CN108330625A - A kind of garment material bleaching and dyeing process - Google Patents
A kind of garment material bleaching and dyeing process Download PDFInfo
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- CN108330625A CN108330625A CN201810133475.6A CN201810133475A CN108330625A CN 108330625 A CN108330625 A CN 108330625A CN 201810133475 A CN201810133475 A CN 201810133475A CN 108330625 A CN108330625 A CN 108330625A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
- D06P1/48—Derivatives of carbohydrates
- D06P1/50—Derivatives of cellulose
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65125—Compounds containing ester groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/67341—Salts or hydroxides of elements different from the alkaline or alkaline-earth metals or with anions containing those elements
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
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- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
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- Molecular Biology (AREA)
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Abstract
The invention discloses a kind of garment material bleaching and dyeing process, include the following steps：Pre-treatment, dyeing, first wash, fixation, reduction cleaning, second wash, drying, arrangement.The bleaching and dyeing process of the use of the present invention, substantially increase raw material goes out cylinder rate, reduces energy consumption, and quality is easy to control, and is conducive to the globalization, rationalization and flexibility of scheduling of production, unified to the production schedule can be arranged in the production schedule, it realizes that same plan or identical fabric are uniformly processed, reduces the whiteness difference of raw material, reduce the production time, improve efficiency, colouring is easy, and not fugitive color, solid color are good, vividness is high, high covering power.
Description
Technical field
The present invention relates to garment material technical field more particularly to a kind of garment material bleaching and dyeing process.
Background technology
Clothes are made with fabric, and fabric is exactly the material for making clothes.As one of clothes three elements, fabric
The style and characteristic of clothes can not only be annotated, and directly control the color of clothes, moulding expression effect.Presentation is come from
The noble quality of body is perfect, soft.
For a long time, China's printing and dyeing enterprise bleachinges and dyeing that follow always is a kind of continuous bleaching and dyeing process road to knitting fabric
Line, since this technological operation is simple, in China, printing and dyeing mill is received and is used extensively.However, continuous bleaching and dyeing process is knitted side
Expect all processes bleachinged and dyeing（Boil, float, washing, contaminating, soaping, hot wash, neutralization, washing, fixation, softness）All concentrate in overflow dyeing machine
It carries out, the process time of average cylinder cloth processing needs a hour more than ten in total, and must all be used in this more than ten a hour big
Amount, electricity, water, auxiliary agent.With the appearance of environmental protection new-standard in recent years, the increase of labour cost, product quality requires continuous
It improves, continuous bleaching and dyeing process has gradually shown occupancy dye machine time length, gone out cylinder rate is low, energy consumption is big, quality control is difficult etc.
Drawback cannot be well adapted for the needs of social development.
Invention content
The purpose of the invention is to overcome the deficiencies in the prior art, devise a kind of garment material bleaching and dyeing process.
The present invention is achieved through the following technical solutions：
A kind of garment material bleaching and dyeing process, includes the following steps：
Step a, pre-treatment：After clothes raw material carries out cold pad--batch processing in padding machine, open width washing is carried out in washing equipment；
Step b, it dyes：The garment material handled through step a is put into coloring agent, coloring agent is heated, keeps temperature 50-65
DEG C, and controlled using thermostatic control system, silk flosssilk wadding interwoven garment fabric is dyed using dye gigging method at a constant temperature；
Step c, first wash：By after the dyeing processing in step b, open width washing, washing are carried out in washing equipment
Equipment includes most washing compartments, is divided into leading portion, stage casing and back segment, and hot water temperature is 90-100 degrees Celsius；
Step d, fixation：Using loose-type dyeing machine complete independently fixation operation, fixing dyes are added, pH value is adjusted to 3-5, in temperature
Degree dyes the garment material under conditions of being 100-140 degrees Celsius；
Step e, reduction cleaning：By after the fixation treatment in step d, under conditions of 25-35 degrees Celsius, pH value 6-8, into
Row hydrogen oxide bleaching, and be added in the rinsing liquid containing deoxyenzyme in garment material and carry out deoxygenation reduction cleaning；
Step f, second wash：Water is warming up to 90-95 degrees Celsius, ten diamino benzene sulfonic acid soda soap lotions of 1-4g/L are added and stir
Mix uniformly, garment material is cleaned, after waste liquid is discharged；
Step g, it dries：Garment material after step f washing is dried, by garment material be placed in dryer into
Row drying；
Step h, it arranges：The garment material after drying is carried out at tentering at a temperature of 90-100 degrees Celsius using forming machine
Reason, speed 50-70m/min, and machine is washed with water using hydrophilic softener solution at normal temperatures and carries out soft finish, speed is
60m/min。
Further, in the step a, cold pad--batch processing is banked up after padding blank, is banked up 5-10 hours.
