Shield machine fltting speed control device
Technical field
The present invention relates to a kind of shield machine fltting speed control device, accurately controlled more particularly to a kind of
Shield machine fltting speed control device.
Background technique
Shield machine propulsion movement is realized by multiple hydraulic jacks, is needed during hydraulic jack moves ahead to every
The speed of a hydraulic jack is controlled, with keep the coordination of hydraulic jack with it is synchronous, this just need to enter hydraulic thousand
The flow on jin top is controlled.Existing speed control unit is divided on the oil inlet pipe of each hydraulic jack in same group
Not She Zhi a flow regulator, to realize the independent control to the oil inlet flow of each hydraulic jack, but existing
Speed control unit is due to comprising multiple flow regulators, scattered distribution, and space occupied is larger.And existing flow is adjusted
The variation of the aperture of the restriction of device is not linear enough, and flow adjustment is inaccurate.
Summary of the invention
The present invention is to provide a kind of compact-sized, space occupied to avoid above-mentioned existing deficiencies in the technology
Small, flow adjusts accurate shield machine fltting speed control device.
The present invention adopts the following technical scheme that in order to solve the technical problem
A kind of shield machine fltting speed control device, the device include controller, three-position four-way valve, flow distributor, two
A propulsion jack, it is each promote jack push rod on be mounted on a displacement sensor, displacement sensor and controller
Electrical connection, so that each displacement signal for promoting jack is transferred to controller, flow distributor includes an entrance and two
A outlet, the entrance of flow distributor are connected with an actuator port of three-position four-way valve, each outlet point of flow distributor
Not Lian Tong a propulsion jack rodless cavity, promote another actuator port of jack rod chamber and three-position four-way valve to connect
Logical, flow distributor is monolithic construction.
Further, flow distributor includes main body, and pedestal is provided on the right side of main body, and throttling is provided on pedestal
Mouth is provided with entrance at the intermediate position of pedestal, and the two sides of main body are respectively arranged with first outlet, second outlet, and entrance passes through
Restriction is connected to first outlet, second outlet respectively, and cylindrical cavity is provided in main body, and being provided in cavity can be with
The plunger that main body is slidably matched, is provided with spring cavity on the left of plunger, and a plurality of access is offered on plunger, comprising: intermediate
Access, the first access, alternate path, wherein via intermedia is connected to entrance and spring cavity, and the first access is connected to first outlet and bullet
Spring chamber, alternate path are connected to second outlet and spring cavity, and there are two volume control device, each flow controls for setting on the left of main body
Device processed includes the setting actuator in the portion mandrel intracavitary with the cylindrical empty for protruding into main body outside the main body, wherein the first core
Axis is used to control the flow of the first access, the second mandrel for controlling the flow of alternate path, the first mandrel and the second mandrel
End is disposed as taper;The right-hand end of plunger is provided with auxiliary section, and the axial cross section of auxiliary section is parabolic shape, on plunger
Auxiliary section and restriction can cooperatively form sealing;Restricting element is provided in via intermedia;It is provided in spring cavity
One end of reset spring, reset spring is abutted with main body, and the other end is abutted with plunger.
Further, sealing ring is provided at the cooperation of mandrel and main body.
Further, the groove for accommodating the sealing ring is provided in main body.
The speed control unit is under non-working condition, and three-position four-way valve is in middle position, and the plunger of flow distributor is in bullet
Under the action of spring, the auxiliary section on plunger is abutted with restriction always, the mandrel of each volume control device also seal against to
Corresponding tunnel end, flow distributor are in close state;When promoting jack to need to push ahead, three-position four-way valve
Oil inlet is connected to an actuator port, another actuator port of three-position four-way valve and the oil return opening of three-position four-way valve connect,
Oil inlet P of the high pressure oil through three-position four-way valve, an actuator port enter the entrance of flow distributor, the pressure gram of hydraulic oil
Spring force is taken, plunger is moved to the left, and each mandrel is in quick condition, is able to maintain to abut and follow with plunger and be moved together with plunger
Dynamic, flow distributor is opened, and with being gradually increased for hydraulic fluid pressure, the aperture between the auxiliary section and restriction of plunger is gradually
Increase, the flow of hydraulic oil linearly increases, at this point, each rate of discharge is all the same, jack is pushed ahead.
