CN108317939A - A kind of cutter angulation table apparatus of semi-automation - Google Patents
A kind of cutter angulation table apparatus of semi-automation Download PDFInfo
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- CN108317939A CN108317939A CN201810093609.6A CN201810093609A CN108317939A CN 108317939 A CN108317939 A CN 108317939A CN 201810093609 A CN201810093609 A CN 201810093609A CN 108317939 A CN108317939 A CN 108317939A
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- 238000005259 measurement Methods 0.000 claims abstract description 19
- 210000004932 little finger Anatomy 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 71
- 210000003811 finger Anatomy 0.000 claims description 6
- 210000003813 thumb Anatomy 0.000 abstract description 23
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
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Abstract
本发明涉及车刀量角台,具体是一种半自动化的刀具量角台装置。本发明解决了现有车刀量角台测量效率低、测量精度差的问题。一种半自动化的刀具量角台装置,包括支座部分和测量部分;所述支座部分包括基座平台、定齿轮、旋转平台、水平挡板、第I步进电机、滚齿轮、第I立式挡板、第II立式挡板、第III立式挡板、第IV立式挡板、第II步进电机、主动齿轮、横向丝杆、第I旋钮、从动齿轮、滑座、水平面板、横移平台、竖向螺钉、竖向螺杆、竖向螺栓;所述测量部分包括L形固定板、丝杆步进电机、第II旋钮、升降平台、导向立柱、小刻度盘、L形升降板、横向螺杆、第III旋钮、小指度片、大刻度盘、大指度片、对插铆钉。本发明适用于车刀角度测量。
The invention relates to a turning tool angle measuring table, in particular to a semi-automatic tool angle measuring table device. The invention solves the problems of low measurement efficiency and poor measurement accuracy of the existing turning tool angle measuring platform. A semi-automatic tool measuring angle table device includes a support part and a measuring part; the support part includes a base platform, a fixed gear, a rotating platform, a horizontal baffle plate, the first stepping motor, a rolling gear, the first Vertical baffle, II vertical baffle, III vertical baffle, IV vertical baffle, II stepping motor, driving gear, horizontal screw, I knob, driven gear, sliding seat, Horizontal panel, traversing platform, vertical screw, vertical screw, vertical bolt; the measuring part includes L-shaped fixed plate, screw stepper motor, knob II, lifting platform, guide column, small dial, L Shaped lifting plate, horizontal screw, knob III, little finger scale, large dial, thumb scale, opposite rivets. The invention is suitable for measuring the angle of a turning tool.
Description
技术领域technical field
本发明涉及车刀量角台,具体是一种半自动化的刀具量角台装置。The invention relates to a turning tool angle measuring table, in particular to a semi-automatic tool angle measuring table device.
背景技术Background technique
车刀量角台广泛应用于工科院校的教学和实验中,其作用是对车刀的角度进行测量。现有的车刀量角台由于自身结构所限,需要手动操作才能进行测量,因此其普遍存在测量效率低、测量精度差的问题。基于此,有必要发明一种全新的车刀量角台,以解决现有车刀量角台测量效率低、测量精度差的问题。The turning tool angle measuring table is widely used in the teaching and experiment of engineering colleges, and its function is to measure the angle of the turning tool. Due to the limitation of its own structure, the existing turning tool angle table needs manual operation to measure, so it generally has the problems of low measurement efficiency and poor measurement accuracy. Based on this, it is necessary to invent a new turning tool angle measuring platform to solve the problems of low measurement efficiency and poor measurement accuracy of the existing turning tool angle measuring platform.
发明内容Contents of the invention
本发明为了解决现有车刀量角台测量效率低、测量精度差的问题,提供了一种半自动化的刀具量角台装置。In order to solve the problems of low measurement efficiency and poor measurement accuracy of the existing turning tool angle measuring platform, the invention provides a semi-automatic tool angle measuring platform device.
本发明是采用如下技术方案实现的:The present invention is realized by adopting the following technical solutions:
一种半自动化的刀具量角台装置,包括支座部分和测量部分;A semi-automatic tool measuring angle table device, including a support part and a measuring part;
所述支座部分包括基座平台、定齿轮、旋转平台、水平挡板、第I步进电机、滚齿轮、第I立式挡板、第II立式挡板、第III立式挡板、第IV立式挡板、第II步进电机、主动齿轮、横向丝杆、第I旋钮、从动齿轮、滑座、水平面板、横移平台、竖向螺钉、竖向螺杆、竖向螺栓;The support part includes a base platform, a fixed gear, a rotating platform, a horizontal baffle, a stepping motor I, a rolling gear, the I vertical baffle, the II vertical baffle, the III vertical baffle, The IV vertical baffle, the II stepping motor, the driving gear, the horizontal screw rod, the I knob, the driven gear, the sliding seat, the horizontal panel, the traverse platform, the vertical screw, the vertical screw rod, and the vertical bolt;
基座平台的上台面开设有圆盘形凹腔;基座平台的上台面标示有圆环形刻度,且圆环形刻度环绕于圆盘形凹腔的外侧;圆盘形凹腔的底面前部开设有第I螺纹凹孔;圆盘形凹腔的底面中央开设有第II螺纹凹孔;圆盘形凹腔的底面后部开设有第I安装凹槽;定齿轮嵌装于圆盘形凹腔内,且定齿轮与圆盘形凹腔同轴线;定齿轮的上端面与基座平台的上台面齐平;定齿轮的外侧面和圆盘形凹腔的侧面之间留有圆环形间隙;定齿轮的端面前部贯通开设有第I光孔;第I光孔为沉头光孔,且第I光孔与第I螺纹凹孔连通;定齿轮的内孔与第II螺纹凹孔连通;定齿轮的端面后部贯通开设有第I安装通槽,且第I安装通槽与第I安装凹槽连通;旋转平台的上台面后部设有限位凸台;限位凸台的上台面和旋转平台的下台面之间贯通开设有第II光孔,且第II光孔与定齿轮的内孔连通;旋转平台的下台面前部开设有第II安装凹槽;旋转平台的台面中部分别贯通开设有第II安装通槽、第III安装通槽、第IV安装通槽;第II安装通槽的右部与第III安装通槽的左前部连通;第IV安装通槽的右部与第III安装通槽的左后部连通;第IV安装通槽的左侧面和旋转平台的左端面之间贯通开设有第III光孔;水平挡板封盖于第II安装凹槽的槽口上;第I步进电机的机座固定嵌装于第II安装凹槽的底面和水平挡板的上板面之间,且第I步进电机的输出轴朝下;第I步进电机的输出轴转动贯穿水平挡板,且第I步进电机的输出轴下端伸至圆环形间隙内;滚齿轮固定装配于第I步进电机的输出轴下端,且滚齿轮与定齿轮啮合;第I立式挡板纵向固定于第II安装通槽的左部;第II立式挡板纵向固定于第II安装通槽和第III安装通槽的连通处;第III立式挡板纵向固定于第IV安装通槽的左部;第IV立式挡板纵向固定于第IV安装通槽和第III安装通槽的连通处;第II步进电机的机座固定嵌装于第I立式挡板的右板面和第II立式挡板的左板面之间,且第II步进电机的输出轴朝右;第II步进电机的输出轴转动贯穿第II立式挡板;主动齿轮固定装配于第II步进电机的输出轴右端;横向丝杆转动贯穿第III立式挡板和第IV立式挡板,且横向丝杆的左端穿过第III光孔伸至旋转平台外;第I旋钮固定装配于横向丝杆的左端;从动齿轮固定装配于横向丝杆的右端,且从动齿轮与主动齿轮啮合;滑座的左端面和右端面之间贯通开设有第I螺纹通孔,且滑座通过第I螺纹通孔装配于横向丝杆上;滑座位于第III立式挡板的右板面和第IV立式挡板的左板面之间;滑座的前端面与第IV安装通槽的前侧面滑动接触;滑座的后端面与第IV安装通槽的后侧面滑动接触;滑座的上座面中央开设有第III螺纹凹孔;水平面板的上板面与限位凸台的上台面齐平;水平面板的下板面与旋转平台的上台面固定;水平面板的后端面与限位凸台的前端面固定;水平面板的板面后部贯通开设有横条形通孔,且横条形通孔与第III螺纹凹孔正对;水平面板的上板面后部开设有两个横条形凹孔;两个横条形凹孔相互平行,且两个横条形凹孔分别位于横条形通孔的前侧和后侧;横移平台的下台面前部和下台面后部各设有一个凸块,且两个凸块分别滑动嵌装于两个横条形凹孔内;横移平台的台面中央贯通开设有第IV光孔,且第IV光孔与横条形通孔连通;竖向螺钉为沉头螺钉,且竖向螺钉的尾部朝下;竖向螺钉转动贯穿第I光孔,且竖向螺钉的下端旋拧于第I螺纹凹孔内;竖向螺杆同时转动贯穿第II光孔和定齿轮的内孔,且竖向螺杆的下端旋拧于第II螺纹凹孔内;竖向螺栓的尾部朝下;竖向螺栓同时转动贯穿第IV光孔和横条形通孔,且竖向螺栓的下端旋拧于第III螺纹凹孔内;The