CN108326869A - A kind of remote control type sweeping robot for the photovoltaic panel that tiles - Google Patents
A kind of remote control type sweeping robot for the photovoltaic panel that tiles Download PDFInfo
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- CN108326869A CN108326869A CN201810144477.5A CN201810144477A CN108326869A CN 108326869 A CN108326869 A CN 108326869A CN 201810144477 A CN201810144477 A CN 201810144477A CN 108326869 A CN108326869 A CN 108326869A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/008—Manipulators for service tasks
- B25J11/0085—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/006—Controls for manipulators by means of a wireless system for controlling one or several manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0025—Means for supplying energy to the end effector
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/007—Manipulators mounted on wheels or on carriages mounted on wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Program-controlled manipulators
- B25J9/16—Program controls
- B25J9/1656—Program controls characterised by programming, planning systems for manipulators
- B25J9/1664—Program controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Program-controlled manipulators
- B25J9/16—Program controls
- B25J9/1679—Program controls characterised by the tasks executed
- B25J9/1689—Teleoperation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Toys (AREA)
Abstract
Description
技术领域technical field
本发明涉及光伏板清扫装置领域,具体地说是一种用于平铺光伏板的遥控式清扫机器人。The invention relates to the field of photovoltaic panel cleaning devices, in particular to a remote-controlled cleaning robot for tiling photovoltaic panels.
背景技术Background technique
平铺安装方式光伏发电站是在地面或屋面安装,按照一定方向大量安装排列的光伏发电组件,光伏发电组件电源。平铺安装方式光伏发电站可根据地块形状和地形设计,东西向布局的多行排列相同输出电压等级的光伏阵列,每个阵列安装高度大多数为3米至5米之间,宽度约18至20米左右,各阵列间隔约3米至5米间距,通过汇流箱将电力输出至逆变器、变压器等后端设备,将输出电力接入电网或直接使用。平铺安装方式光伏发电站安装的光伏电池板容易被灰尘及污染物覆盖,被灰尘及污染物覆盖的光伏电池板会降低约20%的发电效率,所以屋面平铺式光伏发电站需要定期清除灰尘以保证高效的发电。目前平铺光伏发电站光伏板的清扫装置主要有扫地机器人式、车载式清扫机、洒水车冲洗方式,这些方案中清扫机器人在清扫过程中往往通过安装在清扫机器人上的位置感应装置感应行走路程来控制清扫机器人的行走,不受人工控制,虽然节省了人力,但是清扫过程不能灵活更改,必须按照预设的行程进行清扫;同时现有的清扫机器人中缺少对行走轨迹检测及纠错,当清扫机器人行走过程中产生轨迹偏转时不能及时纠正。The tile installation method photovoltaic power station is installed on the ground or on the roof, and a large number of photovoltaic power generation modules and photovoltaic power generation module power supplies are installed in a certain direction. The tiled installation method of photovoltaic power stations can be designed according to the shape and terrain of the land. The photovoltaic arrays of the same output voltage level are arranged in multiple rows in the east-west layout. The installation height of each array is mostly between 3 meters and 5 meters, and the width is about 18 meters. To about 20 meters, the distance between each array is about 3 meters to 5 meters, and the power is output to back-end equipment such as inverters and transformers through the combiner box, and the output power is connected to the grid or used directly. Photovoltaic panels installed in tiled photovoltaic power stations are easily covered by dust and pollutants. Photovoltaic panels covered by dust and pollutants will reduce power generation efficiency by about 20%, so roof tiled photovoltaic power stations need to be cleaned regularly Dust to ensure efficient power generation. At present, the cleaning devices for photovoltaic panels in flat photovoltaic power stations mainly include sweeping robots, vehicle-mounted sweepers, and sprinkler washing methods. In these solutions, the cleaning robot often senses the walking distance through the position sensing device installed on the cleaning robot during the cleaning process. To control the walking of the cleaning robot, it is not subject to manual control. Although it saves manpower, the cleaning process cannot be changed flexibly and must be cleaned according to the preset itinerary; at the same time, the existing cleaning robot lacks the detection and error correction of the walking track. When the trajectory deflection occurs during the walking process of the cleaning robot, it cannot be corrected in time.
如何提供一种可以在平铺光伏电站便利安装,支持用户灵活控制清扫和行走方式、并能自动检测行走轨迹及纠错,是需要解决的技术问题。How to provide a system that can be easily installed in a tiled photovoltaic power station, support users to flexibly control cleaning and walking methods, and can automatically detect walking tracks and correct errors is a technical problem that needs to be solved.
发明内容Contents of the invention
本发明的技术任务是针对以上不足,提供一种用于平铺光伏板的遥控式清扫机器人,来解决现有清扫机器人行走轨迹以及清扫轨迹不能灵活设置、且不能自动检测行走轨迹并纠错的问题。The technical task of the present invention is to address the above deficiencies, to provide a remote-controlled cleaning robot for tiling photovoltaic panels, to solve the problem that the existing cleaning robot's walking track and cleaning track cannot be flexibly set, and cannot automatically detect the walking track and correct errors question.
本发明的技术任务是按以下方式实现的:Technical task of the present invention is realized in the following manner:
一种用于平铺光伏板的遥控式清扫机器人,包括机架以及设置在机架上的电源装置、清扫装置和行走装置,还包括遥控终端以及设置在机架上的控制单元和行走轨迹检测装置;清扫装置包括装配于机架上的毛刷驱动装置以及可转动的毛刷辊,毛刷驱动装置与毛刷棍传动连接,毛刷驱动装置能够带动毛刷辊转动以实现清扫光伏板;行走装置包括行走驱动装置和由多个行走轮组成的行走机构,每个行走轮通过其轴向与毛刷辊的轴向并列的方式可转动的装配在机架上,多个上述行走轮组成两组间隔并列设置的行走轮组,行走驱动装置装配在机架上并分别与每组行走轮组传动连接,行走驱动装置能够带动上述行走轮同速转动或差速转动以实现行走机构在光伏板上直行或转向;行走轨迹检测装置装配于行走驱动装置与行走机构之间,行走轨迹检测装置与控制单元配合能够发现并矫正行走机构直行时的偏转;遥控终端与控制单元无线连接,控制单元与毛刷驱动装置和行走驱动装置连接,遥控终端能够遥控行走驱动装置和毛刷驱动装置的工作;电源装置分别为上述控制单元、行走驱动装置和毛刷驱动装置连接。A remote-controlled cleaning robot for tiling photovoltaic panels, including a frame and a power supply device installed on the frame, a cleaning device and a walking device, and also includes a remote control terminal, a control unit installed on the frame, and a walking track detection device; the cleaning device includes a brush driving device mounted on the frame and a rotatable brush roller, the brush driving device is connected to the brush stick in transmission, and the brush driving device can drive the brush roller to rotate to realize cleaning the photovoltaic panel; The traveling device includes a traveling drive device and a traveling mechanism composed of a plurality of traveling wheels. Each traveling wheel is rotatably assembled on the frame in such a way that its axial direction is parallel to the axial direction of the brush roller. Two sets of traveling wheels arranged side by side at intervals, the traveling driving device is assembled on the frame and respectively connected to each group of traveling wheels. Go straight or turn on the board; the walking track detection device is assembled between the walking drive device and the running mechanism, and the walking track detection device cooperates with the control unit to find and correct the deflection of the walking mechanism when going straight; the remote control terminal is wirelessly connected to the control unit, and the control unit Connected with the brush driving device and the walking driving device, the remote control terminal can remotely control the work of the walking driving device and the brush driving device; the power supply device is respectively connected to the above-mentioned control unit, the walking driving device and the brush driving device.
