CN108327994A - A multi-bag synchronous bag quantitative filling device - Google Patents
A multi-bag synchronous bag quantitative filling device Download PDFInfo
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- CN108327994A CN108327994A CN201810264844.5A CN201810264844A CN108327994A CN 108327994 A CN108327994 A CN 108327994A CN 201810264844 A CN201810264844 A CN 201810264844A CN 108327994 A CN108327994 A CN 108327994A
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- 230000001360 synchronised effect Effects 0.000 title claims description 12
- 238000007493 shaping process Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 241000209094 Oryza Species 0.000 description 23
- 235000007164 Oryza sativa Nutrition 0.000 description 23
- 235000009566 rice Nutrition 0.000 description 23
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及自动包装领域，尤其涉及一种多袋同步上袋定量灌装装置。The invention relates to the field of automatic packaging, in particular to a multi-bag synchronous bag-loading quantitative filling device.
背景技术Background technique
现有的颗粒状物品包装机械，例如大米、茶叶、真空食品包装机械一般是采用人工上袋，而且一次只能上一个袋子，人工劳动强度大，而且生产效率低。。Existing packaging machines for granular items, such as rice, tea, and vacuum food packaging machines, generally use manual bagging, and only one bag can be loaded at a time, which is labor-intensive and low in production efficiency. .
发明内容Contents of the invention
为了解决现有技术中的不足，本发明的目的在于提供一种生产高效的多袋同步上袋定量灌装装置。In order to solve the deficiencies in the prior art, the object of the present invention is to provide a multi-bag simultaneous bag quantitative filling device with high production efficiency.
为实现上述目的，本发明采用以下技术方案：To achieve the above object, the present invention adopts the following technical solutions:
一种多袋同步上袋定量灌装装置，其具有至少两个同步上袋的工位，每个工位上分别具有整袋送袋机构、计量机构和灌装机构，灌装机构设于整袋送袋机构输出端的上方，计量机构设于灌装机构的正上方，在各灌装机构的正下方设有翻转机构；A multi-bag synchronous bag-loading quantitative filling device, which has at least two synchronous bag-loading stations, and each station has a bag-feeding mechanism, a metering mechanism and a filling mechanism respectively, and the filling mechanism is located on the whole Above the output end of the bag feeding mechanism, the metering mechanism is set directly above the filling mechanism, and a turning mechanism is installed directly below each filling mechanism;
所述整袋送袋机构包括支撑架、整形板和横移驱动模组，所述整形板设在支撑架的底部，横移驱动模组设在支撑架上部，横移驱动模组上设有由其驱动运动的第一气缸，第一气缸的推杆端朝下设置，第一气缸的推杆端末固定有吸盘；所述横移驱动模组朝向灌装机构的一端上部转动连接有第二气缸，且第二气缸由第三气缸驱动旋转，第二气缸的推杆端末也固定有吸盘；The whole bag feeding mechanism includes a support frame, a shaping plate and a traverse driving module, the shaping plate is arranged at the bottom of the supporting frame, the traverse driving module is arranged on the upper part of the supporting frame, and the traverse driving module is provided with The first air cylinder driven by it moves, the push rod end of the first air cylinder is set downward, and the end of the push rod of the first air cylinder is fixed with a suction cup; the upper part of one end of the lateral movement driving module facing the filling mechanism is connected with a second cylinder, and the second cylinder is driven to rotate by the third cylinder, and the end of the push rod of the second cylinder is also fixed with a suction cup;
所述灌装机构包括下料斗，下料斗的两相对外侧分别设有对称设置的开袋组件；The filling mechanism includes a lower hopper, and two opposite outer sides of the lower hopper are respectively provided with symmetrically arranged bag opening components;
所述翻转机构包括翻转座和驱动翻转座旋转的驱转单元，所述翻转座上对应每个灌装机构设有托板，该托板由第四气缸驱动升降；所述翻转座上且在各灌装机构的下方的两侧分别设有第五气缸，第五气缸的推杆端分别设有夹袋机械手。The overturning mechanism includes an overturning seat and a driving unit that drives the overturning seat to rotate. The overturning seat is provided with a supporting plate corresponding to each filling mechanism, and the supporting plate is driven up and down by the fourth cylinder; Both sides below the bottom of each filling mechanism are respectively provided with fifth cylinders, and the push rod ends of the fifth cylinders are respectively provided with bag clamping manipulators.
在整袋送袋机构的输入端设有送袋输送机构，送袋输送机构包括骨架，骨架上对应每个工位分别设有链传动带，链传动带由主动链轮和从动链轮带动，链传动带的上端面上由隔板形成至少两个以上的储袋区。A bag feeding mechanism is provided at the input end of the whole bag feeding mechanism. The bag feeding mechanism includes a skeleton, and a chain transmission belt is provided corresponding to each station on the skeleton. The chain transmission belt is driven by the driving sprocket and the driven sprocket, and the chain The upper end surface of the transmission belt is formed by the partition plate at least two or more storage bag areas.
