CN108317864B - Cement kiln deep waste heat recovery cooperated garbage incineration system - Google Patents
Cement kiln deep waste heat recovery cooperated garbage incineration system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/002—Incineration of waste; Incinerator constructions; Details, accessories or control therefor characterised by their grates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/006—General arrangement of incineration plant, e.g. flow sheets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/30—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/10—Stoker grate furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/50—Fluidised bed furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2206/00—Waste heat recuperation
- F23G2206/20—Waste heat recuperation using the heat in association with another installation
- F23G2206/203—Waste heat recuperation using the heat in association with another installation with a power/heat generating installation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50213—Preheating processes other than drying or pyrolysis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/12—Heat utilisation in combustion or incineration of waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域Technical field
本发明属于水泥生产余热回收及垃圾焚烧技术领域,具体涉及一种水泥窑深度余热回收协同垃圾焚烧系统。The invention belongs to the technical fields of cement production waste heat recovery and waste incineration technology, and specifically relates to a cement kiln deep waste heat recovery coordinated waste incineration system.
背景技术Background technique
近年来,城市生活垃圾处理,已日益成为世界范围内的社会问题,是一项十分艰巨的综合性、系统性工程。目前,世界上许多国家,尤其是一些先进国家,对城市生活垃圾的处理采用热处理法,热处理法目前主要使用的是焚烧法,也是目前世界各国普遍采用的垃圾处理方法,具有处理量大、减容性好且有热能回收的特点。In recent years, urban domestic waste disposal has increasingly become a social problem worldwide and is a very arduous comprehensive and systematic project. At present, many countries in the world, especially some advanced countries, use thermal treatment methods for the treatment of municipal solid waste. The thermal treatment method currently mainly uses incineration, which is also a garbage treatment method commonly used in countries around the world. It has the advantages of large processing capacity and reduction of waste. It has good capacitance and heat recovery characteristics.
垃圾焚烧发电工程在我国越来越多,缓解了一些垃圾污染的问题。但是垃圾发电厂的飞灰有害成分高,属于危废一类,必须经过严格的技术处理,通常通过填埋处理,这种填埋的飞灰仍然存在污染环境的危险并占用部分场地。垃圾发电厂的垃圾焚烧炉排出的炉渣一般采用填埋方法处理,由于垃圾炉渣中存在重金属等有害成分,因此这种方法仍存在环境污染的危险,比如日本等一些国家的垃圾发电厂填埋的灰渣出现了污染环境的事故,已经有一些填埋场将填埋灰渣挖出来后送入水泥回转窑焚烧处置。There are more and more waste incineration power generation projects in our country, which has alleviated some problems of waste pollution. However, fly ash from waste-to-energy plants has high harmful components and is classified as hazardous waste. It must undergo strict technical treatment, usually through landfill. This landfilled fly ash still has the risk of polluting the environment and takes up part of the site. The slag discharged from waste incinerators in waste-to-energy power plants is generally disposed of by landfill. Since the waste slag contains harmful components such as heavy metals, this method still poses the risk of environmental pollution. For example, landfills from waste-to-energy power plants in Japan and other countries Ash and slag have caused environmental pollution accidents. Some landfills have dug out the ash and slag and sent them to cement rotary kilns for incineration.
垃圾焚烧发电具有垃圾处理量大、减容性好特点,还能够将垃圾的热能转化为电能。焚烧所产生炉渣和飞灰送入水泥生产系统中,使得灰渣物得到很好的处理。另外,水泥生产系统是耗电大户,垃圾焚烧发的电将直接用于水泥生产系统,既减少垃圾发的电向外输送所造成的输电过程中电能的浪费和输电设备的投资建设,又解决水泥厂大量耗电的需求。因此,垃圾焚烧发电工程与水泥工程联合建设是一种可行的运行方式。Waste incineration power generation has the characteristics of large waste processing capacity and good capacity reduction. It can also convert the thermal energy of waste into electrical energy. The slag and fly ash produced by incineration are sent to the cement production system, so that the ash and slag materials are well processed. In addition, the cement production system is a large consumer of electricity. The electricity generated by waste incineration will be directly used in the cement production system, which not only reduces the waste of electrical energy in the transmission process and the investment in the construction of power transmission equipment caused by the outward transmission of waste-generated electricity, but also solves the problem of Cement plants consume a lot of electricity. Therefore, the joint construction of waste incineration power generation projects and cement projects is a feasible operation method.
但目前垃圾焚烧发电工程与水泥工程联合建设仍处于研究和尝试阶段,垃圾焚烧发电以及水泥工业中存在能源浪费,存在着垃圾焚烧发电的总体发电效率低,水泥生产运行效率低而运行能耗高的问题。However, the joint construction of waste incineration power generation projects and cement projects is still in the research and trial stage. There is energy waste in waste incineration power generation and the cement industry. The overall power generation efficiency of waste incineration power generation is low, and the cement production operation efficiency is low and the operation energy consumption is high. The problem.
发明内容Contents of the invention
本发明的目的在于:提出一种水泥窑深度余热回收协同垃圾焚烧系统,有效减少垃圾焚烧发电以及水泥工业中存在的能源浪费,一举两得地有效提高垃圾焚烧发电的总体发电效率的同时提高水泥生产运行效率、降低运行能耗。The purpose of the present invention is to propose a cement kiln deep waste heat recovery collaborative waste incineration system to effectively reduce waste incineration power generation and energy waste in the cement industry, kill two birds with one stone, effectively improve the overall power generation efficiency of waste incineration power generation, and improve cement production operations. efficiency and reduce operating energy consumption.
