CN108356143B - Integrated process and device for punching, flanging and trademark punching - Google Patents
Integrated process and device for punching, flanging and trademark punching Download PDFInfo
- Publication number
- CN108356143B CN108356143B CN201810358878.0A CN201810358878A CN108356143B CN 108356143 B CN108356143 B CN 108356143B CN 201810358878 A CN201810358878 A CN 201810358878A CN 108356143 B CN108356143 B CN 108356143B
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- Prior art keywords
- punching
- station
- flanging
- cylinder
- trademark
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- 238000004080 punching Methods 0.000 title claims abstract description 262
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000008569 process Effects 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims description 63
- 239000000758 substrate Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a process and a device for punching, flanging and trademark punching, in particular to a process and a device for punching, flanging and trademark punching integrated process, which are used for solving the problems of multiple process steps, large labor investment, low yield and unstable quality of the existing process for punching, flanging and trademark punching, and equipment investment, high power consumption and large occupied area.
Description
Technical Field
The invention relates to a process and a device for punching a trademark by punching and flanging, in particular to a process and a device for integrating the trademark by punching and flanging.
Background
The existing general process steps of punching, flanging and trademark punching are firstly performed, then polishing, flanging and trademark punching are performed finally, the pre-punching process needs to be completed by one person, the polishing, flanging and trademark punching needs to be completed by one person, the workpiece completed in the previous process is conveyed to the next process to need one person, the manual operation yield is low, the quality is unstable, and the manual investment of large enterprises cannot be improved; in the equipment aspect, one punching machine, one polishing flanging machine and one trademark punching machine are needed, and three machines complete a whole set of process, so that the power consumption is high, the productivity is low, and the occupied space is large.
Disclosure of Invention
The invention aims to solve the technical problems that: in order to solve the problems of more process steps, large labor investment, low yield and unstable quality in the existing punching flanging trademark punching process, and large equipment investment, large equipment quantity, large power consumption and large occupied area, the integrated punching flanging trademark punching process and the device thereof are provided.
The technical scheme adopted for solving the technical problems is as follows: a punching flanging trademark-punching integrated process comprises the following steps:
1) The cylinder is in a retracted state, the second station is positioned at the middle positions of the punching flanging feeding cylinder and the punching flanging material returning cylinder, and the third station is positioned at the middle positions of the trademark punching propelling cylinder and the trademark punching material returning cylinder;
2) Placing a workpiece in the feeding station, and starting equipment;
3) Pushing out the punching flanging feeding cylinder to push one workpiece in the feeding station into the punching flanging station, retracting the punching flanging feeding cylinder to the original position, punching by a punching machine, and finishing one-time processing of the workpiece in the punching flanging station;
4) Resetting the punch press, pushing out the workpiece which is finished in one time by using the punching flanging material returning cylinder, pushing the workpiece into a second station, and retracting the punching flanging material returning cylinder;
5) The cylinder is pushed out, the first station is positioned at the middle position of the punching flanging feeding cylinder and the punching flanging material returning cylinder, and the second station is positioned at the middle position of the trademark punching pushing cylinder and the trademark punching material returning cylinder;
6) The punching and flanging feeding cylinder and the trademark punching pushing cylinder are pushed out simultaneously, the punching and flanging feeding cylinder pushes one workpiece in the feeding station into the punching and flanging station, the trademark punching pushing cylinder pushes the primary processing workpiece into the trademark punching station, then the punching and flanging feeding cylinder and the trademark punching pushing cylinder are retracted to the original position simultaneously, the punching machine punches the workpiece in the punching and flanging station to complete primary processing, and the workpiece in the trademark punching station is completed with secondary processing;
7) Resetting the punching machine, retracting the air cylinder, wherein the second station is positioned at the middle position of the punching flanging feeding air cylinder and the punching flanging material returning air cylinder, the third station is positioned at the middle position of the trademark punching pushing air cylinder and the trademark punching material returning air cylinder, the punching flanging material returning air cylinder and the trademark punching material returning air cylinder are simultaneously pushed out, the workpiece which is processed once in the punching flanging station is pushed into the second station, the workpiece which is processed twice in the trademark punching station is pushed into the third station, and the punching flanging material returning air cylinder and the trademark punching material returning air cylinder are retracted simultaneously;
8) The cylinder is pushed out, the first station is positioned at the middle position of the punching flanging feeding cylinder and the punching flanging material returning cylinder, and the second station is positioned at the middle position of the trademark punching pushing cylinder and the trademark punching material returning cylinder; the workpiece which is processed for the second time in the third station slides into a collector;
9) Repeating the steps 6) to 8), and continuously producing.