upper table of the base platform is provided with a disc-shaped concave cavity; the upper table of the base platform is marked with a circular scale, and the circular scale surrounds the outside of the disc-shaped concave cavity; the bottom front of the disc-shaped concave cavity The first threaded concave hole is opened on the top; the second threaded concave hole is opened in the center of the bottom surface of the disc-shaped cavity; the first installation groove is opened on the rear of the bottom surface of the disc-shaped cavity; the fixed gear is embedded in the disc-shaped and the fixed gear is coaxial with the disc-shaped cavity; the upper surface of the fixed gear is flush with the upper surface of the base platform; there is a circle between the outer surface of the fixed gear and the side of the disc-shaped cavity. Annular gap; the front face of the fixed gear is provided with the first light hole; the first light hole is a countersunk light hole, and the first light hole is connected with the first threaded concave hole; the inner hole of the fixed gear is connected with the second screw thread The concave hole is connected; the rear end face of the fixed gear is provided with the first installation through groove, and the first installation through groove is connected with the first installation groove; the rear part of the upper table of the rotating platform is provided with a limit boss; There is a second light hole between the upper table and the lower table of the rotating platform, and the second optical hole communicates with the inner hole of the fixed gear; the second mounting groove is opened on the front of the lower table of the rotating platform; the table of the rotating platform The middle part is respectively opened with the second installation through groove, the third installation through groove and the fourth installation through groove; the right part of the second installation through groove communicates with the left front part of the third installation through groove; the right part of the fourth installation through groove It communicates with the left rear part of the third installation through slot; the third light hole is opened between the left side of the fourth installation through slot and the left end face of the rotating platform; the horizontal baffle covers the groove of the second installation groove On the mouth; the base of the first stepping motor is fixedly embedded between the bottom surface of the second installation groove and the upper surface of the horizontal baffle, and the output shaft of the first stepping motor faces downward; The output shaft rotates through the horizontal baffle, and the lower end of the output shaft of the first stepper motor extends into the annular gap; the rolling gear is fixedly assembled on the lower end of the output shaft of the first stepping motor, and the rolling gear meshes with the fixed gear; I vertical baffle is fixed longitudinally on the left part of the second installation channel; II vertical baffle is longitudinally fixed at the junction of the second installation channel and the third installation channel; the third vertical baffle is longitudinally fixed on the The left part of the IV installation slot; the IV vertical baffle plate is longitudinally fixed at the junction of the IV installation slot and the III installation slot; the base of the II stepping motor is fixed and embedded in the I vertical block Between the right plate surface of the plate and the left plate surface of the second vertical baffle, and the output shaft of the second stepping motor faces right; the output shaft of the second stepping motor rotates through the second vertical baffle; the driving gear It is fixedly assembled on the right end of the output shaft of the second stepping motor; the horizontal screw rod rotates through the third vertical baffle plate and the fourth vertical baffle plate, and the left end of the horizontal screw rod passes through the third light hole and extends out of the rotating platform; The first knob is fixedly assembled on the left end of the horizontal screw rod; the driven gear is fixedly assembled on the right end of the horizontal screw rod, and the driven gear meshes with the driving gear; the left end face and the right end face of the slide seat are provided with a first threaded passage. hole, and the sliding seat is assembled on the horizontal screw through the first threaded through hole; the sliding seat is located on the third vertical baffle Between the right plate surface of the vertical baffle plate and the left plate surface of the IV vertical baffle; the front end surface of the sliding seat is in sliding contact with the front side of the fourth installation through groove; the rear end surface of the sliding seat is in sliding contact with the rear side of the fourth installation through groove contact; the center of the upper seat surface of the slide seat is provided with a third threaded concave hole; the upper surface of the horizontal panel is flush with the upper surface of the limit boss; the lower surface of the horizontal panel is fixed with the upper surface of the