CN108316651A - A kind of Screw arbor with nut at both-ends double-walled type assembled casing and construction method - Google Patents
A kind of Screw arbor with nut at both-ends double-walled type assembled casing and construction method Download PDFInfo
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- CN108316651A CN108316651A CN201810239014.7A CN201810239014A CN108316651A CN 108316651 A CN108316651 A CN 108316651A CN 201810239014 A CN201810239014 A CN 201810239014A CN 108316651 A CN108316651 A CN 108316651A
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- 238000010276 construction Methods 0.000 title claims abstract description 29
- 238000009415 formwork Methods 0.000 claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 24
- 239000002131 composite material Substances 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 claims description 5
- 239000010687 lubricating oil Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 7
- 239000002356 single layer Substances 0.000 description 14
- 238000001125 extrusion Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005489 elastic deformation Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
- E04G17/065—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
- E04G17/0655—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning the element consisting of several parts
- E04G17/0657—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning the element consisting of several parts fully recoverable
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- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
本发明公开了一种对拉螺杆用双壁型组合套管,包括套装在对拉螺杆上的内套管和套装在内套管上的外套管,内套管的外壁与外套管的内壁之间形成第一环形腔,对拉螺杆的圆柱面与内套管的内壁之间形成第二环形腔;本发明还公开了一种施工方法,包括:一、组装N组对拉件;二、支设第一模板和第二模板;三、加固第一模板和第二模板;四、浇筑混凝土,成型混凝土墙体;五、拆除第一模板和第二模板,并取出对拉螺杆;六、养护混凝土墙体。本发明的双壁型组合套管,抗变形能力强,对拉螺杆能够全部从混凝土墙中取出,能够实现对拉螺杆的重复使用,本发明的施工方法,简化了施工工序,节省了人工和材料成本,提高了施工效率。
The invention discloses a double-wall combined sleeve for a pull screw, which comprises an inner sleeve set on the pull screw and an outer sleeve set on the inner sleeve, the outer wall of the inner sleeve and the inner wall of the outer sleeve are A first annular cavity is formed between them, and a second annular cavity is formed between the cylindrical surface of the pull screw and the inner wall of the inner casing; the invention also discloses a construction method, including: 1. Assembling N groups of pull pieces; 2. Support the first formwork and the second formwork; 3. Reinforce the first formwork and the second formwork; 4. Pour concrete and form the concrete wall; 5. Remove the first formwork and the second formwork, and take out the pull screw; 6. Conservation of concrete walls. The double-wall combined casing of the present invention has strong deformation resistance, and the pull screws can all be taken out from the concrete wall, which can realize the repeated use of the pull screws. The construction method of the present invention simplifies the construction process and saves labor and labor. The material cost is reduced, and the construction efficiency is improved.
Description
技术领域technical field
本发明属于建筑施工技术领域,具体是涉及一种对拉螺杆用双壁型组合套管及施工方法。The invention belongs to the technical field of building construction, and in particular relates to a double-wall composite casing for a pull screw and a construction method.
