CN108339632B - High-efficient type shredder with dust proof function - Google Patents
High-efficient type shredder with dust proof function Download PDFInfo
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- CN108339632B CN108339632B CN201810019651.3A CN201810019651A CN108339632B CN 108339632 B CN108339632 B CN 108339632B CN 201810019651 A CN201810019651 A CN 201810019651A CN 108339632 B CN108339632 B CN 108339632B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
- B02C18/0092—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/145—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/168—User safety devices or measures in shredders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to a high-efficiency shredder with a dust-isolating function, which comprises a machine base, a shredding chamber, a hopper, a plurality of first motors, a plurality of driving shafts, a plurality of blades, a dust-isolating mechanism and a fine processing mechanism, wherein when some materials which are easy to raise dust are processed, the top of the hopper is isolated from the outside by starting the dust-isolating mechanism, so that impurities such as dust are prevented from flying in the air, the influence on the health of the respiratory tract of workers is avoided, and certain pollution to the air is also avoided; secondly, set up meticulous processing mechanism again through the shredding chamber below at the shredder for some difficult materials of processing are after the blade through the shredder stirs up, carry out further processing in the reentrant meticulous processing mechanism, have strengthened the effect of shredding, compare in the current mode that sets up preprocessing equipment before the shredder, not only can not occupy great space because of additionally setting up transmission equipment, can also reduce the input of cost.
Description
Technical Field
The invention relates to the field of garbage treatment equipment, in particular to a high-efficiency shredder with a dust-proof function.
Background
A shredder is a high-efficiency garbage disposal device for disposing various types of garbage. The cutting machine is mainly used for shredding various waste iron sheets, automobiles, furniture, pipes, tires, plastics, household garbage and other materials.
Firstly, in the process of processing some materials which are easy to raise dust, a lot of impurities such as dust and the like are scattered in the air, so that the health of the respiratory tract of workers is influenced, and certain pollution is caused to the air; secondly, some difficult material of processing is after the blade of shredder stirs up, still handles not meticulously enough, and to this, the staff can carry out processing through the shredder again after preprocessing to such material, however, just need set up transmission equipment between preprocessing equipment and shredder, has not only taken great space, and is required for the factory building area to be higher, has still increased the input to equipment cost.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the high-efficiency shredder with the dust-proof function is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: a high-efficiency shredder with a dust-proof function comprises a base, a shredding chamber, a hopper, a plurality of first motors, a plurality of driving shafts, a plurality of blades, a dust-proof mechanism and a fine processing mechanism, wherein the dust-proof mechanism is arranged above the base, the fine processing mechanism is arranged below the base, and the shredding chamber is communicated with the fine processing mechanism;
the dust separation mechanism comprises a driving assembly and two dust separation assemblies, the two dust separation assemblies are arranged above the driving assembly, the two dust separation assemblies are arranged at two ends of the driving assembly respectively, and the two dust separation assemblies are symmetrically arranged around the driving assembly;
the driving assembly comprises an air cylinder, connecting rods, sliding blocks and sliding rods, the air cylinder is vertically upwards arranged on the base, the sliding rods are horizontally arranged, a support is arranged on the shredding chamber, the sliding rods are connected with the shredding chamber through the support, the sliding rods are located above the air cylinder, the sliding rods penetrate through the sliding blocks and are in sliding connection with the sliding blocks, the number of the sliding blocks is two, the two sliding blocks are respectively located on two sides of the air cylinder, the two sliding blocks are symmetrically arranged relative to the air cylinder, the number of the connecting rods is two, one end of each connecting rod is hinged to the corresponding sliding block, and the other end of each connecting rod is hinged to an air rod of the air cylinder;
the dust separation assembly comprises a connecting rod and a dust separation cover, the bottom end of the dust separation cover is hinged with the hopper, one end of the connecting rod is hinged with the sliding block, and the other end of the connecting rod is hinged with the dust separation cover;
the lower part of the machine base is provided with a treatment chamber, the treatment chamber is communicated with the shredding chamber, the fine treatment mechanism is arranged in the treatment chamber and comprises a driving component and a driven unit, the driving component comprises a plurality of driving units, each driving unit is arranged side by side, the driving unit comprises two driven shafts, the two driven shafts are arranged in a vertical parallel way, the driven shafts are sequentially and evenly provided with a plurality of extrusion discs from top to bottom, the distance between the two adjacent extrusion discs is equal to the thickness of the extrusion discs, the disc surfaces of the extrusion discs are vertical to the axes of the driven shafts, the axes of the four driven shafts of the two adjacent driving units respectively pass through four vertexes of the same square, the extrusion discs on the two adjacent driven shafts are all tangent, each driven unit comprises a plurality of driving shafts, and each driving shaft is positioned between the two adjacent driving units, the driving shaft is provided with a plurality of driving discs from top to bottom in sequence, the radius of driving disc is less than the radius of extrusion disc, and the interval between two adjacent driving discs equals the thickness of driving disc, the thickness of driving disc equals the thickness of extrusion disc, lies in the crisscross setting of each driving disc on same driving shaft and the extrusion disc that lies in same driven shaft, the driving disc is tangent with the driven shaft, the vertical setting of driving shaft, the driving shaft is parallel with the driven shaft, the maximum level of driving shaft is less than the maximum level of driven shaft, driving shaft and driven shaft are by the second motor drive.
