CN108380303A - A kind of air-flowing type vibration bran finisher - Google Patents
A kind of air-flowing type vibration bran finisher Download PDFInfo
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- CN108380303A CN108380303A CN201810283023.6A CN201810283023A CN108380303A CN 108380303 A CN108380303 A CN 108380303A CN 201810283023 A CN201810283023 A CN 201810283023A CN 108380303 A CN108380303 A CN 108380303A
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- 238000010009 beating Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 8
- 241000251169 Alopias vulpinus Species 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000003801 milling Methods 0.000 abstract description 12
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 235000013312 flour Nutrition 0.000 abstract description 7
- 238000000227 grinding Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 239000000843 powder Substances 0.000 description 11
- 238000013461 design Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/13—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft and combined with sifting devices, e.g. for making powdered fuel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/288—Ventilating, or influencing air circulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/30—Driving mechanisms
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Adjustment And Processing Of Grains (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明公开了一种气流式振动打麸机，包括机架、机壳、电机、第一收集斗、第二收集斗；所述机壳安装在所述机架的上端，所述电机与所述机壳的一端固定连接；所述机壳内部还设置有转子、筛筒；所述转子和所述筛筒通过连接块与所述电机上的主动轴相连接；所述机壳与所述电机相连接的一端还设置有入料口；所述机壳的表面上还设置有吸风口；所述第一收集斗上设置有出料口；所述第二收集斗上设置有出麸口；所述转子和所述筛筒通过连接块与所述电机上的主动轴固定连接。本发明采用电机直联驱动代替了常规皮带机传动的方式，不仅降低能耗，还减少了振动与噪音；同时气流式振动还提高了研磨效率，降低整个制粉过程的能耗，确保面粉加工品质。
The invention discloses an airflow vibrating bran beating machine, which comprises a frame, a casing, a motor, a first collecting hopper, and a second collecting hopper; the casing is installed on the upper end of the frame, and the motor and the One end of the casing is fixedly connected; the inside of the casing is also provided with a rotor and a sieve cylinder; the rotor and the sieve cylinder are connected to the driving shaft on the motor through a connecting block; the casing is connected to the The end connected to the motor is also provided with a material inlet; the surface of the casing is also provided with a suction port; the first collecting hopper is provided with a discharge port; the second collecting hopper is provided with a bran outlet ; The rotor and the screen drum are fixedly connected to the driving shaft on the motor through a connecting block. The present invention adopts motor direct drive instead of conventional belt conveyor transmission, which not only reduces energy consumption, but also reduces vibration and noise; at the same time, airflow vibration also improves grinding efficiency, reduces energy consumption in the entire milling process, and ensures flour processing quality.
Description
技术领域technical field
本发明涉及粮食加工技术领域，具体的说，涉及一种气流式振动打麸机。The invention relates to the technical field of grain processing, in particular to an airflow type vibrating bran beating machine.
背景技术Background technique
作为制粉工艺的辅助筛理设备打麸机，主要用于制粉流程的中/后路皮磨系统，用于处理粗筛分出的麸片，以降低后续皮磨的负荷，提高研磨效率，或降低麸皮的含粉率。打麸机的主要作用是物料进入工作筒筛内，受到打板转子的打击，使黏附在麸片上的粉粒与之分离，穿过筛孔成为筛出物，而麸片则留在筛筒内从出料口排出。As an auxiliary screening equipment for the milling process, the bran beater is mainly used in the middle/rear skin milling system of the milling process, and is used to process the coarsely screened bran flakes to reduce the load of the subsequent skin mill and improve the grinding efficiency. , or reduce the flour content of bran. The main function of the bran beating machine is that the material enters the working cylinder sieve and is hit by the beating plate rotor to separate the powder particles adhering to the bran flakes and pass through the sieve holes to become sieves, while the bran flakes remain in the sieve drum It is discharged from the discharge port.
