Copper scrap continuous casting copper pipes process equipment
Technical field
The present invention relates to metal-working plants, more specifically, it relates to a kind of copper scrap continuous casting copper pipes process equipment.
Background technique
The copper consumption in China is increasing year by year with the needs of building of the four modernizations, from the point of view of the data of statistics, from nineteen eighty-three with
Come, increased every year with four to 50,000 tons of speed, but because of China's copper resource relative shortage, China largely relied on copper into
Mouthful, in order to alleviate this case, copper scrap etc. is recycled particularly significant.
A kind of method producing high-quality copper rod using copper scrap bits disclosed in the Chinese patent of Publication No. CN103909242A,
Be characterized in that: the waste copper scale for generating copper casting process of manufacture is successively by cleaning, drying, melting, excluding
Dross, chemical examination, copper liquid heat preservation, shaping, traction continuous casting, cutting, slightly scrape, be straightened, shuttle light, it is excessively oily, tempering, examine etc. techniques step
Suddenly, high-quality copper rod is made.
A kind of technique by copper scrap double teeming for copper pipe is provided in above scheme, in conjunction with embodiment it is found that producing
The step for there will necessarily be cutting in journey, it is existing, manual operation cutting machine is generallyd use to the cutting of copper pipe and is carried out, this behaviour
The amount of labour for making mode staff is relatively large, and working efficiency is low, thus the present invention again this propose that a kind of new scheme is come
Solve this problem.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of copper scrap continuous casting copper pipes process equipment,
Automatically the copper pipe of continuous casting can be processed, so as to improve working efficiency.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of copper scrap continuous casting copper pipes processing
Equipment including the traction mechanism for traction copper pipe and is set to the cutting mechanism of traction mechanism output end, the dragger
It is provided on structure for detecting copper pipe length therethrough, and controls the automatic controls of cutting mechanism cutting copper pipe.
By using above-mentioned technical proposal, can use automatic controls to the length of the copper pipe by traction mechanism into
Row detection, and control cutting mechanism cuts copper pipe in due course according to testing result, to realize that cutting is automatic
Change, and then reduce user's amount of labour, improves working efficiency.
The present invention is further arranged to: the traction mechanism includes the first rack, is set in the first rack for drawing
The clamp assemblies and Power Component of copper pipe, first upper rack are provided with mounting rack, and the clamp assemblies include two
In the pinch roller that longitudinal arrangement is arranged, the pinch roller is rotationally connected with mounting rack, and the Power Component is same for driving two pinch rollers
Step rotates backward, and copper pipe is placed between two pinch rollers, contradicts two pinch rollers respectively.
By using above-mentioned technical proposal, can use Power Component and drive two pinch roller synchronous backwards movements, at this time by
Being clamped in the copper pipe between two pinch rollers will be drawn facing one direction by pinch roller, so that copper pipe is defeated towards cutting mechanism
It send.
The present invention is further arranged to: the Power Component include two transmission gears for being respectively arranged at pinch roller side,
Sheave component and first motor, two transmission gears intermeshings, the sheave component include driven sheave and with
Cooperation active driver plate, the driven sheave is disposed therein a transmission gear away from pinch roller side, the active driver plate
It is connected to first motor output shaft.
By using above-mentioned technical proposal, after first motor unlatching, first motor drives the rotation of active driver plate, actively dials
Disk rotation drives driven sheave intermittent rotary, to rotate using driven sheave interval band nutating gear, and then drives pinch roller
Intermittent movement, with the advance of intermittent traction copper pipe;It is because copper pipe is from mold why using sheave component interval drive pinch roller
It needs to cool down after out, at this time if excessive velocities, is easy to influence the copper pipe quality that following process goes out.
The present invention is further arranged to: the cutting mechanism include the second rack, sliding in the second rack mounting base with
And it is set to the pressure pipe component in mounting base, the mounting base glide direction is parallel to copper pipe moving direction, the pressure pipe component
The compression cylinder of portal frame is set to including portal frame, copper pipe is passed through from the portal frame, and contradicts mounting base upper surface,
The compression cylinder is vertically arranged at portal frame top, and its piston rod extends into portal frame, the compression gas straight down
Cylinder piston rod end is provided with compact heap, and the compact heap is located at right above copper pipe, is provided with cutting machine in the mounting base.
