CN108305348A - A kind of multifunctional pipe bending machine - Google Patents

A kind of multifunctional pipe bending machine Download PDF

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Publication number
CN108305348A
CN108305348A CN201711416250.3A CN201711416250A CN108305348A CN 108305348 A CN108305348 A CN 108305348A CN 201711416250 A CN201711416250 A CN 201711416250A CN 108305348 A CN108305348 A CN 108305348A
Authority
CN
China
Prior art keywords
pipe
bend pipe
control module
auxiliary
bending machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711416250.3A
Other languages
Chinese (zh)
Inventor
陶晟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Dad Machinery Manufacturing Co Ltd
Original Assignee
Chongqing Dad Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Dad Machinery Manufacturing Co Ltd filed Critical Chongqing Dad Machinery Manufacturing Co Ltd
Priority to CN201711416250.3A priority Critical patent/CN108305348A/en
Publication of CN108305348A publication Critical patent/CN108305348A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C3/00Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
    • G07C3/005Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/22Auxiliary equipment, e.g. positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D9/00Bending tubes using mandrels or the like
    • B21D9/16Auxiliary equipment, e.g. machines for filling tubes with sand
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical means
    • G01B11/24Measuring arrangements characterised by the use of optical means for measuring contours or curvatures
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06QDATA PROCESSING SYSTEMS OR METHODS, SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C3/00Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
    • G07C3/14Quality control systems
    • G07C3/146Quality control systems during manufacturing process
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

To solve the above-mentioned problems, the present invention proposes a kind of multifunctional pipe bending machine, including control module, which is characterized in that including Cloud Server, display module, loud speaker, mechanical arm, the interior auxiliary device of pipe, laser scanning device;Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, laser scanning device;Mechanical arm is connect with auxiliary device in pipe;The invention has the advantages that during the bend pipe of bending machine, active force is applied to tube wall inside bending machine by auxiliary device in pipe, avoids bend pipe in the process only in vessel wall damage caused by external force.