Preferably, in order to intelligently control the starting of the dust separation mechanism, a detection mechanism is arranged below the base, a support plate is horizontally arranged on the base, the detection mechanism is arranged above the support plate, the detection mechanism comprises a third motor, a drive rod, a driven rod, a swinging rod and an infrared sensor, the third motor is vertically arranged upwards, the drive rod, the driven rod and the swinging rod are horizontally arranged, one end of the drive rod is connected with an output shaft of the third motor, the other end of the drive rod is hinged with one end of the driven rod, the other end of the driven rod is hinged with one end of the swinging rod, the infrared sensor is arranged at the other end of the swinging rod, a support shaft is vertically arranged above the support plate and positioned on one side of the output shaft of the third motor, and the middle part of the swinging rod is hinged with the support plate through the support shaft, the frame is internally provided with a PLC, and the infrared sensor and the cylinder are electrically connected with the PLC.
Preferably, in order to enhance the dust-proof effect, a sealing strip is arranged on the dust-proof cover.
Preferably, in order to reduce the friction force between the sliding block and the sliding rod, the surfaces of the sliding block and the sliding rod are coated with Teflon coating.
Preferably, the first motor, the second motor, and the third motor are all servo motors in order to make the operating states of the respective mechanisms intelligent.
Preferably, in order to save energy, a photovoltaic panel is arranged on the machine base.
Preferably, for ease of control, the cylinders are electronic cylinders.
Preferably, in order to enhance the stability of the base, a rubber pad is arranged at the bottom of the base.
Preferably, in order to prolong the service life of the blade, the blade is made of tungsten steel.
Preferably, in order to prolong the service life of the engine base, the engine base is made of cast iron.
The efficient shredder with the dust insulation function has the advantages that when some materials which are easy to raise dust are processed, the top of the hopper is isolated from the outside by starting the dust insulation mechanism, and impurities such as dust are prevented from scattering in the air, so that the health of respiratory tracts of workers is prevented from being influenced, and certain pollution to the air is also prevented; secondly, set up meticulous processing mechanism again through the shredding chamber below at the shredder for some difficult materials of processing are after the blade through the shredder stirs up, carry out further processing in the reentrant meticulous processing mechanism, have strengthened the effect of shredding, compare in the current mode that sets up preprocessing equipment before the shredder, not only can not occupy great space because of additionally setting up transmission equipment, can also reduce the input of cost.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural view of a high-efficiency shredder with a dust-proof function according to the present invention.
FIG. 2 is a schematic view of the connection structure of the shredding chamber, the first motor, the driving shaft and the blades of the high-efficiency shredder with the dust-proof function according to the present invention.
FIG. 3 is a schematic view of the connection structure of the driving unit, the driven unit and the second motor of the high-efficiency shredder with dust-proof function according to the present invention.
FIG. 4 is a schematic view of the connection structure between the driving plate and the pressing plate of the high-efficiency shredder with dust-proof function according to the present invention.
FIG. 5 is a schematic view of the connection structure between the supporting plate and the detecting mechanism of the high-efficiency shredder with dust-proof function according to the present invention.