所述整形板的两侧分别设有间距可调节的侧整袋板。Both sides of the shaping board are respectively provided with side bagging boards with adjustable spacing.
所述横移驱动模组为RMT气缸。The traverse drive module is an RMT cylinder.
所述下料斗底部下料口的另外两相对内侧分别对称转动连接有导料板，该导料板由设在下料斗另外两相对外侧的第六气缸驱动旋转，两个导料板同时向下旋转展开形成导料斗。The other two opposite insides of the discharge port at the bottom of the lower hopper are respectively symmetrically rotated and connected with material guide plates, and the material guide plates are driven and rotated by the sixth cylinders arranged on the other two opposite outer sides of the lower hopper, and the two material guide plates rotate downward at the same time Expand to form a hopper.
所述第五气缸为二级气缸。The fifth cylinder is a secondary cylinder.
本发明采用以上结构，具有以下有益效果：可以实现两个以上的包装袋同步上袋和灌装，大大提高了生产效率和降低了人工劳动强度。The present invention adopts the above structure and has the following beneficial effects: synchronous bagging and filling of more than two packaging bags can be realized, the production efficiency is greatly improved and the labor intensity is reduced.
附图说明Description of drawings
以下结合附图和具体实施方式对本发明做进一步详细说明；The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment;
图1为本发明的立体结构示意图；Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明整体的剖视图；Fig. 2 is the overall sectional view of the present invention;
图3为整袋送袋机构的示意图；Fig. 3 is the schematic diagram of whole bag feeding mechanism;
图4为灌装机构的示意图；Fig. 4 is the schematic diagram of filling mechanism;
图5为夹袋机械手夹袋的示意图；Fig. 5 is the schematic diagram of bag clipping manipulator;
图6为送袋输送机构的示意图。Fig. 6 is a schematic diagram of the bag feeding and conveying mechanism.
具体实施方式Detailed ways
如图1-6之一所示，本发明具有至少两个同步上袋的工位，每个工位上分别具有整袋送袋机构1、计量机构2和灌装机构3，灌装机构3设于整袋送袋机构1输出端的上方，计量机构2设于灌装机构3的正上方，在各灌装机构3的正下方设有翻转机构4。As shown in one of Figures 1-6, the present invention has at least two simultaneous bagging stations, and each station has a bag-feeding mechanism 1, a metering mechanism 2 and a filling mechanism 3, and the filling mechanism 3 It is arranged above the output end of the whole bag feeding mechanism 1 , the metering mechanism 2 is arranged directly above the filling mechanism 3 , and an overturning mechanism 4 is arranged directly below each filling mechanism 3 .
所述整袋送袋机构1包括支撑架11、整形板12和横移驱动模组13，所述整形板12设在支撑架11的底部，横移驱动模组13设在支撑架11上部，横移驱动模组13上设有由其驱动运动的第一气缸14，第一气缸14的推杆端朝下设置，第一气缸14的推杆端末固定有吸盘；所述横移驱动模组13朝向灌装机构3的一端上部转动连接有第二气缸15，且第二气缸15由第三气缸16驱动旋转，第二气缸15的推杆端末也固定有吸盘；The whole bag feeding mechanism 1 includes a support frame 11, a shaping plate 12 and a traverse driving module 13, the shaping plate 12 is arranged on the bottom of the supporting frame 11, and the traverse driving module 13 is arranged on the top of the supporting frame 11, The traversing drive module 13 is provided with a first cylinder 14 driven by it, the push rod end of the first cylinder 14 is set downward, and the end of the push rod of the first cylinder 14 is fixed with a suction cup; the traversing drive module 13 The second cylinder 15 is rotatably connected to the top of one end of the filling mechanism 3, and the second cylinder 15 is driven to rotate by the third cylinder 16, and the end of the push rod of the second cylinder 15 is also fixed with a suction cup;
所述灌装机构3包括下料斗31，下料斗31的两相对外侧分别设有对称设置的开袋组件32；所述下料斗31底部下料口的另外两相对内侧分别对称转动连接有导料板33，该导料板33由设在下料斗31另外两相对外侧的第六气缸34驱动旋转，两个导料板33同时向下旋转展开形成导料斗。The filling mechanism 3 includes a lower hopper 31, and two opposite outer sides of the lower hopper 31 are respectively provided with symmetrically arranged bag opening assemblies 32; Plate 33, the material guide plate 33 is driven and rotated by the sixth cylinder 34 arranged on the other two opposite outer sides of the lower hopper 31, and the two material guide plates 33 rotate downwards simultaneously to form a material guide hopper.