By using above-mentioned technical proposal, compression cylinder can be driven to extend, and copper pipe is compressed by briquetting;At this time because
The effect of frictional force and mounting base sliding are connected to the second rack, and copper pipe can be mobile with synchronous drive mounting base, and cutting machine can be with
Follow mounting base synchronizing moving;Why in this way, being because being needed when being cut using cutting machine to copper pipe certain
Time, and copper pipe constantly moves, if cutting machine position is fixed at this time, is easily damaged cutting machine.
The present invention is further arranged to: the cutting machine includes blade and the second motor for driving blade rotation,
Longitudinally-hinged in the mounting base to have rocker arm, the blade is connected to rocker arm movable end, and is located above copper pipe, the mounting base
On be additionally provided with longitudinally mounted plate, the longitudinally mounted plate upper end is located above hinged movable end, the longitudinally mounted plate upper end
It is provided with for driving blade close, and cuts the pusher cylinder of copper pipe, the hinged longitudinally mounted plate of the pusher cylinder cylinder body is living
The hinged rocker arm movable end of stopper rod.
By using above-mentioned technical proposal, pusher cylinder elongation can drive rocker arm mobile towards copper pipe side, to drive
The blade of rocker arm movable end is close and cuts copper pipe, to complete cutting work.
The present invention is further arranged to: the reply gas for driving it to reply initial position is provided in the mounting base
Cylinder, the reply Telescopic-cylinder is oriented parallel to mounting base glide direction, and cylinder body is set to mounting base, and piston rod contradicts second
Rack.
By using above-mentioned technical proposal, if necessary, user can reply cylinder elongation by driving, and will install
Seat pushes back initial position, and copper pipe is cut in waiting again.
The present invention is further arranged to: being provided in the mounting base and is replied cylinder elongation and compression cylinder for controlling to have
The first stroke of contraction switchs, and the first stroke switch is set on mounting base moving direction, positioned at the sliding pole of mounting base
Extreme position, and contact is towards mounting base.
By using above-mentioned technical proposal, first stroke switch can be collided when mounting base is moved to certain position, at this time
First stroke switch control compression cylinder is shunk, so that compact heap is not pushing down copper pipe, and is controlled to reply cylinder elongation and push and be pacified
It fills seat and replys initial position, so that realizes mounting base automatically replies initial position.
The present invention is further arranged to: being provided in second rack and is shunk and stop second for controlling pusher cylinder
The second stroke of motor switchs, and the second stroke switch is located on rocker arm movable end shiftable haulage line, is located at below rocker arm, and touch
It puts towards rocker arm.
By using above-mentioned technical proposal, when rocker arm pushes band cutting blade cutting copper pipe, when rocker arm is moved to certain journey
Degree can collide second stroke switch, to stop using the second motor of second stroke switch control, and control pusher cylinder contraction
Band cutting blade is detached from copper pipe, and then realizes automatic withdrawal, user-friendly.
The present invention is further arranged to: the automatic controls includes: detection components, including being set to the first rack
Counter, the counter test side are used for towards active driver plate to detection active driver plate turnning circle, and output detection value;
Control assembly is coupled to detection components output end, and is coupled with compression cylinder, pusher cylinder and the second motor, to receive sound
Answer detected value.
By using above-mentioned technical proposal, it can use counter and the turnning circle of active driver plate counted, and is defeated
Detected value is real so that control assembly controls compression cylinder, pusher cylinder and the second motor according to detected value to control assembly out
Existing automatic cutting;Because active driver plate specification determines, it is possible to calculate the length of traction copper pipe by its turnning circle.