Further, in the step b, when contaminating to the half of total dyeing time, sodium carbonate is added into coloring agent, and
It is stirred, is stirred evenly using blender, kept temperature constant, contaminated to total dyeing time and terminated using dye gigging method under constant temperature,
Waste liquid is discharged, the dyeing time in the step b is 2-5 hours.
Further, in the step c, leading portion washing is put into hot water in compartment, and running water flows in compartment, is conducive to washing, in
Water temperature continuously decreases in the compartments Duan Shuixi, and the design in front end and stage casing is primarily to remove cloth cover largely residual auxiliary agent and fruit
The impurity such as glue, wax, cotton seed hulls, back segment are that room temperature washes compartment, include sequentially the sour water compartment for acting to neutralize alkaline agent, rise and neutralize
The deoxygenation compartment of the effect of hydrogen peroxide finally controls machine and does plaiting housekeeping, and washing is completed, and water for cleaning can be recycled,
At drift base fabric after washing.
Further, in the step d, pH value is adjusted to 4, and temperature is 120 degrees Celsius, and dyeing time is 60 minutes.
Further, in the step e, temperature control is 30 degrees Celsius, and uses thermostatic control system, pH value 7,
The time of reduction cleaning is 120 minutes.
Further, in the step g, drying temperature is 60-80 degrees Celsius, and is dried using thermostatic control system
Dry-cure, drying time are 3-4 hours.
Further, the coloring agent includes the ingredient of following parts by weight：20-30 parts of sodium pyrophosphate, methacrylic acid fourth
15-25 parts of ester, 15-20 parts of sodium carbonate, 10-15 parts of zinc stearate, 5-10 parts of glycerine, 5-10 parts of dibutyl phthalate,
5-10 parts of hydroxymethyl cellulose, 10-15 parts of pigment, 5-10 parts of calcium sulfate, 1-5 parts of initiator, 1-5 parts of surfactant, diffusion
1-5 parts of agent, 1-5 parts of antifoaming agent, 1-5 parts of antioxidant, 50-60 parts of deionized water.
Compared with prior art, the beneficial effects of the invention are as follows：
1, the bleaching and dyeing process of use of the invention, substantially increase raw material goes out cylinder rate, reduces energy consumption, and quality is easy
Control, is conducive to the globalization, rationalization and flexibility of scheduling of production, unified to the production schedule can pacify in the production schedule
Row realizes that same plan or identical fabric are uniformly processed, reduces the whiteness difference of raw material, reduce the production time, improves efficiency.
2, the garment material that the present invention has contaminated all is that soft treatment is carried out after dehydration, and soft effect is substantially better than in dye machine
Big bath raio in carry out soft, can be produced on a large scale, and the product cloth cover produced is bright and clean beautiful, feel is soft
It is soft.
3, it is had no adverse effects after deoxygenation of the present invention to subsequently dyeing, the crock fastness and soap of fabric after dyeing will not be reduced
Fastness is washed, meets the dyeing and finishing process matched therewith demand and the market demand of garment material, and when the technique of the present invention can save dyeing
Between, working efficiency can be significantly improved compared with the prior art.
4, raw material environmental protection in the present invention, meets environmental requirement, improves product quality, is the side of dyeing energy-saving and emission-reduction
To being the major transformation that garment material is bleachinged and dyeing.