通过遥控终端遥控行走驱动装置,从而调节行走机构的行进方式,包括前进、后退、左转和右转;通过遥控终端遥控毛刷驱动装置,从而调节毛刷辊的转动清扫方式,包括顺时针旋转、逆时针旋转以及停止转动;通过行走轨迹检测装置检测清扫机器人直行时行走机构的轨迹,当行走机构发生偏转时,控制单元根据检测到的偏转信号适时控制行走驱动装置,以矫正行走机构的偏转。通过遥控终端控制行走及清扫方式,可支持用户根据需要灵活选取行走及清扫方式。Remotely control the walking driving device through the remote control terminal to adjust the traveling mode of the traveling mechanism, including forward, backward, left and right; through the remote control terminal remote control the brush driving device, thereby adjusting the rotation and cleaning mode of the brush roller, including clockwise rotation , anticlockwise rotation and stop rotation; the trajectory of the walking mechanism when the cleaning robot is going straight is detected by the walking track detection device. When the walking mechanism deflects, the control unit controls the walking drive device in time according to the detected deflection signal to correct the deflection of the walking mechanism . The walking and cleaning methods are controlled by the remote control terminal, which can support users to flexibly choose the walking and cleaning methods according to their needs.
进一步的,第一行走轮组中一个行走轮为主动行走轮、其它行走轮为从动行行走轮,第二行走轮组中一个行走轮为主动行走轮、其它行走轮为被动行走轮,且第一行走轮组中的主动行走轮和第二行走轮组中的主动行走轮对角设置;行走驱动装置包括两个行走驱动电机,分别为第一行走驱动电机和第二行走驱动电机,第一行走驱动电机和第一行走轮组中的主动行走轮传动连接,第二次行走驱动电机与第二行走轮组中的主动行走轮传动连接;上述第一行走驱动电机和第二行走驱动电机配合能够带动两个主动行走轮同速转动或差速转动以实现带动行走机构在在光伏板上直行或转向。Further, one road wheel in the first road wheel set is the active road wheel, the other road wheels are driven road wheels, one road wheel in the second road wheel set is the active road wheel, and the other road wheels are passive road wheels, and The active traveling wheels in the first traveling wheel group and the active traveling wheels in the second traveling wheel group are arranged diagonally; the traveling driving device includes two traveling driving motors, which are respectively the first traveling driving motor and the second traveling driving motor, the second traveling driving motor A traveling drive motor is connected to the active traveling wheel in the first traveling wheel set, and the second traveling driving motor is connected to the active traveling wheel in the second traveling wheel set; the above-mentioned first traveling driving motor and the second traveling driving motor The cooperation can drive the two driving wheels to rotate at the same speed or at a differential speed so as to drive the traveling mechanism to go straight or turn on the photovoltaic panel.
当第一行走驱动电机和第二行走驱动电机同速时,行走机构直行,当第一行走驱动电机和第二行走驱动电机之间存在差速时,行走机构转向。When the first traveling driving motor and the second traveling driving motor have the same speed, the traveling mechanism runs straight; when there is a differential speed between the first traveling driving motor and the second traveling driving motor, the traveling mechanism turns.
进一步的,第一行走轮组中的行走轮以及第二行走轮中的行走轮均为主动行走轮;行走驱动装置包括多个行走驱动电机,每个行走驱动电机对应一个主动行走轮,每个行走驱动电机和与其对应的主动行走轮传动连接,上述行走驱动电机配合能够带动上述主动行走轮同速转动或差速转动以实现带动行走机构在在光伏板上直行或转向。Further, the road wheels in the first road wheel set and the road wheels in the second road wheels are active road wheels; the road driving device includes a plurality of road driving motors, each road driving motor corresponds to one active road wheel, each The traveling driving motor is connected to the corresponding active traveling wheel, and the above traveling driving motor cooperates to drive the active traveling wheel to rotate at the same speed or at a differential speed so as to drive the traveling mechanism to go straight or turn on the photovoltaic panel.
当上述行走驱动电机同速时,行走机构直行,当上述行走驱动电机之间存在差速时,行走机构转向。When the above-mentioned traveling drive motors are at the same speed, the traveling mechanism runs straight, and when there is a differential speed between the above-mentioned traveling driving motors, the traveling mechanism turns.
进一步的,行走轨迹检测装置包括多个编码器,每个编码器对应一个行走驱动电机,每个编码器均设置在与其对应的行走驱动电机的输出轴上,编码器能够检测与其对应的行走驱动电机的转速。Further, the walking trajectory detection device includes a plurality of encoders, each encoder corresponds to a walking drive motor, each encoder is arranged on the output shaft of the corresponding walking drive motor, and the encoder can detect the corresponding walking drive The speed of the motor.
编码器检测行走驱动电机的转速,当检测到在行走机构直行过程中行走驱动电机之间存在差速时,判定行走机构发生偏转,则通过控制单元控制相应的行走驱动电机,对其转速进行调整,使得行走驱动电机之间同速转动。The encoder detects the speed of the traveling drive motor. When it is detected that there is a differential speed between the traveling drive motors during the straight running of the traveling mechanism, it is determined that the traveling mechanism is deflected, and the corresponding traveling driving motor is controlled by the control unit to adjust its speed. , so that the travel drive motors rotate at the same speed.
进一步的,遥控终端包括壳体、设置在壳体内的第二控制器和无线信号发送单元以及设置在壳体上的摇杆、行走调速旋钮、清扫调速旋钮和清扫开关,摇杆、行走调速旋钮、清扫调速旋钮和清扫开关均与第二控制器连接,第二控制器与无线信号发送单元连接;控制单元包括第一控制器和无线信号接收单元,第一控制器分别与无线信号接收单元、行走驱动装置、毛刷驱动装置和行走轨迹检测装置连接,无线信号接收单元与无线信号发送单元通过无线连接的方式进行数据交换。Further, the remote control terminal includes a housing, a second controller and a wireless signal sending unit arranged in the housing, a rocker arranged on the housing, a walking speed regulating knob, a cleaning speed regulating knob and a cleaning switch, the rocking rod, the walking The speed regulating knob, the cleaning speed regulating knob and the cleaning switch are all connected to the second controller, and the second controller is connected to the wireless signal sending unit; the control unit includes a first controller and a wireless signal receiving unit, and the first controller is respectively connected to the wireless signal The signal receiving unit, the walking driving device, the brush driving device and the walking track detection device are connected, and the wireless signal receiving unit and the wireless signal sending unit exchange data through wireless connection.
遥杆为具有前后左右摇动的遥杆,通过前后左右摇动摇杆实现调控行走机构前进、后退、左转和右转;通过行走调速旋钮调节行走驱动装置,以控制行走机构的行进速度;通过清扫清扫旋钮调控毛刷驱动装置,以调节毛刷辊的转速;通过清扫开关调控毛刷驱动装置的开启或关闭。The remote lever is a remote lever with front, rear, left and right swings, and the forward, backward, left and right turns of the walking mechanism can be adjusted by shaking the rocker back and forth; The cleaning knob regulates the brush driving device to adjust the rotating speed of the brush roller; the opening or closing of the brush driving device is regulated by the cleaning switch.
进一步的,清扫装置还包括由刮水板和刮水板高度调节机构,刮水板通过刮水板高度调节机构设置在机架的下方,刮水板的轴线与毛刷辊的轴线并列,刮水板调节机构能够自动调节刮水板的高度以实现刮水板与光伏板的顶面接触。Further, the cleaning device also includes a wiper blade and a height adjustment mechanism for the wiper blade. The wiper blade is arranged under the frame through the height adjustment mechanism of the wiper blade. The axis of the wiper blade is parallel to the axis of the brush roller. The water board adjustment mechanism can automatically adjust the height of the wiper board to realize the contact between the wiper board and the top surface of the photovoltaic panel.