rotating platform; the horizontal panel The rear end face is fixed to the front end of the limit boss; the rear part of the horizontal panel is provided with a horizontal bar-shaped through hole, and the horizontal bar-shaped through hole is directly opposite to the third threaded concave hole; the rear of the upper plate of the horizontal panel There are two horizontal strip-shaped concave holes on the top; the two horizontal strip-shaped concave holes are parallel to each other, and the two horizontal strip-shaped concave holes are respectively located on the front side and the rear side of the horizontal strip-shaped through hole; There is a protruding block at the rear of the table and the lower table, and the two protruding blocks are slidably embedded in the two horizontal bar-shaped concave holes; the center of the table of the traversing platform is provided with the fourth light hole, and the fourth light hole It communicates with the horizontal bar-shaped through hole; the vertical screw is a countersunk screw, and the tail of the vertical screw faces downward; the vertical screw rotates through the first light hole, and the lower end of the vertical screw is screwed in the first threaded concave hole ; The vertical screw rotates simultaneously through the inner hole of the second light hole and the fixed gear, and the lower end of the vertical screw is screwed into the second threaded concave hole; the tail of the vertical bolt faces downward; the vertical bolt simultaneously rotates through the fourth The light hole and the horizontal bar-shaped through hole, and the lower end of the vertical bolt is screwed in the third threaded concave hole;
所述测量部分包括L形固定板、丝杆步进电机、第II旋钮、升降平台、导向立柱、小刻度盘、L形升降板、横向螺杆、第III旋钮、小指度片、大刻度盘、大指度片、对插铆钉;The measuring part includes an L-shaped fixed plate, a screw stepping motor, a second knob, a lifting platform, a guide column, a small dial, an L-shaped lifting plate, a horizontal screw, a third knob, a small finger scale, a large dial, Thumbnails, butt rivets;
L形固定板包括第I横向立板和水平板,且水平板的后边缘与第I横向立板的上边缘固定为一体;第I横向立板的前板面下部与基座平台的后端面中部固定;丝杆步进电机的机座固定嵌装于第I安装通槽和第I安装凹槽内,且丝杆步进电机的丝杆朝上;丝杆步进电机的丝杆转动贯穿L形固定板的水平板;第II旋钮固定装配于丝杆步进电机的丝杆上端;升降平台的台面分别贯通开设有第II螺纹通孔和三个导向光孔,且三个导向光孔围绕第II螺纹通孔排列;升降平台通过第II螺纹通孔装配于丝杆步进电机的丝杆上,且升降平台位于L形固定板的水平板的下板面和定齿轮的上端面之间;升降平台的右端面中央开设有第IV螺纹凹孔;导向立柱的数目为三个,且三个导向立柱分别滑动贯穿三个导向光孔;三个导向立柱的上端均与L形固定板的水平板固定;三个导向立柱的下端均与定齿轮固定;小刻度盘的左盘面下部与升降平台的右端面中部固定;小刻度盘的右盘面上部标示有弧形刻度;小刻度盘的盘面下部贯通开设有第III螺纹通孔,且第III螺纹通孔与第IV螺纹凹孔连通;L形升降板包括第II横向立板和纵向立板,且纵向立板的前边缘与第II横向立板的右边缘固定为一体;第II横向立板的后板面与升降平台的前端面正对;纵向立板的左板面中部与小刻度盘的右盘面下部正对;横向螺杆固定贯穿纵向立板,且横向螺杆的左端同时旋拧于第III螺纹通孔和第IV螺纹凹孔内;第III旋钮固定装配于横向螺杆的右端;小指度片的尖端朝上,且小指度片的尖端指向小刻度盘的弧形刻度;小指度片的下端面与L形升降板的纵向立板的上端面中部固定;大刻度盘的后盘面与L形升降板的第II横向立板的前板面固定;大刻度盘的前盘面上部标示有弧形刻度;大刻度盘的前盘面下部和L形升降板的第II横向立板的后板面之间贯通开设有第I铆孔;大指度片的尖端朝上,且大指度片的尖端指向大刻度盘的弧形刻度;大指度片的下端面超出大刻度盘的下端面;大指度片的表面下部贯通开设有第II铆孔,且第II铆孔与第I铆孔连通;对插铆钉同时转动贯穿第II铆孔和第I铆孔。The L-shaped fixed plate comprises the 1st horizontal vertical plate and the horizontal plate, and the rear edge of the horizontal plate is fixed as one with the upper edge of the 1st horizontal vertical plate; The middle part is fixed; the base of the screw stepping motor is fixed and embedded in the first installation through groove and the first installation groove, and the screw of the screw stepping motor faces upward; the screw of the screw stepping motor rotates through The horizontal plate of the L-shaped fixed plate; the second knob is fixedly assembled on the upper end of the screw rod of the screw stepping motor; the table top of the lifting platform is respectively provided with the second threaded through hole and three guide light holes, and the three guide light holes Arranged around the second threaded through hole; the lifting platform is assembled on the screw of the screw stepper motor through the second threaded through hole, and the lifting platform is located between the lower surface of the horizontal plate of the L-shaped fixed plate and the upper end surface of the fixed gear The center of the right end face of the lifting platform is provided with the fourth threaded concave hole; the number of guide columns is three, and the three guide columns slide through the three guide light holes respectively; the upper ends of the three guide columns are connected with the L-shaped fixed plate The lower ends of the three guide columns are fixed with the fixed gear; the lower part of the left disc surface of the small dial is fixed with the middle part of the right end face of the lifting platform; the upper part of the right disc surface of the small dial is marked with an arc scale; The lower part of the panel is provided with the third threaded through hole, and the third threaded through hole communicates with the fourth threaded concave hole; the L-shaped lifting plate includes the second horizontal vertical plate and the vertical vertical plate, and the front edge of the vertical vertical plate is connected with the second vertical vertical plate. The right edge of the horizontal vertical plate is fixed as a whole; the rear surface of the second horizontal vertical plate is directly facing the front surface of the lifting platform; the middle part of the left plate surface of the longitudinal vertical plate is directly facing the lower part of the right disk surface of the small dial; the horizontal screw is fixed Go through the vertical vertical plate, and the left end of the horizontal screw is screwed in the third threaded through hole and the fourth threaded concave hole at