而目前常用的打麸机主要为单一机械打板式打麸机，纯机械式的打麸机经常造成麸皮破碎，并且清理麸皮上面粉清理的不干净；此外，常规打麸机传动部分采用皮带机减速器联结容易产生振动噪音；设备结构采用整体结构，不容易更换维修。The currently commonly used bran beating machine is mainly a single mechanical beating plate type bran beating machine. The purely mechanical bran beating machine often causes the bran to be broken, and the flour on the bran is not cleaned cleanly; in addition, the transmission part of the conventional bran beating machine adopts The belt conveyor reducer connection is prone to vibration and noise; the equipment structure adopts an integral structure, which is not easy to replace and maintain.
因此，如何提供一种工作效率高、结构简单以及维修方便的打麸机，成为本领域技术人员亟需解决的技术问题。Therefore, how to provide a bran beating machine with high working efficiency, simple structure and convenient maintenance has become a technical problem to be urgently solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此，本发明提供了一种气流式振动打麸机，通过采用气流式振动打麸机作为重要的制粉工艺辅助设备，可有效提高制粉过程的研磨效率，降低整个制粉过程的能耗，确保面粉加工品质。In view of this, the present invention provides an airflow vibrating bran beating machine. By using the airflow vibrating bran beating machine as an important auxiliary equipment of the milling process, the grinding efficiency of the milling process can be effectively improved, and the cost of the whole milling process can be reduced. Energy consumption to ensure the quality of flour processing.
为实现上述目的，本发明采用如下技术方案：To achieve the above object, the present invention adopts the following technical solutions:
一种气流式振动打麸机，包括机架、机壳、电机、第一收集斗、第二收集斗；An airflow vibrating bran thresher, comprising a frame, a casing, a motor, a first collecting hopper, and a second collecting hopper;
其中，所述机壳安装在所述机架的上端，所述电机与所述机壳的一端固定连接；Wherein, the casing is installed on the upper end of the frame, and the motor is fixedly connected to one end of the casing;
并且，所述机壳内部还设置有转子、筛筒；所述筛筒套装在所述转子的外面且二者之间留有空隙，同时所述转子的长度大于所述筛筒的长度；所述转子和所述筛筒通过连接块与所述电机上的主动轴相连接；Moreover, a rotor and a sieve cylinder are also provided inside the casing; the sieve cylinder is set on the outside of the rotor with a gap between the two, and the length of the rotor is greater than the length of the sieve cylinder; The rotor and the sieve cylinder are connected with the driving shaft on the motor through a connecting block;
所述机壳与所述电机相连接的一端还设置有入料口；The end of the casing connected to the motor is also provided with a material inlet;
所述第一收集斗安装在所述筛筒的下端且与所述机壳相连接；The first collecting bucket is installed at the lower end of the screen cylinder and connected with the casing;
所述第二收集斗安装在超出所述筛筒长度的所述转子的下端，同时所述第二收集斗与所述机壳相连接，该设计优点为：避免麸皮与粉粒相互混合。The second collecting hopper is installed at the lower end of the rotor beyond the length of the sieve drum, and the second collecting hopper is connected to the casing. This design has the advantage of avoiding the mixing of bran and powder particles.
优选的，所述机壳的表面上还设置有至少一吸风口，风由所述吸风口进入所述机壳内部，在气流的作用下，经转子和筛筒的碰撞/拍打，使得麸皮上遗留的粉粒与麸皮有效分离。Preferably, at least one air suction port is provided on the surface of the casing, and the wind enters the interior of the casing through the suction port. The powder left on the surface is effectively separated from the bran.
优选的，所述第一收集斗、所述第二收集斗与所述机壳的连接方式为可拆卸连接。Preferably, the first collecting bucket, the second collecting bucket are connected to the casing in a detachable connection.
优选的，所述第一收集斗上设置有出料口。Preferably, the first collecting hopper is provided with a discharge port.
