secondary cold-rolling process belt steel surface for injection direction angle, nozzle spray angle, nozzle angle of heel, nozzle injection flow The cross direction profiles for spending the emulsification flow quantity in range, emulsify flow quantity cross direction profiles uniformity for secondary cold-rolling process belt steel surface Control lays the foundation.
Detailed description of the invention
Fig. 1 is calculation flow chart of the invention;
Fig. 2 is secondary cold-rolling process emulsion injection schematic diagram;
Fig. 3 is the corresponding secondary cold-rolling process belt steel surface of embodiment 1 emulsification flow quantity cross direction profiles figure;
Fig. 4 is the corresponding secondary cold-rolling process belt steel surface of embodiment 2 emulsification flow quantity cross direction profiles figure.
Specific embodiment
In the following, by taking certain secondary cold-rolling unit as an example, in conjunction with Fig. 1, to secondary cold-rolling process belt steel surface cream of the present invention Change flow quantity cross direction profiles forecasting procedure to be described in detail.
Embodiment 1:
By taking certain secondary cold-rolling unit as an example, according to calculation flow chart shown in FIG. 1, firstly, collecting two in step (A) The capital equipment technological parameter of secondary cold mill complex emulsion injection beam and nozzle, comprising: nozzle quantity N=10, injector spacing L= 120mm, nozzle jetting height H=225.3mm, nozzle spray direction angle α=57.3 °, nozzle spray angle θ=71.0 °, nozzle Angle of heelNozzle injection flow Q=1.03L/min.
Then, in step (B), the strip width B=1050mm of secondary cold-rolling unit is collected.
Then, in step (C), the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i), Specifically includes the following steps:
Firstly, the emulsion for calculating single-nozzle injection sprays on the left of belt steel surface spray centerline in step C1) Width BL, jet width B on the right side of spray centerlineR
Then, in step C2), emulsion jet width item member is divided according to width Delta x=1.0mm, calculates single spray The emulsion of mouth injection corresponding item member number n of jet width on the left of belt steel surface spray centerlineL, on the right side of spray centerline The corresponding item member number n of jet widthR
Then, in step C3), the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i)
In formula, i is the item member number for emulsifying flow quantity cross direction profiles;ψ is that emulsification flow quantity cross direction profiles influence coefficient,
Then, in step (D), N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN (i), specifically includes the following steps:
Firstly, calculating the corresponding item member number of injector spacing in step D1)
Then, in step D2), the jet width pair after the emulsion flow summation of N number of nozzle in belt steel surface is calculated The item member number n=n answeredL+(N-1)nM+nR+ 1=1454;
Then, in step D3), the corresponding emulsion flow summation coefficient in the position Cross slat member i is calculated
Then, in step D4), N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i)
In formula, j is emulsification flow quantity cross direction profiles additive process parameter.
Then, in step (E), secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q is calculated (i), specifically includes the following steps:
Firstly, calculating the corresponding Cross slat member number n of strip width B in step E1)S
Then, it in step E2), calculates secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i)
Q (i)=qN(i+202),1≤i≤1050。
Finally, exporting secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q in step (F) (i), secondary cold-rolling process belt steel surface emulsification flow quantity cross direction profiles forecast (as shown in Figure 3) is completed.