the same time; the third knob is fixedly assembled on the right end of the horizontal screw; the tip of the little finger is upward, and the little finger The tip of the small scale points to the arc scale of the small dial; the lower end surface of the little finger scale is fixed to the middle part of the upper end surface of the longitudinal vertical plate of the L-shaped lifting plate; The front panel is fixed; the upper part of the front panel of the large dial is marked with an arc-shaped scale; the lower part of the front panel of the large dial and the rear panel of the second horizontal vertical plate of the L-shaped lifting plate are provided with the first riveting hole; The tip of the thumb scale faces upwards, and the tip of the thumb scale points to the arc scale of the large dial; the lower end surface of the thumb scale exceeds the lower end surface of the large dial; the lower surface of the thumb scale is penetrated with a The second rivet hole, and the second rivet hole communicates with the first rivet hole; the counter-inserted rivet simultaneously rotates through the second rivet hole and the first rivet hole.
具体工作过程如下:首先,启动第II步进电机,第II步进电机依次通过主动齿轮、从动齿轮、横向丝杆驱动滑座进行左右移动,滑座带动横移平台进行左右移动。当横移平台移动至适当位置时,关闭第II步进电机。然后,将待测车刀置于水平面板上,一方面使得车刀的刀柄侧面与横移平台的左端面或右端面紧贴,另一方面使得车刀的中心线与大刻度盘的盘面垂直。然后,启动第I步进电机,滚齿轮在第I步进电机的驱动下沿着定齿轮的外侧面进行滚动,第I步进电机带动旋转平台、水平面板、横移平台、车刀一起进行转动,由此开始进行测量。具体测量过程包括:一、测量车刀的主(副)偏角:当车刀的主(副)切削刃转动至与大指度片的前表面紧贴时,关闭第I步进电机。此时,通过圆环形刻度读出旋转平台转过的角度,该角度即为车刀的主(副)偏角角度。二、测量车刀的前角:当车刀的前刀面转动至大指度片的下方时,先关闭第I步进电机,再启动丝杆步进电机,丝杆步进电机驱动L形升降台向下移动,L形升降台带动小刻度盘、小指度片、大刻度盘、大指度片一起向下移动。当大指度片的下端面移动至与车刀的前刀面接触时,关闭丝杆步进电机。然后,通过旋拧第II旋钮,使得大指度片的下端面与车刀的前刀面紧贴。此时,大指度片在大刻度盘上所指的刻度即为车刀的前角角度。三、测量车刀的主(副)后角:当车刀的主(副)后刀面转动至与大指度片的前表面接触时,关闭第I步进电机。然后,通过旋拧第III旋钮,使得车刀的主(副)后刀面与大指度片的前表面紧贴。此时,小指度片在小刻度盘上所指的角度即为车刀的主(副)后角角度。四、测量车刀的刃倾角:当车刀的主切削刃转动至大指度片的下方时,先关闭第I步进电机,再启动丝杆步进电机,丝杆步进电机驱动L形升降台向下移动,L形升降台带动小刻度盘、小指度片、大刻度盘、大指度片一起向下移动。当大指度片的下端面移动至与车刀的主切削刃接触时,关闭丝杆步进电机。然后,通过旋拧第II旋钮,使得大指度片的下端面与车刀的主切削刃紧贴。此时,大指度片在大刻度盘上所指的刻度即为车刀的刃倾角角度。The specific working process is as follows: first, start the second stepping motor, and the second stepping motor drives the sliding seat to move left and right through the driving gear, the driven gear, and the horizontal screw in turn, and the sliding seat drives the traverse platform to move left and right. When the traversing platform moves to an appropriate position, turn off the second stepper motor. Then, place the turning tool to be tested on the horizontal panel. On the one hand, make the tool handle side of the turning tool close to the left or right end surface of the traversing platform; vertical. Then, start the 1st stepper motor, the rolling gear rolls along the outer surface of the fixed gear under the drive of the 1st stepper motor, and the 1st stepper motor drives the rotary platform, the horizontal panel, the traverse platform, and the turning tool together Turn to start the measurement. The specific measurement process includes: 1. Measure the main (auxiliary) deflection angle of the turning tool: when the main (auxiliary) cutting edge of the turning tool rotates to be close to the front surface of the thumb plate, close the first stepping motor. At this time, read the angle of the rotating platform through the circular scale, and this angle is the main (auxiliary) deflection angle of the turning tool. 2. Measuring the rake angle of the turning tool: When the rake face of the turning tool rotates to the bottom of the thumb piece, first turn off the first stepping motor, then start the screw stepping motor, and the screw stepping motor drives the L-shaped The lifting platform moves downwards, and the L-shaped lifting platform drives the small dial, the little finger scale, the large dial, and the thumb scale to move downward together. When the lower end face of the thumb piece moves to contact with the rake face of the turning tool, turn off the screw rod stepping motor. Then, by turning the second knob, the lower end surface of the thumb piece is in close contact with the rake surface of the turning tool. At this time, the scale pointed by the thumb scale on the large dial is the rake angle of the turning tool. 3. Measuring the main (auxiliary) rear angle of the turning tool: When the main (auxiliary) flank of the turning tool rotates to contact with the front surface of the thumb, turn off the first stepping motor. Then, by turning the third knob, the main (auxiliary) flank of the turning tool is in close contact with the front surface of the thumb. At this time, the angle pointed by the little finger on the small dial is the main (auxiliary) relief angle of the turning tool. 4. Measure the blade inclination angle of the turning tool: When the main cutting edge of the turning tool rotates to the bottom of the thumb, first turn off the first stepping motor, then start the screw stepping motor, and the screw stepping motor drives the L-shaped The lifting platform moves downwards, and the L-shaped lifting platform drives the small dial, the little finger scale, the large dial, and the thumb scale to move downward together. When the lower end surface of the thumb piece moves to contact with the main cutting edge of the turning tool, the screw stepping motor is turned off. Then, by turning the second knob, the lower end surface of the thumb piece is in close contact with the main cutting edge of the turning tool. At this time, the scale pointed by the thumb scale on the large dial is the blade inclination angle of the turning tool.