The present invention is further arranged to: the control assembly controls compression cylinder, pusher cylinder and the according to detected value
Two motors, when detected value is equal to preset value, control assembly controls compression cylinder elongation and compresses copper pipe, and control pusher cylinder elongation pushes away
Cutting blade is mobile towards copper pipe, and the second motor-driven blade of synchronously control rotates.
By using above-mentioned technical proposal, when detected value is equal to preset value, control assembly just can control cutting machine to copper
Pipe is cut, so user is only needed to set preset value in advance, copper pipe is just cut into the isometric of needs using the present invention
Copper pipe, thus user-friendly.
In conclusion the invention has the following advantages: setting traction mechanism, cutting mechanism and robot brain
Structure, automatic controls can detecte the copper pipe length by traction mechanism, and automatically control cutting mechanism pair according to detected value
Copper pipe is cut, and so as to reduce user's amount of labour, and then improves working efficiency.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention one, to show overall structure of the present invention;
Fig. 2 is traction mechanism topology view of the invention, to show traction mechanism overall structure;
Fig. 3 is traction mechanism explosive view of the invention, mainly to show the structure of Power Component and sheave component;
Fig. 4 is cutting mechanism topology view one of the invention, to show the overall structure of cutting mechanism;
Fig. 5 is cutting mechanism topology view two of the invention, mainly to show the structure for replying cylinder;
Fig. 6 is system block diagram of the invention, mainly to show the structure of automatic controls.
In figure: 1, traction mechanism;11, the first rack;111, mounting rack;1111, vertical bar;1112, sliding slot;1113, it installs
Block;1114, sealing plate;1115, screw thread positioning column;12, clamp assemblies;121, pinch roller;13, Power Component;131, transmission gear;
132, first motor;2, cutting mechanism;21, guide rod;3, automatic controls;31, control assembly;32, counter;4, sheave
Component;41, driven sheave;42, active driver plate;51, the second rack;52, mounting base;521, rocker arm;522, longitudinally mounted plate;
523, pusher cylinder;6, pressure pipe component;61, portal frame;62, compression cylinder;63, compact heap;7, cutting machine;71, blade;72,
Second motor;79, second stroke switchs;8, cylinder is replied;81, first stroke switchs.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention will be described in detail.
Copper scrap continuous casting copper pipes process equipment, it is defeated in traction mechanism 1 including the traction mechanism 1 for traction copper pipe referring to figure
Outlet side is provided with the cutting mechanism 2 for cutting to copper pipe;It uses for the convenience of the users, reduces the labour of user
Amount, to improve working efficiency, is provided on traction mechanism 1 for detecting copper pipe length therethrough, and control cutting mechanism 2
The automatic controls 3(of cutting copper pipe is shown in Fig. 6).
Referring to Fig. 2 and Fig. 3, traction mechanism 1 includes the first rack 11, and the first rack 11 is by multiple stabilizer blades and is welded and fixed
It is constituted in the platen on stabilizer blade;The clamp assemblies 12 for drawing copper pipe are provided in the first rack 11.
It is welded with mounting rack 111 above the platen of the first rack 11, mounting rack 111 includes two and lateral symmetry sets
The vertical bar 1111 set;Sliding is connected with mounting blocks 1113 vertically between two vertical bars 1111, and mounting blocks 1113 are opened by side
If sliding slot 1112 and vertical bar 1111 sliding connection;Mounting blocks 1113 are two, and are arranged in longitudinal arrangement.
Clamp assemblies 12 include the pinch roller 121 of two longitudinal arrangements setting, and two pinch rollers 121 are rotationally connected with correspondence respectively
Mounting blocks 1113;Copper pipe is placed between two pinch rollers 121, and contradicts two pinch rollers 121 respectively, so as to pass through driving pressure
121 rotation traction copper pipe of wheel advances.