As shown in table 1, the corresponding secondary cold-rolling process belt steel surface of embodiment 1 emulsifies flow quantity cross direction profiles, emulsion Flux density maximum value is 8.96L/min/m, and emulsion flux density minimum value is 6.30L/min/m, emulsion flux density Average value is 8.42L/min/m, and emulsion flux density undulate quantity is 2.65L/min/m.
The corresponding secondary cold-rolling process belt steel surface of 1 embodiment of table 1 emulsifies flow quantity cross direction profiles
Embodiment 2:
By taking certain secondary cold-rolling unit as an example, according to calculation flow chart shown in FIG. 1, firstly, collecting two in step (A) The capital equipment technological parameter of secondary cold mill complex emulsion injection beam and nozzle, comprising: nozzle quantity N=10, injector spacing L= 120mm, nozzle jetting height H=139.7mm, nozzle spray direction angle α=68.2 °, nozzle spray angle θ=71.0 °, nozzle Angle of heelNozzle injection flow Q=1.03L/min.
Then, in step (B), the strip width B=1050mm of secondary cold-rolling unit is collected.
Then, in step (C), the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i), Specifically includes the following steps:
Firstly, the emulsion for calculating single-nozzle injection sprays on the left of belt steel surface spray centerline in step C1) Width BL, jet width B on the right side of spray centerlineR
Then, in step C2), emulsion jet width item member is divided according to width Delta x=1.0mm, calculates single spray The emulsion of mouth injection corresponding item member number n of jet width on the left of belt steel surface spray centerlineL, on the right side of spray centerline The corresponding item member number n of jet widthR
Then, in step C3), the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i)
In formula, i is the item member number for emulsifying flow quantity cross direction profiles;ψ is that emulsification flow quantity cross direction profiles influence coefficient,
Then, in step (D), N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN (i), specifically includes the following steps:
Firstly, calculating the corresponding item member number of injector spacing in step D1)
Then, in step D2), the jet width pair after the emulsion flow summation of N number of nozzle in belt steel surface is calculated The item member number n=n answeredL+(N-1)nM+nR+ 1=1288;
Then, in step D3), the corresponding emulsion flow summation coefficient in the position Cross slat member i is calculated
Then, in step D4), N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i)
In formula, j is emulsification flow quantity cross direction profiles additive process parameter.
Then, in step (E), secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q is calculated (i), specifically includes the following steps:
Firstly, calculating the corresponding Cross slat member number n of strip width B in step E1)S
Then, it in step E2), calculates secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i)
Q (i)=qN(i+119),1≤i≤1050。
Finally, exporting secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q in step (F) (i), secondary cold-rolling process belt steel surface emulsification flow quantity cross direction profiles forecast (as shown in Figure 4) is completed.
As shown in table 2, the corresponding secondary cold-rolling process belt steel surface of embodiment 1 emulsifies flow quantity cross direction profiles, emulsion Flux density maximum value is 10.33L/min/m, and emulsion flux density minimum value is 5.99L/min/m, emulsion flux density Average value is 8.64L/min/m, and emulsion flux density undulate quantity is 4.34L/min/m.
The corresponding secondary cold-rolling process belt steel surface of 2 embodiment of table 2 emulsifies flow quantity cross direction profiles
It emulsifies flow quantity cross direction profiles (L/min/m)
Maximum value 10.33
Minimum value 5.99
Average value 8.64
Undulate quantity 4.34