The integrated device for punching, flanging and trademark punching is manufactured according to the new integrated process of punching, flanging and trademark punching, and comprises a base plate, wherein a cylinder for pushing a working block to slide horizontally and reciprocally is fixedly arranged on the base plate, a punching and flanging station and a trademark punching station are sequentially and fixedly arranged on one side of the working block in the length direction and along the pushing direction of the cylinder, three stations for placing workpieces are arranged on the working block, and the distance between two adjacent stations is equal to the distance from the punching and flanging station to the trademark punching station; the length edge perpendicular to the station block is fixedly provided with a pushing mechanism for pushing the workpiece on the station into the punching and flanging station and the trademark punching station, and a material returning mechanism for taking the processed workpiece out of the punching and flanging station and the trademark punching station.
Preferably, the propelling mechanism is a punching flanging feeding cylinder and a trademark punching propelling cylinder.
Preferably, the material returning mechanism is a punching flanging material returning cylinder and a trademark punching material returning cylinder.
Further, the punching flanging feeding cylinder and the punching flanging material returning cylinder are respectively fixedly arranged on two sides of the punching flanging station, the punching flanging feeding cylinder is used for pushing workpieces in the station block station into the punching flanging station, and the punching flanging material returning cylinder is used for pushing the workpieces which are processed once in the punching flanging station out to the corresponding stations.
Further, the trademark punching pushing cylinder and the trademark punching material returning cylinder are respectively and fixedly arranged on two sides of the trademark punching station, the trademark punching pushing cylinder is used for pushing a workpiece which is processed once in the station block station into the trademark punching station, and the trademark punching material returning cylinder is used for pushing a workpiece which is processed twice in the trademark punching station into the corresponding station.
In order to reduce the consumption, fixed mounting has the slide rail on the base plate, and the workstation piece slides on the slide rail, is provided with the adjustment portion that is used for finely tuning slide rail angle at slide rail both ends.
In order to improve productivity, a feeding station is fixedly arranged on the substrate, and the feeding station is arranged on one pushing side of the punching and flanging feeding cylinder.
The invention has the beneficial effects that the integrated process and the device for punching, flanging and trademark punching are firstly improved, the punching and flanging processes are finished once, secondly, the trademark punching processes are also integrated in one device and synchronously finished with punching and flanging, the time is saved, the feeding, punching, flanging and trademark punching devices are integrated in one device in the aspect of the device, the middle manual carrying is omitted, the feeding and punching speed is improved, and a plurality of devices can be controlled by one person to simultaneously produce.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a partial structural schematic of the present invention.
Fig. 3 is a bottom view of the present invention.
Fig. 4 is a bottom view of the upper plate of the present invention.
In the figure, a base plate, a station block, a cylinder, a punching and flanging station, a trademark punching and flanging feeding cylinder, a trademark punching pushing cylinder, a trademark punching and flanging material returning cylinder, a trademark punching and material returning cylinder, a rail, a sliding rail, an adjusting part, a feeding station, a station I, a station II, a station III, a station 16, a trademark punching and flanging thimble, a trademark punching die head, a trademark limiting block and an upper template.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
The integrated device for punching, flanging and trademark punching shown in fig. 1 to 4 comprises a base plate 1, wherein a cylinder 3 for pushing a station block 2 to horizontally reciprocate is fixedly arranged on the base plate 1, a punching and flanging station 4 and a trademark punching station 5 are sequentially and fixedly arranged on one side of the station block 2 in the length direction and along the pushing direction of the cylinder 3, three stations for placing workpieces are arranged on the station block 2, and the distance between two adjacent stations is equal to the distance from the punching and flanging station 4 to the trademark punching station 5; the length edge vertical to the station block 2 is fixedly provided with a pushing mechanism for pushing a workpiece on the station into the punching flanging station 4 and the trademark punching station 5, and a material returning mechanism for taking out a processed workpiece from the punching flanging station 4 and the trademark punching station 5, wherein the pushing mechanism comprises a punching flanging feeding cylinder 6 and a trademark punching pushing cylinder 7, the material returning mechanism comprises a punching flanging material returning cylinder 8 and a trademark punching material returning cylinder 9, the punching flanging feeding cylinder 6 and the punching flanging material returning cylinder 8 are respectively and fixedly arranged at two sides of the punching flanging station 4, the punching flanging feeding cylinder 6 is used for pushing the workpiece in the station block 2 into the punching flanging station 4, the punching flanging material returning cylinder 8 is used for pushing the workpiece which is processed once in the punching flanging station 4 into the corresponding station, the trademark punching pushing cylinder 7 and the trademark punching material returning cylinder 9 are respectively and fixedly arranged at two sides of the trademark punching station 5, the trademark punching feeding cylinder 7 is used for pushing the workpiece which is processed once in the station block 2 into the trademark punching station 5, and the trademark returning cylinder 9 is used for pushing the workpiece which is processed once into the corresponding station 5.
