Disclosure of Invention
Therefore, aiming at the above content, the invention provides a preparation method of environment-friendly crystal leather, which solves the problems of organic solvent pollution and easy pollution on the leather surface in the existing crystal leather preparation process.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the preparation method of the environment-friendly crystal leather comprises the following steps:
1) coating foaming resin, namely coating a polyurethane foaming material on the base cloth, carrying out hot-pressing foaming and curing, standing for 4-6h, grinding the back surface by a leather grinding machine, and removing dust to obtain a semi-finished product a;
2) coating middle layer polyurethane slurry, namely coating the colored middle layer polyurethane slurry with the thickness of 10-30 threads on the foaming layer of the semi-finished product a, drying at the temperature of 100-140 ℃, and brightening the surface after being pressed by a hot pressing plate or a hot pressing roller to obtain a semi-finished product b;
3) casting colorless surface layer polyurethane, namely casting and compounding a layer of colorless surface layer polyurethane with the thickness of 10-20 filaments on the high-gloss mirror surface film, and drying at the temperature of 100-120 ℃ to obtain a semi-finished product c;
4) coating a colorless transparent polyurethane hot-melt adhesive layer, namely coating the colorless transparent polyurethane hot-melt adhesive layer on the surface of the colorless surface layer polyurethane of the semi-finished product c, and drying at the temperature of 100-:
5) and (3) gluing, namely thermally bonding the colorless polyurethane sol layer of the semi-finished product d and the mirror surface interlayer of the semi-finished product b under the pressure of 1-2MPa, cooling for 10-15min, standing for 3-5h, and stripping the highlight mirror surface film to obtain the environment-friendly crystal leather.
The further improvement is that: the middle layer polyurethane slurry consists of the following raw materials in parts by weight: 60-70 parts of aqueous polyurethane emulsion (with 35% of solid content), 10-20 parts of acrylic resin emulsion (with 35% of solid content), 5-10 parts of pigment paste, 5-10 parts of wax-separating agent (with 30% of solid content) and 5-10 parts of casein.
The further improvement is that: the colorless surface layer polyurethane slurry in the step 3 is prepared from the following raw materials in parts by weight: 0.5-1.0 part of POSS-based fluorine-containing polymer, 80-90 parts of thermoplastic elastomer TPU, 5-15 parts of thermoplastic elastomer POE, 0.1-0.5 part of defoaming agent and 1-5 parts of dispersing agent.
The further improvement is that: the preparation method of the POSS-based fluorine-containing polymer comprises the following steps: the raw materials comprise, by weight, 90-97 parts of perfluorohexylethanol, 2-7 parts of octavinyl POSS and 0.5-3 parts of Azobisisobutyronitrile (AIBN), and the raw materials are stirred and react for 3-4 hours at the temperature of 65-80 ℃ to obtain the POSS-based fluorine-containing polymer.
The further improvement is that: and 3, during the tape casting compounding, stirring the raw material components of the colorless surface layer polyurethane slurry by using a high-speed stirrer for 10-15 minutes, drying at the temperature of 80-90 ℃, and then putting into a feeding port of an extrusion tape casting compounding machine for melt blending, wherein the temperature of a melt blending stage is 200-250 ℃.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the preparation method of the environment-friendly crystal leather provided by the invention does not use solvents in the production process, does not cause pollution to the environment, and replaces a dry method part in the traditional crystal leather production, so that the problems of high energy consumption, labor saving and no pollution are thoroughly solved.
2. In the colorless surface layer polyurethane slurry formula adopted by the invention, POSS-based fluorine-containing polymer is combined with TPU and POE polar bonds, and POSS-based fluorine atoms and fluorine atoms are gathered on the surface of the membrane, so that the water contact angle and the oil contact angle of the membrane can be increased to about 130 degrees, and effective antifouling is realized.
3. The polyurethane foaming material is coated on the base cloth, after hot-pressing foaming and curing, because polyurethane can be unevenly distributed at different parts of base cloth fibers, the whole thickness is different, the subsequent crystal effect of uneven feeding images can be caused when crystal leather is manufactured, and the polyurethane foaming base cloth with even thickness can be obtained after the back surface is ground by a leather grinding machine.
4. The acrylic resin emulsion in the raw material composition of the polyurethane slurry of the middle layer increases the hot adhesiveness of the middle layer and the upper and lower layers, the plate-separating wax can prevent the roller from being stuck when the smooth roller is subjected to hot pressing, and the casein can improve the brightness of the middle layer when the smooth roller is subjected to hot pressing, so that the crystal leather has natural bottom light to be transmitted.
Detailed Description
The following detailed description will be provided for the embodiments of the present invention with reference to specific embodiments, so that how to apply the technical means to solve the technical problems and achieve the technical effects can be fully understood and implemented.
Unless otherwise indicated, the techniques employed in the examples are conventional and well known to those skilled in the art, and the reagents and products employed are also commercially available. The source, trade name and if necessary the constituents of the reagents used are indicated at the first appearance.