所述翻转机构4包括翻转座41和驱动翻转座41旋转的驱转单元42，所述翻转座41上对应每个灌装机构3设有托板43，该托板43由第四气缸44驱动升降，其中第四气缸44为二级气缸；所述翻转座41上且在各灌装机构3的下方的两侧分别设有第五气缸45，第五气缸45的推杆端分别设有夹袋机械手46，其中第五气缸45为二级气缸。The turning mechanism 4 includes a turning seat 41 and a drive unit 42 that drives the turning seat 41 to rotate. The turning seat 41 is provided with a supporting plate 43 corresponding to each filling mechanism 3, and the supporting plate 43 is driven by a fourth cylinder 44. Lifting, wherein the fourth cylinder 44 is a secondary cylinder; on the flipping seat 41 and on both sides below each filling mechanism 3, a fifth cylinder 45 is respectively provided, and the push rod ends of the fifth cylinder 45 are respectively provided with clips Bag manipulator 46, wherein the fifth cylinder 45 is a secondary cylinder.
在整袋送袋机构1的输入端设有送袋输送机构5，送袋输送机构5包括骨架51，骨架51上对应每个工位分别设有链传动带52，链传动带52由主动链轮53和从动链轮54带动，链传动带52的上端面上由隔板形成至少两个以上的储袋区55。链传动带52可以带动不同的储袋区55（放好整叠包装袋）轮流供袋，这样可以保证包装袋的供给，提高上袋的效率。At the input end of the bag-feeding mechanism 1, a bag-feeding conveying mechanism 5 is provided. The bag-feeding conveying mechanism 5 includes a skeleton 51, and each station on the skeleton 51 is respectively provided with a chain drive belt 52, and the chain drive belt 52 is driven by a driving sprocket 53. Driven by the driven sprocket 54, the upper end surface of the chain drive belt 52 forms at least two or more storage bag areas 55 by a dividing plate. The chain drive belt 52 can drive different storage bag areas 55 (putting the entire stack of packaging bags) to supply bags in turn, which can ensure the supply of packaging bags and improve the efficiency of bagging.
所述整形板12的两侧分别设有间距可调节的侧整袋板17，这样的设计可以适应不同宽度尺寸的包装袋。Both sides of the shaping board 12 are respectively provided with side bag-filling boards 17 with adjustable spacing, such design can adapt to packaging bags of different widths and sizes.
所述横移驱动模组13为RMT气缸。The traverse drive module 13 is an RMT cylinder.
本发明的工作原理（以米袋包装为例进行说明）：Working principle of the present invention (illustrated by taking rice bag packaging as an example):
1、送袋整袋过程：1. The whole bag delivery process:
①第一气缸14向下运动使其上的吸盘与米袋面接触，并吸住米袋；①The first cylinder 14 moves downwards so that the suction cup on it contacts with the surface of the rice bag and sucks the rice bag;
②第一气缸14带动半空中的米袋连续上下运动（目的：防止新袋子相互粘一起，保证一起只吸取一张袋子）；②The first cylinder 14 drives the rice bag in mid-air to move up and down continuously (purpose: to prevent new bags from sticking to each other and ensure that only one bag is sucked together);
③此时第一气缸14为收缩状态，米袋处在半空中，然后在横移驱动模组13的带动下向右运动至端点整形板12上方；③ At this time, the first cylinder 14 is in a contracted state, and the rice bag is in mid-air, and then moves to the right to the top of the end point shaping plate 12 under the drive of the traversing drive module 13;
④第一气缸14上的吸盘松掉米袋，米袋落到整形板12上，第一气缸14退回初始位置同时整袋；④The suction cup on the first cylinder 14 loosens the rice bag, and the rice bag falls on the shaping plate 12, and the first cylinder 14 returns to the initial position and completes the bag at the same time;
⑤整袋后，第二气缸15向下运动，第二气缸15上的吸盘再次吸住米袋，并在第三气缸16的带动下旋转一定的角度将米袋送至灌装机构3的正下方。5. After the bag is complete, the second cylinder 15 moves downward, and the suction cup on the second cylinder 15 sucks the rice bag again, and rotates a certain angle under the drive of the third cylinder 16 to send the rice bag to the right below the filling mechanism 3.