背景技术Background technique
目前随着建筑物使用功能的多样化、全面化发展及某种特殊要求,混凝土结构设计中普遍存在大截面的柱、剪力墙、结构梁及设备基础等,结构施工模板加固过程中,传统及目前通用的做法是在模板对拉螺杆外套单层管。模板对拉螺杆外套单层管施工时,多出现以下几点缺陷:1、结构混凝土浇筑过程中,单层管刚度和强度不够,无法承受混凝土的冲击力、压力及其他外力的作用,容易发生变形、破坏,导致模板对拉螺杆无法回收。2、模板加固过程中需设置模板定位筋,模板拆除后需人工切割伸出结构面的单层管,混凝土浇筑过程中单层管四周容易出现漏浆、振捣不实及麻面等质量通病,影响混凝土的观感质量。3、施工过程中产生一些不可避免的安全防护等措施费用,对成本造成一定影响。因此,为了克服以上缺陷,应该提出一种对拉螺杆用双壁型组合套管及施工方法。At present, with the diversification and comprehensive development of building functions and certain special requirements, large-section columns, shear walls, structural beams, and equipment foundations are common in the design of concrete structures. During the reinforcement process of structural construction templates, traditional And the current general practice is to pull the single-layer tube on the formwork to pull the screw coat. When the formwork pulls the single-layer pipe of the pull screw jacket, the following defects often occur: 1. During the structural concrete pouring process, the rigidity and strength of the single-layer pipe are not enough to withstand the impact force, pressure and other external forces of the concrete, which is prone to occur Deformation and destruction lead to the inability of the formwork to recycle the pulling screw. 2. Formwork positioning ribs need to be set during the formwork reinforcement process. After the formwork is removed, the single-layer pipes that protrude from the structural surface need to be manually cut. During the concrete pouring process, the surroundings of the single-layer pipes are prone to quality defects such as grout leakage, poor vibration, and pockmarks. , affecting the perceived quality of concrete. 3. During the construction process, some unavoidable safety protection and other measures will be incurred, which will have a certain impact on the cost. Therefore, in order to overcome the above defects, a double-walled combined casing and construction method for the pull screw should be proposed.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种对拉螺杆用双壁型组合套管及施工方法,其结构简单、设计合理,抗变形能力强,拆除第一模板和第二模板后,对拉螺杆能够全部从混凝土墙中取出,能够实现对拉螺杆的重复使用,节约能源,有效降低了生产成本。The technical problem to be solved by the present invention is to provide a double-walled combined casing and construction method for the pull screw in view of the deficiencies in the above-mentioned prior art, which has a simple structure, reasonable design, and strong deformation resistance. After being combined with the second formwork, all the tensioning screws can be taken out from the concrete wall, which can realize the repeated use of the tensioning screws, save energy, and effectively reduce production costs.
为解决上述技术问题,本发明提供了一种对拉螺杆用双壁型组合套管,采用的技术方案是:一种对拉螺杆用双壁型组合套管,其特征在于:包括套装在对拉螺杆上的内套管和套装在所述内套管上的外套管,所述内套管两端均套装有第一环形橡胶垫圈,所述内套管的外壁与外套管的内壁之间形成第一环形腔,所述对拉螺杆两端均套装有第二环形橡胶垫圈,所述对拉螺杆的圆柱面与所述内套管的内壁之间形成第二环形腔,所述外套管的两端均设置有防水堵头。In order to solve the above-mentioned technical problems, the present invention provides a double-walled combined sleeve for the pull screw, the adopted technical solution is: a double-wall combined sleeve for the pull screw, which is characterized in that: Pull the inner sleeve on the screw rod and the outer sleeve sleeved on the inner sleeve, the two ends of the inner sleeve are sleeved with the first annular rubber gasket, the outer wall of the inner sleeve and the inner wall of the outer sleeve A first annular cavity is formed, and a second annular rubber gasket is set on both ends of the pull screw, and a second annular cavity is formed between the cylindrical surface of the pull screw and the inner wall of the inner sleeve, and the outer sleeve Both ends are provided with waterproof plugs.
上述的一种对拉螺杆用双壁型组合套管,其特征在于:所述对拉螺杆的两端均安装有锁紧螺母和弹性垫片。The above-mentioned double-wall composite sleeve for the pull screw is characterized in that: lock nuts and elastic washers are installed at both ends of the pull screw.