通过喷水冲洗光伏板时,在光伏板的顶面上容易产生积水,毛刷辊的清扫方式不容易彻底清洗水渍,基于此在机架上配置刮水板,在行走机构行走过程中,带动刮水板与光伏板接触并沿着 光伏板的顶面滑动,从而可刮洗光伏板顶面上的水渍。平铺式光伏板可能存在高低不平状态,通过高度调节结构将刮水板设置在机架的下方,可及时自动调节刮水板的高度,使得刮水板始终与光伏板的顶面接触。When the photovoltaic panels are rinsed with water, it is easy to generate water accumulation on the top surface of the photovoltaic panels, and the cleaning method of the brush roller is not easy to clean the water stains thoroughly. , driving the wiper blade to contact with the photovoltaic panel and slide along the top surface of the photovoltaic panel, thereby scraping and washing the water stains on the top surface of the photovoltaic panel. The flat photovoltaic panels may be uneven. The wiper blades are placed under the frame through the height adjustment structure, and the height of the wiper blades can be automatically adjusted in time, so that the wiper blades are always in contact with the top surface of the photovoltaic panels.
进一步的,软水管的进口端设置有水管支架,水管支架能够将软水管的出口端限定为弯折状态;机架上与毛刷辊的轴线并列的一侧端部边缘为机架的第一端部边缘,机架上与毛刷辊的轴线并列的另一侧端部边缘为机架的第二端部边缘;喷水管包括第一喷水管和第二喷水管,第一喷水管装配在机架的第一端部边缘处并沿着毛刷辊的轴向延伸,第二喷水管装配在机架的第二端部边缘处并沿着毛刷辊的轴向延伸;上述刮水板共两个,分别为第一刮水板和第二刮水板,高度调节机构共两个,分别为第一高度调节机构和第二高度调节机构,第一刮水板通过第一高度调节机构设置在机架的下方并位于与其靠近的第一喷水管的外侧,第二刮水板通过第二高度调节机构设置在机架的下方并位于与其靠近的第二喷水管的外侧。Further, the inlet end of the soft water pipe is provided with a water pipe bracket, and the water pipe bracket can limit the outlet end of the soft water pipe to a bent state; the side end edge of the frame parallel to the axis of the brush roller is the first edge of the frame. End edge, the other end edge on the frame parallel to the axis of the brush roller is the second end edge of the frame; the water spray pipe includes the first water spray pipe and the second water spray pipe, the first water spray pipe The water pipe is assembled at the first end edge of the frame and extends along the axial direction of the brush roller, and the second water spray pipe is assembled at the second end edge of the frame and extends along the axial direction of the brush roller ; There are two above-mentioned wipers, respectively the first wiper and the second wiper, and there are two height adjustment mechanisms, respectively the first height adjustment mechanism and the second height adjustment mechanism, the first wiper passes through The first height adjustment mechanism is arranged under the frame and outside the first water spray pipe close to it, and the second wiper blade is arranged under the frame through the second height adjustment mechanism and is located on the second water spray pipe close to it. outside of the tube.
进一步的,遥控终端包括壳体、设置在壳体内的第二控制器和无线信号发送单元以及设置在壳体上的摇杆、行走调速旋钮、清扫调速旋钮、清扫开关和水泵开关,摇杆、行走调速旋钮、清扫调速旋钮、清扫开关和水泵开关均与第二控制器连接,第二控制器与无线信号发送单元连接;控制单元包括第一控制器和无线信号接收单元,第一控制器分别与无线信号接收单元、行走驱动装置、毛刷驱动装置和行走轨迹检测装置连接,无线信号接收单元与无线信号发送单元通过无线连接的方式进行数据交换。Further, the remote control terminal includes a casing, a second controller and a wireless signal sending unit arranged in the casing, and a rocker arranged on the casing, a walking speed regulating knob, a cleaning speed regulating knob, a cleaning switch and a water pump switch. Rod, walking speed regulating knob, cleaning speed regulating knob, cleaning switch and water pump switch are all connected with the second controller, and the second controller is connected with the wireless signal sending unit; the control unit includes the first controller and the wireless signal receiving unit, the second controller A controller is respectively connected with the wireless signal receiving unit, the walking driving device, the brush driving device and the walking trajectory detecting device, and the wireless signal receiving unit and the wireless signal sending unit exchange data through wireless connection.
进一步的,电源装置包括电压转换器和带有充电接口的供电线缆,电压转换器装配在机架上,电压转换器与供电线缆连接,供电线缆能够通过其充电接口与外部电源连接;供电线缆通过水管支架限位在机架上。Further, the power supply device includes a voltage converter and a power supply cable with a charging interface, the voltage converter is assembled on the frame, the voltage converter is connected to the power supply cable, and the power supply cable can be connected to an external power supply through its charging interface; The power supply cable is limited on the rack through the water pipe bracket.
通过供电线缆接收外部供电,避免机架上自重供电电池,减轻了负重,便于清扫机器人灵活行走。The external power supply is received through the power supply cable, which avoids the self-weight power supply battery on the rack, reduces the load, and facilitates the flexible walking of the cleaning robot.
本发明的一种用于平铺光伏板的遥控式清扫机器人具有以下优点:A remote-controlled cleaning robot for tiling photovoltaic panels of the present invention has the following advantages:
1、由清扫驱动装置带动毛刷辊转动实现清扫,由行走驱动装置带动行走机构实现行走,从而清扫工作和行走工作相对独立运作,通过遥控终端与控制单元配合,可人工遥控清扫机器人的行走和清扫工作,便于用户根据实际需要及时进行调整;1. The cleaning driving device drives the brush roller to rotate to realize cleaning, and the walking driving device drives the walking mechanism to realize walking, so that the cleaning work and walking work are relatively independent operations. Through the cooperation of the remote control terminal and the control unit, the walking and walking of the cleaning robot can be manually controlled remotely. Cleaning work is convenient for users to adjust in time according to actual needs;
2、行走驱动装置与行走机构配合,可实现清扫机器人的直行以及转向,同时在行走轨迹检测装置的配合下,可及时检测行走机构在直行过程中是否出现偏转并及时矫正偏转;2. The walking driving device cooperates with the walking mechanism to realize the straight running and turning of the cleaning robot. At the same time, with the cooperation of the walking track detection device, it can detect in time whether the walking mechanism is deflected during the straight running process and correct the deflection in time;
3、行走轨迹检测装置选用编码器,通过编码器检测对应的驱动轮的转速,从而可通过对比驱动轮之间转速差来分析行走机构直行时是否出现偏转,结构简单、成本低;3. The walking track detection device uses an encoder to detect the speed of the corresponding driving wheel, so that it can be analyzed by comparing the speed difference between the driving wheels to see if there is a deflection when the walking mechanism is going straight. The structure is simple and the cost is low;
4、喷水管包括第一喷水管和第二喷水管,第一喷水管装配在机架的第一端部边缘处并沿着毛刷辊的轴向延伸,第二喷水管装配在机架的第二端部边缘处并沿着毛刷辊的轴向延伸,从而可在清扫机器人行走轨迹的行进方向侧和后退方向侧进行喷水清洗;4. The water spray pipe includes a first water spray pipe and a second water spray pipe. The first water spray pipe is assembled at the edge of the first end of the frame and extends along the axial direction of the brush roller. The second water spray pipe Assembled at the edge of the second end of the frame and extending along the axial direction of the brush roller, so that water spray cleaning can be performed on the traveling direction side and the retreating direction side of the walking track of the cleaning robot;
5、毛刷辊共两个,由一个毛刷驱动电机带动,节省了能源,同时多个毛刷辊配合,便于清扫干净;5. There are two brush rollers, which are driven by a brush drive motor, which saves energy. At the same time, multiple brush rollers cooperate to facilitate cleaning;
6、电源装置包括变压器和带有电插头的电缆线,实现由外部供电,减轻了清扫机器人的载重。6. The power supply device includes a transformer and a cable with an electric plug, which realizes external power supply and reduces the load of the cleaning robot.