FIG. 6 is a schematic structural diagram of a detecting mechanism of the high-efficiency shredder with dust-proof function according to the present invention.
In the figure: 1. the automatic shredding machine comprises a base, 2 parts of a shredding chamber, 3 parts of a hopper, 4 parts of a first motor, 5 parts of a driving shaft, 6 parts of a blade, 7 parts of a cylinder, 8 parts of a connecting rod, 9 parts of a sliding block, 10 parts of a sliding rod, 11 parts of a bracket, 12 parts of a connecting rod, 13 parts of a dust separation cover, 14 parts of a processing chamber, 15 parts of a driven shaft, 16 parts of a squeezing disc, 17 parts of a driving shaft, 18 parts of a driving disc, 19 parts of a second motor, 20 parts of a supporting plate, 21 parts of a third motor, 22 parts of a driving rod, 23 parts of a driven rod, 24 parts of a swinging rod, 25 parts of.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1-2, a high-efficiency shredder with dust-proof function comprises a base 1, a shredding chamber 2, a hopper 3, a plurality of first motors 4, a plurality of driving shafts 5, a plurality of blades 6, a dust-proof mechanism and a fine processing mechanism, wherein the dust-proof mechanism is arranged above the base 1, the fine processing mechanism is arranged below the base 1, and the shredding chamber 2 is communicated with the fine processing mechanism;
when some materials which are easy to raise dust are treated, the top of the hopper 3 is isolated from the outside by starting the dust isolating mechanism, and impurities such as dust and the like are prevented from floating in the air, so that the influence on the health of the respiratory tract of workers is avoided, and certain pollution to the air is also avoided; secondly, set up meticulous processing mechanism again through 2 below in the chamber of shredding of shredder for some difficult materials of processing are after the blade 6 of shredder stirs up, further process in the reentrant meticulous processing mechanism, have strengthened the effect of shredding, compare in the current mode that sets up preprocessing equipment before the shredder, not only can not occupy great space because of additionally setting up transmission equipment, can also reduce the input of cost.
The dust separation mechanism comprises a driving assembly and two dust separation assemblies, the two dust separation assemblies are arranged above the driving assembly, the two dust separation assemblies are arranged at two ends of the driving assembly respectively, and the two dust separation assemblies are symmetrically arranged around the driving assembly;
the driving assembly comprises a cylinder 7, connecting rods 8, sliders 9 and sliding rods 10, the cylinder 7 is vertically arranged on the base 1 upwards, the sliding rods 10 are horizontally arranged, a support 11 is arranged on the shredding chamber 2, the sliding rods 10 are connected with the shredding chamber 2 through the support 11, the sliding rods 10 are located above the cylinder 7, the sliding rods 10 penetrate through the sliders 9, the sliding rods 10 are slidably connected with the sliders 9, the two sliders 9 are arranged on two sides of the cylinder 7 respectively, the two sliders 9 are symmetrically arranged relative to the cylinder 7, the number of the connecting rods 8 is two, one end of each connecting rod 8 is hinged to each slider 9, and the other end of each connecting rod 8 is hinged to an air rod of the cylinder 7;
the dust separation assembly comprises a connecting rod 12 and a dust separation cover 13, the bottom end of the dust separation cover 13 is hinged with the hopper 3, one end of the connecting rod 12 is hinged with the sliding block 9, and the other end of the connecting rod 12 is hinged with the dust separation cover 13;
when the shredding chamber 2 starts to process materials, the air rod of the air cylinder 7 is retracted, the air cylinder 7 drives the two sliding blocks 9 to approach each other along the sliding rod 10 through the two connecting rods 8, the two sliding blocks 9 drive the two dust shields 13 to rotate along the hopper 3 through the two connecting rods 12, so that the two dust shields 13 are closed, the hopper 3 is sealed, and dust is prevented from flying; after the materials in the shredding chamber 2 are processed, the air rod of the air cylinder 7 is pushed outwards, so that the two dust shields 13 are opened, and the materials are convenient to add.
