CN108380672A - A kind of self-reacting device of adjustment roll chock and rack gap - Google Patents
A kind of self-reacting device of adjustment roll chock and rack gap Download PDFInfo
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- CN108380672A CN108380672A CN201810137638.8A CN201810137638A CN108380672A CN 108380672 A CN108380672 A CN 108380672A CN 201810137638 A CN201810137638 A CN 201810137638A CN 108380672 A CN108380672 A CN 108380672A
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 17
- 230000003044 adaptive effect Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 abstract description 15
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 230000003068 static effect Effects 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 244000145845 chattering Species 0.000 abstract description 2
- 238000003801 milling Methods 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 4
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- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/02—Rolling stand frames or housings; Roll mountings ; Roll chocks
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Abstract
Description
技术领域technical field
本发明属于轧钢机械设备技术领域,具体涉及一种调整轧辊轴承座与机架间隙的自适应装置。The invention belongs to the technical field of steel rolling machinery, and in particular relates to an adaptive device for adjusting the gap between a roll bearing seat and a rack.
背景技术Background technique
目前我国热轧厂采用的四辊轧机普遍存在工作辊夹住板带轴向移动现象。经过实地考察发现,某钢厂3000mm中厚板轧机工作辊轴向挡板及其固定螺栓经常断裂损坏,无法长期使用;某钢厂1200mm粗轧机甚至用方钢相对地基顶住工作辊轴承座防止其轴向移动来维持生产。工作辊联动轧辊驱动装置、万向节轴、电机轴等轴向移动,甚至可以用钢板尺直接测量出来。长期以来着重解决机架衬板的耐磨问题,但是效果并不明显,最终未能找到问题的根源。At present, the four-high rolling mills used in my country's hot rolling mills generally have the phenomenon that the work rolls clamp the strip and move axially. After field investigation, it was found that the axial baffle plate and its fixing bolts of the work rolls of a 3000mm medium and heavy plate mill in a steel factory were often broken and damaged, and could not be used for a long time; It moves axially to maintain production. The axial movement of the work roll linkage roll drive device, universal joint shaft, motor shaft, etc. can even be directly measured with a steel ruler. For a long time, we have focused on solving the wear-resistant problem of the rack liner, but the effect is not obvious, and the root of the problem cannot be found in the end.
根据传统设计理论,四辊板带轧机有两个重要设计参数,如图1所示,分别为轧辊轴承座11与机架立柱3的窗口间的侧间隙δ和轧辊布置设计的偏心距ε。按照微尺度静定设计理论,此两个参数对轧机辊系稳定性有重大影响。轧辊轴承座11与机架立柱3的窗口之间的微小间隙δ(后随衬板磨损加大)使辊系处于静不定状态,进而工作辊与支撑辊之间产生交叉工况,在特定条件下会发生工作辊夹住板带轴向移动现象。According to the traditional design theory, the four-high strip mill has two important design parameters, as shown in Figure 1, which are the side clearance δ between the roll bearing housing 11 and the window of the stand column 3 and the eccentricity ε of the roll layout design. According to the micro-scale statically indeterminate design theory, these two parameters have a significant impact on the stability of the rolling mill roll system. The small gap δ between the roll bearing housing 11 and the window of the stand column 3 (the wear of the lining plate increases later) makes the roll system in a static state, and then the working roll and the backup roll produce a cross working condition. Under certain conditions Under the phenomenon that the work roll clamps the strip and moves axially.
自适应装置的发明,可以保证轧机轧辊平行、定位牢固、运转稳当,消除工作辊夹住板带轴向移动带来的能量消耗,使轧机的能力得以有效发挥,在大压下量下工作时,生产强度高、品质优良的板带产品,对传统轧机进行升级改造以降低成本,增加效益。The invention of the self-adaptive device can ensure that the rolls of the rolling mill are parallel, positioned firmly, and run stably, eliminating the energy consumption caused by the axial movement of the strip clamped by the work rolls, so that the capacity of the rolling mill can be effectively exerted. When working under a large reduction , to produce high-strength, high-quality strip products, and to upgrade traditional rolling mills to reduce costs and increase benefits.