优选的，所述第二收集斗上设置有出麸口。Preferably, a bran outlet is provided on the second collecting hopper.
优选的，所述机壳的另一端的端面处还设置有一机壳盖，所述机壳盖与所述机壳为可拆卸链接。Preferably, a case cover is further provided on the end face of the other end of the case, and the case cover is detachably linked with the case.
优选的，所述机壳盖上设置有至少一把手，方便安装、拆卸所述机壳盖。Preferably, at least one handle is provided on the casing cover to facilitate installation and removal of the casing cover.
优选的，所述转子和所述筛筒通过连接块与所述电机上的主动轴固定连接。Preferably, the rotor and the screen cylinder are fixedly connected to the drive shaft on the motor through a connection block.
优选的，所述转子与所述筛筒由不锈钢材料制成。Preferably, the rotor and the screen drum are made of stainless steel.
本发明的有益效果：1)本发明结构设计合理，采用电机直联驱动代替了常规打麸机采用皮带机传动的方式，不仅可有效降低能耗，还大大的减少了振动与噪音；Beneficial effects of the present invention: 1) The structural design of the present invention is reasonable, and the direct drive of the motor is used to replace the conventional belt drive mode of the bran threshing machine, which can not only effectively reduce energy consumption, but also greatly reduce vibration and noise;
2)本发明采用气流式振动方式作为重要的制粉工艺辅助设备，当含粉的麸皮物料由入料口进入，然后在气流的作用下，经转子和筛筒的碰撞/拍打，使得麸皮上遗留的粉与麸皮有效分离，再经过筛筒的筛分，使得麸皮流经麸皮出口流出，粉经过出料口流出，大大降低了后续皮磨的负荷，同时提高了制粉过程的研磨效率，降低整个制粉过程的能耗，确保面粉加工品质；2) The present invention adopts the airflow type vibration mode as an important auxiliary equipment for milling process. When the bran material containing powder enters from the feed inlet, and then under the action of the airflow, the bran is collided/beated by the rotor and the sieve drum to make the bran The powder left on the skin is effectively separated from the bran, and then sieved by the sieve cylinder, so that the bran flows out through the bran outlet, and the powder flows out through the discharge port, which greatly reduces the load of the subsequent skin mill and improves the flour milling efficiency. Improve the grinding efficiency of the process, reduce the energy consumption of the whole milling process, and ensure the quality of flour processing;
3)本发明转子、筛筒以及吸风口等的结构设计使装置工作时还避免了麸皮的破碎，进一步保证了筛筒筛选后的粉粒的纯度；3) The structural design of rotor, sieve cylinder and air suction port etc. of the present invention also avoids the fragmentation of bran when the device works, and further ensures the purity of the powder particles after screening by sieve cylinder;
4)本发明结构多为可拆卸连接，方便维修与清理。4) Most of the structures of the present invention are detachable connections, which are convenient for maintenance and cleaning.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明剖面结构示意图；Fig. 1 is the cross-sectional structure schematic diagram of the present invention;
图2为本发明正视图；Fig. 2 is the front view of the present invention;
图3为本发明俯视图；Fig. 3 is a top view of the present invention;
图4为本发明侧视图。Fig. 4 is a side view of the present invention.
其中，图中，Among them, in the figure,
1-机架，2-机壳，21-转子，22-筛筒，23-入料口，24-吸风口，3-电机，4-第一收集斗，41-出料口，5-第二收集斗，51-出麸口，6-连接块，7-机壳盖，71-把手。1-frame, 2-casing, 21-rotor, 22-sieve cylinder, 23-inlet, 24-suction port, 3-motor, 4-first collecting hopper, 41-outlet, 5-th Two collection hoppers, 51-bran outlet, 6-connection block, 7-casing cover, 71-handle.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行完整、清楚的描述。The technical solutions in the embodiments of the present invention will be fully and clearly described below in conjunction with the drawings in the embodiments of the present invention.