In order to reduce resistance and facilitate sliding, the working block 2 slides on the sliding rail 10, and adjusting parts 11 for fine adjusting the angle of the sliding rail 10 are arranged at two ends of the sliding rail 10.
In order to increase the feeding speed, the feeding station 12 is arranged on the push-out side of the punch-and-turn feeding cylinder 6.
The specific processing technology comprises the following steps:
firstly, checking the pushing-out and retraction distance of the cylinder 3 for the first time, specifically checking whether the working block 2 and the sliding rail 10 excessively rub or not while checking the cylinder 3 through electric signal adjustment, if the resistance is found to be excessively large, performing fine adjustment through the adjusting part 11, then manually testing pressure, mounting a trademark punching die head 17 to be punched on the upper die plate 19, and mounting the punching flanging trademark punching integrated device on a punch press for preparation after all preparation is finished;
1) The cylinder 3 is in a retracted state, the second station 14 is positioned at the middle positions of the punching flanging feeding cylinder 6 and the punching flanging material returning cylinder 8, and the third station 15 is positioned at the middle positions of the trademark punching pushing cylinder 7 and the trademark punching material returning cylinder 9;
2) Placing a workpiece in the feeding station 12, and then starting a punching flanging trademark punching integrated device;
3) Pushing out the punching flanging feeding cylinder 6 to push one workpiece in the feeding station 12 into the punching flanging station 4, retracting the punching flanging feeding cylinder 6 to the original position, punching by a punching machine to finish one-time processing of the workpiece in the punching flanging station 4, and punching by the punching machine to finish punching flanging on the workpiece by a punching flanging thimble 16 upwards from the bottom of the substrate 1;
4) Resetting the punch press, pushing out the punched flanging material returning cylinder 8 to push the workpiece which is finished in one time into the second station 14, and retracting the punched flanging material returning cylinder 8;
5) The cylinder 3 is pushed out, the first station 13 is positioned at the middle positions of the punching flanging feeding cylinder 6 and the punching flanging material returning cylinder 8, and the second station 14 is positioned at the middle positions of the trademark punching pushing cylinder 7 and the trademark punching material returning cylinder 9;
6) The punching and flanging feeding cylinder 6 and the trademark punching and pushing cylinder 7 are pushed out simultaneously, one workpiece in the feeding station 12 is pushed into the punching and flanging station 4 by the punching and flanging feeding cylinder 6, the primary processing workpiece is pushed into the trademark punching station 5 by the trademark punching and pushing cylinder 7, then the punching and flanging feeding cylinder 6 and the trademark punching and pushing cylinder 7 are retracted to the original position simultaneously, and punching is carried out by a punching machine, so that the workpiece in the punching and flanging station 4 is processed once, and the workpiece in the trademark punching station 5 is processed for the second time; when the workpiece in the trademark punching station 5 is pressed down on the upper die plate 19, the trademark punching die head 17 mounted on the upper die plate 19 completes secondary processing on the workpiece completed with the primary processing, namely, the trademark punching is completed.