基于上述过程,与现有车刀量角台相比,本发明所述的一种半自动化的刀具量角台装置通过采用全新结构,实现了对车刀的角度进行半自动化测量,由此具备了如下优点:其一,本发明通过采用全新的驱动机构(包括第I步进电机、第II步进电机、丝杆步进电机、定齿轮、滚齿轮、主动齿轮、从动齿轮、旋转平台、横移平台、升降平台等),使得车刀在测量过程中实现了快速运动,由此有效提高了测量效率。其二,本发明通过采用全新的调节机构(包括第I旋钮、第II旋钮、第III旋钮等),使得车刀在测量过程中实现了紧密接触,由此有效提高了测量精度。Based on the above process, compared with the existing turning tool angle measuring platform, a semi-automatic tool angle measuring platform device according to the present invention realizes semi-automatic measurement of the angle of the turning tool by adopting a new structure, thus having The following advantages are achieved: one, the present invention adopts a brand-new drive mechanism (comprising the first stepping motor, the second stepping motor, screw stepping motor, fixed gear, rolling gear, driving gear, driven gear, rotating platform , traversing platform, lifting platform, etc.), which enables the turning tool to move rapidly during the measurement process, thus effectively improving the measurement efficiency. Second, the present invention uses a brand-new adjustment mechanism (including the I knob, the II knob, the III knob, etc.), so that the turning tool is in close contact during the measurement process, thereby effectively improving the measurement accuracy.
本发明结构合理、设计巧妙,有效解决了现有车刀量角台测量效率低、测量精度差的问题,适用于车刀角度测量。The invention has reasonable structure and ingenious design, effectively solves the problems of low measurement efficiency and poor measurement accuracy of the existing turning tool angle measuring table, and is suitable for turning tool angle measurement.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是图1的右视图。Fig. 3 is a right side view of Fig. 1 .
图中:101-基座平台,102-定齿轮,103-旋转平台,104-水平挡板,105-第I步进电机,106-滚齿轮,107-第I立式挡板,108-第II立式挡板,109-第III立式挡板,110-第IV立式挡板,111-第II步进电机,112-主动齿轮,113-横向丝杆,114-第I旋钮,115-从动齿轮,116-滑座,117-水平面板,118-横移平台,119-竖向螺钉,120-竖向螺杆,121-竖向螺栓,122-垫圈,123-倒T形槽,201-L形固定板,202-丝杆步进电机,203-第II旋钮,204-升降平台,205-导向立柱,206-小刻度盘,207-L形升降板,208-横向螺杆,209-第III旋钮,210-小指度片,211-大刻度盘,212-大指度片,213-对插铆钉。Among the figure: 101-base platform, 102-fixed gear, 103-rotary platform, 104-horizontal baffle plate, 105-the 1st stepping motor, 106-rolling gear, 107-the 1st vertical baffle plate, 108-the 1st II vertical baffle, 109-the third vertical baffle, 110-the fourth vertical baffle, 111-the II stepping motor, 112-driving gear, 113-horizontal screw mandrel, 114-the I knob, 115 -driven gear, 116-sliding seat, 117-horizontal panel, 118-transverse platform, 119-vertical screw, 120-vertical screw, 121-vertical bolt, 122-washer, 123-inverted T-shaped slot, 201-L-shaped fixed plate, 202-screw stepping motor, 203-No. II knob, 204-lifting platform, 205-guiding column, 206-small dial, 207-L-shaped lifting plate, 208-horizontal screw, 209 -The third knob, 210-the little finger scale, 211-the large dial, 212-the thumb scale, 213-the pair of rivets.