5, the coloring agent used in the present invention, sequence, time and the dosage that control dyestuff is added, solves at co-bathing dyeing
Reason silk obtains color depth, cotton obtains that color is shallow, and the big problem of aberration avoids garment material and shows money or valuables one carries unintentionally, and colouring is easy, and not fugitive color, Gu
Color is good, and vividness is high, high covering power.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment one：
A kind of garment material bleaching and dyeing process, includes the following steps：
Step a, pre-treatment：After clothes raw material carries out cold pad--batch processing in padding machine, open width washing is carried out in washing equipment；Step
Rapid b, dyeing：The garment material handled through step a is put into coloring agent, coloring agent is heated, keeps 50-65 DEG C of temperature, and adopt
It is controlled with thermostatic control system, silk flosssilk wadding interwoven garment fabric is dyed using dye gigging method at a constant temperature；Step c,
Primary washing：After the dyeing processing in step b, open width washing will be carried out in washing equipment, washing equipment includes majority
A washing compartment, is divided into leading portion, stage casing and back segment, and hot water temperature is 90-100 degrees Celsius；Step d, fixation：Use loose-type dyeing machine
Fixing dyes are added in complete independently fixation operation, and pH value is adjusted to 3-5, to institute under conditions of temperature is 100-140 degrees Celsius
Garment material is stated to be dyed；Step e, reduction cleaning：By after the fixation treatment in step d, in 25-35 degrees Celsius, pH
Under conditions of value 6-8, hydrogen oxide bleaching is carried out, and be added in the rinsing liquid containing deoxyenzyme and removed in garment material
Hydrogen reduction is cleaned；Step f, second wash：Water is warming up to 90-95 degrees Celsius, ten diamino benzene sulfonic acid sodium of 1-4g/L is added
Soaping agent stirs evenly, and is cleaned to garment material, after waste liquid is discharged；Step g, it dries：It will be after step f washings
Garment material dried, garment material is placed in dryer and is dried；Step h, it arranges：Existed using forming machine
The garment material after drying is subjected to tentering processing, speed 50-70m/min at a temperature of 90-100 degrees Celsius, and uses parent
Aqueous softness agent solution is washed with water machine and carries out soft finish, speed 60m/min at normal temperatures.
In the step a, cold pad--batch processing is banked up after padding blank, is banked up 5-10 hours.In the step
In rapid b, when contaminating to the half of total dyeing time, sodium carbonate is added into coloring agent, and be stirred using blender, stirring is equal
It is even, it keeps temperature constant, is contaminated to total dyeing time and terminated using dye gigging method under constant temperature, waste liquid, the dyeing in the step b is discharged
Time is 2-5 hours.In the step c, leading portion washing is put into hot water in compartment, and running water flows in compartment, is conducive to washing, middle section water
It washes water temperature in compartment to continuously decrease, the design in front end and stage casing is primarily to remove cloth cover largely residual auxiliary agent and pectin, wax
The impurity such as matter, cotton seed hulls, back segment are that room temperature washes compartment, include sequentially the sour water compartment for acting to neutralize alkaline agent, rise and neutralize dioxygen
The deoxygenation compartment of the effect of water finally controls machine and does plaiting housekeeping, and washing is completed, and water for cleaning can be recycled, and is washed
Afterwards at drift base fabric.In the step d, pH value is adjusted to 4, and temperature is 120 degrees Celsius, and dyeing time is 60 minutes.In the step
In rapid e, temperature control is 30 degrees Celsius, and uses thermostatic control system, pH value 7, and the time of reduction cleaning is 120 minutes.
In the step g, drying temperature is 60-80 degrees Celsius, and carries out drying and processing using thermostatic control system, and drying time is
3-4 hours.
The coloring agent includes the ingredient of following parts by weight：20 parts of sodium pyrophosphate, 15 parts of butyl methacrylate, sodium carbonate
15 parts, 10 parts of zinc stearate, 5 parts of glycerine, 5 parts of dibutyl phthalate, 5 parts of hydroxymethyl cellulose, 10 parts of pigment, sulfuric acid
5 parts of calcium, 1 part of initiator, 1 part of surfactant, 1 part of diffusant, 1 part of antifoaming agent, 1 part of antioxidant, 50 parts of deionized water.