本发明目的通过下述技术方案来实现:The object of the present invention is achieved through the following technical solutions:
一种水泥窑深度余热回收协同垃圾焚烧系统,包括窑头余热回收系统、回转窑余热回收系统、旁路放风系统和垃圾焚烧系统,窑头余热回收系统包括篦冷机、第一除尘装置、余热锅炉、第二除尘装置、引风装置及连接管道,回转窑余热回收系统包括送风装置、空气加热装置及连接管道,旁路放风系统包括第三除尘装置及连接管道,垃圾焚烧系统包括焚烧炉、一次风管道及一次风空气预热器、二次风管道及二次风空气预热器,一次风管道经一次风空气预热器后为焚烧炉供给热一次风,二次风管道经二次风空气预热器后为焚烧炉供给热二次风;A cement kiln deep waste heat recovery collaborative waste incineration system, including a kiln head waste heat recovery system, a rotary kiln waste heat recovery system, a bypass ventilation system and a waste incineration system. The kiln head waste heat recovery system includes a grate cooler, a first dust removal device, a waste heat Boiler, second dust removal device, draft device and connecting pipes. The rotary kiln waste heat recovery system includes an air supply device, air heating device and connecting pipes. The bypass ventilation system includes a third dust removal device and connecting pipes. The waste incineration system includes an incinerator. , primary air duct and primary air air preheater, secondary air duct and secondary air air preheater. The primary air duct supplies hot primary air to the incinerator after passing through the primary air air preheater. The secondary air duct passes through the secondary air preheater. The secondary air preheater supplies hot secondary air to the incinerator;
在窑头余热回收系统中,在篦冷机中部和尾部设置抽气口,从中部抽气口抽取的热空气经过第一除尘装置进入余热锅炉,在余热锅炉换热后经过第二除尘装置除尘,通过引风装置引出后并入一次风空气预热器后的一次风管道中,或者并入二次风空气预热器后的二次风管道中;从尾部抽气口抽取的热空气进入第二除尘装置;In the waste heat recovery system at the kiln head, air extraction ports are provided in the middle and tail of the grate cooler. The hot air extracted from the middle air extraction port enters the waste heat boiler through the first dust removal device. After exchanging heat in the waste heat boiler, it passes through the second dust removal device for dust removal. The air induction device is led out and merged into the primary air duct after the primary air air preheater, or into the secondary air duct after the secondary air air preheater; the hot air extracted from the rear air extraction port enters the second dust collector device;
在回转窑余热回收系统中,通过送风装置将冷空气送入空气加热装置,在回转窑表面吸收回转窑散发的热量后,部分热空气送入旁路放风系统的第三除尘装置之前的旁路放风系统引出管道中作为冷空气与旁路放风混合,并且在窑头余热回收系统将引风装置引出的热空气并入一次风管道时,将空气加热装置加热后的热空气部分并入二次风空气预热器后的二次风管道中,或者在窑头余热回收系统将引风装置引出的热空气并入二次风管道时,将空气加热装置加热后的热空气部分并入一次风空气预热器后的一次风管道中;In the rotary kiln waste heat recovery system, the cold air is sent to the air heating device through the air supply device. After the rotary kiln surface absorbs the heat emitted by the rotary kiln, part of the hot air is sent to the bypass ventilation system before the third dust removal device. The cold air in the outlet duct of the road exhaust system is mixed with the bypass exhaust, and when the kiln head waste heat recovery system merges the hot air from the draft device into the primary air duct, the hot air heated by the air heating device is partially merged into the secondary air duct. In the secondary air duct after the secondary air preheater, or when the kiln head waste heat recovery system merges the hot air from the air induction device into the secondary air duct, the hot air heated by the air heating device is partially merged into the primary air duct. In the primary air duct after the air air preheater;
旁路放风系统中,从回转窑余热回收系统中引入的部分热空气与旁路放风混合,经第三除尘装置除尘后的混合气送入垃圾焚烧系统,作为垃圾焚烧系统的部分助燃风使用。In the bypass ventilation system, part of the hot air introduced from the rotary kiln waste heat recovery system is mixed with the bypass ventilation. The mixed air after dust removal by the third dust removal device is sent to the waste incineration system and used as part of the combustion-supporting air in the waste incineration system.
本发明中,为了减少垃圾焚烧发电以及水泥工业中存在的能源浪费,一举两得地提高垃圾焚烧发电的总体发电效率的同时提高水泥生产运行效率、降低运行能耗,发明人深入地研究了垃圾焚烧发电以及水泥生产过程,研究中发现:In the present invention, in order to reduce waste incineration power generation and the energy waste existing in the cement industry, to kill two birds with one stone, improve the overall power generation efficiency of waste incineration power generation, improve cement production operation efficiency, and reduce operating energy consumption, the inventor has conducted in-depth research on waste incineration power generation. As well as the cement production process, the study found:
在垃圾焚烧发电工程中,为了能使低热值垃圾更好地燃烧,用于垃圾燃烧的一、二次风温度应充分考虑垃圾水分高、灰分高、热值较低的特性,燃烧空气必须经过蒸汽空气预热器加热后,才能送入焚烧炉。进入焚烧炉炉膛的燃烧空气应保持在稳定的温度。这个温度需要通过调节加热蒸汽的流量来维持。一次风进入焚烧炉之前,先通过蒸汽式空气预热器加热到200-220℃,然后从炉下部分段送风。二次风进入焚烧炉之前,先通过蒸汽式空气预热器加热到150-180℃,然后从焚烧炉的前后拱分组均匀喷入二次风,加强烟气的扰动,延长烟气的燃烧行程,使空气与烟气充分混合,保证烟气中可燃气体彻底的燃烧。但这种用品味较高的蒸汽来加热空气的方法势必造成了高品质热源的浪费。In waste incineration power generation projects, in order to enable better combustion of low calorific value waste, the primary and secondary air temperatures used for waste combustion should fully consider the characteristics of high moisture content, high ash content, and low calorific value of the waste. The combustion air must pass through After being heated by the steam air preheater, it can be sent to the incinerator. The combustion air entering the incinerator chamber should be maintained at a stable temperature. This temperature needs to be maintained by adjusting the flow of heating steam. Before the primary air enters the incinerator, it is heated to 200-220°C by a steam air preheater, and then the air is supplied from the lower part of the furnace in sections. Before the secondary air enters the incinerator, it is heated to 150-180°C by a steam air preheater, and then the secondary air is sprayed evenly from the front and rear arch groups of the incinerator to enhance the disturbance of the flue gas and extend the combustion stroke of the flue gas. , fully mixing the air and flue gas to ensure complete combustion of the combustible gas in the flue gas. However, this method of using higher-quality steam to heat the air will inevitably cause a waste of high-quality heat sources.
然而,在水泥生产系统中也存在着大量的热量浪费,水泥熟料烧成系统中风机鼓入篦冷机的常温空气,对熟料进行冷却,被高温熟料加热过的空气一部分作为废气排放,通常通过建设配套余热电站加以回收利用,将此部分废气引入余热电站的余热锅炉换热。余热锅炉出口的废气可以降至100℃左右。同时在篦冷机尾部的排气口排出温度约120℃的低温废气,这两部分低温废气携带大量热量从烟囱中排出,导致了能量的大量浪费。However, there is also a large amount of heat waste in the cement production system. In the cement clinker burning system, the blower blows the normal-temperature air from the grate cooler to cool the clinker. Part of the air heated by the high-temperature clinker is discharged as waste gas. , usually recycled and utilized through the construction of supporting waste heat power plants, and this part of the waste gas is introduced into the waste heat boiler of the waste heat power plant for heat exchange. The exhaust gas at the outlet of the waste heat boiler can be reduced to about 100°C. At the same time, low-temperature exhaust gas with a temperature of about 120°C is discharged from the exhaust port at the rear of the grate cooler. These two parts of low-temperature exhaust gas carry a large amount of heat and are discharged from the chimney, resulting in a large amount of waste of energy.