Referring to Fig. 3, pinch roller 121 is driven in order to realize, to drive copper pipe mobile using pinch roller 121, in the first rack 11
Platen on be provided with Power Component 13, Power Component 13 includes two intermeshing transmission gears 131, two transmission gears
131 are rotationally connected with mounting blocks 1113 away from 121 side of pinch roller respectively, and its shaft and the shaft of corresponding pinch roller 121 are fixed and connected
It connects, to realize synchronous rotation;Two transmission gears 131 are intermeshed, to need to only drive one of transmission gear 131 just
Two 131 synchronous backward of transmission gear rotations can be driven, to drive two pinch rollers 121 to draw copper pipe.
Referring to Fig. 3, in order to realize band nutating gear 131, on underlying transmission gear 131, in it away from pressure
It takes turns 121 sides and is connected with sheave component 4;Sheave component 4 includes driven sheave 41 and matched active driver plate 42, driven
Sheave 41 is fixedly connected on transmission gear 131;First motor 132 is installed in the first rack 11, active driver plate 42 is fixed
It is connected on 132 output shaft of first motor.It can use active driver plate 42 after the unlatching of first motor 132 and drive driven sheave 41
Intermittent movement, i.e. band nutating gear 131, in other words 121 intermittent movement of pinch roller.
Why by pinch roller 121 intermittent movement, i.e. intermittent traction copper pipe are set, is because copper pipe in mold after discharging
It is cooled down, at this time if pinch roller 121 is directly driven to rotate using first motor 132, it will too fast pulling copper pipe is led
The copper pipe come out from mold is caused not cool down, subsequent the case where causing copper pipe to deform.
Referring to Fig. 3, it is above-mentioned why mounting blocks 1113 are set as sliding vertically be connected to sliding slot 1112, be because in order to
Facilitate and copper pipe is placed between two pinch rollers 121.When needing to draw copper pipe, user first by the mounting blocks 1113 being located above to
Copper pipe is placed between two pinch rollers 121 by upper sliding with facilitating;After copper pipe is placed between two pinch rollers 121, user is again by position
Pinch roller 121 in top is put down, so that two pinch rollers 121 clamp copper pipe.
In order to avoid the random moving influence using effect of mounting blocks 1113, it is bolted two 1111 upper ends of vertical bar
It is connected with sealing plate 1114, screw thread positioning column 1115 is provided on sealing plate 1114, screw thread positioning column 1115 wears sealing plate vertically
Threaded hole is corresponded on 1114, and contradicts mounting blocks 1113, to position to mounting blocks 1113.1115 upper end of screw thread positioning column
It is provided with handle, so as to user's operation.
Referring to Fig. 4,11 output end side of the first rack is provided with cutting mechanism 2, cutting mechanism 2 includes the second rack
51,51 structure of the second rack is shown in Fig. 1 similar to the first rack 11(), for playing a supportive role.
There are two guide rods 21, guide rod 21 to pass through in the second rack 51 of welding for setting above the platen of the second rack 51
The mode and the second rack 51 for being correspondingly connected with block realize connection;The parallel copper pipe conveying direction of 21 length of guide rod.
The mounting base 52 in cube structure is provided on guide rod 21, mounting base 52 slides along 21 length direction of guide rod
It is connected to guide rod 21.Pressure pipe component 6 is provided in mounting base 52, pressure pipe component 6 is cut for compressing copper pipe to avoid subsequent
When cutting copper pipe, copper pipe moving influence using effect.
Pressure pipe component 6 includes the portal frame 61 being fixedly welded in mounting base 52, and copper pipe is passed through from portal frame 61;In dragon
61 top of door frame is fixedly connected with compression cylinder 62, and straight down, extension is worn on portal frame 61 62 piston rod of compression cylinder
Portion extends into portal frame 61;It is fixedly connected with compact heap 63 in 62 tailpiece of the piston rod of compression cylinder, compact heap 63 is located on copper pipe
Side, and the groove for agreeing with copper pipe is offered, more preferably to contradict copper pipe.
When copper pipe in portal frame 61 pass through when, copper pipe fits in 52 upper surface of mounting base, at this time if desired to copper pipe into
Row cutting, then can first open compression cylinder 62, extend its piston rod, avoid copper pipe to be pressed on copper pipe using compact heap 63
It is mobile when being cut.