The preparation method of the coloring agent includes the following steps：Take blender, by sodium pyrophosphate, butyl methacrylate,
Sodium carbonate, zinc stearate, glycerine, dibutyl phthalate, hydroxymethyl cellulose, pigment, calcium sulfate, deionized water sequence
Blender is added, is stirred 1 hour at 50 DEG C, mixing speed 400r/min；By initiator, surfactant, diffusant, defoaming
Blender is added in agent, antioxidant and remaining deionized water, is warming up to 50 DEG C, is stirred 1 hour under the rotating speed of 500r/min, cold
But to room temperature, filtering.
Embodiment two：
A kind of garment material bleaching and dyeing process, includes the following steps：
Step a, pre-treatment：After clothes raw material carries out cold pad--batch processing in padding machine, open width washing is carried out in washing equipment；Step
Rapid b, dyeing：The garment material handled through step a is put into coloring agent, coloring agent is heated, keeps 50-65 DEG C of temperature, and adopt
It is controlled with thermostatic control system, silk flosssilk wadding interwoven garment fabric is dyed using dye gigging method at a constant temperature；Step c,
Primary washing：After the dyeing processing in step b, open width washing will be carried out in washing equipment, washing equipment includes majority
A washing compartment, is divided into leading portion, stage casing and back segment, and hot water temperature is 90-100 degrees Celsius；Step d, fixation：Use loose-type dyeing machine
Fixing dyes are added in complete independently fixation operation, and pH value is adjusted to 3-5, to institute under conditions of temperature is 100-140 degrees Celsius
Garment material is stated to be dyed；Step e, reduction cleaning：By after the fixation treatment in step d, in 25-35 degrees Celsius, pH
Under conditions of value 6-8, hydrogen oxide bleaching is carried out, and be added in the rinsing liquid containing deoxyenzyme and removed in garment material
Hydrogen reduction is cleaned；Step f, second wash：Water is warming up to 90-95 degrees Celsius, ten diamino benzene sulfonic acid sodium of 1-4g/L is added
Soaping agent stirs evenly, and is cleaned to garment material, after waste liquid is discharged；Step g, it dries：It will be after step f washings
Garment material dried, garment material is placed in dryer and is dried；Step h, it arranges：Existed using forming machine
The garment material after drying is subjected to tentering processing, speed 50-70m/min at a temperature of 90-100 degrees Celsius, and uses parent
Aqueous softness agent solution is washed with water machine and carries out soft finish, speed 60m/min at normal temperatures.
In the step a, cold pad--batch processing is banked up after padding blank, is banked up 5-10 hours.In the step
In rapid b, when contaminating to the half of total dyeing time, sodium carbonate is added into coloring agent, and be stirred using blender, stirring is equal
It is even, it keeps temperature constant, is contaminated to total dyeing time and terminated using dye gigging method under constant temperature, waste liquid, the dyeing in the step b is discharged
Time is 2-5 hours.In the step c, leading portion washing is put into hot water in compartment, and running water flows in compartment, is conducive to washing, middle section water
It washes water temperature in compartment to continuously decrease, the design in front end and stage casing is primarily to remove cloth cover largely residual auxiliary agent and pectin, wax
The impurity such as matter, cotton seed hulls, back segment are that room temperature washes compartment, include sequentially the sour water compartment for acting to neutralize alkaline agent, rise and neutralize dioxygen
The deoxygenation compartment of the effect of water finally controls machine and does plaiting housekeeping, and washing is completed, and water for cleaning can be recycled, and is washed
Afterwards at drift base fabric.In the step d, pH value is adjusted to 4, and temperature is 120 degrees Celsius, and dyeing time is 60 minutes.In the step
In rapid e, temperature control is 30 degrees Celsius, and uses thermostatic control system, pH value 7, and the time of reduction cleaning is 120 minutes.
In the step g, drying temperature is 60-80 degrees Celsius, and carries out drying and processing using thermostatic control system, and drying time is
3-4 hours.
The coloring agent includes the ingredient of following parts by weight：30 parts of sodium pyrophosphate, 25 parts of butyl methacrylate, sodium carbonate
20 parts, 15 parts of zinc stearate, 10 parts of glycerine, 10 parts of dibutyl phthalate, 10 parts of hydroxymethyl cellulose, 15 parts of pigment,
10 parts of calcium sulfate, 5 parts of initiator, 5 parts of surfactant, 5 parts of diffusant, 5 parts of antifoaming agent, 5 parts of antioxidant, deionized water 60
Part.