水泥生产系统回转窑炉由于内部温度很高,尽管筒体壁面采取各种保温隔热措施,但其表面仍可以达到一定的温度。为保证回转窑的安全运转。其绝大多数的窑体均直接暴露在空气中,在某些特殊情况下,还会采用风机进行窑筒体表面风冷,以降低窑筒体表面的温度。虽然这种布局可以满足回转窑运行的需要,但却造成了回转窑运行过程中大量的热能被直接散失到空气中,导致了能量的大量浪费。Due to the high internal temperature of the rotary kiln in the cement production system, although various thermal insulation measures are taken on the cylinder wall, its surface can still reach a certain temperature. To ensure the safe operation of the rotary kiln. Most of the kiln bodies are directly exposed to the air. In some special cases, fans are used to air-cool the surface of the kiln barrel to reduce the temperature of the kiln barrel surface. Although this layout can meet the needs of rotary kiln operation, it causes a large amount of heat energy to be directly lost to the air during the operation of the rotary kiln, resulting in a large amount of waste of energy.
另外,在水泥生产系统中,有时会遇到原燃料带入的氯离子(Cl-)含量高的情况,挥发的氯离子(Cl-)到达预热器中温度较低区域时会凝结在温度较低的生料中,冷凝的氯离子(Cl-)随预热生料再次来到温度较高的窑内,并再次挥发,造成氯离子(Cl-)会在窑系统内部循环和富集,容易在预热器系统生成结皮,甚至造成堵塞,严重影响系统生产及产品质量,所以,水泥生产中常采取适当的旁路放风措施是解决有害组分循环,降低熟料中有害组分的切实可行办法。但是旁路放风排掉的是温度很高的废气,导致了能量的大量浪费。In addition, in the cement production system, sometimes there is a situation where the content of chloride ions (Cl - ) brought into the raw fuel is high. When the volatilized chloride ions (Cl - ) reach the lower temperature area of the preheater, they will condense at high temperatures. In the lower raw meal, the condensed chloride ions (Cl - ) will return to the higher temperature kiln with the preheated raw meal and volatilize again, causing the chloride ions (Cl - ) to circulate and enrich within the kiln system. , it is easy to form crusts in the preheater system and even cause blockage, which seriously affects system production and product quality. Therefore, appropriate bypass ventilation measures are often taken in cement production to solve the problem of circulating harmful components and reduce harmful components in clinker. Practical solutions. However, the bypass exhaust exhausts very high-temperature exhaust gas, resulting in a large amount of waste of energy.
因此,本发明提出一种水泥窑深度余热回收协同垃圾焚烧系统,包括窑头余热回收系统、回转窑余热回收系统、旁路放风系统、垃圾焚烧系统,其中在窑头余热回收系统中,在篦冷机中部和尾部设置抽气口,从中部抽气口抽取的温度较高的热空气经过第一除尘装置后进入余热锅炉,在余热锅炉换热后经过第二除尘装置除尘,通过引风装置引出,由于引风装置出口的空气仍是有一定温度的热空气,将此热空气作为垃圾焚烧系统的部分一、二次风使用。Therefore, the present invention proposes a cement kiln deep waste heat recovery collaborative waste incineration system, including a kiln head waste heat recovery system, a rotary kiln waste heat recovery system, a bypass ventilation system, and a waste incineration system. In the kiln head waste heat recovery system, the grate Air extraction ports are provided in the middle and tail of the cooling machine. The hot air with higher temperature extracted from the middle air extraction port enters the waste heat boiler after passing through the first dust removal device. After heat exchange in the waste heat boiler, it passes through the second dust removal device for dust removal and is led out through the air induction device. Since the air at the outlet of the draft device is still hot air with a certain temperature, this hot air is used as part of the primary and secondary air of the garbage incineration system.
在回转窑余热回收系统中,通过送风装置将冷空气送入空气加热装置,在回转窑表面吸收回转窑散发的热量,将此加热后的热空气作为垃圾焚烧系统的部分一、二次风使用,同时由于此部分热空气温度相对较低,少量的热空气作为旁路放风系统的冷却空气。In the rotary kiln waste heat recovery system, the cold air is sent to the air heating device through the air supply device, and the heat emitted by the rotary kiln is absorbed on the surface of the rotary kiln. The heated hot air is used as part of the primary and secondary air of the garbage incineration system. At the same time, because the temperature of the hot air in this part is relatively low, a small amount of hot air is used as cooling air for the bypass ventilation system.
旁路放风系统中,由于旁路放风温度较高,有害物仍处于气态,需将旁路放风冷却到400-450℃,让有害物冷凝,从回转窑余热回收系统中引入少量热空气与旁路放风混合,降到合适温度有害物固化在灰尘中后引入第三除尘装置,经过除尘后的混合气送入垃圾焚烧系统,作为垃圾焚烧系统的部分助燃风使用。In the bypass ventilation system, due to the high temperature of the bypass ventilation and the harmful substances are still in the gaseous state, the bypass ventilation needs to be cooled to 400-450°C to allow the harmful substances to condense, and a small amount of hot air is introduced from the rotary kiln waste heat recovery system to the bypass ventilation system. The road exhaust air is mixed, and when the temperature is lowered to a suitable temperature, the harmful substances are solidified in the dust and then introduced into the third dust removal device. The mixed gas after dust removal is sent to the garbage incineration system and used as part of the combustion-supporting air in the garbage incineration system.
作为选择,窑头余热回收系统中,在篦冷机中部抽气管道上设置阀门,在尾部抽气管道上设置阀门,当余热锅炉正常运行时,中部抽气管道上阀门开启,尾部抽气管道上阀门关闭;当余热锅炉解列时,中部抽气管道上阀门关闭,尾部抽气管道上阀门开启。该方案中,在篦冷机中部抽气管道上设置阀门,在尾部抽气管道上设置阀门,当余热锅炉正常运行时,中部抽气管道上阀门开启,尾部抽气管道上阀门关闭,热空气经过余热锅炉进入第二除尘装置,当余热锅炉解列时,中部抽气管道上阀门关闭,尾部抽气管道上阀门开启,热空气直接进入第二除尘装置。As an option, in the kiln head waste heat recovery system, a valve is set on the middle exhaust pipe of the grate cooler and a valve is set on the rear exhaust pipe. When the waste heat boiler is operating normally, the valve on the middle exhaust pipe is open and the valve on the rear exhaust pipe is closed; When the waste heat boiler is decommissioned, the valve on the middle exhaust pipe is closed and the valve on the tail exhaust pipe is opened. In this plan, a valve is set on the middle exhaust pipe of the grate cooler, and a valve is set on the rear exhaust pipe. When the waste heat boiler is operating normally, the valve on the middle exhaust pipe is opened, and the valve on the rear exhaust pipe is closed, and hot air enters through the waste heat boiler. In the second dust removal device, when the waste heat boiler is decommissioned, the valve on the middle air extraction pipe is closed, the valve on the rear air extraction pipe is opened, and the hot air directly enters the second dust removal device.