7) Resetting the punching machine, retracting the air cylinder 3, enabling the second station 14 to be positioned at the middle positions of the punching flanging feeding air cylinder 6 and the punching flanging material returning air cylinder 8, enabling the third station 15 to be positioned at the middle positions of the trademark punching pushing air cylinder 7 and the trademark punching material returning air cylinder 9, pushing out the punching flanging material returning air cylinder 8 and the trademark punching material returning air cylinder 9 simultaneously, respectively pushing the workpiece which is processed once in the punching flanging station 4 into the second station 14, pushing the workpiece which is processed twice in the trademark punching station 5 into the third station 15, and simultaneously retracting the punching flanging material returning air cylinder 8 and the trademark punching material returning air cylinder 9;
8) The cylinder 3 is pushed out, the first station 13 is positioned at the middle positions of the punching flanging feeding cylinder 6 and the punching flanging material returning cylinder 8, and the second station 14 is positioned at the middle positions of the trademark punching pushing cylinder 7 and the trademark punching material returning cylinder 9; the workpiece which is processed for the second time in the third station 15 slides into a collector, and the collector can be a basket frame and the like;
9) Repeating steps 6) to 8), and continuously producing
The limiting blocks 18 mounted on the upper die plate 19 at each stamping of the press limit the possible failure of the work piece in the loading station 12 due to mechanical vibration or accidental slipping out, reducing the possible failure of the work.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (3)
1. A punching flanging trademark-punching integrated process is characterized in that: the device comprises a base plate (1), wherein an air cylinder (3) for pushing a station block (2) to slide horizontally and reciprocally is fixedly arranged on the base plate (1), a punching flanging station (4) and a trademark punching station (5) are sequentially and fixedly arranged on one side of the station block (2) in the length direction and along the pushing direction of the air cylinder (3), and a first station (13), a second station (14) and a third station (15) for placing a workpiece are arranged on the station block (2); the punching flanging feeding cylinder (6) and the punching flanging material returning cylinder (8) are respectively and fixedly arranged at two sides of the punching flanging station (4), and the trademark punching pushing cylinder (7) and the trademark punching material returning cylinder (9) are respectively and fixedly arranged at two sides of the trademark punching station (5); the substrate (1) is also fixedly provided with a feeding station (12), and the feeding station (12) is arranged at one pushing side of the punching flanging feeding cylinder (6);
the punching flanging trademark-punching integrated process comprises the following steps of:
1) The cylinder (3) is in a retracted state, the second station (14) is positioned at the middle positions of the punching flanging feeding cylinder (6) and the punching flanging material returning cylinder (8), and the third station (15) is positioned at the middle positions of the trademark punching propelling cylinder (7) and the trademark punching material returning cylinder (9);
2) Placing a workpiece in the feeding station (12), and starting the equipment;
3) Pushing out the punching flanging feeding cylinder (6) to push one workpiece in the feeding station (12) into the punching flanging station (4), retracting the punching flanging feeding cylinder (6) to the original position, and punching by a punching machine to finish one-time processing of the workpiece in the punching flanging station (4);
4) Resetting the punch press, pushing out the workpiece which is finished in one step by the punching flanging material returning cylinder (8) and pushing the workpiece into the second station (14), and retracting the punching flanging material returning cylinder (8);
5) The cylinder (3) is pushed out, the first station (13) is positioned at the middle positions of the punching flanging feeding cylinder (6) and the punching flanging material returning cylinder (8), and the second station (14) is positioned at the middle positions of the trademark punching pushing cylinder (7) and the trademark punching material returning cylinder (9);
6) The punching and flanging feeding cylinder (6) and the punching and trademark pushing cylinder (7) are pushed out simultaneously, the punching and flanging feeding cylinder (6) pushes one workpiece in the feeding station (12) into the punching and flanging station (4), the punching and trademark pushing cylinder (7) pushes the primary processing workpiece into the punching and trademark station (5), then the punching and flanging feeding cylinder (6) and the punching and trademark pushing cylinder (7) retract to the original position simultaneously, punching is carried out, the workpiece in the punching and flanging station (4) is processed once, and the workpiece in the punching and trademark station (5) is processed for the second time;
7) Resetting the punching machine, retracting the air cylinder (3), enabling the second station (14) to be positioned at the middle position of the punching flanging feeding air cylinder (6) and the punching flanging material returning air cylinder (8), enabling the third station (15) to be positioned at the middle position of the punching trademark pushing air cylinder (7) and the punching trademark material returning air cylinder (9), enabling the punching flanging material returning air cylinder (8) and the punching trademark material returning air cylinder (9) to be pushed out simultaneously, respectively pushing the workpiece which is processed once in the punching flanging station (4) into the second station (14), pushing the workpiece which is processed twice in the punching trademark station (5) into the third station (15), and enabling the punching flanging material returning air cylinder (8) and the punching trademark material returning air cylinder (9) to retract simultaneously;
8) The cylinder (3) is pushed out, the first station (13) is positioned at the middle positions of the punching flanging feeding cylinder (6) and the punching flanging material returning cylinder (8), and the second station (14) is positioned at the middle positions of the trademark punching pushing cylinder (7) and the trademark punching material returning cylinder (9); the workpiece which is processed for the second time in the third station (15) slides into a collector;
9) Repeating the steps 6) to 8), and continuously producing.