The preparation method of the coloring agent includes the following steps：Take blender, by sodium pyrophosphate, butyl methacrylate,
Sodium carbonate, zinc stearate, glycerine, dibutyl phthalate, hydroxymethyl cellulose, pigment, calcium sulfate, deionized water sequence
Blender is added, is stirred 1 hour at 50 DEG C, mixing speed 400r/min；By initiator, surfactant, diffusant, defoaming
Blender is added in agent, antioxidant and remaining deionized water, is warming up to 50 DEG C, is stirred 1 hour under the rotating speed of 500r/min, cold
But to room temperature, filtering.
Embodiment three：
A kind of garment material bleaching and dyeing process, includes the following steps：
Step a, pre-treatment：After clothes raw material carries out cold pad--batch processing in padding machine, open width washing is carried out in washing equipment；Step
Rapid b, dyeing：The garment material handled through step a is put into coloring agent, coloring agent is heated, keeps 50-65 DEG C of temperature, and adopt
It is controlled with thermostatic control system, silk flosssilk wadding interwoven garment fabric is dyed using dye gigging method at a constant temperature；Step c,
Primary washing：After the dyeing processing in step b, open width washing will be carried out in washing equipment, washing equipment includes majority
A washing compartment, is divided into leading portion, stage casing and back segment, and hot water temperature is 90-100 degrees Celsius；Step d, fixation：Use loose-type dyeing machine
Fixing dyes are added in complete independently fixation operation, and pH value is adjusted to 3-5, to institute under conditions of temperature is 100-140 degrees Celsius
Garment material is stated to be dyed；Step e, reduction cleaning：By after the fixation treatment in step d, in 25-35 degrees Celsius, pH
Under conditions of value 6-8, hydrogen oxide bleaching is carried out, and be added in the rinsing liquid containing deoxyenzyme and removed in garment material
Hydrogen reduction is cleaned；Step f, second wash：Water is warming up to 90-95 degrees Celsius, ten diamino benzene sulfonic acid sodium of 1-4g/L is added
Soaping agent stirs evenly, and is cleaned to garment material, after waste liquid is discharged；Step g, it dries：It will be after step f washings
Garment material dried, garment material is placed in dryer and is dried；Step h, it arranges：Existed using forming machine
The garment material after drying is subjected to tentering processing, speed 50-70m/min at a temperature of 90-100 degrees Celsius, and uses parent
Aqueous softness agent solution is washed with water machine and carries out soft finish, speed 60m/min at normal temperatures.
In the step a, cold pad--batch processing is banked up after padding blank, is banked up 5-10 hours.In the step
In rapid b, when contaminating to the half of total dyeing time, sodium carbonate is added into coloring agent, and be stirred using blender, stirring is equal
It is even, it keeps temperature constant, is contaminated to total dyeing time and terminated using dye gigging method under constant temperature, waste liquid, the dyeing in the step b is discharged
Time is 2-5 hours.In the step c, leading portion washing is put into hot water in compartment, and running water flows in compartment, is conducive to washing, middle section water
It washes water temperature in compartment to continuously decrease, the design in front end and stage casing is primarily to remove cloth cover largely residual auxiliary agent and pectin, wax
The impurity such as matter, cotton seed hulls, back segment are that room temperature washes compartment, include sequentially the sour water compartment for acting to neutralize alkaline agent, rise and neutralize dioxygen
The deoxygenation compartment of the effect of water finally controls machine and does plaiting housekeeping, and washing is completed, and water for cleaning can be recycled, and is washed
Afterwards at drift base fabric.In the step d, pH value is adjusted to 4, and temperature is 120 degrees Celsius, and dyeing time is 60 minutes.In the step
In rapid e, temperature control is 30 degrees Celsius, and uses thermostatic control system, pH value 7, and the time of reduction cleaning is 120 minutes.
In the step g, drying temperature is 60-80 degrees Celsius, and carries out drying and processing using thermostatic control system, and drying time is
3-4 hours.