作为选择,引风装置出口管道分别通过阀门连接于烟囱和通过阀门连接于垃圾焚烧系统,当垃圾焚烧系统正常运行时,关闭与烟囱相连阀门,开启与垃圾焚烧系统相连阀门;当垃圾焚烧系统解列时,关闭与垃圾焚烧系统相连阀门,开启与烟囱相连阀门。该方案中,引风装置出口管道通过阀门连接于烟囱和通过阀门连接于垃圾焚烧系统,当垃圾焚烧系统正常运行时,关闭与烟囱相连阀门,开启与垃圾焚烧系统相连阀门,热空气进入垃圾焚烧系统,当垃圾焚烧系统解列时,关闭与垃圾焚烧系统相连阀门,开启烟囱相连阀门,热空气排入大气。As an option, the outlet pipe of the draft device is connected to the chimney through a valve and to the garbage incineration system through a valve. When the garbage incineration system is operating normally, close the valve connected to the chimney and open the valve connected to the garbage incineration system; when the garbage incineration system is decommissioned, When in operation, close the valve connected to the garbage incineration system and open the valve connected to the chimney. In this plan, the outlet pipe of the draft device is connected to the chimney through a valve and to the garbage incineration system through a valve. When the garbage incineration system is operating normally, the valve connected to the chimney is closed and the valve connected to the garbage incineration system is opened, and hot air enters the garbage incineration system. system, when the waste incineration system is decommissioned, the valve connected to the waste incineration system is closed, the valve connected to the chimney is opened, and the hot air is discharged into the atmosphere.
作为选择,在回转窑余热回收系统与垃圾焚烧系统连接的管道上设置阀门,当垃圾焚烧系统正常运行时将阀门开启,当垃圾焚烧系统解列时将阀门关闭;在与旁路放风系统连接的管道上设置阀门,当旁路放风系统正常运行时将阀门开启,当旁路放风系统解列时将阀门关闭。As an option, a valve is installed on the pipe connecting the rotary kiln waste heat recovery system and the waste incineration system. When the waste incineration system is operating normally, the valve is opened and when the waste incineration system is decommissioned, the valve is closed; A valve is installed on the pipeline. When the bypass ventilation system is operating normally, the valve is opened and when the bypass ventilation system is decommissioned, the valve is closed.
作为进一步选择,在旁路放风系统引出管道上以及在第三除尘装置与垃圾焚烧系统相连的管道上设置阀门,当旁路放风系统投入时,同时开启旁路放风系统引出管道上阀门、与垃圾焚烧系统相连的阀门以及与回转窑余热回收系统相连的阀门,当旁路放风系统解列时,将相连阀门关闭。As a further option, valves are provided on the outlet pipe of the bypass ventilation system and on the pipeline connecting the third dust removal device to the garbage incineration system. When the bypass ventilation system is put into operation, the valves on the outlet pipe of the bypass ventilation system and the garbage incineration system are opened at the same time. The valves connected to the incineration system and the valves connected to the rotary kiln waste heat recovery system will be closed when the bypass ventilation system is decommissioned.
作为选择,在一次风空气预热器出口设置调节阀门。As an option, a regulating valve is installed at the outlet of the primary air air preheater.
作为选择,在二次风空气预热器出口设置调节阀门。As an option, a regulating valve is installed at the outlet of the secondary air air preheater.
上述方案中,垃圾焚烧系统中,通常一次风从垃圾储坑内抽取空气,使垃圾储坑内压力维持在负压状态,防止臭气外逸,二次风抽取焚烧炉给料器密封罩内的臭气,维持焚烧间空气环境。由于垃圾焚烧所需的一次风和二次风温度较低,而由窑头余热回收系统以及回转窑余热回收系统送来的热空气已具备一定的温度和流量,只需一次风机将少量的空气送入一次风蒸汽式空气预热器,二次风机将少量的空气送入二次风蒸汽式空气预热器,通过外来加热蒸汽加热后与来至水泥生产系统的热风混合后送入焚烧炉。另外,旁路放风系统具有较高温度的混合气直接进入垃圾焚烧炉,作为垃圾焚烧系统的部分助燃风使用。在一次风蒸汽式空气预热器出口处设置调节阀门,控制一次风的温度和流量,使一次风与来至水泥系统的热风混合后,混合热风的温度和流量能够满足焚烧炉的要求,在二次风蒸汽式空气预热器出口设置调节阀门,控制二次风的温度和流量,使二次风与来至水泥系统的热风混合后,混合热风的温度和流量能够满足焚烧炉的要求。In the above scheme, in the garbage incineration system, the primary air usually extracts air from the garbage storage pit to maintain the pressure in the garbage storage pit at a negative pressure to prevent the odor from escaping, and the secondary air extracts the odor from the sealing cover of the incinerator feeder. Air to maintain the air environment in the incineration room. Since the primary and secondary air temperatures required for waste incineration are low, and the hot air sent from the kiln head waste heat recovery system and the rotary kiln waste heat recovery system already has a certain temperature and flow rate, only a primary fan is needed to move a small amount of air It is sent to the primary air steam air preheater, and the secondary air fan sends a small amount of air to the secondary air steam air preheater. After being heated by the external heating steam, it is mixed with the hot air from the cement production system and sent to the incinerator. . In addition, the mixed air with higher temperature in the bypass ventilation system directly enters the waste incinerator and is used as part of the combustion-supporting air in the waste incineration system. Set a regulating valve at the outlet of the primary air steam air preheater to control the temperature and flow rate of the primary air, so that after the primary air is mixed with the hot air from the cement system, the temperature and flow rate of the mixed hot air can meet the requirements of the incinerator. A regulating valve is installed at the outlet of the secondary air steam air preheater to control the temperature and flow rate of the secondary air, so that after the secondary air is mixed with the hot air from the cement system, the temperature and flow rate of the mixed hot air can meet the requirements of the incinerator.