Referring to Fig. 4, cutting machine 7 is provided in mounting base 52;Because the sliding of mounting base 52 is connected to guide rod 21,
When compact heap 63 pushes down copper pipe, mounting base 52 can follow copper pipe is synchronous to move by mobile copper pipe synchronous drive, i.e. cutting machine 7
It is dynamic.
Why in this way, being because certain time must be needed using the cutting copper pipe of cutting machine 7, and copper pipe is continuous
It is fed forward, if mounting base 52 at this time, cutting machine 7 is then easily damaged cutting not as copper pipe synchronizes movement in other words
Machine 7, influences cutting effect.
Referring to Fig. 4, cutting machine 7 includes blade 71 and the second motor 72 for driving blade 71 to rotate;In mounting base 52
It is upper it is longitudinally-hinged have a Rocker arm 5 21, the L shape hinged in one end of Rocker arm 5 21, blade 71 is mounted on 21 movable end of Rocker arm 5, and by pair
The belt pulley and belt pulley answered are in linkage with the second motor 72, to constitute and DCA J1G-FF02-355 Profile cut-off machine structure phase
As cutter device;Wherein blade 71 is located above copper pipe, so that later use blade 71 cuts copper pipe.
Referring to Fig. 4 and Fig. 5, in order to drive Rocker arm 5 21 to rotate when necessary, to cut copper pipe using cutting machine 7, in mounting base
Longitudinally mounted plate 522 is welded on 52;Longitudinally mounted 522 upper end of plate is always positioned at 21 top of Rocker arm 5, in longitudinally mounted plate
522 upper ends are longitudinally-hinged pusher cylinder 523, and 523 cylinder body of pusher cylinder is articulated with longitudinally mounted plate 522, and piston rod is longitudinally cut with scissors
It is connected to 21 movable end of Rocker arm 5, to allow cutting machine 7 to cut copper pipe for driving Rocker arm 5 21 to rotate.
In order to facilitate using cutting machine 7 by copper pipe automatic cutting be it is uniform a section, be provided with automatic controls 3;
Automatic controls 3 includes:
Referring to Fig. 3 and Fig. 6, detection components, including the counter 32 being mounted in the first rack 11, counter 32 is selected
JDM11-6H electronic counter, the test side of counter 32 is towards active driver plate 42, for the turning collar to active driver plate 42
Number is counted.Because 42 specification of active driver plate is it has been determined that i.e. active driver plate 42 drives driven sheave after rotating how many circle numbers
It has been determined that one circle of the rotation of active driver plate 42 in other words drives the traction of pinch roller 121, how long copper pipe determines 41 rotation, one circle;So making
User can calculate the length that pinch roller 121 conveys copper pipe by the turnning circle of active driver plate 42, carry out so as to subsequent to copper pipe
Isometric cutting.Counter 32 detects, and exports detection numerical value.It is counted in order to facilitate 32 pairs of active driver plates 42 of counter, actively
Integrally formed with the mark block of cooperation 32 test side of counter on driver plate 42, so as to the counting of counter 32.
Control assembly 31 selects MCU, is coupled to detection components output end, and be coupled with compression cylinder 62, pusher cylinder
523 and second motor 72, detection numerical value is responded to receive.
Referring to Fig. 6, in use, first set preset value in control assembly 31, the length of preset value=needs copper pipe/
The copper pipe length of one circle conveying of pinch roller rotation, i.e. preset value is the circle number provided.When counter 32 is exported to control assembly 31
Detection numerical value be equal to preset value when, control assembly 31 first control compression cylinder 62 extend, push down copper pipe using compact heap 63, make
It obtains mounting base 52 and copper pipe moves synchronously;Then control assembly 31 controls the second motor 72 driving blade 71 and rotates;It controls later
Component 31 controls pusher cylinder 523 and extends, so that blade 71 is increasingly towards copper pipe movement, and finally cuts to copper pipe.