Claims (1)

1. secondary cold-rolling process belt steel surface emulsify flow quantity cross direction profiles forecasting procedure, it is characterised in that: it include below by The step of computer executes:
(A) the capital equipment technological parameter of secondary cold-rolling unit emulsion injection beam and nozzle is collected, comprising: nozzle quantity N, spray Mouth spacing L, nozzle jetting height H, nozzle spray direction angle α, nozzle spray angle θ, nozzle angle of heelNozzle injection flow Q;
(B) the strip width B of secondary cold-rolling unit is collected;
(C) the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface is calculated1(i), specifically includes the following steps:
(C1) emulsion of calculating single-nozzle injection jet width B on the left of belt steel surface spray centerlineL, spray centerline Right side jet width BR
In formula, H is nozzle jetting height;α is nozzle spray direction angle;θ is nozzle spray angle;For nozzle angle of heel;
(C2) emulsion jet width item member is divided according to width Delta x, calculates the emulsion belt steel surface spray of single-nozzle injection Penetrate the corresponding item member number n of jet width on the left of center lineL, the corresponding item member number n of jet width on the right side of spray centerlineR
In formula, BLFor jet width, B on the left of belt steel surface spray centerlineRFor jet width on the right side of spray centerline;Δ x is single Position item member width;
C3 the emulsification flow quantity cross direction profiles q that single-nozzle is injected in belt steel surface) is calculated1(i)
In formula, Q is nozzle injection flow;H is nozzle jetting height;ψ is that emulsification flow quantity cross direction profiles influence coefficient,I is the item member number for emulsifying flow quantity cross direction profiles;Δ x is unit item member width;nLFor strip The corresponding item member number of jet width, n on the left of the spray centerline of surfaceRFor the corresponding item member of jet width on the right side of spray centerline Number;BLFor jet width, B on the left of belt steel surface spray centerlineRFor jet width on the right side of spray centerline;
(D) N number of nozzle is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i), specifically includes the following steps:
D1 the corresponding item member number of injector spacing) is calculated
In formula, L is injector spacing, and Δ x is unit item member width;
D2) in the corresponding item member number n=n of jet width of belt steel surface after the emulsion flow summation of the N number of nozzle of calculatingL+ (N-1)nM+nR+1
In formula, N is nozzle quantity;nLFor the corresponding item member number of jet width, n on the left of belt steel surface spray centerlineRFor injection The corresponding item member number of jet width on the right side of center line;nMFor the corresponding item member number of injector spacing;
D3 the corresponding emulsion flow summation coefficient in the position Cross slat member i) is calculated
Wherein, N is nozzle quantity;I is the item member number for emulsifying flow quantity cross direction profiles;nMFor the corresponding item member of injector spacing Number;N is the corresponding item member number of jet width after the emulsion flow summation of N number of nozzle in belt steel surface;
D4 N number of nozzle) is calculated in the superimposed emulsification flow quantity cross direction profiles q of belt steel surfaceN(i)
In formula, j is emulsification flow quantity cross direction profiles additive process parameter;M is the corresponding emulsification liquid stream in the position Cross slat member i Amount superposition coefficient;I is the item member number for emulsifying flow quantity cross direction profiles;q1(i) cream of belt steel surface is injected in for single-nozzle Change flow quantity cross direction profiles;nMFor the corresponding item member number of injector spacing;N be N number of nozzle emulsion flow summation after in band The corresponding item member number of the jet width of steel surface;
(E) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is calculated, specifically includes the following steps:
E1 the corresponding Cross slat member number n of strip width B) is calculatedS
In formula, Δ x is unit item member width;
E2) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is calculated
In formula, i is the item member number for emulsifying flow quantity cross direction profiles;qNIt (i) is N number of nozzle in the superimposed emulsification of belt steel surface Flow quantity cross direction profiles;nSFor the corresponding Cross slat member number of strip width B;N be N number of nozzle emulsion flow summation after The corresponding item member number of the jet width of belt steel surface;
(F) secondary cold-rolling process strip width range internal emulsification flow quantity cross direction profiles q (i) is exported, completes secondary cold-rolling process Belt steel surface emulsifies the forecast of flow quantity cross direction profiles.
CN201810072241.5A 2018-01-25 2018-01-25 Secondary cold-rolling process belt steel surface emulsifies flow quantity cross direction profiles forecasting procedure Expired - Fee Related CN108380676B (en)

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CN104289528A (en) * 2013-07-18 2015-01-21 上海宝钢钢材贸易有限公司 Rolling tension control method of double-rack four-roller mill
CN104801102A (en) * 2014-01-23 2015-07-29 宝山钢铁股份有限公司 Cold rolling emulsion purification system
CN106311754A (en) * 2016-09-14 2017-01-11 燕山大学 Emulsified liquid flow dynamic and comprehensive optimization setting method suitable for cold continuous rolling unit

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Publication number Priority date Publication date Assignee Title
JPH1071412A (en) * 1996-04-08 1998-03-17 Nippon Steel Corp Method for controlling temperature or rolled stock in continuous hot rolling and cotinuous hot rolling equipment
JP2013099757A (en) * 2011-11-08 2013-05-23 Jfe Steel Corp Cold rolling method and method of producing metal plate
CN104289528A (en) * 2013-07-18 2015-01-21 上海宝钢钢材贸易有限公司 Rolling tension control method of double-rack four-roller mill
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Patentee after: Tangshan grano Metal Technology Co., Ltd

Address before: Hebei Street West Harbor area, 066004 Hebei city of Qinhuangdao province No. 438

Patentee before: Yanshan University

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Granted publication date: 20190409

Termination date: 20210125

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