前述本发明主方案及其各进一步选择方案可以自由组合以形成多个方案,均为本发明可采用并要求保护的方案;且本发明,(各非冲突选择)选择之间以及和其他选择之间也可以自由组合。本领域技术人员在了解本发明方案后根据现有技术和公知常识可明了有多种组合,均为本发明所要保护的技术方案,在此不做穷举。The aforementioned main scheme of the present invention and its further options can be freely combined to form multiple schemes, all of which are schemes that can be adopted and claimed for protection by the present invention; and in the present invention, (non-conflicting options) between choices and between other choices Rooms can also be freely combined. After understanding the solution of the present invention, those skilled in the art will understand that there are many combinations according to the existing technology and common knowledge, all of which are the technical solutions to be protected by the present invention, and an exhaustive list will not be made here.
本发明的有益效果:本发明提供的一种水泥窑深度余热回收协同垃圾焚烧系统,将垃圾焚烧和水泥窑余热回收有机结合,有效减少垃圾焚烧发电以及水泥工业中存在的能源浪费,一举两得地有效提高垃圾焚烧发电的总体发电效率的同时提高水泥生产运行效率、降低运行能耗,具有很好的经济效益和环保效益:Beneficial effects of the present invention: The present invention provides a cement kiln deep waste heat recovery collaborative waste incineration system, which organically combines waste incineration and cement kiln waste heat recovery, effectively reduces waste incineration power generation and energy waste in the cement industry, and is effective in killing two birds with one stone. Improving the overall power generation efficiency of waste incineration power generation while improving cement production and operation efficiency and reducing operating energy consumption has good economic and environmental benefits:
1.实现了对水泥窑余热深度回收,充分利用了窑头温度相对较低的热空气以及回转窑筒体表面的散热损失,将水泥窑低温余热回收利用来部分替代垃圾焚烧所需的一、二次风,减少了用来加热空气的蒸汽量,用低品质的热源替代了高品质热源,高品质的蒸汽用于发电,提高了垃圾焚烧发电的总体发电效率以及提高水泥生产运行效率、降低运行能耗。1. Achieve deep recovery of cement kiln waste heat, make full use of the relatively low-temperature hot air at the kiln head and the heat loss on the surface of the rotary kiln barrel, and recover and utilize the low-temperature waste heat of the cement kiln to partially replace the waste incineration. The secondary air reduces the amount of steam used to heat the air, replacing the high-quality heat source with a low-quality heat source. The high-quality steam is used for power generation, improving the overall power generation efficiency of waste incineration power generation, improving cement production operation efficiency, and reducing Operating energy consumption.
2.当原燃料带入水泥生产系统的氯离子含量不稳定,旁路放风系统不定时频繁开开停停的工况时,只需将相连的系统阀门开启或关闭即可;同时,旁路放风系统开启时,从回转窑余热回收系统中引入少量热空气与旁路放风混合,降到合适温度有害物固化在灰尘中后引入高温收尘器,经过除尘后的混合气送入垃圾焚烧系统,作为垃圾焚烧系统的部分助燃风使用,既能满足水泥生产系统要求,又不影响垃圾焚烧系统正常运行,同时还能将此部分热量回收利用。2. When the chloride ion content of the raw fuel brought into the cement production system is unstable and the bypass ventilation system is frequently opened and stopped from time to time, you only need to open or close the connected system valve; at the same time, the bypass When the ventilation system is turned on, a small amount of hot air is introduced from the rotary kiln waste heat recovery system and mixed with the bypass ventilation. When the temperature is lowered to a suitable temperature, harmful substances are solidified in the dust and then introduced into the high-temperature dust collector. The mixed air after dust removal is sent to the garbage incineration system. , used as part of the combustion-supporting air in the waste incineration system, it can not only meet the requirements of the cement production system without affecting the normal operation of the waste incineration system, but also can recover and utilize this part of the heat.
3.实现圾焚烧发电与水泥生产互补,将垃圾焚烧所产生炉渣和飞灰送入水泥生产系统中,使得灰渣物得到很好的处理。垃圾焚烧发电具有垃圾处理量大、减容性好特点,还能够将垃圾的热能转化为电能,垃圾焚烧发的电将直接用于水泥生产系统,既减少垃圾发的电向外输送所造成的输电过程中电能的浪费和输电设备的投资建设,又解决水泥窑大量耗电的需求。3. Realize the complementarity between waste incineration power generation and cement production, and send the slag and fly ash generated by waste incineration into the cement production system so that the ash and slag materials can be well processed. Waste incineration power generation has the characteristics of large waste processing capacity and good capacity reduction. It can also convert the thermal energy of waste into electrical energy. The electricity generated by waste incineration will be directly used in the cement production system, which not only reduces the waste caused by the external transmission of waste electricity The waste of electric energy during the power transmission process and the investment and construction of power transmission equipment also solve the need for cement kilns to consume large amounts of electricity.
附图说明Description of the drawings
图1是本发明实施例1的装置流程示意图;Figure 1 is a schematic flow diagram of the device according to Embodiment 1 of the present invention;
图2是本发明实施例2的装置流程示意图;Figure 2 is a schematic flow diagram of the device according to Embodiment 2 of the present invention;
其中1----篦冷机,2----收尘器,3----AQC锅炉,4----除尘器,5----引风机,6----烟囱,7----送风机,8----空气加热装置,9----高温收尘器,10----焚烧炉,11----一次风机,12----一次风蒸汽式空气预热器,13----二次风机,14----二次风蒸汽式空气预热器,15----回转窑,16----分解炉,17----烟气净化处理系统,18----阀门。Among them, 1----Grate cooler, 2----Dust collector, 3----AQC boiler, 4----Dust collector, 5----Induced draft fan, 6----Chimney, 7----Air blower, 8----Air heating device, 9----High temperature dust collector, 10----Incinerator, 11----Primary fan, 12----Primary air steam Type air preheater, 13----Secondary air fan, 14----Secondary air steam air preheater, 15----Rotary kiln, 16----Decomposition furnace, 17--- -Fume purification and treatment system, 18----valve.
具体实施方式Detailed ways
下列非限制性实施例用于说明本发明。The following non-limiting examples illustrate the invention.