发明内容Contents of the invention
本发明的目的是提供一种利用自适应原理控制轧辊轴承座与机架间隙的装置,可以克服现有轧机存在的静不定及工作辊夹住板带轴向移动的问题。The purpose of the present invention is to provide a device for controlling the gap between the roll bearing seat and the frame by using the principle of self-adaptation, which can overcome the problems of static instability in the existing rolling mill and the axial movement of the work roll clamping the strip.
本发明是通过以下技术方案实现的:一种调整轧辊轴承座与机架间隙的自适应装置,包括开设于机架立柱外侧与碟簧液压缸缸体相适配的槽体,贯穿机架立柱且与碟簧液压缸活塞杆间隙配合的工作孔,以及磁致伸缩位移传感器;The present invention is achieved through the following technical proposals: an adaptive device for adjusting the gap between the roll bearing seat and the frame, which includes a groove formed on the outer side of the frame column and matched with the cylinder body of the disc spring hydraulic cylinder, and runs through the frame column And the working hole that fits with the piston rod of the disc spring hydraulic cylinder, and the magnetostrictive displacement sensor;
所述碟簧液压缸的活塞杆能够穿过工作孔并且其伸出端通过压力传感器连接有与轧辊轴承座限位配合的限位板,碟簧液压缸的缸体外安装有与机架立柱紧固配合的限位罩,磁致伸缩位移传感器的检测端安装在碟簧液压缸的活塞杆内部,磁致伸缩位移传感器的电子信号传输端将位移信号反馈至上位机,所述碟簧液压缸的无杆腔联接至电磁换向阀的A口,电磁换向阀的P口通过液压泵联接至油箱,碟簧液压缸的无杆腔与电磁换向阀的A口之间的管路上并联连接有比例溢流阀。The piston rod of the disc spring hydraulic cylinder can pass through the working hole and its extended end is connected with a limit plate that is limited and matched with the roll bearing seat through a pressure sensor. Tightly fit the limit cover, the detection end of the magnetostrictive displacement sensor is installed inside the piston rod of the disc spring hydraulic cylinder, the electronic signal transmission end of the magnetostrictive displacement sensor feeds back the displacement signal to the host computer, the disc spring hydraulic pressure The rodless chamber of the cylinder is connected to the A port of the electromagnetic reversing valve, and the P port of the electromagnetic reversing valve is connected to the oil tank through the hydraulic pump. The pipeline between the rodless chamber of the disc spring hydraulic cylinder and the A port of the electromagnetic reversing valve A proportional relief valve is connected in parallel.
作为本发明技术方案的进一步改进,限位板包括抗磨垫板和中间垫板,所述抗磨垫板的一端与轧辊轴承座接触配合,其另一端通过中间垫板与压力传感器相连接。As a further improvement of the technical solution of the present invention, the limiting plate includes an anti-wear backing plate and an intermediate backing plate, one end of the anti-wear backing plate is in contact with the roll bearing housing, and the other end is connected to the pressure sensor through the middle backing plate.
本发明优点及积极效果是:Advantage of the present invention and positive effect are:
(1)自适应装置消除了轧机轧辊轴承座与机架立柱之间的侧间隙,提高了轧机的静定性。(1) The self-adaptive device eliminates the side gap between the roll bearing housing of the rolling mill and the column of the frame, and improves the static stability of the rolling mill.
(2)大大提高了轧机的稳定性和固有频率,减小了轧机颤振现象。(2) The stability and natural frequency of the rolling mill are greatly improved, and the chattering phenomenon of the rolling mill is reduced.
(3)自适应装置的发明,可以在四辊轧机辊系结构设计上保证上下工作辊不会相对上下支承辊交叉运行,进而消除工作辊夹住板带轴向移动的弊端。(3) The invention of the self-adaptive device can ensure that the upper and lower work rolls will not run crosswise relative to the upper and lower support rolls in the structural design of the four-high mill roll system, thereby eliminating the disadvantages of the work rolls clamping the strip and moving axially.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为四辊轧机辊系间隙示意图。Figure 1 is a schematic diagram of the gap between the rolls of a four-high rolling mill.
图2为本发明所述自适应装置的结构示意图。Fig. 2 is a schematic structural diagram of the adaptive device of the present invention.
图3为所述自适应装置的侧视图。Figure 3 is a side view of the adaptive device.
图4为所述自适应装置安装位置示意图。Fig. 4 is a schematic diagram of the installation position of the adaptive device.