具体实施方式Detailed ways
一种半自动化的刀具量角台装置,包括支座部分和测量部分;A semi-automatic tool measuring angle table device, including a support part and a measuring part;
所述支座部分包括基座平台101、定齿轮102、旋转平台103、水平挡板104、第I步进电机105、滚齿轮106、第I立式挡板107、第II立式挡板108、第III立式挡板109、第IV立式挡板110、第II步进电机111、主动齿轮112、横向丝杆113、第I旋钮114、从动齿轮115、滑座116、水平面板117、横移平台118、竖向螺钉119、竖向螺杆120、竖向螺栓121;Described support part comprises base platform 101, fixed gear 102, rotating platform 103, horizontal baffle plate 104, the 1st stepper motor 105, rolling gear 106, the 1st vertical baffle plate 107, the 2nd vertical baffle plate 108 , the III vertical baffle plate 109, the IV vertical baffle plate 110, the II stepping motor 111, driving gear 112, horizontal screw mandrel 113, the I knob 114, driven gear 115, slide seat 116, horizontal panel 117 , traverse platform 118, vertical screw 119, vertical screw rod 120, vertical bolt 121;
基座平台101的上台面开设有圆盘形凹腔;基座平台101的上台面标示有圆环形刻度,且圆环形刻度环绕于圆盘形凹腔的外侧;圆盘形凹腔的底面前部开设有第I螺纹凹孔;圆盘形凹腔的底面中央开设有第II螺纹凹孔;圆盘形凹腔的底面后部开设有第I安装凹槽;定齿轮102嵌装于圆盘形凹腔内,且定齿轮102与圆盘形凹腔同轴线;定齿轮102的上端面与基座平台101的上台面齐平;定齿轮102的外侧面和圆盘形凹腔的侧面之间留有圆环形间隙;定齿轮102的端面前部贯通开设有第I光孔;第I光孔为沉头光孔,且第I光孔与第I螺纹凹孔连通;定齿轮102的内孔与第II螺纹凹孔连通;定齿轮102的端面后部贯通开设有第I安装通槽,且第I安装通槽与第I安装凹槽连通;旋转平台103的上台面后部设有限位凸台;限位凸台的上台面和旋转平台103的下台面之间贯通开设有第II光孔,且第II光孔与定齿轮102的内孔连通;旋转平台103的下台面前部开设有第II安装凹槽;旋转平台103的台面中部分别贯通开设有第II安装通槽、第III安装通槽、第IV安装通槽;第II安装通槽的右部与第III安装通槽的左前部连通;第IV安装通槽的右部与第III安装通槽的左后部连通;第IV安装通槽的左侧面和旋转平台103的左端面之间贯通开设有第III光孔;水平挡板104封盖于第II安装凹槽的槽口上;第I步进电机105的机座固定嵌装于第II安装凹槽的底面和水平挡板104的上板面之间,且第I步进电机105的输出轴朝下;第I步进电机105的输出轴转动贯穿水平挡板104,且第I步进电机105的输出轴下端伸至圆环形间隙内;滚齿轮106固定装配于第I步进电机105的输出轴下端,且滚齿轮106与定齿轮102啮合;第I立式挡板107纵向固定于第II安装通槽的左部;第II立式挡板108纵向固定于第II安装通槽和第III安装通槽的连通处;第III立式挡板109纵向固定于第IV安装通槽的左部;第IV立式挡板110纵向固定于第IV安装通槽和第III安装通槽的连通处;第II步进电机111的机座固定嵌装于第I立式挡板107的右板面和第II立式挡板108的左板面之间,且第II步进电机111的输出轴朝右;第II步进电机111的输出轴转动贯穿第II立式挡板108;主动齿轮112固定装配于第II步进电机111的输出轴右端;横向丝杆113转动贯穿第III立式挡板109和第IV立式挡板110,且横向丝杆113的左端穿过第III光孔伸至旋转平台103外;第I旋钮114固定装配于横向丝杆113的左端;从动齿轮115固定装配于横向丝杆113的右端,且从动齿轮115与主动齿轮112啮合;滑座116的左端面和右端面之间贯通开设有第I螺纹通孔,且滑座116通过第I螺纹通孔装配于横向丝杆113上;滑座116位于第III立式挡板109的右板面和第IV立式挡板110的左板面之间;滑座116的前端面与第IV安装通槽的前侧面滑动接触;滑座116的后端面与第IV安装通槽的后侧面滑动接触;滑座116的上座面中央开设有第III螺纹凹孔;水平面板117的上板面与限位凸台的上台面齐平;水平面板117的下板面与旋转平台103的上台面固定;水平面板117的后端面与限位凸台的前端面固定;水平面板117的板面后部贯通开设有横条形通孔,且横条形通孔与第III螺纹凹孔正对;水平面板117的上板面后部开设有两个横条形凹孔;两个横条形凹孔相互平行,且两个横条形凹孔分别位于横条形通孔的前侧和后侧;横移平台118的下台面前部和下台面后部各设有一个凸块,且两个凸块分别滑动嵌装于两个横条形凹孔内;横移平台118的台面中央贯通开设有第IV光孔,且第IV光孔与横条形通孔连通;竖向螺钉119为沉头螺钉,且竖向螺钉119的尾部朝下;竖向螺钉119转动贯穿第I光孔,且竖向螺钉119的下端旋拧于第I螺纹凹孔内;竖向螺杆120同时转动贯穿第II光孔和定齿轮102的内孔,且竖向螺杆120的下端旋拧于第II螺纹凹孔内;竖向螺栓121的尾部朝下;竖向螺栓121同时转动贯穿第IV光孔和横条形通孔,且竖向螺栓121的下端旋拧于第III螺纹凹孔内;The upper table of the base platform 101 is provided with a disc-shaped concave cavity; the upper table of the base platform 101 is marked with a circular scale, and the circular scale surrounds the outside of the disc-shaped concave cavity; The front part of the bottom is provided with the first threaded concave hole; the center of the bottom surface of the disc-shaped cavity is provided with the second threaded concave hole; the rear part of the bottom surface of the disc-shaped cavity is provided with the first installation groove; the fixed gear 102 is embedded in In the disc-shaped cavity, and the fixed gear 102 is coaxial with the disc-shaped cavity; the upper end surface of the fixed gear 102 is flush with the upper table surface of the base platform 101; the outer surface of the fixed gear 102 and the disc-shaped cavity There is an annular gap between the sides of the fixed gear 102; the front end of the fixed gear 102 is provided with the first light hole; the first light hole is a countersunk light hole, and the first light hole communicates with the first threaded concave hole; The inner hole of the gear 102 communicates with the second threaded concave hole; the end face rear of the fixed gear 102 is provided with the first installation through groove, and the first installation through groove communicates with the first installation groove; after the upper table surface of the rotating platform 103 The upper part of the limit boss is provided with a limit boss; the second light hole is opened between the upper surface of the limit boss and the lower surface of the rotary platform 103, and the second light hole is connected with the inner hole of the fixed gear 102; the bottom of the rotary platform 103 The front part is provided with the second installation groove; the middle part of the table top of the rotating platform 103 is respectively provided with the second installation through groove, the third installation through groove, and the fourth installation through groove; the right part of the second installation through groove is connected with the third installation groove. The left front part of the through groove communicates; the right part of the fourth installation through groove communicates with the left rear part of the third installation through groove; the left side of the fourth installation through groove and the left end surface of the rotating platform 103 are connected with the third Light hole; Horizontal baffle plate 104 is covered on the notch of the II installation groove; The support of the I stepper motor 105 is fixedly embedded between the bottom surface of the II installation groove and the upper surface of the horizontal baffle plate 104 , and the output shaft of the first stepper motor 105 is downward; the output shaft of the first stepper motor 105 rotates through the horizontal baffle plate 104, and