2、夹袋过程：2. Bag clamping process:
①当米袋被送至夹袋机械手46同一面处，此时两边的夹袋机械手46均为张开状态，中间二级气缸和左侧二级气缸均为收缩状态；1. When the rice bag is sent to the same side of the bag clamping manipulator 46, the bag clamping manipulator 46 on both sides is in an open state, and the middle secondary cylinder and the left secondary cylinder are in contracted state;
②夹袋机械手46合闭抓住米袋；②The bag clamping manipulator 46 closes and grabs the rice bag;
③开袋组件32向下料斗31中间闭合，开袋组件32内的吸盘同时吸住米袋袋口，气缸45推进，两边夹袋机械手46推进的同时开袋组件32两边伸张开，袋口被展开。③ The bag opening assembly 32 is closed in the middle of the downward hopper 31, the suction cup in the bag opening assembly 32 sucks the mouth of the rice bag at the same time, the cylinder 45 is pushed forward, and the bag opening assembly 32 is stretched open on both sides while the bag clamping manipulator 46 on both sides is advancing, and the bag mouth is closed. Expand.
3、导流大米过程：3. The process of diverting rice:
第六气缸驱动导料板33对称开启形成导流斗并半伸入米袋中，大米顺着导料斗掉落到米袋里。The sixth cylinder drives the material guide plate 33 to open symmetrically to form the diversion hopper and half stretches in the rice bag, and the rice falls in the rice bag along the hopper.
4、米包待封口过程：4. The process of rice bag to be sealed:
①大米导流到米袋后，米包由托板43托着，第四气缸44上下运动震实物料；导流板从袋口缩回下料斗31内，开袋组件32里的吸盘松开袋口回位；① After the rice is diverted to the rice bag, the rice bag is supported by the supporting plate 43, and the fourth cylinder 44 moves up and down to shake the material; the deflector retracts from the bag mouth into the lower hopper 31, and the suction cup in the bag opening assembly 32 releases the bag Mouth return;
②米包两边的二级气缸短行程收缩，同时带动夹袋机械手46运动拉平袋口；②The secondary air cylinders on both sides of the rice bag contract in a short stroke, and at the same time drive the bag clamping manipulator 46 to move and flatten the mouth of the bag;
③翻转座41向前旋转一定的角度，等待米包的下一步的封口加工。③ turning seat 41 rotates forward at a certain angle, waiting for the next step of sealing process of rice bag.
Claims (6)
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| CN109367832A (en) * | 2018-11-14 | 2019-02-22 | 福建宇杰自动化科技有限公司 | An adjustable size open bag filling mechanism |
| CN109606869A (en) * | 2018-12-27 | 2019-04-12 | 安徽省鑫恒生物颗粒能源有限公司 | A kind of packing apparatus for biological particles |
| CN109758972A (en) * | 2018-12-27 | 2019-05-17 | 安徽省鑫恒生物颗粒能源有限公司 | A kind of preparation method of biological particles |
| CN111674643A (en) * | 2020-06-18 | 2020-09-18 | 漳州佳龙科技股份有限公司 | Material packaging machine and working method thereof |
| CN112706986A (en) * | 2021-03-26 | 2021-04-27 | 湖南佳元禄食品有限公司 | Sauce bagging equipment with open bag structure |
| CN113479406A (en) * | 2021-07-30 | 2021-10-08 | 张立锋 | A covering slag partial shipment equipment for drainage sand protective material |
| CN117246595A (en) * | 2022-06-10 | 2023-12-19 | 杭州永创智能设备股份有限公司 | Multi-station bag feeding device and multi-station bag feeding method |
| CN118124899A (en) * | 2024-03-21 | 2024-06-04 | 泉州顺凯自动化设备有限公司 | Automatic tea cake packaging machine |
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| CN109758972A (en) * | 2018-12-27 | 2019-05-17 | 安徽省鑫恒生物颗粒能源有限公司 | A kind of preparation method of biological particles |
| CN109606869B (en) * | 2018-12-27 | 2021-01-08 | 安徽省鑫恒生物颗粒能源有限公司 | A packing apparatus for living beings granule |
| CN111674643A (en) * | 2020-06-18 | 2020-09-18 | 漳州佳龙科技股份有限公司 | Material packaging machine and working method thereof |
| CN111674643B (en) * | 2020-06-18 | 2024-07-05 | 漳州佳龙科技股份有限公司 | Material packaging machine and working method thereof |
| CN112706986A (en) * | 2021-03-26 | 2021-04-27 | 湖南佳元禄食品有限公司 | Sauce bagging equipment with open bag structure |
| CN112706986B (en) * | 2021-03-26 | 2021-08-17 | 湖南佳元禄食品有限公司 | A sauce bagging equipment with an open bag structure |
| CN113479406A (en) * | 2021-07-30 | 2021-10-08 | 张立锋 | A covering slag partial shipment equipment for drainage sand protective material |
| CN117246595A (en) * | 2022-06-10 | 2023-12-19 | 杭州永创智能设备股份有限公司 | Multi-station bag feeding device and multi-station bag feeding method |
| CN118124899A (en) * | 2024-03-21 | 2024-06-04 | 泉州顺凯自动化设备有限公司 | Automatic tea cake packaging machine |
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