附图说明Description of drawings
下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
附图1为实施例1一种用于平铺光伏板的遥控式清扫机器人的结构示意图(不包括终端设备);Accompanying drawing 1 is a schematic structural diagram of a remote-controlled cleaning robot for tiling photovoltaic panels in Embodiment 1 (excluding terminal equipment);
附图2为实施例1一种用于平铺光伏板的遥控式清扫机器人的控制原理框图;Accompanying drawing 2 is the control principle block diagram of a kind of remote-controlled cleaning robot that is used for tiling photovoltaic panels in embodiment 1;
附图3为实施例1一种用于平铺光伏板的遥控式清扫机器人中遥控终端的结构示意图;Accompanying drawing 3 is the structure diagram of the remote control terminal in a kind of remote control type cleaning robot that is used for tiling photovoltaic panel in embodiment 1;
附图4为实施例2一种用于平铺光伏板的遥控式清扫机器人的结构示意图;Accompanying drawing 4 is the structure schematic diagram of a kind of remote control type cleaning robot that is used for tiling photovoltaic panels in embodiment 2;
附图5为实施例2一种用于平铺光伏板的遥控式清扫机器人的控制原理框图;Accompanying drawing 5 is the block diagram of the control principle of a kind of remote control type cleaning robot that is used for tiling photovoltaic panels in embodiment 2;
附图6为实施例2一种用于平铺光伏板的遥控式清扫机器人中遥控终端的结构示意图;Accompanying drawing 6 is the structure diagram of the remote control terminal in a kind of remote control type cleaning robot that is used for tiling photovoltaic panels in embodiment 2;
附图7为实施例3一种用于平铺光伏板的遥控式清扫机器人的结构示意图(不包括终端设备);Accompanying drawing 7 is a schematic structural diagram of a remote-controlled cleaning robot for tiling photovoltaic panels in Embodiment 3 (excluding terminal equipment);
附图8为附图7中A部分的局部放大图;Accompanying drawing 8 is the partial enlarged view of part A in accompanying drawing 7;
图中:1、机架,2、毛刷驱动电机,3、毛刷辊,4、主动链轮,5、从动链轮,6、行走机构, 7、行走驱动装置,8、电控箱体,9、控制单元,10、遥控终端,11、电源装置,12、喷水管,13、软水管,14、水泵,15、水管支架;16、刮水板,17、伸缩支撑架,18、辅助固定杆,19、转轴,20、辅助支撑杆;In the figure: 1. Frame, 2. Brush drive motor, 3. Brush roller, 4. Drive sprocket, 5. Driven sprocket, 6. Travel mechanism, 7. Travel drive device, 8. Electric control box body, 9. control unit, 10. remote control terminal, 11. power supply unit, 12. water spray pipe, 13. soft water pipe, 14. water pump, 15. water pipe bracket; 16. wiper board, 17. telescopic support frame, 18 , auxiliary fixing rod, 19, rotating shaft, 20, auxiliary support rod;
601、第一行走轮,602、第二行走轮,603、第三行走轮,604、第四行走轮;601, the first traveling wheel, 602, the second traveling wheel, 603, the third traveling wheel, 604, the fourth traveling wheel;
701、第一行走驱动电机,702、第二行走驱动电机;701, the first travel drive motor, 702, the second travel drive motor;
1001、第二控制器,1002、无线信号发送单元,1003、摇杆,1004、行走调速旋钮,1005、清扫调速旋钮,1006、清扫开关,1007、壳体,1008、水泵开关;1001, second controller, 1002, wireless signal sending unit, 1003, joystick, 1004, travel speed control knob, 1005, cleaning speed control knob, 1006, cleaning switch, 1007, housing, 1008, water pump switch;
1101、供电线缆,1102、电压转换器;1101, power supply cable, 1102, voltage converter;
1201、第一喷水管,1202、第二喷水管,1203、喷水孔;1201, the first water spray pipe, 1202, the second water spray pipe, 1203, the water spray hole;
1501、固定管,1502、支撑杆;1501, fixed pipe, 1502, support rod;
1701、连接杆,1702、复位弹簧。1701, connecting rod, 1702, return spring.
具体实施方式Detailed ways
参照说明书附图和具体实施例对本发明的一种用于平铺光伏板的遥控式清扫机器人作以下详细地说明。A remote-controlled cleaning robot for tiling photovoltaic panels of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
如附图1、附图2和附图3所示,本发明一种用于平铺光伏板的遥控式清扫机器人,包括遥控终端10、机架1以及设置在机架1上的电源装置11、清扫装置、行走装置、控制单元9和行走轨迹检测装置。As shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, the present invention is a kind of remote-controlled cleaning robot for tiling photovoltaic panels, including a remote-control terminal 10, a frame 1 and a power supply device 11 arranged on the frame 1 , cleaning device, walking device, control unit 9 and walking trajectory detection device.
其中,清扫装置包括装配于机架1上的毛刷驱动装置和两个毛刷辊3,两个毛刷辊3沿着水平方向间隔并列设置在机架1的下方,毛刷辊3驱动装置包括毛刷驱动电机2和毛刷传动机构,毛刷驱动电机2位于两个毛刷辊3的上方并位于两个毛刷辊3之间,毛刷传动机构为由一个主动链轮4、两个从动链轮5和一个传动链条(图中未显示)组的链轮链条传动机构,主动链轮4可转动的装配在毛刷驱动电机2的输出轴上,每个毛刷辊3的端部上各装配有一个可转动的从动链轮5,传动链条传动连接在主动链轮4和上述两个从动链轮5之间,在驱动电机和链轮链条传动机构的配合下可带动两个毛刷辊3同步转动,通过转动的毛刷辊3对光伏板进行清扫。Wherein, the cleaning device comprises a brush driving device assembled on the frame 1 and two brush rollers 3, and the two brush rollers 3 are arranged side by side at intervals along the horizontal direction below the frame 1, and the brush roller 3 driving device Comprising a brush drive motor 2 and a brush drive mechanism, the brush drive motor 2 is located above and between the two brush rollers 3, and the brush drive mechanism is composed of a drive sprocket 4, two A driven sprocket 5 and a sprocket chain transmission mechanism of a transmission chain (not shown in the figure), the driving sprocket 4 is rotatably assembled on the output shaft of the brush drive motor 2, and each brush roller 3 A rotatable driven sprocket 5 is respectively assembled on the end, and the transmission chain transmission is connected between the driving sprocket 4 and the above-mentioned two driven sprockets 5. The two brush rollers 3 are driven to rotate synchronously, and the photovoltaic panels are cleaned by the rotating brush rollers 3 .
上述链轮链条传动机构为本实施例的优选,也可采用现有的其他传动机构实现毛刷驱动电机2和两个并列设置的毛刷辊3之间的传动连接,如通过链轮链条和齿轮配合的传动方式或者同步带和同步带轮配合的传动方式。The above-mentioned sprocket chain transmission mechanism is preferred in this embodiment, and other existing transmission mechanisms can also be used to realize the transmission connection between the brush drive motor 2 and the two brush rollers 3 arranged side by side, such as through the sprocket chain and The transmission mode with gears or the transmission mode with synchronous belt and synchronous pulley.
行走装置包括行走驱动装置7和由四个行走轮组成的行走机构6,分别为第一行走轮601、第二行走轮602、第三行走轮603和第四行走轮604,每个行走轮通过其轴向与毛刷辊3的轴向并列的方式可转动的装配在机架1上,第一行走轮601和第二行走轮602同轴间隔设置组成第一行走轮601组,第三行走轮603和第四行走轮604同轴间隔设置组成第二行走轮组,第一行走轮601组和第二行走轮组间隔设置;其中呈对角设置的第一行走轮601和第三行走轮603为主动行走轮,第二行走轮602和第四行走轮604为被动行走轮。对应的,行走驱动装置7包括两个行走驱动电机,分别为第一行走驱动电机701和第二行走驱动电机702,第一行走驱动电机701和第一行走轮601组中的主动行走轮传动连接,第二次行走驱动电机与第二行走轮组中的主动行走轮传动连接;上述第一行走驱动电机701和第二行走驱动电机702配合可带动两个主动行走轮同速转动或差速转动以实现带动行走机构6在在光伏板上直行或转向。The traveling device comprises a traveling drive device 7 and a traveling mechanism 6 composed of four traveling wheels, which are respectively a first traveling wheel 601, a second traveling wheel 602, a third traveling wheel 603 and a fourth traveling wheel 604, and each traveling wheel passes through Its axial direction is rotatably assembled on the frame 1 in parallel with the axial direction of the brush roller 3, and the first traveling wheel 601 and the second traveling wheel 602 are coaxially spaced to form the first traveling wheel 601 group, and the third traveling wheel The wheels 603 and the fourth road wheels 604 are coaxially arranged at intervals to form the second road wheel group, and the first road wheel group 601 and the second road wheel group are arranged at intervals; wherein the first road wheels 601 and the third road wheels arranged diagonally 603 is an active traveling wheel, and the second traveling wheel 602 and the fourth traveling wheel 604 are passive traveling wheels. Correspondingly, the travel drive device 7 includes two travel drive motors, which are respectively the first travel drive motor 701 and the second travel drive motor 702, and the first travel drive motor 701 is connected to the active travel wheel in the first travel wheel 601 group. , the second travel drive motor is connected to the active travel wheel in the second travel wheel set; the first travel drive motor 701 and the second travel drive motor 702 cooperate to drive the two active travel wheels to rotate at the same speed or at a differential speed To realize driving traveling mechanism 6 to go straight or turn around on the photovoltaic panel.