本发明还提供了一种混凝土墙体内的对拉螺杆能够实现全数回收的施工方法,该施工方法不需要在第一模板和所述第二模板之间支设多个定位筋,不需要利用切割设备将裸露在混凝土墙体以外的对拉螺杆和单层套管进行切割,简化了施工工序,其特征在于:该方法包括以下步骤:The present invention also provides a construction method in which the pull screws in the concrete wall can be fully recovered. The cutting equipment cuts the pull screw and the single-layer casing exposed outside the concrete wall, which simplifies the construction process, and is characterized in that the method includes the following steps:
步骤一、组装N组对拉件:Step 1. Assemble N sets of paired pullers:
每组所述对拉件包括一个对拉螺杆和一个套装在所述对拉螺杆上的所述双壁型组合套管,其中,N为大于2的正整数;Each set of the pair of pull members includes a pair of pull screws and a double-walled combined sleeve sleeved on the pair of pull screws, wherein, N is a positive integer greater than 2;
步骤二、支设第一模板和第二模板:Step 2, setting up the first formwork and the second formwork:
首先,支设第一模板,在第一模板的内侧水平安装N组所述对拉件,N组所述对拉件呈多排多列布设,使N组所述对拉件中对拉螺杆的一端穿过第一模板,再支设第二模板,使N组所述对拉件中对拉螺杆的另一端穿过第二模板,且第一模板和第二模板的内侧面紧贴在外套管的两个端面上;First, the first formwork is supported, and N sets of said pair of tension members are installed horizontally on the inner side of the first formwork. One end of one end passes through the first template, and then the second template is supported, so that the other end of the pull screw in the N groups of the pull members passes through the second template, and the inner surfaces of the first template and the second template are close to each other. the two end faces of the outer casing;
步骤三、加固第一模板和第二模板:Step 3, Reinforce the first formwork and the second formwork:
在第一模板和第二模板的外侧设置竖向的主龙骨和横向的次龙骨,并利用螺栓和弹性垫片将每组所述对拉件的对拉螺杆紧固在主龙骨的端面上,实现对第一模板和第二模板的加固;Vertical main keels and transverse secondary keels are arranged on the outside of the first formwork and the second formwork, and bolts and elastic washers are used to fasten the opposite tension screws of each set of opposite tension members to the end faces of the main keels, Realize the reinforcement of the first formwork and the second formwork;
步骤四、浇筑混凝土,成型混凝土墙体;Step 4, pouring concrete and forming the concrete wall;
步骤五、拆除第一模板和第二模板,并取出对拉螺杆:Step 5. Remove the first template and the second template, and take out the pull screw:
首先,将混凝土墙体两侧的第一模板和第二模板拆除,接着,将混凝土墙体内每组所述对拉件的对拉螺杆一一取出,每组所述对拉件的内套管随着所述对拉件的对拉螺杆被同时取出,每组所述对拉件的外套管和防水堵头镶嵌在所述混凝土墙体内;First, the first formwork and the second formwork on both sides of the concrete wall are removed, and then, the tension screws of each set of the tension members in the concrete wall are taken out one by one, and the inner sleeves of each set of the tension elements are The pipe is taken out simultaneously with the pull screw of the pull piece, and the outer casing and waterproof plug of each set of pull pieces are embedded in the concrete wall;
步骤六、养护所述混凝土墙体。Step six, maintaining the concrete wall.
上述的一种施工方法,其特征在于:步骤一中,组装N组所述对拉件,其中,组装每组所述对拉件的具体过程包括:The above-mentioned construction method is characterized in that: in step 1, assembling N sets of said pair of pull parts, wherein, the specific process of assembling each set of said pair of pull parts includes:
步骤101、在对拉螺杆的外表面涂抹润滑油;Step 101, apply lubricating oil on the outer surface of the pull screw;
步骤102、将对拉螺杆穿入内套管,在对拉螺杆两端均套装第二环形橡胶垫圈,使对拉螺杆的圆柱面与内套管的内壁之间形成第二环形腔。Step 102 , insert the split screw into the inner sleeve, and put second annular rubber gaskets on both ends of the split screw, so that a second annular cavity is formed between the cylindrical surface of the split screw and the inner wall of the inner sleeve.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明所提供的双壁型组合套管通过在内套管上套装外套管,所述内套管的两端均套装有第一环形橡胶垫圈,使内套管的外壁与外套管的内壁之间形成第一环形腔,实际使用时,将内套管套装在对拉螺杆上,在对拉螺杆的两端均套装有第二环形橡胶垫圈,使对拉螺杆的圆柱面与所述内套管的内壁之间形成第二环形腔,因此,在浇筑混凝土和成型混凝土墙体的过程中,外套管由于受到混凝土挤压而产生弹性变形,当外套管的最大径向变形量大于第一环形腔的环宽时,内套管开始起到支撑外套管的作用,此时,内套管和外套管形成一个共同受力体,因此,混凝土作用在外套管的外表面上的压力由内套管和外套管共同对抗,与现有技术中的单层套管相比较,具有较好的抗变形能力,拆除第一模板和第二模板后,对拉螺杆能够全部从混凝土墙中取出,能够实现对拉螺杆的重复使用,节约能源,有效降低了生产成本。1. The double-wall combined casing provided by the present invention is provided with an outer casing on the inner casing, and the two ends of the inner casing are equipped with first annular rubber gaskets, so that the outer wall of the inner casing is in contact with the outer casing. The first annular cavity is formed between the inner walls. In actual use, the inner casing is set on the pull screw, and the two ends of the pull screw are fitted with a second annular rubber gasket, so that the cylindrical surface of the pull screw is in line with the said pull screw. A second annular cavity is formed between the inner walls of the inner casing. Therefore, during the process of pouring concrete and forming the concrete wall, the outer casing is elastically deformed due to the extrusion of the concrete. When the maximum radial deformation of the outer casing is greater than the first When the ring width of an annular cavity is wide, the inner casing starts to support the outer casing. At this time, the inner casing and the outer casing form a common force-bearing body. Therefore, the pressure of the concrete acting on the outer surface of the outer casing is determined by The inner casing and the outer casing work together to fight against each other. Compared with the single-layer casing in the prior art, it has better anti-deformation ability. After the first formwork and the second formwork are removed, the tension screws can all be taken out from the concrete wall , can realize the repeated use of the pulling screw, save energy, and effectively reduce the production cost.