图5为自适应装置的液压系统原理图。Figure 5 is a schematic diagram of the hydraulic system of the adaptive device.
图中:1-抗磨垫板;2-中间垫板;3-机架立柱;4-压力传感器;5-碟簧液压缸;6-磁致伸缩位移传感器;7-比例溢流阀;8-电磁换向阀;9-液压泵;10-自适应装置;11-轧辊轴承座;12-油箱,13-限位罩。In the figure: 1-anti-wear backing plate; 2-middle backing plate; 3-frame column; 4-pressure sensor; 5-disc spring hydraulic cylinder; 6-magnetostrictive displacement sensor; 7-proportional overflow valve; 8 - electromagnetic reversing valve; 9 - hydraulic pump; 10 - adaptive device; 11 - roll bearing seat; 12 - oil tank, 13 - limit cover.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
下面结合附图对本发明的技术方案进行详细的说明。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.
一种调整轧辊轴承座与机架间隙的自适应装置,包括开设于机架立柱3外侧与碟簧液压缸5缸体相适配的槽体,贯穿机架立柱3且与碟簧液压缸5活塞杆间隙配合的工作孔,以及磁致伸缩位移传感器6,An adaptive device for adjusting the gap between a roll bearing seat and a frame, comprising a groove formed on the outside of the frame column 3 and matched with the cylinder body of the disc spring hydraulic cylinder 5, passing through the frame column 3 and connected to the disc spring hydraulic cylinder 5 The working hole of the piston rod clearance fit, and the magnetostrictive displacement sensor 6,
所述碟簧液压缸5的活塞杆能够穿过工作孔并且其伸出端通过压力传感器4连接有与轧辊轴承座11限位配合的限位板,碟簧液压缸5的缸体外安装有与机架立柱3紧固配合的限位罩13,磁致伸缩位移传感器6的检测端安装在碟簧液压缸5的活塞杆内部,磁致伸缩位移传感器6的电子信号传输端将位移信号反馈至上位机,所述碟簧液压缸5的无杆腔联接至电磁换向阀8的A口,电磁换向阀8的P口通过液压泵9联接至油箱12,碟簧液压缸5的无杆腔与电磁换向阀8的A口之间的管路上并联连接有比例溢流阀7。The piston rod of the disc spring hydraulic cylinder 5 can pass through the working hole and its protruding end is connected with a limit plate that is limitedly matched with the roll bearing seat 11 through the pressure sensor 4, and the cylinder body of the disc spring hydraulic cylinder 5 is equipped with a The limit cover 13 tightly matched with the frame column 3, the detection end of the magnetostrictive displacement sensor 6 is installed inside the piston rod of the disc spring hydraulic cylinder 5, and the electronic signal transmission end of the magnetostrictive displacement sensor 6 feeds back the displacement signal To the host computer, the rodless chamber of the disc spring hydraulic cylinder 5 is connected to the A port of the electromagnetic reversing valve 8, and the P port of the electromagnetic reversing valve 8 is connected to the oil tank 12 through the hydraulic pump 9, and the rodless chamber of the disc spring hydraulic cylinder 5 A proportional overflow valve 7 is connected in parallel on the pipeline between the rod cavity and the port A of the electromagnetic reversing valve 8 .