具体地,当第一行走驱动电机701和第二行走驱动电机702同速正向转动时,行走机构6沿着正向直行,当第一行走驱动电机701和第二行走驱动电机702同速反向转动时,行走机构6沿着反向直行,当第一行走驱动电机701的转速大于第二行走驱动电机702的转速时,行走机构6向靠近第一行走驱动电机701的侧方向转向,当第一行走驱动电机701的转速小于第二行走驱动电机702的转速时,行走机构6向靠近第二行走驱动电机702的侧方向转向。Specifically, when the first traveling drive motor 701 and the second traveling driving motor 702 rotate forward at the same speed, the traveling mechanism 6 moves straight along the forward direction; When rotating to, the traveling mechanism 6 moves straight along the reverse direction. When the rotating speed of the first traveling driving motor 701 was greater than the rotating speed of the second traveling driving motor 702, the traveling mechanism 6 turned to the side direction near the first traveling driving motor 701. When the rotational speed of the first traveling driving motor 701 is lower than that of the second traveling driving motor 702 , the traveling mechanism 6 turns to the side direction close to the second traveling driving motor 702 .
行走轨迹检测装置包括两个编码器,每个编码器对应一个行走驱动电机,每个编码器均设置在与其对应的行走驱动电机的输出轴上,编码器用于检测与其对应的行走驱动电机的转速。编码器的工作方式为:行走机构6直行过程中,两个编码器分别检测与其对应的行走驱动电机的转速并传送至控制单元9,从而可获取两个主动行走轮的转速,当两个主动行走轮的转速不同时判断为行走机构6直行过程中出现偏转,控制单元9可根据两个主动行走轮的转速差调节对应的行走驱动电机的工作状态,从而矫正行走机构6的偏转。The walking trajectory detection device includes two encoders, each encoder corresponds to a walking drive motor, each encoder is arranged on the output shaft of the corresponding walking driving motor, and the encoder is used to detect the speed of the corresponding walking driving motor . The working mode of the encoder is: during the straight running process of the traveling mechanism 6, the two encoders respectively detect the rotating speed of the corresponding traveling drive motor and transmit it to the control unit 9, so that the rotating speed of the two active traveling wheels can be obtained. When the speed of the traveling wheels is different, it is judged that the traveling mechanism 6 deflects during the straight running process. The control unit 9 can adjust the working state of the corresponding traveling drive motor according to the speed difference of the two active traveling wheels, thereby correcting the deflection of the traveling mechanism 6 .
控制单元9包括第一控制器和无线信号接收单元,第一控制器分别与上述行走驱动电机、毛刷驱动电机2和无线信号接收单元连接,无线信号接收单元用于接收来自遥控终端10的信号。The control unit 9 includes a first controller and a wireless signal receiving unit, the first controller is respectively connected with the above-mentioned walking drive motor, the brush drive motor 2 and the wireless signal receiving unit, and the wireless signal receiving unit is used to receive signals from the remote control terminal 10 .
遥控终端10包括壳体1007、设置在壳体1007内的第二控制器1001和无线信号发送单元1002以及设置在壳体1007上的摇杆1003、行走调速旋钮1004、清扫调速旋钮1005和清扫开关1006,摇杆1003、行走调速旋钮1004、清扫调速旋钮1005和清扫开关1006均与第二控制器1001连接,第二控制器1001与无线信号发送单元1002连接。摇杆1003可实现前后左右摇动,通过前后左右摇动摇杆1003实现向控制单元9发送发送前进、后退、左转和右转的指令,控制单元9接收到指令后可调节两个行走驱动电机的工作状态,包括调节行走驱动电机的正向转动、反向转动以及停过转动;通过行走调速旋钮1004实现向控制单元9发送信号,在控制单元9的控制下调节行走驱动电机的转速,可控制行走机构6的行走速度;通过清扫开关1006向控制单元9发送开启或关闭信号,从而在控制单元9控制下可调节毛刷电机的启动或关闭,从而可控制毛刷辊3的转动或停止转动;通过清扫调速旋钮1005向控制单元9发送指令,在控制单元9控制下调控毛刷驱动电机2的转速,从而可控制毛刷辊3的转速以实现清扫频率的调节。The remote control terminal 10 includes a housing 1007, a second controller 1001 and a wireless signal sending unit 1002 disposed in the housing 1007, a rocker 1003 disposed on the housing 1007, a walking speed regulating knob 1004, a cleaning speed regulating knob 1005 and The cleaning switch 1006, the rocker 1003, the walking speed control knob 1004, the cleaning speed control knob 1005 and the cleaning switch 1006 are all connected to the second controller 1001, and the second controller 1001 is connected to the wireless signal sending unit 1002. The rocker 1003 can be shaken back and forth, left and right, and by shaking the rocker 1003 forward, backward, left, and right, the instructions of forward, backward, left turn and right turn can be sent to the control unit 9, and the control unit 9 can adjust the speed of the two driving motors after receiving the instructions. The working state includes adjusting the forward rotation, reverse rotation and stop rotation of the walking drive motor; the speed control knob 1004 is used to send a signal to the control unit 9, and the speed of the walking drive motor is adjusted under the control of the control unit 9. Control the walking speed of the traveling mechanism 6; send an open or close signal to the control unit 9 through the cleaning switch 1006, so that the start or close of the brush motor can be adjusted under the control of the control unit 9, so that the rotation or stop of the brush roller 3 can be controlled Rotate; send instructions to the control unit 9 through the cleaning speed regulating knob 1005, and regulate the speed of the brush drive motor 2 under the control of the control unit 9, so as to control the speed of the brush roller 3 to realize the adjustment of the cleaning frequency.
电源装置11包括电压转换器1102和带有充电接口的供电线缆1101,电压转换单元装配在机架1上,电压转换器1102与供电线缆1101连接,供电线缆1101能够通过其充电接口与外部电源连接;供电线缆1101通过水管支架15限位在机架1上。The power supply device 11 includes a voltage converter 1102 and a power supply cable 1101 with a charging interface. The voltage conversion unit is assembled on the frame 1. The voltage converter 1102 is connected to the power supply cable 1101. The power supply cable 1101 can be connected to the power supply cable 1101 through its charging interface. The external power supply is connected; the power supply cable 1101 is limited on the frame 1 through the water pipe bracket 15 .
本实施例中,电源装置11和控制单元9均装配在电控箱体8内,供电线缆1101及其充电接口穿出电控箱体8。In this embodiment, both the power supply device 11 and the control unit 9 are assembled in the electric control box 8 , and the power supply cable 1101 and its charging interface go out of the electric control box 8 .