实施例1:Example 1:
参考图1所示,水泥窑深度余热回收协同垃圾焚烧系统由窑头余热回收系统、回转窑余热回收系统、旁路放风系统、垃圾焚烧系统组成,窑头余热回收系统包括篦冷机1、收尘器2(第一除尘装置)、AQC锅炉3(余热锅炉)、除尘器4(第二除尘装置)、引风机5(引风装置)、烟囱6及连接管道,回转窑余热回收系统包括送风机7(送风装置)、空气加热装置8及连接管道,旁路放风系统包括高温收尘器9及连接管道,垃圾焚烧系统包括焚烧炉10、一次风机11、一次风蒸汽式空气预热器12、二次风机13、二次风蒸汽式空气预热器14及连接管道。As shown in Figure 1, the cement kiln deep waste heat recovery collaborative waste incineration system consists of a kiln head waste heat recovery system, a rotary kiln waste heat recovery system, a bypass ventilation system, and a waste incineration system. The kiln head waste heat recovery system includes a grate cooler 1, a collector Dust collector 2 (first dust removal device), AQC boiler 3 (waste heat boiler), dust collector 4 (second dust removal device), draft fan 5 (draft induction device), chimney 6 and connecting pipes, the rotary kiln waste heat recovery system includes an air blower 7 (air supply device), air heating device 8 and connecting pipes, the bypass ventilation system includes a high-temperature dust collector 9 and connecting pipes, the garbage incineration system includes an incinerator 10, a primary fan 11, and a primary air steam air preheater 12 , secondary air fan 13, secondary air steam air preheater 14 and connecting pipes.
在窑头余热回收系统中,在篦冷机1中部和尾部设置抽气口,从中部抽气口抽取的温度较高的热空气经过收尘器2进入AQC锅炉3,在AQC锅炉3换热后经过除尘器4除尘,从尾部抽气口抽取的热空气也进入除尘器4除尘,然后通过引风机5引出,由于引风机5出口的空气仍是有一定温度的热空气,将此热空气作为垃圾焚烧系统的部分一次风使用。In the kiln head waste heat recovery system, air extraction ports are provided in the middle and tail of the grate cooler 1. The hot air with higher temperature extracted from the middle air extraction port enters the AQC boiler 3 through the dust collector 2. After heat exchange in the AQC boiler 3, The dust collector 4 removes dust, and the hot air extracted from the tail exhaust port also enters the dust collector 4 for dust removal, and is then led out through the induced draft fan 5. Since the air at the outlet of the induced draft fan 5 is still hot air with a certain temperature, this hot air is burned as garbage. Part of the system is used for primary wind.
在篦冷机1中部抽气管道上设置阀门18,在尾部抽气管道上设置阀门18,当AQC锅炉3正常运行时,中部抽气管道上阀门18开启,尾部抽气管道上阀门18关闭,热空气经过AQC锅炉3进入除尘器4,当AQC锅炉4解列时,中部抽气管道上阀门18关闭,尾部抽气管道上阀门18开启,热空气直接进入除尘器4,引风机5出口管道通过阀门18连接于烟囱6和通过阀门18连接于垃圾焚烧系统,当垃圾焚烧系统正常运行时,关闭与烟囱6相连阀门18,开启与垃圾焚烧系统相连阀门18,热空气进入垃圾焚烧系统,当焚烧炉10解列时,关闭与垃圾焚烧系统相连阀门18,开启烟囱6相连阀门18,热空气排入大气。Set valve 18 on the middle exhaust pipe of grate cooler 1, and set valve 18 on the rear exhaust pipe. When AQC boiler 3 is operating normally, valve 18 on the middle exhaust pipe opens, and valve 18 on the rear exhaust pipe closes, and the hot air passes through the AQC Boiler 3 enters dust collector 4. When AQC boiler 4 is decommissioned, the valve 18 on the middle exhaust pipe is closed and the valve 18 on the rear exhaust pipe is opened. The hot air directly enters dust collector 4. The outlet pipe of induced draft fan 5 is connected to the chimney through valve 18. 6 is connected to the waste incineration system through valve 18. When the waste incineration system is operating normally, the valve 18 connected to the chimney 6 is closed, the valve 18 connected to the waste incineration system is opened, and hot air enters the waste incineration system. When the incinerator 10 is decommissioned , close the valve 18 connected to the garbage incineration system, open the valve 18 connected to the chimney 6, and discharge the hot air into the atmosphere.
在回转窑余热回收系统中,通过送风机7将冷空气送入空气加热装置8,在回转窑表面吸收回转窑散发的热量,将此加热后的热空气作为垃圾焚烧系统的部分二次风使用,同时由于此部分热空气温度相对较低,少量的热空气作为旁路放风系统的冷却空气。在与垃圾焚烧系统连接的管道上设置阀门18,当垃圾焚烧系统正常运行时将阀门18开启,当垃圾焚烧系统解列时将阀门18关闭,在与旁路放风系统连接的管道上设置阀门18,当旁路放风系统正常运行时将阀门18开启,当旁路放风系统解列时将阀门18关闭。In the rotary kiln waste heat recovery system, the cold air is sent to the air heating device 8 through the air blower 7, and the heat emitted by the rotary kiln is absorbed on the surface of the rotary kiln. The heated hot air is used as part of the secondary air of the garbage incineration system. At the same time, because the temperature of the hot air in this part is relatively low, a small amount of hot air is used as cooling air for the bypass ventilation system. Valve 18 is set on the pipeline connected to the waste incineration system. When the waste incineration system is operating normally, valve 18 is opened. When the waste incineration system is decommissioned, valve 18 is closed. Valve 18 is set on the pipeline connected to the bypass ventilation system. , when the bypass ventilation system is operating normally, the valve 18 is opened, and when the bypass ventilation system is decommissioned, the valve 18 is closed.
旁路放风系统中,由于旁路放风温度较高,有害物仍处于气态,需将旁路放风冷却到400-450℃,让有害物冷凝,从回转窑余热回收系统中引入少量热空气与旁路放风混合,降到合适温度有害物固化在灰尘中后引入高温收尘器9(第三除尘装置),经过除尘后的混合气送入垃圾焚烧系统,作为垃圾焚烧系统的部分助燃风使用。在旁路放风系统引出管道上以及在高温收尘器9与垃圾焚烧系统相连的管道上设置阀门18,当旁路放风系统投入时,同时开启旁路放风系统引出管道上阀门18、与垃圾焚烧系统相连的阀门18以及回转窑余热回收系统相连的阀门18,当旁路放风系统解列时,将相连阀门18关闭。In the bypass ventilation system, due to the high temperature of the bypass ventilation and the harmful substances are still in the gaseous state, the bypass ventilation needs to be cooled to 400-450°C to allow the harmful substances to condense, and a small amount of hot air is introduced from the rotary kiln waste heat recovery system to the bypass ventilation system. The air is released from the road for mixing, and when the temperature is lowered to a suitable temperature, the harmful substances are solidified in the dust and then introduced into the high-temperature dust collector 9 (the third dust removal device). The mixed gas after dust removal is sent to the garbage incineration system and used as part of the combustion-supporting air of the garbage incineration system. Valve 18 is provided on the outlet pipe of the bypass ventilation system and on the pipe connecting the high-temperature dust collector 9 and the garbage incineration system. When the bypass ventilation system is put into operation, the valve 18 on the outlet pipe of the bypass ventilation system is opened at the same time to connect with the garbage incineration system. The valve 18 connected to the system and the valve 18 connected to the rotary kiln waste heat recovery system will be closed when the bypass ventilation system is decommissioned.
