CN108362259A - A kind of strain detection testing device applied to shafting - Google Patents
A kind of strain detection testing device applied to shafting Download PDFInfo
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- CN108362259A CN108362259A CN201810462350.8A CN201810462350A CN108362259A CN 108362259 A CN108362259 A CN 108362259A CN 201810462350 A CN201810462350 A CN 201810462350A CN 108362259 A CN108362259 A CN 108362259A
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- annular body
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- shafting
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/32—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种应用于轴系的应变测试装置,属于轴系应力测量技术领域。The invention relates to a strain test device applied to a shaft system, belonging to the technical field of shaft system stress measurement.
背景技术Background technique
轴的主要功能是支承旋转零件和传递转矩,应具有良好的加工和装配工艺性,并尽量避免应力集中。而在实际工程中,由于复杂工况(高速重载受扭矩、弯矩及轴向力等作用下)、结构及设计等原因,旋转机械设备经常出现轴系强度破坏的断裂事故,造成巨大的经济损失。因此精确测量出轴系的应变、应力情况,在设计与生产过程中进行强度校核,保障实际运行的可靠性与稳定性,具有重大工程实际意义与指导作用,而现有产品在测量时测量位置容易出现误差,且应变片容易脱落。The main function of the shaft is to support rotating parts and transmit torque. It should have good processing and assembly technology, and try to avoid stress concentration. In actual engineering, due to complex working conditions (high-speed heavy loads under the action of torque, bending moment and axial force, etc.), structure and design, rotating mechanical equipment often has fracture accidents where the strength of the shaft system is destroyed, causing huge damage. Economic losses. Therefore, the accurate measurement of the strain and stress of the shaft system, the strength check during the design and production process, and the guarantee of the reliability and stability of the actual operation have great engineering practical significance and guiding functions, while the existing products are measured during the measurement The position is prone to error, and the strain gauge is easy to fall off.
发明内容Contents of the invention
本发明的目的是提供一种应用于轴系的应变测试装置,以解决上述问题。The object of the present invention is to provide a strain testing device applied to shafting to solve the above problems.
一种应用于轴系的应变测试装置包括上半圆环体、下半圆环体、第一调节螺栓、限位装置、第二调节螺栓、滑轨、滑块和应变片;A strain testing device applied to a shaft system includes an upper semi-annular body, a lower semi-annular body, a first adjusting bolt, a limit device, a second adjusting bolt, a slide rail, a slider and a strain gauge;
上半圆环体和下半圆环体相对安装在测试轴上,上半圆环体的一端通过第一调节螺栓与下半圆环体的一端相连接;上半圆环体的另一端与限位装置相连接,限位装置通过第二调节螺栓与下半圆环体的另一端相连接,上半圆环体和下半圆环体的内壁上平行设置有滑轨,滑轨上安装有多个滑块,每个滑块上均安装有应变片;The upper semi-annular body and the lower semi-annular body are relatively installed on the test shaft, and one end of the upper semi-annular body is connected with one end of the lower semi-annular body by the first adjusting bolt; the other end of the upper semi-annular body is connected with The limit device is connected, and the limit device is connected with the other end of the lower semi-annular body through the second adjusting bolt. The inner walls of the upper semi-annular body and the lower semi-annular body are provided with slide rails in parallel. There are multiple sliders, and strain gauges are installed on each slider;
所述限位装置包括主体、转轴、限位块和压缩弹簧;The limiting device includes a main body, a rotating shaft, a limiting block and a compression spring;
主体上开有圆形凹槽,圆形凹槽设有开口,开口处上端设有凸起部,凸起部下方的两侧侧壁上均开有凹槽,凹槽内设有转轴,限位块的一端铰接在转轴上,另一端位于开口内,压缩弹簧的一端与凹槽的内壁相连接,另一端与限位块的一侧侧壁相连接。There is a circular groove on the main body, the circular groove is provided with an opening, the upper end of the opening is provided with a raised part, and the side walls on both sides below the raised part are provided with grooves, and a rotating shaft is arranged in the groove to limit One end of the positioning block is hinged on the rotating shaft, the other end is located in the opening, one end of the compression spring is connected with the inner wall of the groove, and the other end is connected with one side wall of the limiting block.
优选的:第一调节螺栓上套有调节弹簧,调节弹簧的两端分别与上半圆环体和下半圆环体相抵靠。Preferably: an adjusting spring is sheathed on the first adjusting bolt, and the two ends of the adjusting spring abut against the upper semi-annular body and the lower semi-annular body respectively.
优选的:应变片与应变仪相连接。Preferably: the strain gauge is connected with the strain gauge.