2、本发明所提供的双壁型组合套管中的外套管能够作为第一模板和第二模板之间的定位筋,在实际施工过程中,不需要在第一模板和第二模板之间支设定位筋,不仅能够节约材料,而且能够提高混凝土墙的观感质量。2. The outer casing in the double-wall composite casing provided by the present invention can be used as a positioning rib between the first formwork and the second formwork. Supporting and setting ribs can not only save materials, but also improve the visual quality of concrete walls.
3、本发明所提供的双壁型组合套管通过在外套管的两端均设置防水堵头,防水堵头为遇水膨胀橡胶堵头,在混凝土浇筑过程中,遇水膨胀橡胶堵头能够防止外套管的两端漏浆现象的发生,能够避免外套管四周出现振捣不实、麻面等质量问题,使用效果好。3. The double-wall composite casing provided by the present invention is provided with waterproof plugs at both ends of the outer casing. The waterproof plugs are water-swellable rubber plugs. During the concrete pouring process, the water-swellable rubber plugs can Preventing the occurrence of slurry leakage at both ends of the outer casing can avoid quality problems such as poor vibration and pockmarks around the outer casing, and the use effect is good.
4、本发明所提供的一种施工方法,通过利用双壁型组合套管套装在对拉螺杆上,双壁型组合套管具有较好的抗变形能力,便于混凝土墙体内的对拉螺杆和内套管取出,不需要利用切割设备将裸露在混凝土墙体以外的对拉螺杆和单层套管进行切割,节省了人力物力,简化了施工工序,使对拉螺杆能够实现全数回收,反复使用,使用效果好。4. In the construction method provided by the present invention, the double-wall composite casing is used to fit the pull screw on the double-wall composite casing. The double-wall composite casing has good deformation resistance and is convenient for the pull screw in the concrete wall. And the inner casing is taken out, no need to use cutting equipment to cut the double-layered screw and the single-layer casing exposed outside the concrete wall, which saves manpower and material resources, simplifies the construction process, and enables the full recovery of the double-sided screw. Use, use effect is good.
综上所述,本发明的双壁型组合套管,结构简单、设计合理,抗变形能力强,拆除第一模板和第二模板后,对拉螺杆能够全部从混凝土墙中取出,能够实现对拉螺杆的重复使用,节约能源,有效降低了生产成本,本发明的施工方法,不需要在第一模板和所述第二模板之间支设多个定位筋,不需要利用切割设备将裸露在混凝土墙体以外的对拉螺杆和单层套管进行切割,混凝土墙体内的对拉螺杆能够实现全数回收,简化了施工工序,节省了人工和材料成本,提高了施工效率。To sum up, the double-wall composite casing of the present invention has simple structure, reasonable design, and strong deformation resistance. The repeated use of the pull screw saves energy and effectively reduces the production cost. The construction method of the present invention does not need to support a plurality of positioning ribs between the first template and the second template, and does not need to use cutting equipment to The split screw and single-layer casing outside the concrete wall are cut, and the split screw inside the concrete wall can be fully recycled, which simplifies the construction process, saves labor and material costs, and improves construction efficiency.
下面通过附图和实施例,对本发明做进一步的详细描述。The present invention will be described in further detail below with reference to the accompanying drawings and examples.