In progradation, the size of fltting speed can promote position by the displacement sensor real-time detection being arranged on jack
It moves, and displacement signal is transferred to controller, displacement signal is transferred to control according to the speed of each jack by controller
Device, controller adjust each rate of discharge of flow distributor according to the speed of each jack, by controlling the position of each mandrel, adjust
The flow of its whole respective channels.Such as when controller judges the speed of the speed of the first jack less than the second jack, control
First mandrel is detached from plunger, and controls the displacement of the first mandrel so as to adjust the flow of the first access.It is supplemented by the first access
The flow of first outlet realizes moving synchronously for two jack to improve the fltting speed of the first jack.
Beneficial effects of the present invention are as follows:
1. flow distributor is monolithic construction, pass through integrated the setting of the multiple outlets of import of a flow distributor
It sets, multiple flow control devices is integrated in a valve body, simplify structure, reduce space occupied.
2. by the way that multiple communication paths for spring cavity and each outlet are arranged on plunger, and setting is used for accordingly
The flow rate adjusting mechanism for controlling each access, according to each specific flow demand in outlet, by the movement of plunger and to each flow
The control of adjustment mechanism mandrel aperture can satisfy flow needs different in different propulsion jack, reach and be accurately controlled
The requirement of each rate of discharge, to guarantee to promote moving synchronously for jack with group.
3. the right-hand end of plunger is provided with auxiliary section, parabolic shape is set by the axial cross section of auxiliary section, the setting
It can be improved the linearity of changes in flow rate at restriction, so as to meet the requirement of the throttling control to rate-of flow.
Detailed description of the invention
Fig. 1 is hydraulic principle schematic diagram of the invention.
Fig. 2 is flow distributor structural schematic diagram of the invention.
Appended drawing reference in figure is respectively as follows: three-position four-way valve 101, flow distributor 102, first promotes jack 1,031 the
Two promote jack 1032, displacement sensor 104, controller 105, main body 1, pedestal 2, restriction 3, entrance 4, first outlet
11, second outlet 21, plunger 5, via intermedia 6, spring cavity 7, the first access 12, alternate path 22, volume control device13、
Volume control device23, the first actuator 14, the first mandrel 15, the second actuator 24, the second mandrel 25, auxiliary section 9, reset
Spring 32, restricting element 33.
Specific embodiment
The present invention will be further described below with reference to the drawings.
Referring to attached drawing 1 and attached drawing 2.
A kind of shield machine fltting speed control device, the device include controller 105, three-position four-way valve 101, assignment of traffic
102, two propulsion jack of device, it is each promote jack push rod on be mounted on a displacement sensor 104, displacement sensing
Device 104 is electrically connected with controller 105, so that each displacement signal for promoting jack is transferred to controller, flow distributor
102 include an entrance and two outlets, an actuator port phase of the entrance and three-position four-way valve 101 of flow distributor 102
Even, each outlet of flow distributor 102 is respectively communicated with the rodless cavity of a propulsion jack, promotes jack rod chamber and three
Another actuator port of position four-way valve is connected to, and flow distributor is monolithic construction.