如图1-3所示，本发明公开了一种气流式振动打麸机，包括机架1、机壳2、电机3、第一收集斗4、第二收集斗5；As shown in Figures 1-3, the present invention discloses an airflow vibrating bran beating machine, comprising a frame 1, a casing 2, a motor 3, a first collecting hopper 4, and a second collecting hopper 5;
其中，机壳2安装在机架1的上端，电机3与机壳2的一端固定连接；Wherein, the casing 2 is installed on the upper end of the frame 1, and the motor 3 is fixedly connected with one end of the casing 2;
并且，机壳2内部还设置有转子21、筛筒22；筛筒22套装在转子21的外面且二者之间留有空隙，同时转子21的长度大于筛筒22的长度；转子21和筛筒22通过连接块6与电机3上的主动轴相连接；Moreover, the inside of the casing 2 is also provided with a rotor 21 and a sieve cylinder 22; the sieve cylinder 22 is set on the outside of the rotor 21 and there is a gap between the two, and the length of the rotor 21 is greater than the length of the sieve cylinder 22; the rotor 21 and the sieve cylinder The cylinder 22 is connected with the driving shaft on the motor 3 through the connecting block 6;
具体的说，筛筒22与转子21的空隙可以根据实际生产规模进行调整，生产规模大，一次性加入原料较多，可以适当增加筛筒22与转子21的空隙，反之，则减少空隙；同时，转子21的长度比筛筒22的长，至于长多少，需要根据实际情况，同样筛筒22以及转子21的长度也跟第一手收集斗4以及第二收集斗5的大小有关系。Specifically, the gap between the screen cylinder 22 and the rotor 21 can be adjusted according to the actual production scale. If the production scale is large and more raw materials are added at one time, the gap between the screen cylinder 22 and the rotor 21 can be appropriately increased, otherwise, the gap can be reduced; at the same time The length of the rotor 21 is longer than that of the sieve cylinder 22. As for how much it is longer, it needs to be based on the actual situation. The length of the same sieve cylinder 22 and the rotor 21 is also related to the size of the first hand collection bucket 4 and the second collection bucket 5.
机壳2与电机3相连接的一端还设置有入料口23，而且，根据实际情况，可以在入料口23处设置有一口盖，防止机壳2内的气流、筛筒22以及转子21将物料甩出。The end that casing 2 is connected with motor 3 is also provided with feed inlet 23, and, according to actual conditions, can be provided with a cover at feed inlet 23, prevents the airflow in casing 2, screen drum 22 and rotor 21 Shake the material out.
第一收集斗4安装在筛筒22的下端且与机壳2相连接；The first collection bucket 4 is installed on the lower end of the screen cylinder 22 and is connected with the casing 2;
第二收集斗5安装在超出筛筒22长度的转子21的下端，同时第二收集斗5与机壳2相连接，该设计优点为：避免麸皮与粉粒相互混合。The second collection hopper 5 is installed on the lower end of the rotor 21 exceeding the length of the sieve cylinder 22, and the second collection hopper 5 is connected with the casing 2 simultaneously. The advantage of this design is: avoid bran and powder particles from mixing with each other.
进一步地，机壳2的表面上还设置有至少一吸风口24，风由吸风口24进入机壳2内部，在气流的作用下，经转子21和筛筒22的碰撞/拍打，使得麸皮上遗留的粉粒与麸皮有效分离。Further, at least one air suction port 24 is also provided on the surface of the casing 2, and the wind enters the inside of the casing 2 through the suction port 24, and under the action of the air flow, through the collision/beating of the rotor 21 and the sieve drum 22, the bran is The powder left on the surface is effectively separated from the bran.
进一步地，第一收集斗4、第二收集斗5与机壳2的连接方式为可拆卸连接，方便拆卸、维修以及清理杂物。Furthermore, the first collection bucket 4, the second collection bucket 5 are connected to the casing 2 in a detachable manner, which is convenient for disassembly, maintenance and cleaning of sundries.