本发明与现有产品相比具有以下效果:可快速精确的确定应变片黏贴位置,操作简单快捷,避免人工操作带来的误差,确保测试位置的精确定位。并且,由于具有调节弹簧,可以保证该定位工作与轴直径存在一定的误差范围,应用性更强。此外,设计的装置结构简单,成本低,加工方便。限位装置可以有效防止装置脱落。Compared with the existing products, the present invention has the following effects: the sticking position of the strain gauge can be quickly and accurately determined, the operation is simple and fast, the error caused by manual operation is avoided, and the precise positioning of the test position is ensured. Moreover, because of the adjustment spring, it can be guaranteed that there is a certain error range between the positioning work and the shaft diameter, and the applicability is stronger. In addition, the designed device has simple structure, low cost and convenient processing. The limit device can effectively prevent the device from falling off.
附图说明Description of drawings
图1是本发明所述的一种应用于轴系的应变测试装置的结构示意图;Fig. 1 is a schematic structural view of a strain testing device applied to shafting according to the present invention;
图2是图1的主视图;Fig. 2 is the front view of Fig. 1;
图3是限位装置的结构示意图;Fig. 3 is a structural schematic diagram of a limiting device;
图4是图1的A处放大图;Figure 4 is an enlarged view of A in Figure 1;
图5是测试时的结构示意图。Figure 5 is a schematic diagram of the structure during testing.
图中:1-上半圆环体、2-下半圆环体、3-第一调节螺栓、4-限位装置、5-第二调节螺栓、6-滑轨、7-滑块、8-应变片、9-圆形凹槽、10-凸起部、11-凹槽、12-转轴、13-限位块、14-压缩弹簧、15-测试轴、16-调节弹簧。In the figure: 1-upper semi-circular body, 2-lower semi-circular body, 3-first adjusting bolt, 4-limiting device, 5-second adjusting bolt, 6-slide rail, 7-slider, 8 -strain gauge, 9-circular groove, 10-protrusion, 11-groove, 12-rotating shaft, 13-limit block, 14-compression spring, 15-test shaft, 16-adjusting spring.
具体实施方式Detailed ways
下面根据附图详细阐述本发明优选的实施方式。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1至图5所示,本发明所述的一种应用于轴系的应变测试装置包括上半圆环体1、下半圆环体2、第一调节螺栓3、限位装置4、第二调节螺栓5、滑轨6、滑块7和应变片8;As shown in Fig. 1 to Fig. 5, a strain test device applied to the shaft system according to the present invention includes an upper semi-annular body 1, a lower semi-annular body 2, a first adjusting bolt 3, a limit device 4, The second adjusting bolt 5, slide rail 6, slider 7 and strain gauge 8;
上半圆环体1和下半圆环体2相对安装在测试轴15上,上半圆环体1的一端通过第一调节螺栓3与下半圆环体2的一端相连接;上半圆环体1的另一端与限位装置4相连接,限位装置4通过第二调节螺栓5与下半圆环体2的另一端相连接,上半圆环体1和下半圆环体2的内壁上平行设置有滑轨6,滑轨6上安装有多个滑块7,每个滑块7上均安装有应变片8;The upper semi-circular body 1 and the lower semi-circular body 2 are relatively installed on the test shaft 15, and one end of the upper semi-circular body 1 is connected with an end of the lower semi-circular body 2 by the first adjusting bolt 3; The other end of the ring body 1 is connected with the limit device 4, and the limit device 4 is connected with the other end of the lower semi-circular body 2 through the second adjusting bolt 5, and the upper semi-circular body 1 and the lower semi-circular body 2 A slide rail 6 is arranged in parallel on the inner wall of the slide rail 6, and a plurality of slide blocks 7 are installed on the slide rail 6, and a strain gauge 8 is installed on each slide block 7;
限位装置4包括主体、转轴12、限位块13和压缩弹簧14;The limiting device 4 includes a main body, a rotating shaft 12, a limiting block 13 and a compression spring 14;
主体上开有圆形凹槽9,圆形凹槽9设有开口,开口处上端设有凸起部10,凸起部10下方的两侧侧壁上均开有凹槽11,凹槽11内设有转轴12,限位块13的一端铰接在转轴12上,另一端位于开口内,压缩弹簧14的一端与凹槽11的内壁相连接,另一端与限位块13的一侧侧壁相连接。There is a circular groove 9 on the main body, and the circular groove 9 is provided with an opening, and the upper end of the opening is provided with a raised portion 10, and grooves 11 are formed on both side walls below the raised portion 10, and the groove 11 There is a rotating shaft 12 inside, one end of the limiting block 13 is hinged on the rotating shaft 12, the other end is located in the opening, one end of the compression spring 14 is connected with the inner wall of the groove 11, and the other end is connected with the side wall of the limiting block 13 connected.