附图说明Description of drawings
图1为本发明双壁型组合套管和对拉螺杆的连接关系示意图。Fig. 1 is a schematic diagram of the connection relationship between the double-wall composite casing and the pull screw of the present invention.
图2为本发明双壁型组合套管的使用状态示意图。Fig. 2 is a schematic view of the use state of the double-wall composite sleeve of the present invention.
图3为本发明施工方法的流程图。Fig. 3 is a flow chart of the construction method of the present invention.
附图标记说明:Explanation of reference signs:
1—对拉螺杆; 2—内套管; 3—外套管;1—pull screw; 2—inner casing; 3—outer casing;
4—第一环形腔; 5—第二环形腔; 6—第一环形橡胶垫圈;4—the first annular chamber; 5—the second annular chamber; 6—the first annular rubber gasket;
7—第二环形橡胶垫圈; 8—防水堵头; 9—弹性垫片;7—the second annular rubber gasket; 8—waterproof plug; 9—elastic gasket;
10—螺母; 11—第一模板; 12—第二模板;10—nut; 11—the first template; 12—the second template;
13—主龙骨; 14—次龙骨; 15—混凝土墙体。13—main keel; 14—secondary keel; 15—concrete wall.
具体实施方式Detailed ways
如图1所示,本发明提供的一种对拉螺杆用双壁型组合套管,包括套装在对拉螺杆1上的内套管2和套装在所述内套管2上的外套管3,所述内套管2两端均套装有第一环形橡胶垫圈6,所述内套管2的外壁与外套管3的内壁之间形成第一环形腔4,所述对拉螺杆1两端均套装有第二环形橡胶垫圈7,所述对拉螺杆1的圆柱面与所述内套管2的内壁之间形成第二环形腔5,所述外套管3的两端均设置有防水堵头8。As shown in Figure 1, the present invention provides a double-wall composite sleeve for pull screw, including an inner sleeve 2 set on the pull screw 1 and an outer sleeve 3 set on the inner sleeve 2 , both ends of the inner casing 2 are fitted with a first annular rubber gasket 6, a first annular cavity 4 is formed between the outer wall of the inner casing 2 and the inner wall of the outer casing 3, and the two ends of the pull screw 1 The second annular rubber gasket 7 is set on both sides, and the second annular cavity 5 is formed between the cylindrical surface of the pull screw 1 and the inner wall of the inner casing 2, and the two ends of the outer casing 3 are provided with waterproof plugs. head 8.
如图1和图2所示,本实施例中,通过在内套管2上套装外套管3,所述内套管2的两端均套装有第一环形橡胶垫圈6,使内套管2的外壁与外套管3的内壁之间形成第一环形腔4,实际使用时,将内套管2套装在对拉螺杆1上,在对拉螺杆1的两端均套装有第二环形橡胶垫圈7,使对拉螺杆1的圆柱面与所述内套管2的内壁之间形成第二环形腔5,在浇筑混凝土和成型混凝土墙体15的过程中,外套管3由于受到混凝土挤压而沿着径向方向产生弹性变形,当外套管3的最大径向变形量大于第一环形腔4的环宽时,内套管2开始起到支撑外套管3的作用,此时,内套管2和外套管3形成一个共同受力体,因此,混凝土作用在外套管3上的挤压力由内套管2和外套管3共同对抗,与现有技术中的单层套管相比较,双壁型组合套管具有较好的抗变形能力。As shown in Figures 1 and 2, in this embodiment, the inner sleeve 2 is fitted with an outer sleeve 3, and both ends of the inner sleeve 2 are fitted with a first annular rubber gasket 6, so that the inner sleeve 2 A first annular cavity 4 is formed between the outer wall of the outer casing and the inner wall of the outer casing 3. In actual use, the inner casing 2 is set on the pull screw 1, and a second annular rubber gasket is set at both ends of the pull screw 1. 7. The second annular cavity 5 is formed between the cylindrical surface of the pull screw 1 and the inner wall of the inner casing 2. During the process of pouring concrete and forming the concrete wall 15, the outer casing 3 is squeezed by the concrete Elastic deformation occurs along the radial direction. When the maximum radial deformation of the outer sleeve 3 is greater than the ring width of the first annular cavity 4, the inner sleeve 2 starts to support the outer sleeve 3. At this time, the inner sleeve 2 2 and the outer casing 3 form a common stress body, therefore, the extrusion force of the concrete acting on the outer casing 3 is jointly resisted by the inner casing 2 and the outer casing 3, compared with the single-layer casing in the prior art, The double-wall composite casing has better anti-deformation ability.