进一步地，第一收集斗4上设置有出料口41。Further, the first collecting hopper 4 is provided with an outlet 41 .
进一步地，第二收集斗5上设置有出麸口51。Further, a bran outlet 51 is provided on the second collecting hopper 5 .
进一步地，机壳2的另一端的端面处还设置有一机壳盖7，机壳盖7与机壳2为可拆卸链接，方便拆卸、维修以及清理杂物。Furthermore, a casing cover 7 is provided on the end surface of the other end of the casing 2, and the casing cover 7 is detachably linked with the casing 2, which is convenient for disassembly, maintenance and cleaning of sundries.
进一步地，机壳盖7上设置有至少一把手71，方便安装、拆卸机壳盖7。Further, at least one handle 71 is provided on the casing cover 7 to facilitate installation and removal of the casing cover 7 .
进一步地，转子21和筛筒22通过连接块6与电机3上的主动轴固定连接。Further, the rotor 21 and the screen cylinder 22 are fixedly connected to the driving shaft on the motor 3 through the connection block 6 .
进一步地，转子21与筛筒22由不锈钢材料制成。Further, the rotor 21 and the screen drum 22 are made of stainless steel.
本发明结构设计合理，采用电机3直联驱动代替了常规打麸机采用皮带机传动的方式，不仅可有效降低能耗，还大大的减少了振动与噪音；当机器处于工作状态时，电机3直接带动机壳2内的转子21以及筛筒22，然后从入料口23投入物料，物料经转子21和筛筒22的碰撞/拍打，同时吸风口24处引进气流，然后在气流的作用下，使得麸皮上遗留的粉与麸皮有效分离，同时，还保证了麸皮的完整性，再经过筛筒22的筛分，粉粒会直接从筛筒22筛出进入到第一收集斗4，然后从出料口41排除；而麸皮会从筛筒22位置由气流吹落到没有筛筒22的转子21位置，然后进入到第二收集斗5，再从出麸口51排除。本发明结构简单，提高了制粉过程的研磨效率，大大降低了后续皮磨的负荷，同时降低整个制粉过程的能耗，确保面粉加工品质。The structure design of the present invention is reasonable, and the motor 3 is directly connected to drive instead of the belt drive of the conventional bran threshing machine, which can not only effectively reduce energy consumption, but also greatly reduce vibration and noise; when the machine is in the working state, the motor 3 Directly drive the rotor 21 and the sieve cylinder 22 in the casing 2, and then put in the material from the inlet 23, the material is collided/beat by the rotor 21 and the sieve cylinder 22, and the airflow is introduced at the suction port 24 at the same time, and then under the action of the airflow , so that the remaining powder on the bran is effectively separated from the bran, and at the same time, the integrity of the bran is also guaranteed. After being sieved by the sieve cylinder 22, the powder particles will be sieved directly from the sieve cylinder 22 and enter the first collection hopper 4, and then discharged from the discharge port 41; and the bran will be blown down from the position of the sieve drum 22 by the airflow to the position of the rotor 21 without the sieve drum 22, then enter the second collecting hopper 5, and then be discharged from the bran outlet 51. The invention has a simple structure, improves the grinding efficiency of the milling process, greatly reduces the load of the subsequent skin mill, reduces the energy consumption of the whole milling process, and ensures the quality of flour processing.
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下，在其它实施例中实现。因此，本发明将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Effective date of registration: 20201224 Address after: No.3 Xiannv Road, Xiannv Town, Jiangdu District, Yangzhou City, Jiangsu Province 225000 Patentee after: YANGZHOU XIANLONG FOOD PROCESSING MACHINERY Co.,Ltd. Address before: 450000 Henan University of technology, Lianhua street, high tech Zone, Zhengzhou City, Henan Province Patentee before: HENAN University OF TECHNOLOGY |
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