the output shaft lower end of the first stepper motor 105 stretches into the annular gap; The gear 106 is fixedly assembled on the output shaft lower end of the I stepper motor 105, and the roller gear 106 meshes with the fixed gear 102; the I vertical baffle plate 107 is longitudinally fixed on the left part of the II installation channel; the II vertical baffle plate The plate 108 is longitudinally fixed at the junction of the second installation slot and the third installation slot; the third vertical baffle plate 109 is longitudinally fixed at the left part of the fourth installation slot; the fourth vertical baffle plate 110 is longitudinally fixed at the first The connection between the IV installation slot and the third installation slot; the base of the II stepper motor 111 is fixedly embedded in the right panel of the I vertical baffle 107 and the left panel of the II vertical baffle 108 between, and the output shaft of the second stepping motor 111 is facing right; the output shaft of the second stepping motor 111 rotates through the second vertical baffle plate 108; the driving gear 112 is fixedly assembled on the output shaft of the second stepping motor 111 Right end; horizontal screw mandrel 113 rotates through the third vertical baffle plate 109 and the fourth vertical baffle plate 110, and The left end of the horizontal screw rod 113 passes through the third optical hole and extends to the outside of the rotating platform 103; the first knob 114 is fixedly assembled on the left end of the horizontal screw rod 113; the driven gear 115 is fixedly assembled on the right end of the horizontal screw rod 113, and driven The gear 115 is engaged with the driving gear 112; the left end face and the right end face of the slide seat 116 are provided with the first threaded through hole, and the slide seat 116 is assembled on the horizontal screw rod 113 through the first threaded through hole; the slide seat 116 is located at Between the right plate surface of the third vertical baffle plate 109 and the left plate surface of the fourth vertical baffle plate 110; the front end surface of the sliding seat 116 is in sliding contact with the front side surface of the IV installation through groove; the rear end surface of the sliding seat 116 It is in sliding contact with the rear side of the IV installation through groove; the center of the upper seat surface of the sliding seat 116 is provided with a third threaded concave hole; the upper surface of the horizontal panel 117 is flush with the upper surface of the limiting boss; the lower surface of the horizontal panel 117 The board surface is fixed to the upper table surface of the rotating platform 103; the rear end surface of the horizontal panel 117 is fixed to the front end surface of the limiting boss; the rear part of the horizontal panel 117 is provided with a horizontal strip-shaped through hole, and the horizontal strip-shaped through hole It is opposite to the third threaded concave hole; the rear part of the upper surface of the horizontal panel 117 is provided with two horizontal strip-shaped concave holes; the two horizontal strip-shaped concave holes are parallel to each other, and the two horizontal strip-shaped concave holes are respectively located on the horizontal strip The front side and the rear side of the through-hole; the front of the lower table and the rear of the lower table of the traversing platform 118 are each provided with a bump, and the two bumps are respectively slidably embedded in the two horizontal bar-shaped concave holes; The center of the table top of the moving platform 118 is provided with the fourth light hole, and the fourth light hole communicates with the horizontal bar-shaped through hole; the vertical screw 119 is a countersunk screw, and the tail of the vertical screw 119 faces downward; the vertical screw 119 Rotate through the first light hole, and the lower end of the vertical screw 119 is screwed in the first threaded concave hole; the vertical screw 120 rotates through the inner hole of the second light hole and the fixed gear 102 at the same time, and the lower end of the vertical screw 120 Screw in the second threaded concave hole; the tail of the vertical bolt 121 faces downward; the vertical bolt 121 rotates through the fourth light hole and the horizontal bar-shaped through hole at the same time, and the lower end of the vertical bolt 121 is screwed on the third thread inside the concave hole;
所述测量部分包括L形固定板201、丝杆步进电机202、第II旋钮203、升降平台204、导向立柱205、小刻度盘206、L形升降板207、横向螺杆208、第III旋钮209、小指度片210、大刻度盘211、大指度片212、对插铆钉213;The measuring part includes an L-shaped fixed plate 201, a screw stepping motor 202, a second knob 203, a lifting platform 204, a guide column 205, a small dial 206, an L-shaped lifting plate 207, a transverse screw 208, and a third knob 209 , little finger scale 210, large dial 211, thumb scale 212, pair of rivets 213;