本实施例中,内套管2在外套管3的挤压作用下,内套管2沿着径向方向发生弹性变形,第二环形腔5为内套管2的弹性变形提供了变形空间,而第二环形橡胶垫圈7能够吸收和缓解内套管2传递给对拉螺杆1的挤压力和冲击力,当内套管2的最大径向变形量小于第二环形腔5的环宽时,内套管2所受到的挤压力和冲击力不会传递至对拉螺杆1上,能够保护对拉螺杆1,使对拉螺杆1不会发生变形,从而能够保证对拉螺杆1从混凝土墙体15中取出;需要注意的是:当内套管2的最大径向变形量大于或等于第二环形腔5的环宽时,内套管2的内表面与对拉螺杆1的外表面紧贴,使对拉螺杆1被紧紧的包裹在混凝土中,不能够从混凝土墙体15中取出。In this embodiment, under the extrusion of the outer sleeve 3, the inner sleeve 2 elastically deforms in the radial direction, and the second annular cavity 5 provides a deformation space for the elastic deformation of the inner sleeve 2, And the second annular rubber gasket 7 can absorb and relieve the extrusion force and impact force transmitted by the inner sleeve 2 to the pulling screw 1, when the maximum radial deformation of the inner sleeve 2 is less than the ring width of the second annular cavity 5 , the extrusion force and impact force received by the inner casing 2 will not be transmitted to the pull screw 1, which can protect the pull screw 1, so that the pull screw 1 will not be deformed, so as to ensure that the pull screw 1 is free from the concrete It should be taken out from the wall 15; it should be noted that: when the maximum radial deformation of the inner sleeve 2 is greater than or equal to the ring width of the second annular cavity 5, the inner surface of the inner sleeve 2 and the outer surface of the pulling screw 1 Clinging, so that the pull screw 1 is tightly wrapped in the concrete, and cannot be taken out from the concrete wall 15.
本实施例中,外套管3同时能够作为第一模板11和第二模板12之间的定位筋,在实际施工过程中,不需要在第一模板11和第二模板12之间支设定位筋,不仅能够节约材料,而且能够提高混凝土墙体15的观感质量。In this embodiment, the outer casing 3 can also be used as a positioning rib between the first formwork 11 and the second formwork 12. In the actual construction process, there is no need to support and position between the first formwork 11 and the second formwork 12. The ribs can not only save materials, but also improve the visual quality of the concrete wall 15 .
本实施例中,通过在外套管3的两端均设置防水堵头8,防水堵头8为遇水膨胀橡胶堵头,在混凝土浇筑过程中,遇水膨胀橡胶堵头能够防止外套管3的两端漏浆现象的发生,能够避免外套管3四周出现振捣不实、麻面等质量问题,使用效果好。In this embodiment, waterproof plugs 8 are provided at both ends of the outer casing 3, and the waterproof plugs 8 are water-swellable rubber plugs. During the concrete pouring process, the water-swellable rubber plugs can prevent the outer casing 3 from Occurrence of slurry leakage at both ends can avoid quality problems such as poor vibration and pitted surface around the outer casing 3, and the use effect is good.
本实施例中,所述对拉螺杆1的两端均安装有锁紧螺母9和弹性垫片10。In this embodiment, lock nuts 9 and elastic washers 10 are installed at both ends of the pull screw 1 .