垃圾焚烧系统中,通常一次风从垃圾储坑内抽取空气,使垃圾储坑内压力维持在负压状态,防止臭气外逸,二次风抽取焚烧炉给料器密封罩内的臭气,维持焚烧间空气环境。由于垃圾焚烧所需的一次风和二次风温度较低,而由窑头余热回收系统以及回转窑余热回收系统送来的热空气已具备一定的温度和流量,只需一次风机11将少量的空气送入一次风蒸汽式空气预热器12,二次风机13将少量的空气送入二次风蒸汽式空气预热器14,通过外来加热蒸汽加热后与来至水泥生产系统的热风混合后送入焚烧炉10。另外,旁路放风系统具有较高温度的混合气直接进入垃圾焚烧炉10,作为垃圾焚烧系统的部分助燃风使用。在一次风蒸汽式空气预热器12出口处设置调节阀门18,控制一次风的温度和流量,使一次风与来至水泥系统的热风混合后,混合热风的温度和流量能够满足焚烧炉10的要求,在二次风蒸汽式空气预热器13出口设置调节阀门18,控制二次风的温度和流量,使二次风与来至水泥系统的热风混合后,混合热风的温度和流量能够满足焚烧炉10的要求。In the garbage incineration system, the primary air usually extracts air from the garbage storage pit to maintain the pressure in the garbage storage pit at a negative pressure to prevent the odor from escaping. The secondary air extracts the odor from the sealing cover of the incinerator feeder to maintain incineration. room air environment. Since the primary air and secondary air required for garbage incineration have low temperatures, and the hot air sent from the kiln head waste heat recovery system and the rotary kiln waste heat recovery system already has a certain temperature and flow rate, only the primary fan 11 needs to blow a small amount of air. The air is sent to the primary air steam air preheater 12, and the secondary air fan 13 sends a small amount of air to the secondary air steam air preheater 14. It is heated by the external heating steam and mixed with the hot air from the cement production system. Send to incinerator 10. In addition, the mixed gas with a higher temperature in the bypass ventilation system directly enters the waste incinerator 10 and is used as part of the combustion-supporting air in the waste incineration system. A regulating valve 18 is provided at the outlet of the primary air steam air preheater 12 to control the temperature and flow rate of the primary air, so that after the primary air is mixed with the hot air from the cement system, the temperature and flow rate of the mixed hot air can meet the requirements of the incinerator 10 It is required that a regulating valve 18 be installed at the outlet of the secondary air steam air preheater 13 to control the temperature and flow of the secondary air, so that after the secondary air is mixed with the hot air from the cement system, the temperature and flow of the mixed hot air can meet Incinerator 10 requirements.
实施例2:Example 2:
参考图2所示,水泥窑深度余热回收协同垃圾焚烧系统由窑头余热回收系统、回转窑余热回收系统、旁路放风系统、垃圾焚烧系统组成,窑头余热回收系统包括篦冷机1、收尘器2(第一除尘装置)、AQC锅炉3(余热锅炉)、除尘器4(第二除尘装置)、引风机5(引风装置)、烟囱6及连接管道,回转窑余热回收系统包括送风机7(送风装置)、空气加热装置8及连接管道,旁路放风系统包括高温收尘器9及连接管道,垃圾焚烧系统包括焚烧炉10、一次风机11、一次风蒸汽式空气预热器12、二次风机13、二次风蒸汽式空气预热器14及连接管道。As shown in Figure 2, the cement kiln deep waste heat recovery collaborative waste incineration system consists of a kiln head waste heat recovery system, a rotary kiln waste heat recovery system, a bypass ventilation system, and a waste incineration system. The kiln head waste heat recovery system includes a grate cooler 1, a collection Dust collector 2 (first dust removal device), AQC boiler 3 (waste heat boiler), dust collector 4 (second dust removal device), draft fan 5 (draft induction device), chimney 6 and connecting pipes, the rotary kiln waste heat recovery system includes an air blower 7 (air supply device), air heating device 8 and connecting pipes, the bypass ventilation system includes a high-temperature dust collector 9 and connecting pipes, the garbage incineration system includes an incinerator 10, a primary fan 11, and a primary air steam air preheater 12 , secondary air fan 13, secondary air steam air preheater 14 and connecting pipes.
在窑头余热回收系统中,在篦冷机1中部和尾部设置抽气口,从中部抽气口抽取的温度较高的热空气经过收尘器2进入AQC锅炉3,在AQC锅炉3换热后经过除尘器4除尘,从尾部抽气口抽取的热空气也进入除尘器4除尘,然后通过引风机5引出,由于引风机5出口的空气仍是有一定温度的热空气,将此热空气作为垃圾焚烧系统的部分二次风使用。In the kiln head waste heat recovery system, air extraction ports are provided in the middle and tail of the grate cooler 1. The hot air with higher temperature extracted from the middle air extraction port enters the AQC boiler 3 through the dust collector 2. After heat exchange in the AQC boiler 3, The dust collector 4 removes dust, and the hot air extracted from the tail exhaust port also enters the dust collector 4 for dust removal, and is then led out through the induced draft fan 5. Since the air at the outlet of the induced draft fan 5 is still hot air with a certain temperature, this hot air is burned as garbage. Part of the system is used for secondary air.
在篦冷机1中部抽气管道上设置阀门18,在尾部抽气管道上设置阀门18,当AQC锅炉3正常运行时,中部抽气管道上阀门18开启,尾部抽气管道上阀门18关闭,热空气经过AQC锅炉3进入除尘器4,当AQC锅炉4解列时,中部抽气管道上阀门18关闭,尾部抽气管道上阀门18开启,热空气直接进入除尘器4,引风机5出口管道通过阀门18连接于烟囱6和通过阀门18连接于垃圾焚烧系统,当垃圾焚烧系统正常运行时,关闭与烟囱6相连阀门18,开启与垃圾焚烧系统相连阀门18,热空气进入垃圾焚烧系统,当焚烧炉10解列时,关闭与垃圾焚烧系统相连阀门18,开启烟囱6相连阀门18,热空气排入大气。Set valve 18 on the middle exhaust pipe of grate cooler 1, and set valve 18 on the rear exhaust pipe. When AQC boiler 3 is operating normally, valve 18 on the middle exhaust pipe opens, and valve 18 on the rear exhaust pipe closes, and the hot air passes through the AQC Boiler 3 enters dust collector 4. When AQC boiler 4 is decommissioned, the valve 18 on the middle exhaust pipe is closed and the valve 18 on the rear exhaust pipe is opened. The hot air directly enters dust collector 4. The outlet pipe of induced draft fan 5 is connected to the chimney through valve 18. 6 is connected to the waste incineration system through valve 18. When the waste incineration system is operating normally, the valve 18 connected to the chimney 6 is closed, and the valve 18 connected to the waste incineration system is opened. Hot air enters the waste incineration system. When the incinerator 10 is decommissioned, , close the valve 18 connected to the garbage incineration system, open the valve 18 connected to the chimney 6, and discharge the hot air into the atmosphere.