, in order to which cutting machine 7 can be backed out in time, pacify in mounting base 52 after cutting machine 7 cuts off copper pipe referring to Fig. 5
Equipped with second stroke switch 79, the position of second stroke switch 79 is higher than copper pipe, but is located at 21 lower section of Rocker arm 5, and be located at and shake
On 521 movable end shiftable haulage line of arm;The contact of second stroke switch 79 is electrically connected to 72 He of the second motor towards Rocker arm 5 21
Pusher cylinder 523.
When pusher cylinder 523 pushes Rocker arm 5 21 to rotate, after being cut off copper pipe using cutting machine 7,21 movable end of Rocker arm 5 is touched
The contact of second stroke switch 79 is hit, second stroke switch 79 stops the second motor 72 at this time, and controls pusher cylinder 523 and receive
Contracting, to drive cutting machine 7 to back out from copper pipe shiftable haulage line, is ready for next cutting.
Referring to Fig. 4 and Fig. 5, because compression cylinder 62 pushes down copper pipe so that mounting base 52 when cutting machine 7 cuts copper pipe
It is mobile to follow copper pipe, and after having cut copper pipe, need to move back to mounting base 52 initial position, to carry out cutting next time copper
Pipe, so making following setting:
It is provided with the reply cylinder 8 for driving it to reply initial position in mounting base 52, replys cylinder 8 and is set in lateral
It sets, cylinder body is installed in mounting base 52, and piston rod contacts at the respective protrusions block being welded and fixed in the second rack 51.
First stroke switch 81 is installed, first stroke switch 81 is electrically connected to compression cylinder 62 in the second rack 51
With the control piece for replying cylinder 8;First stroke switch 81 is located on the moving direction of Rocker arm 5 21, positioned at copper pipe direction of advance
Front, and its contact is towards mounting base 52.
Pushing down copper pipe when compression cylinder 62 moves mounting base 52 under the drive of copper pipe, and contradicts first stroke switch
When 81 contact, first stroke switch 81 drives compression cylinder 62 to be shunk and is not pushing down copper pipe, and controls and reply the elongation of cylinder 8,
Mounting base 52 is pushed back initial position, it is ready for next cutting.
Use process: rotation screw thread positioning column 1115 is first made 1113 upward sliding of mounting blocks by user, then by copper
Pipe is drawn between two pinch rollers 121, and then rotation screw thread positioning column 1115 makes two pinch rollers 121 clamp copper pipe again;
First motor 132, cutting mechanism 2 and automatic controls 3 are opened later.
First motor 132 drives active driver plate 42 to rotate after opening, and the rotation interval of active driver plate 42 drives driven sheave 41
Rotation, the rotation band nutating gear 131 of driven sheave 41 are rotated, so that the pinch roller 121 being attached thereto be driven to rotate, and then are drawn
Copper pipe advances.
When active driver plate 42 rotates, counter 32 counts its turnning circle, when the output of counter 32 is to control
The detected value of component 31 is equal to preset value, and control assembly 31 first controls the elongation of compression cylinder 62, pushes down copper pipe using compact heap 63,
So that mounting base 52 and copper pipe move synchronously;Then control assembly 31 controls the second motor 72 driving blade 71 and rotates;It controls later
Component 31 processed controls pusher cylinder 523 and extends, so that blade 71 is increasingly towards copper pipe movement, and finally cuts to copper pipe.
After cutting machine 7 is completed to cut, Rocker arm 5 21 collides the contact of second stroke switch 79, and second stroke switch 79 stops
Only the second motor 72, and control pusher cylinder 523 and shrink, to drive cutting machine 7 to back out from copper pipe shiftable haulage line.
As mounting base 52 continues to move under the drive of copper pipe, when mounting base 52 collides the touching of first stroke switch 81
Point, first stroke switch 81 drives compression cylinder 62 to be shunk and is not pushing down copper pipe, and controls and reply the elongation of cylinder 8, will install
Seat 52 pushes back initial position, is ready for next cutting.It is circuited sequentially according to above-mentioned steps, so that it may be cut into copper pipe isometric
A section.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.