The coloring agent includes the ingredient of following parts by weight：25 parts of sodium pyrophosphate, 20 parts of butyl methacrylate, sodium carbonate
18 parts, 12 parts of zinc stearate, 8 parts of glycerine, 8 parts of dibutyl phthalate, 8 parts of hydroxymethyl cellulose, 12 parts of pigment, sulfuric acid
8 parts of calcium, 3 parts of initiator, 3 parts of surfactant, 3 parts of diffusant, 3 parts of antifoaming agent, 3 parts of antioxidant, 55 parts of deionized water.
The preparation method of the coloring agent includes the following steps：Take blender, by sodium pyrophosphate, butyl methacrylate,
Sodium carbonate, zinc stearate, glycerine, dibutyl phthalate, hydroxymethyl cellulose, pigment, calcium sulfate, deionized water sequence
Blender is added, is stirred 1 hour at 50 DEG C, mixing speed 400r/min；By initiator, surfactant, diffusant, defoaming
Blender is added in agent, antioxidant and remaining deionized water, is warming up to 50 DEG C, is stirred 1 hour under the rotating speed of 500r/min, cold
But to room temperature, filtering.
Integrated embodiment one, embodiment two and embodiment three, the bleaching and dyeing process of use of the invention substantially increase original
Material go out cylinder rate, reduce energy consumption, and quality is easy to control, be conducive to scheduling of production globalization, rationalize and flexibly
Change, unified to the production schedule can be arranged in the production schedule, realize that same plan or identical fabric are uniformly processed, reduce raw material
Whiteness difference, reduce the production time, improve efficiency.The garment material that the present invention has contaminated is carried out at softness after dehydration
Reason, soft effect, which is substantially better than in the big bath raio of dye machine, carries out softness, can be produced on a large scale, and produce
Product cloth cover it is bright and clean beautiful, it is soft.It is had no adverse effects after deoxygenation of the present invention to subsequently dyeing, after dyeing will not being reduced
The crock fastness and soaping fastness of fabric meet the dyeing and finishing process matched therewith demand and the market demand of garment material, and the present invention
Technique can save dyeing time, working efficiency can be significantly improved compared with the prior art.Raw material environmental protection, meets ring in the present invention
Guaranteed request improves product quality, is the direction of dyeing energy-saving and emission-reduction, is the major transformation that garment material is bleachinged and dyeing.The present invention
The coloring agent of middle use, sequence, time and the dosage that control dyestuff is added solve co-bathing dyeing processing silk and obtain color depth, cotton
Color is shallow, the big problem of aberration avoids garment material and shows money or valuables one carries unintentionally, and colouring is easy, and not fugitive color, and solid color is good, and vividness is high,
High covering power.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (8)
1. a kind of garment material bleaching and dyeing process, which is characterized in that include the following steps：
Step a, pre-treatment：After clothes raw material carries out cold pad--batch processing in padding machine, open width washing is carried out in washing equipment；
Step b, it dyes：The garment material handled through step a is put into coloring agent, coloring agent is heated, keeps temperature 50-65
DEG C, and controlled using thermostatic control system, silk flosssilk wadding interwoven garment fabric is dyed using dye gigging method at a constant temperature；
Step c, first wash：By after the dyeing processing in step b, open width washing, washing are carried out in washing equipment
Equipment includes most washing compartments, is divided into leading portion, stage casing and back segment, and hot water temperature is 90-100 degrees Celsius；
Step d, fixation：Using loose-type dyeing machine complete independently fixation operation, fixing dyes are added, pH value is adjusted to 3-5, in temperature
Degree dyes the garment material under conditions of being 100-140 degrees Celsius；
Step e, reduction cleaning：By after the fixation treatment in step d, under conditions of 25-35 degrees Celsius, pH value 6-8, into
Row hydrogen oxide bleaching, and be added in the rinsing liquid containing deoxyenzyme in garment material and carry out deoxygenation reduction cleaning；
Step f, second wash：Water is warming up to 90-95 degrees Celsius, ten diamino benzene sulfonic acid soda soap lotions of 1-4g/L are added and stir
Mix uniformly, garment material is cleaned, after waste liquid is discharged；
Step g, it dries：Garment material after step f washing is dried, by garment material be placed in dryer into
Row drying；
Step h, it arranges：The garment material after drying is carried out at tentering at a temperature of 90-100 degrees Celsius using forming machine
Reason, speed 50-70m/min, and machine is washed with water using hydrophilic softener solution at normal temperatures and carries out soft finish, speed is
60m/min。
2. a kind of garment material bleaching and dyeing process according to claim 1, it is characterised in that：In the step a, cold pad--batch
Processing is banked up after padding blank, is banked up 5-10 hours.