L形固定板201包括第I横向立板和水平板,且水平板的后边缘与第I横向立板的上边缘固定为一体;第I横向立板的前板面下部与基座平台101的后端面中部固定;丝杆步进电机202的机座固定嵌装于第I安装通槽和第I安装凹槽内,且丝杆步进电机202的丝杆朝上;丝杆步进电机202的丝杆转动贯穿L形固定板201的水平板;第II旋钮203固定装配于丝杆步进电机202的丝杆上端;升降平台204的台面分别贯通开设有第II螺纹通孔和三个导向光孔,且三个导向光孔围绕第II螺纹通孔排列;升降平台204通过第II螺纹通孔装配于丝杆步进电机202的丝杆上,且升降平台204位于L形固定板201的水平板的下板面和定齿轮102的上端面之间;升降平台204的右端面中央开设有第IV螺纹凹孔;导向立柱205的数目为三个,且三个导向立柱205分别滑动贯穿三个导向光孔;三个导向立柱205的上端均与L形固定板201的水平板固定;三个导向立柱205的下端均与定齿轮102固定;小刻度盘206的左盘面下部与升降平台204的右端面中部固定;小刻度盘206的右盘面上部标示有弧形刻度;小刻度盘206的盘面下部贯通开设有第III螺纹通孔,且第III螺纹通孔与第IV螺纹凹孔连通;L形升降板207包括第II横向立板和纵向立板,且纵向立板的前边缘与第II横向立板的右边缘固定为一体;第II横向立板的后板面与升降平台204的前端面正对;纵向立板的左板面中部与小刻度盘206的右盘面下部正对;横向螺杆208固定贯穿纵向立板,且横向螺杆208的左端同时旋拧于第III螺纹通孔和第IV螺纹凹孔内;第III旋钮209固定装配于横向螺杆208的右端;小指度片210的尖端朝上,且小指度片210的尖端指向小刻度盘206的弧形刻度;小指度片210的下端面与L形升降板207的纵向立板的上端面中部固定;大刻度盘211的后盘面与L形升降板207的第II横向立板的前板面固定;大刻度盘211的前盘面上部标示有弧形刻度;大刻度盘211的前盘面下部和L形升降板207的第II横向立板的后板面之间贯通开设有第I铆孔;大指度片212的尖端朝上,且大指度片212的尖端指向大刻度盘211的弧形刻度;大指度片212的下端面超出大刻度盘211的下端面;大指度片212的表面下部贯通开设有第II铆孔,且第II铆孔与第I铆孔连通;对插铆钉213同时转动贯穿第II铆孔和第I铆孔。The L-shaped fixed plate 201 comprises the first horizontal vertical plate and the horizontal plate, and the rear edge of the horizontal plate is fixed as one with the upper edge of the first horizontal vertical plate; The middle part of the rear end face is fixed; the support of the screw mandrel stepping motor 202 is fixedly embedded in the first installation through groove and the first I installation groove, and the screw mandrel of the screw mandrel stepping motor 202 is upward; the screw mandrel stepping motor 202 The screw rod rotates through the horizontal plate of the L-shaped fixed plate 201; the second knob 203 is fixedly assembled on the upper end of the screw rod of the screw rod stepping motor 202; light hole, and three guiding light holes are arranged around the second threaded through hole; the lifting platform 204 is assembled on the screw mandrel of the screw rod stepper motor 202 through the second threaded through hole II, and the lifting platform 204 is located on the L-shaped fixed plate 201 Between the lower surface of the horizontal plate and the upper end surface of the fixed gear 102; the center of the right end surface of the lift platform 204 is provided with the fourth threaded concave hole; the number of the guide columns 205 is three, and the three guide columns 205 slide through three respectively. The upper ends of the three guiding columns 205 are all fixed with the horizontal plate of the L-shaped fixed plate 201; the lower ends of the three guiding columns 205 are fixed with the fixed gear 102; The middle part of the right end surface of the small dial 206 is fixed; the upper part of the right disk surface of the small dial 206 is marked with an arc-shaped scale; the lower part of the small dial 206 is provided with a third threaded through hole, and the third threaded through hole communicates with the fourth fourth threaded concave hole; The L-shaped lifting plate 207 comprises the II horizontal vertical plate and the longitudinal vertical plate, and the front edge of the vertical vertical plate is fixed as one with the right edge of the II horizontal vertical plate; The front end faces directly; the middle part of the left plate surface of the vertical vertical plate is directly opposite to the lower part of the right disk surface of the small dial 206; the horizontal screw rod 208 is fixed through the vertical vertical plate, and the left end of the horizontal screw rod 208 is screwed in the third threaded through hole and the In the IV thread concave hole; the third knob 209 is fixedly assembled on the right end of the horizontal screw rod 208; the tip of the little finger scale 210 is upward, and the tip of the little finger scale 210 points to the arc scale of the small dial 206; the little finger scale 210 The lower end face of the lower end face is fixed with the middle part of the upper end face of the vertical vertical plate of the L-shaped lifting plate 207; The upper part of the disk surface is marked with an arc-shaped scale; the lower part of the front disk surface of the large dial 211 and the rear plate surface of the II horizontal vertical plate of the L-shaped lifting plate 207 are provided with the first riveting hole; and the tip of the thumb scale 212 points to the arc scale of the large dial 211; the lower end surface of the thumb scale 212 exceeds the lower end surface of the large dial 211; the lower surface of the thumb scale 212 is provided with a second rivet hole, and the second rivet hole is connected with the first rivet hole; the counter-inserted rivet 213 rotates through the second rivet hole and the first rivet hole at the same time.
基座平台101的上台面内圈开设有圆环形豁槽;圆环形豁槽内固定嵌装有垫圈122;垫圈122的上端面与基座平台101的上台面齐平,且垫圈122的内圈遮盖圆环形间隙的外圈。The inner ring of the upper table surface of the base platform 101 is provided with a circular groove; a gasket 122 is fixedly embedded in the circular groove; the upper surface of the gasket 122 is flush with the upper surface of the base platform 101, and the gasket 122 The inner ring covers the outer ring of the annular gap.
旋转平台103的前端面和第I安装凹槽的前侧面之间贯通开设有倒T形槽123。An inverted T-shaped groove 123 runs through between the front end surface of the rotating platform 103 and the front side of the first mounting groove.
横向丝杆113通过两个小径滚珠轴承转动贯穿第III立式挡板109和第IV立式挡板110;丝杆步进电机202的丝杆通过带座轴承转动贯穿L形固定板201的水平板。The horizontal screw 113 runs through the third vertical baffle 109 and the fourth vertical baffle 110 through two small-diameter ball bearings; the screw of the screw stepper motor 202 rotates through the L-shaped fixed plate 201 through the horizontal plate.
定齿轮102、滚齿轮106、主动齿轮112、从动齿轮115均为圆柱直齿齿轮;第I步进电机105、第II步进电机111均为42BYGH步进电机;丝杆步进电机202为外部驱动式丝杆步进电机。Fixed gear 102, rolling gear 106, driving gear 112, driven gear 115 are all cylindrical spur gears; the first stepper motor 105, the second stepper motor 111 are 42BYGH stepper motors; screw mandrel stepper motor 202 is Externally driven lead screw stepper motor.
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