As shown in fig. 3-4, a processing chamber 14 is arranged below the machine base 1, the processing chamber 14 is communicated with the shredding chamber 2, the fine processing mechanism is arranged in the processing chamber 14, the fine processing mechanism comprises a driving component and a driven unit, the driving component comprises a plurality of driving units, each driving unit is arranged side by side, the driving units comprise two driven shafts 15, the two driven shafts 15 are vertically arranged in parallel, a plurality of extrusion discs 16 are sequentially and uniformly arranged on the driven shafts 15 from top to bottom, the distance between two adjacent extrusion discs 16 is equal to the thickness of the extrusion discs 16, the disc surfaces of the extrusion discs 16 are perpendicular to the axis of the driven shafts 15, the axes of the four driven shafts 15 of the two adjacent driving units respectively pass through four vertexes of the same square, the extrusion discs 16 on the two adjacent driven shafts 15 are tangent, each driven unit comprises a plurality of driving shafts 17, each driving shaft 17 is located between two adjacent driving units, a plurality of driving discs 18 are sequentially arranged on the driving shafts 17 from top to bottom, the radius of each driving disc 18 is smaller than that of each extrusion disc 16, the distance between two adjacent driving discs 18 is equal to the thickness of each driving disc 18, the thickness of each driving disc 18 is equal to that of each extrusion disc 16, each driving disc 18 located on the same driving shaft 17 and each extrusion disc 16 located on the same driven shaft 15 are arranged in a staggered mode, the driving discs 18 are tangent to the driven shafts 15, the driving shafts 17 are vertically arranged, the driving shafts 17 are parallel to the driven shafts 15, the maximum horizontal height of each driving shaft 17 is smaller than that of each driven shaft 15, and the driving shafts 17 and the driven shafts 15 are driven by second motors 19.
When the material processed by the shredding chamber 2 falls into the processing chamber 14, the material falls onto the pressing discs 16 of the respective driving assemblies or onto the driving discs 18, because the pressing discs 16 and the driving discs 18 rotate along with the shafts, so that under the constant rotation of the pressing discs 16 and the driving discs 18, the material eventually enters the driving discs 18 between two adjacent driving assemblies and then enters the lower sides of the driving discs 18 through the disc surfaces of the driving discs 18, namely is pressed and crushed by two adjacent pressing discs 16 or crushed by the interaction of the driving discs 18 and the pressing discs 16, wherein the height of the driving shaft 5 is lower than the height of the driven shaft 15, in fact, in order to reduce the relative height of the driving discs 18 with respect to the driven discs, so that a receiving space is created for the material to better enter between the grooves formed by the driving discs 18 and the driven discs, the occurrence of material blocking is reduced, so that the refining degree is increased after the materials are processed again.
As shown in fig. 5-6, a detection mechanism is arranged below the base 1, a support plate 20 is horizontally arranged on the base 1, the detection mechanism is arranged above the support plate 20, the detection mechanism includes a third motor 21, a driving rod 22, a driven rod 23, a swing rod 24 and an infrared sensor 25, the third motor 21 is arranged vertically upward, the driving rod 22, the driven rod 23 and the swing rod 24 are all arranged horizontally, one end of the driving rod 22 is connected with an output shaft of the third motor 21, the other end of the driving rod 22 is hinged with one end of the driven rod 23, the other end of the driven rod 23 is hinged with one end of the swing rod 24, the infrared sensor 25 is arranged at the other end of the swing rod 24, a support shaft 26 is vertically arranged above the support plate 20, the support shaft 26 is located on one side of the output shaft of the third motor 21, the middle part of the swing rod 24 is hinged with the support plate 20 through the support shaft 26, the interior of the machine base 1 is provided with a PLC, and the infrared sensor 25 and the air cylinder 7 are electrically connected with the PLC.
When the third motor 21 starts, the third motor 21 drives the driving rod 22 to rotate, the driving rod 22 drives the swinging rod 24 to swing around the supporting shaft 26 through the driven rod 23, so that the infrared sensor 25 continuously swings, the infrared sensor 25 emits infrared rays, the infrared sensor scans back and forth towards the lower part of the processing chamber 14, when the materials are detected to fall off, the tearing chamber 2 is indicated to process the materials, at the moment, signals are transmitted to the PLC, the PLC controls the cylinder 7 to work, the dust separation cover 13 is closed, the hopper 3 is sealed, dust raising is prevented, when the materials in the tearing chamber 2 are processed, the infrared sensor 25 cannot detect that the materials fall off, the PLC controls the cylinder 7 to work again, the dust separation cover 13 is opened, the materials can be continuously added, and the intelligent control on the starting of the dust separation mechanism is realized.