在回转窑余热回收系统中,通过送风机7将冷空气送入空气加热装置8,在回转窑表面吸收回转窑散发的热量,将此加热后的热空气作为垃圾焚烧系统的部分一次风使用,同时由于此部分热空气温度相对较低,少量的热空气作为旁路放风系统的冷却空气。在与垃圾焚烧系统连接的管道上设置阀门18,当垃圾焚烧系统正常运行时将阀门18开启,当垃圾焚烧系统解列时将阀门18关闭,在与旁路放风系统连接的管道上设置阀门18,当旁路放风系统正常运行时将阀门18开启,当旁路放风系统解列时将阀门18关闭。In the rotary kiln waste heat recovery system, the cold air is sent to the air heating device 8 through the air blower 7, and the heat emitted by the rotary kiln is absorbed on the surface of the rotary kiln. The heated hot air is used as part of the primary air of the garbage incineration system. Since the temperature of the hot air in this part is relatively low, a small amount of hot air is used as cooling air for the bypass ventilation system. Valve 18 is set on the pipeline connected to the waste incineration system. When the waste incineration system is operating normally, valve 18 is opened. When the waste incineration system is decommissioned, valve 18 is closed. Valve 18 is set on the pipeline connected to the bypass ventilation system. , when the bypass ventilation system is operating normally, the valve 18 is opened, and when the bypass ventilation system is decommissioned, the valve 18 is closed.
旁路放风系统中,由于旁路放风温度较高,有害物仍处于气态,需将旁路放风冷却到400-450℃,让有害物冷凝,从回转窑余热回收系统中引入少量热空气与旁路放风混合,降到合适温度有害物固化在灰尘中后引入高温收尘器9(第三除尘装置),经过除尘后的混合气送入垃圾焚烧系统,作为垃圾焚烧系统的部分助燃风使用。在旁路放风系统引出管道上以及在高温收尘器9与垃圾焚烧系统相连的管道上设置阀门18,当旁路放风系统投入时,同时开启旁路放风系统引出管道上阀门18、与垃圾焚烧系统相连的阀门18以及回转窑余热回收系统相连的阀门18,当旁路放风系统解列时,将相连阀门18关闭。In the bypass ventilation system, due to the high temperature of the bypass ventilation and the harmful substances are still in the gaseous state, the bypass ventilation needs to be cooled to 400-450°C to allow the harmful substances to condense, and a small amount of hot air is introduced from the rotary kiln waste heat recovery system to the bypass ventilation system. The air is released from the road for mixing, and when the temperature is lowered to a suitable temperature, the harmful substances are solidified in the dust and then introduced into the high-temperature dust collector 9 (the third dust removal device). The mixed gas after dust removal is sent to the garbage incineration system and used as part of the combustion-supporting air of the garbage incineration system. Valve 18 is provided on the outlet pipe of the bypass ventilation system and on the pipe connecting the high-temperature dust collector 9 and the garbage incineration system. When the bypass ventilation system is put into operation, the valve 18 on the outlet pipe of the bypass ventilation system is opened at the same time to connect with the garbage incineration system. The valve 18 connected to the system and the valve 18 connected to the rotary kiln waste heat recovery system will be closed when the bypass ventilation system is decommissioned.
垃圾焚烧系统中,通常一次风从垃圾储坑内抽取空气,使垃圾储坑内压力维持在负压状态,防止臭气外逸,二次风抽取焚烧炉给料器密封罩内的臭气,维持焚烧间空气环境。由于垃圾焚烧所需的一次风和二次风温度较低,而由窑头余热回收系统以及回转窑余热回收系统送来的热空气已具备一定的温度和流量,只需一次风机11将少量的空气送入一次风蒸汽式空气预热器12,二次风机13将少量的空气送入二次风蒸汽式空气预热器14,通过外来加热蒸汽加热后与来至水泥生产系统的热风混合后送入焚烧炉10。另外,旁路放风系统具有较高温度的混合气直接进入垃圾焚烧炉10,作为垃圾焚烧系统的部分助燃风使用。在一次风蒸汽式空气预热器12出口处设置调节阀门18,控制一次风的温度和流量,使一次风与来至水泥系统的热风混合后,混合热风的温度和流量能够满足焚烧炉10的要求,在二次风蒸汽式空气预热器13出口设置调节阀门18,控制二次风的温度和流量,使二次风与来至水泥系统的热风混合后,混合热风的温度和流量能够满足焚烧炉10的要求。In the garbage incineration system, the primary air usually extracts air from the garbage storage pit to maintain the pressure in the garbage storage pit at a negative pressure to prevent the odor from escaping. The secondary air extracts the odor from the sealing cover of the incinerator feeder to maintain incineration. room air environment. Since the primary air and secondary air required for garbage incineration have low temperatures, and the hot air sent from the kiln head waste heat recovery system and the rotary kiln waste heat recovery system already has a certain temperature and flow rate, only the primary fan 11 needs to blow a small amount of air. The air is sent to the primary air steam air preheater 12, and the secondary air fan 13 sends a small amount of air to the secondary air steam air preheater 14. It is heated by the external heating steam and mixed with the hot air from the cement production system. Send to incinerator 10. In addition, the mixed gas with a higher temperature in the bypass ventilation system directly enters the waste incinerator 10 and is used as part of the combustion-supporting air in the waste incineration system. A regulating valve 18 is provided at the outlet of the primary air steam air preheater 12 to control the temperature and flow rate of the primary air, so that after the primary air is mixed with the hot air from the cement system, the temperature and flow rate of the mixed hot air can meet the requirements of the incinerator 10 It is required that a regulating valve 18 be installed at the outlet of the secondary air steam air preheater 13 to control the temperature and flow of the secondary air, so that after the secondary air is mixed with the hot air from the cement system, the temperature and flow of the mixed hot air can meet Incinerator 10 requirements.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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CN109855432A (en) * | 2019-03-28 | 2019-06-07 | 成都建筑材料工业设计研究院有限公司 | A kind of cement rotary kiln barrel residual heat utilizes device and assemble method |
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