Description

A kind of multifunctional pipe bending machine
Technical field
The present invention relates to a kind of production line auxiliary systems, and in particular to a kind of multifunctional pipe bending machine.
Background technology
Bending machine carries out the bending of tubing, and in the case of pure bending, pipe fitting is bent by the effect of moment of face M When, the effect of tube wall tension stress, tube wall are thinning on the outside of neutral line;The effect of tube wall tension stress, tube wall thicken on the inside of neutral line, when When deflection is excessive, outside tube wall will produce breakage.To ensure pipe fitting forming quality, it is necessary to control deformation extent in license model In enclosing, the resistance of deformation process is reduced.
Invention content
To solve the above-mentioned problems, the present invention proposes that a kind of multifunctional pipe bending machine, including control module, Cloud Server are shown Show that module, loud speaker, mechanical arm manage interior auxiliary device, laser scanning device;
Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, laser scanning device;
Mechanical arm is connect with auxiliary device in pipe;
Control module obtains bend pipe data from bending machine, and bend pipe data include parameters of bent pipe and real-time bend pipe process data, control Module is according to bend pipe data computer tool arm and auxiliary device control parameter in pipe, and mechanical arm will be in pipe during bend pipe Auxiliary device is positioned at bend pipe point;
Laser scanning device carries out positioning and 3-D scanning to pipe fitting during bend pipe and by the real-time coordinates position of pipe fitting and pipe Part threedimensional model is sent to control module, control module according to real-time coordinates and pipe fitting threedimensional model be calculated mechanical arm and Auxiliary device control parameter in pipe;
Control module judges whether bend pipe process exception occurs according to pipe fitting real-time three-dimensional model during bend pipe, if judging bend pipe There is exception and then sends out alarm by loud speaker in process;
Real-time three-dimensional model, control parameter, bend pipe data during pipe fitting bend pipe are sent to Cloud Server, cloud clothes by control module Business device generates tube and section bending line operation report and is sent to administrative staff's terminal;
Auxiliary device includes motor, the first rigid member, the second rigid member in pipe, and motor and the first rigid member and the second rigid member are rigid Property connection, during bend pipe, during bend pipe, motor passes through the first rigid member and the second rigid member pair according to control parameter Pipe fitting inner wall applies active force.
The control module is microcontroller or PLC.
The display module is liquid crystal display.
The invention has the advantages that during the bend pipe of bending machine, by auxiliary device in pipe inside bending machine Apply active force to tube wall, avoids bend pipe in the process only in vessel wall damage caused by external force.
Description of the drawings
Fig. 1 is a kind of bending machine auxiliary system structure chart of the present invention.
Fig. 2 is auxiliary device schematic diagram in present invention pipe.
1 is the first rigid member in figure, and 3 be the second rigid member, and 2 be motor.
Specific implementation mode
The bending machine of the present invention produced auxiliary system, including control module, which is characterized in that including Cloud Server, shows Show that module, loud speaker, mechanical arm manage interior auxiliary device, laser scanning device;
Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, laser scanning device;
Mechanical arm is connect with auxiliary device in pipe;
It includes parameters of bent pipe and real-time bend pipe process that control module obtains bend pipe data from bending machine, and control module is according to bend pipe number According to technology mechanical arm and auxiliary device control parameter in pipe, auxiliary device in pipe is positioned at by mechanical arm during bend pipe Bend pipe point;
Auxiliary device is located in inside pipe fitting by mechanical arm in pipe, luxuriant during bend pipe to give tube wall active force by motor, The active force given outside pipe fitting of cooperation bending machine, realizes better bend pipe effect, avoid during bend pipe tube wall by To damage.
Laser scanning device carries out positioning and 3-D scanning to pipe fitting during bend pipe and by the real-time coordinates position of pipe fitting It is sent to control module with pipe fitting threedimensional model, manipulator is calculated according to real-time coordinates and pipe fitting threedimensional model in control module Auxiliary device control parameter in arm and pipe;
Laser scanning device positions bending machine and is scanned three-dimensional modeling, it is ensured that mechanical arm can be auxiliary device in pipe Bend pipe point is accurately positioned, realizes better bend pipe effect.Control module is sentenced according to pipe fitting real-time three-dimensional model during bend pipe Whether disconnected bend pipe process there is exception, and alarm is sent out by loud speaker if judging that exception occurs in bend pipe process;Laser scanner Carrying out real time scan and three-dimensional modeling, data processing equipment to pipe fitting during bend pipe can judge according to real-time three-dimensional model Bend pipe effect adjusts bending machine in real time, realizes the lean management to tube and section bending line.
Pipe fitting real-time three-dimensional model, control parameter, bend pipe data are sent to Cloud Server, Cloud Server life by control module Production tube and section bending line production report is sent to administrative staff's terminal;Cloud service stores the creation data during bend pipe, passes through Data are analyzed and provide tube and section bending line adjustment and are suggested, the lean management of tube and section bending line is realized.
Auxiliary device includes motor, the first rigid member, the second rigid member in pipe, and motor and the first rigid member and second are rigidly Part is rigidly connected, and during bend pipe, motor controls the first rigid member and the second rigid member angle according to control parameter.
The signal wire of motor can be connect by mechanical arm with data processing equipment, and the power cord of motor can pass through electricity Line directly obtains power supply from mechanical arm power supply.Laser scanner carries out real time scan to pipe fitting during bend pipe and three-dimensional is built Mould, data processing equipment can judge bend pipe effect according to real-time three-dimensional model, be adjusted in real time to bending machine, realize pair The lean management of tube and section bending line.
During bend pipe, motor applies pipe fitting inner wall by the first rigid member and the second rigid member according to control parameter Active force.
Further, the control module is microcontroller or PLC.
Further, the display module is display.
Above-described specific implementation mode has carried out further the purpose of the present invention, technical solution and advantageous effect It is described in detail, it should be understood that the foregoing is merely the specific implementation mode of the present invention, is not intended to limit the present invention Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include Within protection scope of the present invention.

Claims (3)