Preferably, a sealing strip is arranged on the dust-proof cover 13 to enhance the dust-proof effect.
The sealing strip can enhance the sealing performance of the hopper 3 after the two dust-proof covers 13 are closed, thereby enhancing the dust-proof effect.
Preferably, in order to reduce the friction force between the sliding block 9 and the sliding rod 10, the surfaces of the sliding block 9 and the sliding rod 10 are coated with teflon coatings.
Since the teflon coating has a low coefficient of friction, its lubricity, especially its self-lubricity, is very good and hardly adheres to other substances, the frictional force between the slider 9 and the slide bar 10 can be reduced.
Preferably, the first motor 4, the second motor 19, and the third motor 21 are all servo motors in order to make the operating states of the respective mechanisms intelligent.
Preferably, in order to save energy, a photovoltaic panel is arranged on the machine base 1.
The photovoltaic panel can convert solar energy into electric energy for machines to use, thereby realizing energy conservation.
Preferably, the cylinder 7 is an electronic cylinder for easy control.
Preferably, in order to enhance the stability of the base 1, a rubber pad is disposed at the bottom of the base 1.
Because rubber has a larger friction coefficient, the friction force between the base 1 and the ground can be increased, and the base 1 is prevented from shaking in the working process, so that the stability of the base 1 is enhanced.
Preferably, in order to prolong the service life of the blade 6, the blade 6 is made of tungsten steel.
The tungsten steel has a high hardness, so that the service life of the blade 6 can be prolonged.
Preferably, in order to prolong the service life of the stand 1, the stand 1 is made of cast iron.
The cast iron has high strength, high hardness and good wear resistance, so the service life of the machine base 1 can be prolonged.
When some materials which are easy to raise dust are treated, the top of the hopper 3 is isolated from the outside by starting the dust isolating mechanism, and impurities such as dust and the like are prevented from floating in the air, so that the influence on the health of the respiratory tract of workers is avoided, and certain pollution to the air is also avoided; secondly, set up meticulous processing mechanism again through 2 below in the chamber of shredding of shredder for some difficult materials of processing are after the blade 6 of shredder stirs up, further process in the reentrant meticulous processing mechanism, have strengthened the effect of shredding, compare in the current mode that sets up preprocessing equipment before the shredder, not only can not occupy great space because of additionally setting up transmission equipment, can also reduce the input of cost.
Compared with the prior art, the efficient shredder with the dust isolation function has the advantages that when some materials which are easy to raise dust are processed, the top of the hopper 3 is isolated from the outside by starting the dust isolation mechanism, and impurities such as dust are prevented from flying in the air, so that the health of respiratory tracts of workers is prevented from being influenced, and certain pollution to the air is also prevented; secondly, set up meticulous processing mechanism again through 2 below in the chamber of shredding of shredder for some difficult materials of processing are after the blade 6 of shredder stirs up, further process in the reentrant meticulous processing mechanism, have strengthened the effect of shredding, compare in the current mode that sets up preprocessing equipment before the shredder, not only can not occupy great space because of additionally setting up transmission equipment, can also reduce the input of cost.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A high-efficiency shredder with a dust-isolating function comprises a base, a shredding chamber, a hopper, a plurality of first motors, a plurality of driving shafts and a plurality of blades, and is characterized by further comprising a dust-isolating mechanism and a fine processing mechanism, wherein the dust-isolating mechanism is arranged above the base, the fine processing mechanism is arranged below the base, and the shredding chamber is communicated with the fine processing mechanism;
the dust separation mechanism comprises a driving assembly and two dust separation assemblies, the two dust separation assemblies are arranged above the driving assembly, the two dust separation assemblies are arranged at two ends of the driving assembly respectively, and the two dust separation assemblies are symmetrically arranged around the driving assembly;