进一步:第一调节螺栓3上套有调节弹簧16,调节弹簧16的两端分别与上半圆环体1和下半圆环体2相抵靠。Further: the first adjusting bolt 3 is covered with an adjusting spring 16 , and the two ends of the adjusting spring 16 abut against the upper semi-annular body 1 and the lower semi-annular body 2 respectively.
进一步:应变片8与应变仪相连接,应变仪为上海自动化仪表股份有限公司生产的MYJ系列型号应变仪。Further: the strain gauge 8 is connected with the strain gauge, which is the MYJ series strain gauge produced by Shanghai Automation Instrumentation Co., Ltd.
设计的应变实验测试装置主要由轴、定位工装、无线信号发送器;接收器、应变仪、采集仪、计算机等组成。其中发送器贴在轴表面处或轴端处。由于轴系正常工况下高速运转,因此应变实验测试装置采用无线测试方式。定位工装上的应变片由发送器以无线信号形式传送至接收器,接收器将此信号传输至应变仪,应变仪对信号进行放大处理,输入至采集仪,其中采集仪应至少为8通道,最终将此动态应变信号传送至计算机进行分析处理。The designed strain experiment test device is mainly composed of shaft, positioning tool, wireless signal transmitter; receiver, strain gauge, acquisition instrument, computer and so on. Wherein the transmitter is pasted on the surface of the shaft or at the end of the shaft. Due to the high-speed operation of the shaft system under normal working conditions, the strain test device adopts a wireless test method. The strain gauge on the positioning tool is transmitted from the transmitter to the receiver in the form of a wireless signal, and the receiver transmits the signal to the strain gauge. The strain gauge amplifies the signal and inputs it to the acquisition instrument. The acquisition instrument should have at least 8 channels. Finally, the dynamic strain signal is sent to the computer for analysis and processing.
在使用过程中,应保证上半圆环体与下半圆环体连接处端部水平,从而保证应变片贴片位置的精确。上半圆环体与下半圆环体上设有滑轨,滑轨上的滑块用于确定应变片的黏贴位置。During use, it should be ensured that the end of the connection between the upper semi-annular body and the lower semi-annular body is horizontal, so as to ensure the accuracy of the position of the strain gauge patch. Slide rails are arranged on the upper semi-annular body and the lower semi-annular body, and the sliders on the sliding rails are used to determine the pasting positions of the strain gauges.
设计的应变试验测试装置采用无线测试方式,可快速精确的确定应变片黏贴位置,确保测试位置的精确定位。并且,由于具有调节弹簧,可以保证该定位工作与轴直径存在一定的误差范围,应用性更强。此外,设计的装置结构简单,成本低,加工方便The designed strain test device adopts the wireless test method, which can quickly and accurately determine the sticking position of the strain gauge and ensure the precise positioning of the test position. Moreover, because of the adjustment spring, it can be guaranteed that there is a certain error range between the positioning work and the shaft diameter, and the applicability is stronger. In addition, the designed device has simple structure, low cost and convenient processing
本实施方式只是对本专利的示例性说明,并不限定它的保护范围,本领域技术人员还可以对其局部进行改变,只要没有超出本专利的精神实质,都在本专利的保护范围内。This embodiment is only an exemplary description of this patent, and does not limit its protection scope. Those skilled in the art can also make partial changes to it, as long as it does not exceed the spirit and essence of this patent, all within the protection scope of this patent.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110220489A (en) * | 2019-05-08 | 2019-09-10 | 南京仕达得尔智能科技有限公司 | Piece is observed at real-time intelligent expansion joint |
| CN113899482A (en) * | 2021-09-30 | 2022-01-07 | 国网江苏省电力有限公司检修分公司 | Isolating switch main shaft torque measuring sensor and jamming defect detection method |
| CN121026053A (en) * | 2025-10-28 | 2025-11-28 | 西安交通大学 | A strain ring sensor suitable for explosion-proof environments |
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| CN110220489A (en) * | 2019-05-08 | 2019-09-10 | 南京仕达得尔智能科技有限公司 | Piece is observed at real-time intelligent expansion joint |
| CN113899482A (en) * | 2021-09-30 | 2022-01-07 | 国网江苏省电力有限公司检修分公司 | Isolating switch main shaft torque measuring sensor and jamming defect detection method |
| CN121026053A (en) * | 2025-10-28 | 2025-11-28 | 西安交通大学 | A strain ring sensor suitable for explosion-proof environments |
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Effective date of registration: 20260113 Address after: No.1399, Chuangyi Road, Songbei District, Harbin, Heilongjiang Province, 150000 Patentee after: HARBIN ELECTRIC Co.,Ltd. Country or region after: China Patentee after: HARBIN TURBINE Co.,Ltd. Address before: No.1399, Chuangyi Road, Songbei District, Harbin, Heilongjiang Province, 150000 Patentee before: HARBIN ELECTRIC Co.,Ltd. Country or region before: China |