如图3所示,一种施工方法,该方法包括以下步骤:As shown in Figure 3, a construction method, the method comprises the following steps:
步骤一、组装N组对拉件:Step 1. Assemble N sets of paired pullers:
每组所述对拉件包括一个对拉螺杆1和一个套装在所述对拉螺杆1上的所述双壁型组合套管,其中,N为大于2的正整数;Each set of the pair of pulling parts includes a pair of pulling screws 1 and a double-walled combined sleeve sleeved on the pair of pulling screws 1, wherein N is a positive integer greater than 2;
本实施例中,通过在对拉螺杆1上套装所述双壁型组合套管形成对拉件,成型每一面混凝土墙体15时,所需要的对拉件的数量为N组,因此需要在支设第一模板11和第二模板12之前,组装N个对拉件,为步骤二中支设第一模板11和第二模板12提供了准备工作,能够节约时间成本,提高施工效率。In this embodiment, by putting the double-walled combined casing on the pull screw 1 to form the pull parts, when forming each concrete wall 15, the number of the pull parts required is N groups, so it is necessary to Before setting up the first formwork 11 and the second formwork 12, the assembly of N opposite pull pieces provides preparations for setting up the first formwork 11 and the second formwork 12 in step 2, which can save time and cost and improve construction efficiency.
步骤二、支设第一模板和第二模板:Step 2, setting up the first formwork and the second formwork:
首先,支设第一模板11,在第一模板11的内侧水平安装N组所述对拉件,N组所述对拉件呈多排多列布设,使N组所述对拉件中对拉螺杆1的一端穿过第一模板11,再支设第二模板12,使N组所述对拉件中对拉螺杆1的另一端穿过第二模板12,且第一模板11和第二模板12的内侧面紧贴在外套管3的两个端面上;First, the first formwork 11 is set up, and N sets of the pair of pull pieces are installed horizontally on the inner side of the first formwork 11, and the N sets of the pair of pull pieces are arranged in multiple rows and columns, so that the pairs of the N sets of the pair of pull pieces One end of the pull screw 1 passes through the first template 11, and then supports the second template 12, so that the other end of the pull screw 1 in the pair of pull members in the N groups passes through the second template 12, and the first template 11 and the second template The inner surface of the second template 12 is close to the two end surfaces of the outer sleeve 3;
本实施例中,第一模板11和第二模板12的内侧面紧贴在外套管3的两个端面上,与现有施工技术相比较,不需要在第一模板11和所述第二模板12之间支设多个定位筋,简化了施工工序,节省了人工和材料成本,提高了施工效率。In this embodiment, the inner surfaces of the first formwork 11 and the second formwork 12 are closely attached to the two end faces of the outer sleeve 3. Compared with the existing construction technology, there is no need to install the first formwork 11 and the second formwork. A plurality of positioning ribs are supported between 12, which simplifies the construction process, saves labor and material costs, and improves construction efficiency.
步骤三、加固第一模板和第二模板:Step 3, Reinforce the first formwork and the second formwork:
在第一模板11和第二模板12的外侧设置竖向的主龙骨13和横向的次龙骨14,并利用螺栓9和弹性垫片10将每组所述对拉件的对拉螺杆1紧固在主龙骨13的端面上,实现对第一模板11和第二模板12的加固;The vertical main keel 13 and the transverse sub-keel 14 are arranged on the outer sides of the first formwork 11 and the second formwork 12, and bolts 9 and elastic washers 10 are used to fasten the pair of tension screws 1 of each set of tension members. On the end face of the main keel 13, the reinforcement of the first template 11 and the second template 12 is realized;
步骤四、浇筑混凝土,成型混凝土墙体15;Step 4, pouring concrete, forming the concrete wall 15;
步骤五、拆除第一模板和第二模板,并取出对拉螺杆:Step 5. Remove the first template and the second template, and take out the pull screw:
首先,将混凝土墙体15两侧的第一模板11和第二模板12拆除,接着,将混凝土墙体15内每组所述对拉件的对拉螺杆1一一取出,每组所述对拉件的内套管2随着所述对拉件的对拉螺杆1被同时取出,每组所述对拉件的外套管3和防水堵头8镶嵌在所述混凝土墙体15内;First, the first formwork 11 and the second formwork 12 on both sides of the concrete wall 15 are removed, then, the pair of tension screws 1 of each group of the pair of tension members in the concrete wall 15 are taken out one by one, and each group of the pair of tension members The inner sleeve 2 of the puller is taken out simultaneously with the puller screw 1 of the puller, and the outer sleeve 3 and waterproof plug 8 of each set of the puller are embedded in the concrete wall 15;