2. The integrated process for punching, flanging and trademark-punching as claimed in claim 1, wherein: the distance between two adjacent stations of three stations arranged on the station block (2) is equal to the distance from the punching flanging station (4) to the trademark punching station (5); the length edge of the station block (2) is perpendicular to the length edge of the station block, a punching flanging feeding cylinder (6) and a trademark punching pushing cylinder (7) for pushing a workpiece on the station into the punching flanging station (4) and the trademark punching station (5) are fixedly arranged, and a punching flanging material returning cylinder (8) and a trademark punching material returning cylinder (9) for taking out the processed workpiece from the punching flanging station (4) and the trademark punching station (5) are arranged.
3. The integrated process for punching, flanging and trademark-punching as claimed in claim 1, wherein: the base plate (1) is fixedly provided with a sliding rail (10), the station block (2) slides on the sliding rail (10), and two ends of the sliding rail (10) are provided with adjusting parts (11) for finely adjusting the angle of the sliding rail (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810358878.0A CN108356143B (en) | 2018-04-20 | 2018-04-20 | Integrated process and device for punching, flanging and trademark punching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810358878.0A CN108356143B (en) | 2018-04-20 | 2018-04-20 | Integrated process and device for punching, flanging and trademark punching |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108356143A CN108356143A (en) | 2018-08-03 |
| CN108356143B true CN108356143B (en) | 2024-03-19 |
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ID=63008709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810358878.0A Active CN108356143B (en) | 2018-04-20 | 2018-04-20 | Integrated process and device for punching, flanging and trademark punching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108356143B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114571186B (en) * | 2022-01-25 | 2023-03-10 | 华亿轴承科技（江苏）有限公司 | Processing technology of oilless bearing |
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| CN1986104A (en) * | 2006-11-27 | 2007-06-27 | 倪志华 | Feeding method for multiple site punching of drawn hardware piece |
| KR20090073833A (en) * | 2007-12-31 | 2009-07-03 | 한국단자공업 주식회사 | Progressive mold |
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| CN208116539U (en) * | 2018-04-20 | 2018-11-20 | 杨金兴 | A kind of piercing and flanging rushes trade mark integrated apparatus |
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| KR20170042393A (en) * | 2015-10-08 | 2017-04-19 | 주식회사 예일전자 | Method and apparatus of fabricating terminal plate product |
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| JPS57113000A (en) * | 1980-12-29 | 1982-07-14 | Mazda Motor Corp | Progressive feed press die |
| CN1986104A (en) * | 2006-11-27 | 2007-06-27 | 倪志华 | Feeding method for multiple site punching of drawn hardware piece |
| KR20090073833A (en) * | 2007-12-31 | 2009-07-03 | 한국단자공업 주식회사 | Progressive mold |
| CN202028709U (en) * | 2010-09-30 | 2011-11-09 | 谢润恩 | Automatic cushioning-sheet forming machine |
| CN202639142U (en) * | 2012-05-03 | 2013-01-02 | 安徽华之杰机械有限公司 | Forming, shaping and punching integrated automatic device for retainers |
| CN102873159A (en) * | 2012-10-24 | 2013-01-16 | 厦门锻压机床有限公司 | Punching production line for punching circular tube type workpiece |
| CN104972017A (en) * | 2014-04-10 | 2015-10-14 | 深圳市金洲精工科技股份有限公司 | Punch press for edge trimming and forming of automotive radiator protective plate |
| CN203944711U (en) * | 2014-07-02 | 2014-11-19 | 义乌市金宇机械厂 | The multistation machine of aerosol two piece can |
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| CN107716707A (en) * | 2017-10-31 | 2018-02-23 | 深圳市东方亮彩精密技术有限公司 | A kind of full-automatic two station integrateds machine |
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| CN208116539U (en) * | 2018-04-20 | 2018-11-20 | 杨金兴 | A kind of piercing and flanging rushes trade mark integrated apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108356143A (en) | 2018-08-03 |
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