3. a kind of garment material bleaching and dyeing process according to claim 2, it is characterised in that：In the step b, contaminate to total
When the half of dyeing time, sodium carbonate is added into coloring agent, and be stirred using blender, stirs evenly, keeps temperature
It is constant, it is contaminated to total dyeing time and is terminated using dye gigging method under constant temperature, waste liquid is discharged, the dyeing time in the step b is that 2-5 is small
When.
4. a kind of garment material bleaching and dyeing process according to claim 3, it is characterised in that：In the step c, leading portion water
It washes and is put into hot water in compartment, running water flows in compartment, is conducive to washing, and water temperature continuously decreases in the washing compartment of stage casing, and front end and stage casing are set
For meter primarily to removing the cloth cover largely residual impurity such as auxiliary agent and pectin, wax, cotton seed hulls, back segment is that room temperature washes compartment,
Include sequentially the sour water compartment for acting to neutralize alkaline agent, acts the deoxygenation compartment for neutralizing hydrogen peroxide, finally control machine and do plaiting
Housekeeping, washing are completed, and water for cleaning can be recycled, at drift base fabric after washing.
5. a kind of garment material bleaching and dyeing process according to claim 4, it is characterised in that：In the step d, pH value is adjusted
To 4, temperature is 120 degrees Celsius, and dyeing time is 60 minutes.
6. a kind of garment material bleaching and dyeing process according to claim 5, it is characterised in that：In the step e, temperature control
30 degrees Celsius are made as, and uses thermostatic control system, the time of pH value 7, reduction cleaning is 120 minutes.
7. a kind of garment material bleaching and dyeing process according to claim 6, it is characterised in that：In the step g, drying temperature
Degree is 60-80 degrees Celsius, and carries out drying and processing using thermostatic control system, and drying time is 3-4 hours.
8. a kind of garment material bleaching and dyeing process according to claim 1, it is characterised in that：The coloring agent includes following weight
Measure the ingredient of part：20-30 parts of sodium pyrophosphate, 15-25 parts of butyl methacrylate, 15-20 parts of sodium carbonate, zinc stearate 10-15
Part, 5-10 parts of glycerine, 5-10 parts of dibutyl phthalate, 5-10 parts of hydroxymethyl cellulose, 10-15 parts of pigment, calcium sulfate
5-10 parts, 1-5 parts of initiator, 1-5 parts of surfactant, 1-5 parts of diffusant, 1-5 parts of antifoaming agent, 1-5 parts of antioxidant, go from
Sub- water 50-60 parts.
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| CN111350087A (en) * | 2020-04-28 | 2020-06-30 | 安徽宏祥丝绸织造有限公司 | Dyeing process of heavy crepe silk surface |
| CN114753166A (en) * | 2022-05-31 | 2022-07-15 | 汕头市鼎泰丰实业有限公司 | Method for dyeing grey cloth |
| CN115212622A (en) * | 2022-07-21 | 2022-10-21 | 瓮福（集团）有限责任公司 | A cleaning method for a pressure filter in a water-washing phosphogypsum process |
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| CN111350087A (en) * | 2020-04-28 | 2020-06-30 | 安徽宏祥丝绸织造有限公司 | Dyeing process of heavy crepe silk surface |
| CN114753166A (en) * | 2022-05-31 | 2022-07-15 | 汕头市鼎泰丰实业有限公司 | Method for dyeing grey cloth |
| CN115212622A (en) * | 2022-07-21 | 2022-10-21 | 瓮福（集团）有限责任公司 | A cleaning method for a pressure filter in a water-washing phosphogypsum process |
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