1. a kind of multifunctional pipe bending machine, including control module, which is characterized in that including Cloud Server, display module, loud speaker, Mechanical arm manages interior auxiliary device, laser scanning device;
Control module is connect with Cloud Server, display module, bending machine, loud speaker, mechanical arm, laser scanning device;
Mechanical arm is connect with auxiliary device in pipe;
Control module obtains bend pipe data from bending machine, and bend pipe data include parameters of bent pipe and real-time bend pipe process data, control Module is according to bend pipe data computer tool arm and auxiliary device control parameter in pipe, and mechanical arm will be in pipe during bend pipe Auxiliary device is positioned at bend pipe point;
Laser scanning device carries out positioning and 3-D scanning to pipe fitting during bend pipe and by the real-time coordinates position of pipe fitting and pipe Part threedimensional model is sent to control module, control module according to real-time coordinates and pipe fitting threedimensional model be calculated mechanical arm and Auxiliary device control parameter in pipe;
Control module judges whether bend pipe process exception occurs according to pipe fitting real-time three-dimensional model during bend pipe, if judging bend pipe There is exception and then sends out alarm by loud speaker in process;
Real-time three-dimensional model, control parameter, bend pipe data during pipe fitting bend pipe are sent to Cloud Server, cloud clothes by control module Business device generates tube and section bending line operation report and is sent to administrative staff's terminal;
Auxiliary device includes motor, the first rigid member, the second rigid member in pipe, and motor and the first rigid member and the second rigid member are rigid Property connection, during bend pipe, during bend pipe, motor passes through the first rigid member and the second rigid member pair according to control parameter Pipe fitting inner wall applies active force.
2. a kind of multifunctional pipe bending machine as described in claim 1, which is characterized in that the control module is microcontroller or PLC.
3. a kind of multifunctional pipe bending machine as described in claim 1, which is characterized in that the display module is liquid crystal display.
CN201711416250.3A 2017-12-25 2017-12-25 A kind of multifunctional pipe bending machine Pending CN108305348A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711416250.3A CN108305348A (en) 2017-12-25 2017-12-25 A kind of multifunctional pipe bending machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711416250.3A CN108305348A (en) 2017-12-25 2017-12-25 A kind of multifunctional pipe bending machine

Publications (1)

Publication Number Publication Date
CN108305348A true CN108305348A (en) 2018-07-20

Family

ID=62870983

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711416250.3A Pending CN108305348A (en) 2017-12-25 2017-12-25 A kind of multifunctional pipe bending machine

Country Status (1)

Country Link
CN (1) CN108305348A (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033891A (en) * 1987-12-31 1989-07-12 华北电力学院北京研究生部 Computer monitoring Medium frequency induction spot heating hydraulically-pushing pipe bending machine
WO2005070581A1 (en) * 2004-01-24 2005-08-04 Palima W. Ludwig & Co. Hot flow forming and bending method, and device for carrying out said method
CN1748887A (en) * 2004-09-10 2006-03-22 三樱工业株式会社 Bending apparatus
CN101366031A (en) * 2005-07-22 2009-02-11 空中客车法国公司 Method and device for simulating bending of a tube
CN101825883A (en) * 2010-04-12 2010-09-08 中国石油集团渤海石油装备制造有限公司 Tubing intelligent forming detection and correction method and tubing forming system
CN201755616U (en) * 2010-03-13 2011-03-09 宁波泰尔汽车部件有限公司 Bending mold core device
CN104036513A (en) * 2014-06-26 2014-09-10 西安新拓三维光测科技有限公司 Three-dimensional bent-pipe multi-camera visual inspection method and system thereof
CN105171194A (en) * 2015-09-23 2015-12-23 深圳市研控自动化科技有限公司 Multi-type welding processing and manufacturing technological method for full-automatic welding robot
CN107363133A (en) * 2017-08-30 2017-11-21 杭州华泰电液成套技术有限公司 Elbow radius continuously adjustabe without mould automatic pipebender and bending method

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033891A (en) * 1987-12-31 1989-07-12 华北电力学院北京研究生部 Computer monitoring Medium frequency induction spot heating hydraulically-pushing pipe bending machine
WO2005070581A1 (en) * 2004-01-24 2005-08-04 Palima W. Ludwig & Co. Hot flow forming and bending method, and device for carrying out said method
CN1748887A (en) * 2004-09-10 2006-03-22 三樱工业株式会社 Bending apparatus
CN101366031A (en) * 2005-07-22 2009-02-11 空中客车法国公司 Method and device for simulating bending of a tube
CN201755616U (en) * 2010-03-13 2011-03-09 宁波泰尔汽车部件有限公司 Bending mold core device
CN101825883A (en) * 2010-04-12 2010-09-08 中国石油集团渤海石油装备制造有限公司 Tubing intelligent forming detection and correction method and tubing forming system
CN104036513A (en) * 2014-06-26 2014-09-10 西安新拓三维光测科技有限公司 Three-dimensional bent-pipe multi-camera visual inspection method and system thereof
CN105171194A (en) * 2015-09-23 2015-12-23 深圳市研控自动化科技有限公司 Multi-type welding processing and manufacturing technological method for full-automatic welding robot
CN107363133A (en) * 2017-08-30 2017-11-21 杭州华泰电液成套技术有限公司 Elbow radius continuously adjustabe without mould automatic pipebender and bending method

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