本实施例一种用于平铺光伏板的遥控式清扫机器人的工作方式为:用户通过遥控终端10中的毛刷开关开启毛刷驱动电机2,毛刷辊3转动,同时用户通过遥杆控制两个行走驱动电机的工作状态,通过向前摇动遥感控制行走机构6前进,在清扫机器人行进过程中毛刷辊3对光伏板进行清扫,当清扫机器人行进到预设位置后,可通过摇动遥感控制行走机构6后退或转向,毛刷辊3对光伏板的其他部分进行清扫;在清扫机器人行进过程中,用户可通过旋转行走调速旋钮1004调整两个行走驱动电机的转速,从而调整清扫机器人的行走速度;在清扫过程中,用户可通过旋转清扫调速旋钮1005调整毛刷驱动电机2的转速,从而调整毛刷辊3的转速,从而调整清扫频率。In this embodiment, the working mode of a remote-controlled cleaning robot for tiling photovoltaic panels is as follows: the user turns on the brush drive motor 2 through the brush switch in the remote control terminal 10, and the brush roller 3 rotates. The working state of the two walking drive motors is controlled by the forward shaking of the remote sensing mechanism 6. During the progress of the cleaning robot, the brush roller 3 cleans the photovoltaic panels. Control the walking mechanism 6 to move backward or turn, and the brush roller 3 cleans the other parts of the photovoltaic panel; during the progress of the cleaning robot, the user can adjust the speed of the two walking drive motors by rotating the walking speed control knob 1004, thereby adjusting the cleaning robot. During the cleaning process, the user can adjust the rotation speed of the brush drive motor 2 by rotating the cleaning speed control knob 1005, thereby adjusting the rotation speed of the brush roller 3, thereby adjusting the cleaning frequency.
在清扫机器人直行过程中,两个编码器检测对应的行走驱动电机的转速,当两个行走驱动电机的转速不同时,在第一控制器的调控下对两个行走驱动电机进行调控,使得两个两个行走驱动电机的转速相同,避免直行过程中行走机构6偏转。During the straight-ahead process of the cleaning robot, the two encoders detect the speeds of the corresponding walking drive motors. The rotating speeds of two walking drive motors are identical to avoid running gear 6 deflection in the process of going straight.
作为本实施例的另一种实施方式,可构成行走机构6的四个行走轮均设置为主动行走轮,对应的驱动装置包括四个行走驱动电机,每个行走驱动电机对应一个主动行走轮,每个行走驱动电机均和与其对应的主动行走轮传动连接,四个行走驱动电机均与第一控制器连接。通过摇动遥杆调节行走机构6的直行或转向时,第一控制器对上述四个行走驱动电机同时进行调控。As another implementation of this embodiment, the four traveling wheels that can constitute the traveling mechanism 6 are all set as active traveling wheels, and the corresponding driving device includes four traveling driving motors, and each traveling driving motor corresponds to one active traveling wheel. Each travel drive motor is connected to its corresponding active travel wheel, and the four travel drive motors are all connected to the first controller. When adjusting the straight running or turning of the traveling mechanism 6 by shaking the remote lever, the first controller simultaneously regulates the above-mentioned four traveling drive motors.
相应的,行走轨迹检测装置中配置有四个编码器,每个行走驱动电机的输出轴上对应有一个编码器,上述四个编码器均和第一控制器连接。在行走机构6 直行时,通过分析四个行走驱动电机的转速判断行走机构6是否发生偏转,当四个行走驱动电机的转速出现差速,则行走机构6发生了偏转,第一控制器根据差速情况对对应的行走驱动电机进行调控。Correspondingly, four encoders are configured in the walking track detection device, and each output shaft of the driving motor corresponds to an encoder, and the above four encoders are all connected to the first controller. When the traveling mechanism 6 was going straight, it was judged whether the traveling mechanism 6 deflected by analyzing the rotating speeds of the four traveling driving motors. According to the speed situation, the corresponding walking drive motor is regulated.
实施例2:Example 2:
如附图4、附图5和附图6所示,本实施例为在实施例1基础上的进一步改进,本实施例与实施例1的区别为:清扫装置还包括喷洒机构,喷洒机构包括喷水管12、软水管13、水管支架15和水泵14,喷水管12上形成有多个喷水孔1203,喷水管12装配在机架1上且喷水孔1203面向光伏板,喷水管12、水泵14和软水管13依次连通,水管支架15设置在软水管13并能够在软水管13转动时限定软水管13的弯折状态,水泵14分别与电源装置11和控制单元9连接;遥控终端10能够遥控水泵14的工作。As shown in accompanying drawing 4, accompanying drawing 5 and accompanying drawing 6, this embodiment is a further improvement on the basis of embodiment 1. The difference between this embodiment and embodiment 1 is: the cleaning device also includes a spraying mechanism, and the spraying mechanism includes Water spray pipe 12, flexible water pipe 13, water pipe support 15 and water pump 14, are formed with a plurality of water spray holes 1203 on the water spray pipe 12, water spray pipe 12 is assembled on the frame 1 and water spray holes 1203 face the photovoltaic panel, spray The water pipe 12, the water pump 14 and the soft water pipe 13 are connected in sequence. The water pipe bracket 15 is arranged on the soft water pipe 13 and can limit the bending state of the soft water pipe 13 when the soft water pipe 13 rotates. The water pump 14 is connected to the power supply device 11 and the control unit 9 respectively. ; The remote control terminal 10 can remotely control the operation of the water pump 14 .
其中,喷水管12包括第一喷水管1201和第二喷水管1202,第一喷水管1201装配在机架1的第一端部边缘处并沿着毛刷辊3的轴向延伸,第二喷水管1202装配在机架1的第二端部边缘处并沿着毛刷辊3的轴向延伸。该清扫机器人可直行往返并可转向,机架1的第一端部边缘和第二端部边缘均设置有喷水管12,在清扫机器人行进过程中可清扫机器人行驶过的光伏板端部进行二次冲洗,保证了清扫的干净度。Wherein, the water spray pipe 12 comprises a first water spray pipe 1201 and a second water spray pipe 1202, and the first water spray pipe 1201 is assembled at the first end edge of the frame 1 and extends along the axial direction of the brush roller 3 , the second water spray pipe 1202 is assembled at the edge of the second end of the frame 1 and extends along the axial direction of the brush roller 3 . The cleaning robot can go straight back and forth and can turn. The first end edge and the second end edge of the frame 1 are provided with water spray pipes 12, which can clean the end of the photovoltaic panel that the robot travels during the cleaning robot. The second flushing ensures the cleanliness of the cleaning.
鉴于第一行走轮601组装配在机架1上并位于位于机架1的第一端部边缘处,为保证第一喷水管1201的喷洒效果,第一喷水管1201环绕在上述第一行走行走轮组的外周,第二喷水管1202环绕在在第二行走轮组的外周。In view of the fact that the first traveling wheels 601 are assembled on the frame 1 and located at the edge of the first end of the frame 1, in order to ensure the spraying effect of the first water spray pipe 1201, the first water spray pipe 1201 surrounds the above-mentioned first water spray pipe 1201. The outer periphery of the walking wheel set is walked, and the second water spray pipe 1202 is wound around the outer periphery of the second traveling wheel set.
水管支架15为由水平设置的固定管1501和倾斜设置的支撑杆1502组成的Y型支架,支撑杆1502上位于Y型支架开口端的端部为支撑杆1502的外端,支撑杆1502的外端弯折并与固定管1501平行,在支撑杆1502的外端上开设有供软水管13穿越的通孔,且固定管1501的内腔能够供软水管13穿越。软水管13的出口端部穿过固定管1501的内腔并向下弯折穿过位于支撑杆1502上的通孔,从而软水管13的出口连通至水泵14,水泵14通过连通水管与上述第一喷水管1201和第二喷水管1202连通。该软水管13的进口端部可灵活转动,使用时软水管13的进口连通至蓄水设备(如水池)或供水设备(如水龙头),且该软水管13的长度满足软水管13在蓄水设备或供水设备与随着行走机构6移动的水泵14之间伸展。The water pipe support 15 is a Y-shaped support composed of a horizontal fixed pipe 1501 and an inclined support bar 1502. The end of the support bar 1502 that is located at the open end of the Y-shaped support is the outer end of the support bar 1502, and the outer end of the support bar 1502 Bend and parallel to the fixed pipe 1501 , a through hole for the soft water pipe 13 to pass through is opened on the outer end of the support rod 1502 , and the inner cavity of the fixed pipe 1501 can allow the soft water pipe 13 to pass through. The outlet end of the soft water pipe 13 passes through the inner cavity of the fixed pipe 1501 and bends down through the through hole on the support rod 1502, so that the outlet of the soft water pipe 13 is connected to the water pump 14, and the water pump 14 communicates with the above-mentioned first through the water pipe. A water spray pipe 1201 communicates with a second water spray pipe 1202 . The inlet end of the soft water pipe 13 can be flexibly rotated. When in use, the inlet of the soft water pipe 13 is connected to a water storage device (such as a pool) or a water supply device (such as a faucet), and the length of the soft water pipe 13 meets the requirements of the flexible water pipe 13 in water storage. Stretch between equipment or water supply equipment and the water pump 14 that moves with running gear 6.