本发明可如图4所示的,在两轧辊轴承座11的相反侧各安装一个本发明的自适应装置10,或者也可以在两轧辊轴承座11的同侧各安装一个本发明的自适应装置10。具体使用时,电磁换向阀8的电磁铁YVH2以及比例溢流阀的比例电磁铁YB1得电,电磁换向阀8换向,液压泵9将高压油通过电磁换向阀8的P-A通道流入碟簧液压缸5的无杆腔,推动碟簧液压缸5的活塞杆伸出,磁致伸缩位移传感器6实时检测活塞杆的位置,当活塞杆推动轧辊轴承座11紧靠机架立柱3侧面时,位移传感器6将位移信号传输至上位机,上位机控制电磁换向阀8的电磁铁YVH2断电,电磁换向阀8处于中位,此时碟簧液压缸5处于保压状态,并且保证轧辊轴承座11与机架立柱3侧面的间隙为零。轧制过程中,轧辊轴承座11热膨胀导致垫板与轧辊轴承座11的接触压力增大,通过压力传感器4与比例溢流阀7组成压力闭环来对碟簧液压缸5无杆腔的压力进行适时调整,使其永远与轧辊的水平分力大小相等且始终保持轧辊轴承座11与机架立柱3侧面的间隙为零。更换轧辊时,电磁换向阀8的电磁铁YVH1得电,碟簧液压缸5无杆腔的高压油卸荷通过电磁换向阀8的A-T流回油箱12,在碟簧的作用下,活塞杆恢复到原位。The present invention can be shown in Figure 4, respectively install a self-adaptive device 10 of the present invention on the opposite side of two roll chocks 11, or also can respectively install a self-adaptive device 10 of the present invention on the same side of two roll chocks 11 device 10. In specific use, the electromagnet YVH2 of the electromagnetic reversing valve 8 and the proportional electromagnet YB1 of the proportional overflow valve are energized, the electromagnetic reversing valve 8 is reversing, and the hydraulic pump 9 flows high-pressure oil through the P-A channel of the electromagnetic reversing valve 8. The rodless cavity of the disc spring hydraulic cylinder 5 pushes the piston rod of the disc spring hydraulic cylinder 5 out, and the magnetostrictive displacement sensor 6 detects the position of the piston rod in real time. , the displacement sensor 6 transmits the displacement signal to the upper computer, and the upper computer controls the electromagnet YVH2 of the electromagnetic reversing valve 8 to be de-energized, and the electromagnetic reversing valve 8 is in the neutral position. At this time, the disc spring hydraulic cylinder 5 is in the pressure maintaining state, and Guarantee that the gap between the roll chock 11 and the side of the stand column 3 is zero. During the rolling process, the thermal expansion of the roll chock 11 leads to an increase in the contact pressure between the backing plate and the roll chock 11, and the pressure in the rodless chamber of the disc spring hydraulic cylinder 5 is controlled by the pressure sensor 4 and the proportional relief valve 7 forming a pressure closed loop. Adjust in time to make it equal to the horizontal component force of the roll forever and keep the gap between the roll chock 11 and the side of the stand column 3 to be zero. When replacing the roll, the electromagnet YVH1 of the electromagnetic reversing valve 8 is energized, and the high-pressure oil in the rodless cavity of the disc spring hydraulic cylinder 5 is unloaded and flows back to the oil tank 12 through the A-T of the electromagnetic reversing valve 8. Under the action of the disc spring, the piston The rod returns to its original position.
优选的,限位板包括抗磨垫板1和中间垫板2,所述抗磨垫板1的一端与轧辊轴承座11接触配合,其另一端通过中间垫板2与压力传感器4相连接。Preferably, the limiting plate includes an anti-wear backing plate 1 and an intermediate backing plate 2 , one end of the anti-wear backing plate 1 is in contact with the roll bearing housing 11 , and the other end thereof is connected to the pressure sensor 4 through the middle backing plate 2 .
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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Cited By (4)
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CN110227720A (en) * | 2019-07-19 | 2019-09-13 | 太原理工大学 | A kind of bulging liner plate, clearance control method and system |
CN113843273A (en) * | 2021-10-09 | 2021-12-28 | 燕山大学 | Universal rolling mill for corrugated rail web and wing rail |
CN114769318A (en) * | 2022-03-30 | 2022-07-22 | 湖北工业大学 | A roller bearing housing structure capable of detecting horizontal force with high precision |
CN115990618A (en) * | 2023-03-23 | 2023-04-21 | 太原理工大学 | Rolling mill roll gap compensation device and method |
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CN201086095Y (en) * | 2007-09-20 | 2008-07-16 | 攀枝花新钢钒股份有限公司 | Vertical Rolling Mill with Side Pressing Device |
CN102089090A (en) * | 2008-07-10 | 2011-06-08 | Sms西马格股份公司 | Roller device with adjuster device |
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CN204912282U (en) * | 2015-09-17 | 2015-12-30 | 武汉钢铁(集团)公司 | Rolling mill memorial archway clearance adjustment compensation arrangement |
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Application publication date: 20180810 Assignee: Taiyuan Silian Heavy Industry Co.,Ltd. Assignor: Taiyuan University of Technology Contract record no.: X2021990000338 Denomination of invention: An adaptive device for adjusting the clearance between roller bearing seat and frame Granted publication date: 20190726 License type: Common License Record date: 20210604 |