Flow distributor 102 includes main body 1, and the right side of main body 1 is provided with pedestal 2, is provided with restriction on pedestal 2
3, the intermediate position of pedestal 2 is provided with entrance 4, the two sides of main body 1 are respectively arranged with first outlet 11, second outlet 21, stream
The first outlet 11 for measuring distributor 102 is connected to the rodless cavity of the first propulsion jack 1031, and the second of flow distributor 102 goes out
Mouth 21 is connected to the rodless cavity of the second propulsion jack 1032, and entrance 4 is gone out with first outlet 11, second respectively by restriction 3
Mouth 21 is connected to, and is provided with cylindrical cavity in main body 1, the plunger 5 that can be slidably matched with main body 1 is provided in cavity,
The left side of plunger 5 is provided with spring cavity 7, and a plurality of access is offered on plunger 5, comprising: via intermedia 6, the first access 12,
Two accesses 22, wherein via intermedia 6 is connected to entrance 4 and spring cavity 7, and the first access 12 is connected to first outlet 11 and spring cavity 7,
Alternate path 22 is connected to second outlet 21 and spring cavity 7, and there are two volume control device, each flows for setting on the left of main body 1
Control device includes the intracavitary mandrel of cylindrical empty that actuator outside main body 1 is arranged in and protrudes into main body 1, wherein the
One mandrel 15 is used to control the flow of the first access 12, and the second mandrel 25 is used to control the flow of alternate path 22, the first mandrel
15 and second the end of mandrel 25 be disposed as taper;The right-hand end of plunger 5 is provided with auxiliary section 9, and the axial direction of auxiliary section is cut
Face is parabolic shape, and the auxiliary section 9 and restriction 3 on plunger 5 can cooperatively form sealing;Section is provided in via intermedia 6
Fluid element 33;Reset spring 32 is provided in spring cavity 7, one end of reset spring 32 is abutted with main body 1, the other end and plunger
5 abut.
In order to avoid revealing between mandrel 15,25 and main body 1, sealing is provided at the cooperation of mandrel and main body 1
(not shown) is enclosed, the combination of multiple sealing rings sealing ring can be set to, and is provided with accommodates the recessed of sealing ring on the body 1
Slot.
Under non-working condition, three-position four-way valve 101 is in middle position, the effect of the plunger 5 of flow distributor 102 in spring 32
Under, the auxiliary section 9 on plunger 5 is abutted with restriction 3 always, and the mandrel of each volume control device is also sealed against to corresponding
Tunnel end, flow distributor 102 are in close state;When promoting jack 103 to need to push ahead, three-position four-way valve
101 oil inlet P is connected to actuator port A, and the actuator port B of three-position four-way valve 101 and the oil return inlet T of three-position four-way valve connect
It connects, oil inlet P of the high pressure oil through three-position four-way valve 101, actuator port A enter the entrance 4 of flow distributor 102, hydraulic oil
Pressure overcomes spring force, and plunger 5 is moved to the left, and each mandrel is in quick condition, is able to maintain and abuts with plunger and follow plunger 5
Move together, flow distributor 102 is opened, with being gradually increased for hydraulic fluid pressure, the auxiliary section 9 of plunger 5 and restriction 3 it
Between aperture be gradually increased, the flow of hydraulic oil linearly increases, at this point, each rate of discharge is all the same, jack 103 is to being pushed forward
Into.
In progradation, the size of fltting speed can be pushed away by 104 real-time detection of displacement sensor being arranged on jack 103
Carry is moved, and displacement signal is transferred to controller 105, speed of the controller 105 according to each jack 103, controller 105
Controller 105 is transferred to according to the speed of each jack, and by displacement signal, and controller 105 is according to the speed of each jack
Degree adjustment each rate of discharge of flow distributor adjusts the flow of its respective channels by controlling the position of each mandrel.Such as work as control
When device 105 judges the speed of the speed of the first jack 1031 less than the second jack 1032, the first mandrel 15 of control is detached from column
Plug 5, and the displacement of the first mandrel 15 is controlled so as to adjust the flow of the first access 12.First outlet is supplemented by the first access 12
11 flow realizes moving synchronously for two jack to improve the fltting speed of the first jack 1031.
The above description is only a preferred embodiment of the present invention, thus it is all according to the configuration described in the scope of the patent application of the present invention,
The equivalent change or modification that feature and principle are done, is included in the scope of the patent application of the present invention.