上述水管支架15可限定软水管13的出口端部呈弯折状态,避免清扫机器人行走过程中软水管13不稳定。The above-mentioned water pipe support 15 can limit the outlet end of the soft water pipe 13 to be in a bent state, so as to avoid the instability of the soft water pipe 13 during the walking process of the cleaning robot.
相应的,遥控终端10支持用户对喷洒机构的喷洒情况进行调控,在壳体1007上设置有水泵开关1008,水泵开关1008与第二控制器1001连接,用户通过水泵开关1008可遥控水泵14的开启和关闭。Correspondingly, the remote control terminal 10 supports the user to control the spraying condition of the spraying mechanism. A water pump switch 1008 is provided on the casing 1007. The water pump switch 1008 is connected to the second controller 1001. The user can remotely control the start of the water pump 14 through the water pump switch 1008. and off.
本实施例一种用于平铺光伏板的遥控式清扫机器人的工作方式为:用户通过水泵开关1008打开水泵14,则水泵14通过软水管13从外界供水设备中抽取水,水通过喷水管喷洒到光伏板上,对光伏板进行水洗;用户通过遥控终端10中的毛刷开关开启毛刷驱动电机2,毛刷辊3转动,同时用户通过遥杆控制两个行走驱动电机的工作状态,通过向前摇动遥感控制行走机构6前进,在清扫机器人行进过程中毛刷辊3结合喷洒的水对光伏板进行清扫,当清扫机器人行进到预设位置后,可通过摇动遥感控制行走机构6后退或转向,毛刷辊3对光伏板的其他部分进行清扫;在清扫机器人行进过程中,用户可通过旋转行走调速旋钮1004调整两个行走驱动电机的转速,从而调整清扫机器人的行走速度;在清扫过程中,用户可通过旋转清扫调速旋钮1005调整毛刷驱动电机2的转速,从而调整毛刷辊3的转速,从而调整清扫频率。In this embodiment, the working mode of a remote-controlled cleaning robot for tiling photovoltaic panels is as follows: the user turns on the water pump 14 through the water pump switch 1008, then the water pump 14 draws water from the external water supply equipment through the soft water pipe 13, and the water passes through the water spray pipe Spray onto the photovoltaic panels to wash the photovoltaic panels; the user turns on the brush drive motor 2 through the brush switch in the remote control terminal 10, and the brush roller 3 rotates, and at the same time, the user controls the working status of the two travel drive motors through the remote lever. The walking mechanism 6 is controlled to move forward by shaking the remote sensing, and the brush roller 3 is combined with the sprayed water to clean the photovoltaic panel during the moving process of the cleaning robot. Or turning, the brush roller 3 cleans other parts of the photovoltaic panel; during the progress of the cleaning robot, the user can adjust the speed of the two walking drive motors by rotating the walking speed control knob 1004, thereby adjusting the walking speed of the cleaning robot; During the cleaning process, the user can adjust the rotation speed of the brush drive motor 2 by rotating the cleaning speed control knob 1005, thereby adjusting the rotation speed of the brush roller 3, thereby adjusting the cleaning frequency.
在清扫机器人直行过程中,两个编码器检测对应的行走驱动电机的转速,当两个行走驱动电机的转速不同时,在第一控制器的调控下对两个行走驱动电机进行调控,使得两个两个行走驱动电机的转速相同,避免直行过程中行走机构6偏转。During the straight-ahead process of the cleaning robot, the two encoders detect the speeds of the corresponding walking drive motors. The rotating speeds of two walking drive motors are identical to avoid running gear 6 deflection in the process of going straight.
实施例3:Example 3:
如附图7所示,本实施例为在实施例2基础上的进一步改进,本实施例与实施例2的区别为:清扫装置还包括由刮水板16和高度调节机构,刮水板16通过高度调节机构设置在机架1的下方,刮水板16的轴线与毛刷辊3的轴线并列,高度调节机构能够自动调节刮水板16的高度以实现刮水板16与光伏板的顶面接触。As shown in Figure 7, this embodiment is a further improvement on the basis of Embodiment 2. The difference between this embodiment and Embodiment 2 is: the cleaning device also includes a wiper blade 16 and a height adjustment mechanism, and the wiper blade 16 The height adjustment mechanism is arranged under the frame 1, the axis of the wiper blade 16 is parallel to the axis of the brush roller 3, and the height adjustment mechanism can automatically adjust the height of the wiper blade 16 to achieve the top of the wiper blade 16 and the photovoltaic panel. surface contact.
高度调节结构包括两个由复位弹簧1702和倒L型的连接杆1701组成的伸缩支撑架17,连接杆1701包括水平部和竖直部,连接杆1701上位于其水平部部的一端为上端,连接杆1701上位于其竖直部的一端为下端,复位弹簧1702的顶端固定在机架1上,复位弹簧1702的底端与连接杆1701的上端连接,连接杆1701的水平部与机架1铰接,连接杆1701的下端与刮水板16固定连接,三个伸缩支撑架17依次排布在机架1和刮水板16之间。在伸缩支撑架17的作用下,刮水板16可上下升降的设置在机架1的下方并可始终与光伏板的顶面接触,从而在行走机构6行走过程中,刮水板16可对光伏板顶面上的水渍进行刮洗。The height adjustment structure includes two telescopic support frames 17 composed of return springs 1702 and inverted L-shaped connecting rods 1701. The connecting rods 1701 include a horizontal part and a vertical part. One end that is positioned at its vertical part on the connecting rod 1701 is the lower end, the top of back-moving spring 1702 is fixed on the frame 1, the bottom end of back-moving spring 1702 is connected with the upper end of connecting rod 1701, and the horizontal part of connecting rod 1701 is connected with the frame 1. Hinged, the lower end of the connecting rod 1701 is fixedly connected with the wiper blade 16, and three telescopic support frames 17 are arranged between the frame 1 and the wiper blade 16 in sequence. Under the action of the telescopic support frame 17, the wiper blade 16 can be arranged below the frame 1 up and down and can always be in contact with the top surface of the photovoltaic panel, so that the wiper blade 16 can Scrape and clean water stains on the top surface of photovoltaic panels.
上述高度调节机构为具有自动复位功能的机构,在实际应用中也可选用其它的可自动复位的机构来安装刮水板16,以实现刮水板16的高度可调节,如选用复位弹簧但连接杆的结构发生变化,或者选用其它具有自动收缩功能的弹性伸缩件来实现自动复位,或者选用能够自动升降的联动杆结构。The above-mentioned height adjustment mechanism is a mechanism with automatic reset function. In practical applications, other automatic resettable mechanisms can also be used to install the wiper blade 16, so as to realize the adjustable height of the wiper blade 16. For example, a reset spring is selected but connected The structure of the rod changes, or select other elastic expansion parts with automatic contraction function to realize automatic reset, or select a linkage rod structure that can automatically lift.