现有施工技术中,通过在对拉螺杆1上套装单层套管实现对拉螺杆1的回收,但是,实际使用过程中,单层套管抗变形能力差,而导致对拉螺杆1从混凝土墙体15中无法取出或者产生对拉螺杆1回收率低的现象,因此,嵌入在混凝土墙体15中无法取出的对拉螺杆1和单层套管在第一模板11和第二模板12拆除之后,需要利用切割设备将裸露在混凝土墙体15以外的对拉螺杆1和单层套管进行切割,耗费大量的人力物力;In the existing construction technology, the recovery of the pull screw 1 is realized by putting a single-layer casing on the pull screw 1. However, in the actual use process, the single-layer casing has poor deformation resistance, which causes the pull screw 1 to fall from the concrete. The wall 15 cannot be taken out or the recovery rate of the pull screw 1 is low. Therefore, the pull screw 1 embedded in the concrete wall 15 and the single-layer casing that cannot be taken out are removed in the first formwork 11 and the second formwork 12. Afterwards, it is necessary to use cutting equipment to cut the pull screw 1 and the single-layer casing exposed outside the concrete wall 15, which consumes a lot of manpower and material resources;
本实施例中,通过在对拉螺杆1上套装双壁型组合套管,双壁型组合套管具有较好的抗变形能力,便于混凝土墙体15内的对拉螺杆1和内套管2取出,使对拉螺杆1能够实现全数回收,反复使用,有效的降低了施工成本。In this embodiment, the double-wall composite sleeve is installed on the pull screw 1, and the double-wall composite sleeve has better deformation resistance, which is convenient for the pull screw 1 and the inner sleeve 2 in the concrete wall 15. Take it out, so that the pull screw 1 can be fully recovered and used repeatedly, effectively reducing the construction cost.
步骤六、养护所述混凝土墙体。Step six, maintaining the concrete wall.
本实施例中,步骤一中,组装N组所述对拉件,其中,组装每组所述对拉件的具体过程包括:In this embodiment, in step 1, N groups of the pair of pulls are assembled, wherein the specific process of assembling each set of the pair of pulls includes:
步骤101、在对拉螺杆1的外表面涂抹润滑油;Step 101, apply lubricating oil on the outer surface of the pull screw 1;
实际使用时,通过在对拉螺杆1的外表面涂抹润滑油,能够对对拉螺杆1和内套管2起到润滑作用,不仅便于安装,而且便于对拉螺杆1和内套管2从混凝土墙体15内抽出。In actual use, by smearing lubricating oil on the outer surface of the pull screw 1, the pull screw 1 and the inner sleeve 2 can be lubricated, which is not only convenient for installation, but also convenient for the pull screw 1 and the inner sleeve 2 to be removed from the concrete. Extract out in body of wall 15.
步骤102、将对拉螺杆1穿入内套管2,在对拉螺杆1两端均套装第二环形橡胶垫圈7,使对拉螺杆1的圆柱面与内套管2的内壁之间形成第二环形腔5。Step 102, insert the pull screw 1 into the inner sleeve 2, and put the second annular rubber gasket 7 on both ends of the pull screw 1, so that a second ring is formed between the cylindrical surface of the pull screw 1 and the inner wall of the inner sleeve 2. Annular chamber 5.
本实施例中,第二环形腔5为内套管2的弹性变形提供了变形空间,而第二环形橡胶垫圈7能够吸收和缓解内套管2传递给对拉螺杆1的挤压力和冲击力,当内套管2的最大径向变形量小于第二环形腔5的环宽时,内套管2所受到的挤压力和冲击力不会传递至对拉螺杆1上,能够保护对拉螺杆1,使对拉螺杆1不会发生变形,从而能够保证对拉螺杆1从混凝土墙体15中取出。In this embodiment, the second annular cavity 5 provides a deformation space for the elastic deformation of the inner sleeve 2, and the second annular rubber gasket 7 can absorb and relieve the extrusion force and impact transmitted from the inner sleeve 2 to the pulling screw 1 Force, when the maximum radial deformation of the inner sleeve 2 is less than the ring width of the second annular cavity 5, the extrusion force and impact force on the inner sleeve 2 will not be transmitted to the pull screw 1, which can protect the pair Pulling the screw rod 1 prevents deformation of the pulling screw rod 1 , thereby ensuring that the pulling screw rod 1 is taken out from the concrete wall 15 .
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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Application publication date: 20180724 |