the driving assembly comprises an air cylinder, connecting rods, sliding blocks and sliding rods, the air cylinder is vertically upwards arranged on the base, the sliding rods are horizontally arranged, a support is arranged on the shredding chamber, the sliding rods are connected with the shredding chamber through the support, the sliding rods are located above the air cylinder, the sliding rods penetrate through the sliding blocks and are in sliding connection with the sliding blocks, the number of the sliding blocks is two, the two sliding blocks are respectively located on two sides of the air cylinder, the two sliding blocks are symmetrically arranged relative to the air cylinder, the number of the connecting rods is two, one end of each connecting rod is hinged to the corresponding sliding block, and the other end of each connecting rod is hinged to an air rod of the air cylinder;
the dust separation assembly comprises a connecting rod and a dust separation cover, the bottom end of the dust separation cover is hinged with the hopper, one end of the connecting rod is hinged with the sliding block, and the other end of the connecting rod is hinged with the dust separation cover;
the lower part of the machine base is provided with a treatment chamber, the treatment chamber is communicated with the shredding chamber, the fine treatment mechanism is arranged in the treatment chamber and comprises a driving component and a driven unit, the driving component comprises a plurality of driving units, each driving unit is arranged side by side, the driving unit comprises two driven shafts, the two driven shafts are arranged in a vertical parallel way, the driven shafts are sequentially and evenly provided with a plurality of extrusion discs from top to bottom, the distance between the two adjacent extrusion discs is equal to the thickness of the extrusion discs, the disc surfaces of the extrusion discs are vertical to the axes of the driven shafts, the axes of the four driven shafts of the two adjacent driving units respectively pass through four vertexes of the same square, the extrusion discs on the two adjacent driven shafts are all tangent, each driven unit comprises a plurality of driving shafts, and each driving shaft is positioned between the two adjacent driving units, the driving shaft is provided with a plurality of driving discs from top to bottom in sequence, the radius of driving disc is less than the radius of extrusion disc, and the interval between two adjacent driving discs equals the thickness of driving disc, the thickness of driving disc equals the thickness of extrusion disc, lies in the crisscross setting of each driving disc on same driving shaft and the extrusion disc that lies in same driven shaft, the driving disc is tangent with the driven shaft, the vertical setting of driving shaft, the driving shaft is parallel with the driven shaft, the maximum level of driving shaft is less than the maximum level of driven shaft, driving shaft and driven shaft are by the second motor drive.
2. The efficient shredder with dust-proof function as claimed in claim 1, wherein a detecting mechanism is arranged below the base, a supporting plate is horizontally arranged above the base, the detecting mechanism is arranged above the supporting plate, the detecting mechanism comprises a third motor, a driving rod, a driven rod, a swinging rod and an infrared sensor, the third motor is arranged vertically upwards, the driving rod, the driven rod and the swinging rod are horizontally arranged, one end of the driving rod is connected with an output shaft of the third motor, the other end of the driving rod is hinged with one end of the driven rod, the other end of the driven rod is hinged with one end of the swinging rod, the infrared sensor is arranged at the other end of the swinging rod, a supporting shaft is vertically arranged above the supporting plate and is positioned at one side of the output shaft of the third motor, and the middle part of the swinging rod is hinged with the supporting plate through the supporting shaft, the frame is internally provided with a PLC, and the infrared sensor and the cylinder are electrically connected with the PLC.
3. A high-efficiency shredder with dust-proof function according to claim 1, wherein the dust-proof cover is provided with a sealing strip.
4. A high-efficiency dust-proof shredder according to claim 1, wherein the slider and the sliding bar are coated with teflon.
5. A high efficiency shredder with dust separation as claimed in claim 2, wherein said first motor, said second motor and said third motor are all servo motors.
6. A high efficiency shredder with dust separation function as claimed in claim 1, wherein said base is provided with a photovoltaic panel.
7. A high efficiency shredder with dust separation as claimed in claim 1, wherein said air cylinder is an electric cylinder.
8. A shredder with dust separation function according to claim 1, wherein a rubber pad is provided at the bottom of the housing.
9. A high efficiency shredder with dust separation as claimed in claim 1, wherein said blades are made of tungsten steel.
10. A high efficiency shredder with dust separation as claimed in claim 1, wherein said housing is made of cast iron.
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| CN108339632B true CN108339632B (en) | 2019-12-20 |
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| CN108339632A (en) | 2018-07-31 |
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