为精确调节刮水板的高度,可在刮水板上设置位置感应器,位置感应器与控制单元连接,并通过电动调节的高度调节机构来安装刮水板,如气缸或电机、螺母和螺杆组成的高度调节机构。In order to adjust the height of the wiper blade accurately, a position sensor can be set on the wiper blade, the position sensor is connected with the control unit, and the wiper blade is installed through an electric adjustable height adjustment mechanism, such as a cylinder or a motor, a nut and a screw Composed of height adjustment mechanism.
本实施例中,刮水板16为硅胶板,刮水板16共两个,分别为第一刮水板和第二刮水板,相应的高度调节机构共两个,分别为第一高度调节机构和第二高度调节机构,第一刮水板通过第一高度调节机构设置在机架1的下方并位于与其靠近的第一喷水管1201的外侧,第二刮水板通过第二高度调节机构设置在机架1的下方并位于与其靠近的第二喷水管1202的外侧,从而第一刮水板和第二刮水板配合可对光伏板上在行走机构6行进方向前侧和后侧的端部进行刮洗。In this embodiment, the wiper board 16 is a silica gel board, and there are two wiper boards 16, which are the first wiper board and the second wiper board, and there are two corresponding height adjustment mechanisms, which are respectively the first height adjustment mechanism and the second height adjustment mechanism, the first wiper blade is set under the frame 1 and outside the first water spray pipe 1201 close to it through the first height adjustment mechanism, and the second wiper blade is adjusted through the second height adjustment mechanism The mechanism is arranged under the frame 1 and outside the second water spray pipe 1202 close to it, so that the cooperation of the first wiper blade and the second wiper blade can make the front side and the rear side of the traveling mechanism 6 on the photovoltaic panel Scrape and wash the ends of the sides.
为满足刮水板16位于与其靠近的喷水管12的外侧,在机架1上与复位弹簧1702的上端连接处设置有横向的辅助支撑杆20,辅助支撑杆20的一端固定在机架1上,辅助支撑杆20的另一端位于机架1的外侧并位于光伏板的上方,复位弹簧1702的上端与辅助支撑杆20固定连接。同时,在机架1上与连接杆1701的水平部铰接的端部处设置有竖向的辅助固定杆18,辅助固定杆18的顶端固定在机架1上,辅助固定杆18的端部位于机架1的外侧,连接杆1701的水平部上开设有铰接孔,辅助固定杆18的底端部上开设有铰接孔, 位于连接杆1701上的铰接孔和位于辅助固定杆18上的铰接孔水平连通并穿设有转轴19,连接杆1701的水平部与辅助固定杆18通过转轴19铰接,通过辅助固定杆18和转轴19的配合实现连接杆1701的水平部与机架1铰接。从而在复位弹簧1702的伸缩下可带动连接杆1701围绕转轴19上下转动,从而带动刮水板16上下升降。In order to meet the requirement that the wiper blade 16 is located outside the water spray pipe 12 close to it, a horizontal auxiliary support rod 20 is provided at the connection between the upper end of the frame 1 and the return spring 1702, and one end of the auxiliary support rod 20 is fixed on the frame 1. Above, the other end of the auxiliary support rod 20 is located outside the frame 1 and above the photovoltaic panel, and the upper end of the return spring 1702 is fixedly connected to the auxiliary support rod 20 . At the same time, a vertical auxiliary fixing rod 18 is arranged at the end part hinged with the horizontal part of the connecting rod 1701 on the frame 1, the top of the auxiliary fixing rod 18 is fixed on the frame 1, and the end of the auxiliary fixing rod 18 is located at On the outside of the frame 1, a hinge hole is provided on the horizontal part of the connecting rod 1701, and a hinge hole is provided on the bottom end of the auxiliary fixing rod 18. The hinge hole on the connecting rod 1701 and the hinge hole on the auxiliary fixing rod 18 Horizontally connected and pierced with a rotating shaft 19, the horizontal part of the connecting rod 1701 is hinged with the auxiliary fixed rod 18 through the rotating shaft 19, and the horizontal part of the connecting rod 1701 is hinged with the frame 1 through the cooperation of the auxiliary fixed rod 18 and the rotating shaft 19. Thereby, under the expansion and contraction of the return spring 1702, the connecting rod 1701 can be driven to rotate up and down around the rotating shaft 19, thereby driving the wiper blade 16 to lift up and down.
上述仅为实现刮水板16设置在对应的机架端部边缘的一种实施方式,也可选用其他的可实现上述将刮水板16设置在对应的喷水管的外侧的现有机构。The above is only one embodiment for realizing that the wiper blade 16 is arranged on the edge of the corresponding frame end, and other existing mechanisms that can realize the above-mentioned arrangement of the wiper blade 16 outside the corresponding water spray pipe can also be used.
本实施例一种用于平铺光伏板的遥控式清扫机器人的工作方式为:用户通过水泵开关1008打开水泵14,则水泵通过软水管13从外界供水设备中抽取水,水通过喷水管12喷洒到光伏板上,对光伏板进行水洗;用户通过遥控终端10中的毛刷开关开启毛刷驱动电机2,毛刷辊3转动,同时用户通过遥杆控制两个行走驱动电机的工作状态,通过向前摇动遥感控制行走机构6前进,在清扫机器人行进过程中毛刷辊3结合喷洒的水对光伏板进行清扫,且刮水板16对位于光伏板上的水渍进行刮洗,当清扫机器人行进到预设位置后,可通过摇动遥感控制行走机构6后退或转向,毛刷辊3对光伏板的其他部分进行清扫;在清扫机器人行进过程中,用户可通过旋转行走调速旋钮1004调整两个行走驱动电机的转速,从而调整清扫机器人的行走速度;在清扫过程中,用户可通过旋转清扫调速旋钮1005调整毛刷驱动电机2的转速,从而调整毛刷辊3的转速,从而调整清扫频率。In this embodiment, the working mode of a remote-controlled cleaning robot for tiling photovoltaic panels is as follows: the user turns on the water pump 14 through the water pump switch 1008, then the water pump draws water from the external water supply equipment through the soft water pipe 13, and the water passes through the water spray pipe 12 Spray onto the photovoltaic panels to wash the photovoltaic panels; the user turns on the brush drive motor 2 through the brush switch in the remote control terminal 10, and the brush roller 3 rotates, and at the same time, the user controls the working status of the two travel drive motors through the remote lever. The walking mechanism 6 is controlled to move forward by shaking the remote sensing, and the brush roller 3 combines the sprayed water to clean the photovoltaic panel during the cleaning robot's progress, and the wiper 16 scrapes and washes the water stains on the photovoltaic panel. After the robot travels to the preset position, the walking mechanism 6 can be controlled to retreat or turn by shaking the remote sensing, and the brush roller 3 can clean other parts of the photovoltaic panel; during the cleaning robot's travel process, the user can adjust the speed by rotating the travel speed control knob 1004. The speed of the two walking drive motors is used to adjust the walking speed of the cleaning robot; during the cleaning process, the user can adjust the speed of the brush drive motor 2 by rotating the cleaning speed control knob 1005, thereby adjusting the speed of the brush roller 3, thereby adjusting Cleaning frequency.
在清扫机器人直行过程中,两个编码器检测对应的行走驱动电机的转速,当两个行走驱动电机的转速不同时,在第一控制器的调控下对两个行走驱动电机进行调控,使得两个两个行走驱动电机的转速相同,避免直行过程中行走机构6偏转。During the straight-ahead process of the cleaning robot, the two encoders detect the speeds of the corresponding walking drive motors. The rotating speeds of two walking drive motors are identical to avoid running gear 6 deflection in the process of going straight.
通过上面具体实施方式,所述技术领域的技术人员可容易的实现本发明。但是应当理解,本发明并不限于上述的具体实施方式。在公开的实施方式的基础上,所述技术领域的技术人员可任意组合不同的技术特征,从而实现不同的技术方案。除说明书所述的技术特征外,均为本专业技术人员的已知技术。Through the above specific implementation manners, those skilled in the technical field can easily realize the present invention. However, it should be understood that the present invention is not limited to the specific embodiments described above. On the basis of the disclosed embodiments, those skilled in the art can arbitrarily combine different technical features, so as to realize different technical solutions. Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
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