The first embodiment of the invention is as follows:
the preparation method of the environment-friendly crystal leather comprises the following steps:
1) coating foaming resin, namely coating a polyurethane foaming material on the base cloth, carrying out hot-pressing foaming and curing, standing for 4 hours, grinding the back surface of the base cloth by using 800-mesh abrasive cloth through a leather grinder, and removing dust to obtain a semi-finished product a; the back surface is ground flat, so that the local uneven thickness of the base cloth after the polyurethane foam material is coated, foamed and cured can be avoided;
2) coating middle layer polyurethane slurry, namely coating color middle layer polyurethane slurry with the thickness of 30 threads on a foaming layer of the semi-finished product a, drying at 100 ℃, and hot-pressing at 100 ℃ and 10MPa by a smooth roller to obtain a mirror surface semi-finished product b;
3) casting colorless surface layer polyurethane, namely casting and compounding a layer of colorless surface layer polyurethane with the thickness of 10 silks on the highlight mirror surface film, and drying at 100 ℃ to obtain a semi-finished product c;
4) coating a colorless transparent polyurethane hot-melt adhesive layer, namely coating the colorless transparent polyurethane hot-melt adhesive layer on the colorless surface layer polyurethane surface of the semi-finished product d, and drying at 100 ℃ to obtain the semi-finished product d;
5) and (3) bonding the colorless polyurethane sol layer of the semi-finished product d and the mirror surface interlayer of the semi-finished product b at the temperature of 120 ℃ under the pressure of 1MPa, cooling for 10min, standing for 3h, and stripping the highlight mirror surface film to obtain the environment-friendly crystal leather.
The middle layer polyurethane slurry consists of the following raw materials in parts by weight: 60 parts of waterborne polyurethane emulsion (with the solid content of 35%), 10 parts of acrylic resin emulsion (with the solid content of 35%), 10 parts of pigment paste, 10 parts of wax-separating (with the solid content of 30%), 10 parts of casein, wherein the acrylic resin provides hot adhesiveness between the middle layer and the upper layer and the lower layer, the wax-separating avoids roller sticking, the casein improves the natural luster of the middle layer, and the bottom light of a finished product can be more natural.
The colorless surface layer polyurethane slurry in the step 3) is prepared from the following raw materials in parts by weight: 1 part of POSS-based fluorine-containing polymer, 90 parts of thermoplastic elastomer TPU, 5 parts of thermoplastic elastomer POE, 0.5 part of defoaming agent and 3.5 parts of dispersing agent; the TPU has good elasticity, so that the synthetic leather has the hand feeling of real leather; POE has excellent fluidity and toughness, and can improve the flexibility of the film; POSS group and fluorine atom are gathered on the surface of the formed film, and the water contact angle is 133 +/-2 degrees and the oil contact angle is 135 +/-2 degrees through actual measurement, so that the antifouling effect can be realized.
The preparation method of the POSS-based fluorine-containing polymer comprises the following steps: 90 parts of perfluorohexyl ethanol, 7 parts of octavinyl POSS and 3 parts of Azobisisobutyronitrile (AIBN), and stirring and reacting at 65 ℃ for 4 hours to obtain the POSS-based fluorine-containing polymer; azobisisobutyronitrile acts as an initiator.
3, during the tape casting compounding, all the raw material components of the colorless surface layer polyurethane slurry are firstly stirred by a high-speed stirrer for 10 minutes and uniformly stirred, so that the uniform dispersion of all the components is facilitated, the components are dried at the temperature of 80 ℃ to remove water so as to avoid the generation of bubbles during the tape casting, and then the components are put into a material inlet of an extrusion tape casting compounding machine for melt blending, wherein the temperature of the melt blending stage is 200-250 ℃.
The second embodiment of the invention is as follows:
the preparation method of the environment-friendly crystal leather comprises the following steps:
1) coating a polyurethane foaming material on a base cloth, carrying out hot-pressing foaming and curing at 110 ℃ under 10MPa, standing for 6h, grinding the back surface of the base cloth by using 600-mesh abrasive cloth through a leather grinder, and removing dust to obtain a semi-finished product a;
2) coating color middle layer polyurethane slurry with the thickness of 10 threads on the foaming layer of the semi-finished product a, drying at 140 ℃, and carrying out hot pressing at 100 ℃ and 10MPa by using a litchi pattern roller to obtain a mirror surface semi-finished product b;
3) casting and compounding a colorless surface layer polyurethane layer with the thickness of 10 silks on the highlight mirror surface film, and drying at 120 ℃ to obtain a semi-finished product c;
4) coating a colorless transparent polyurethane hot-melt adhesive layer on the colorless surface layer polyurethane surface of the semi-finished product d, and drying at 140 ℃ to obtain a semi-finished product d;
5) and (3) thermally bonding the colorless polyurethane sol layer of the semi-finished product d and the mirror surface interlayer of the semi-finished product b at the temperature of 150 ℃ under the pressure of 2MPa, cooling for 15min, standing for 5h, and stripping the highlight mirror surface film to obtain the environment-friendly crystal leather.
The middle layer polyurethane slurry consists of the following raw materials in parts by weight: 70 parts of aqueous polyurethane emulsion (with 35% of solid content), 15 parts of acrylic resin emulsion (with 35% of solid content), 5 parts of pigment paste, 5 parts of wax-separating agent (with 30% of solid content) and 5 parts of casein.
The colorless surface layer polyurethane slurry in the step 3) is prepared from the following raw materials in parts by weight: 0.5 part of POSS-based fluorine-containing polymer, 80 parts of thermoplastic elastomer TPU, 15 parts of thermoplastic elastomer POE, 0.1 part of defoaming agent, 4.4 parts of dispersing agent, and the POSS-based fluorine atoms are gathered on the surface of a formed film, and the water contact angle is 123 +/-3 degrees and the oil contact angle is 120 +/-5 degrees through actual measurement.
The preparation method of the POSS-based fluorine-containing polymer comprises the following steps: 97 parts of perfluorohexyl ethanol, 2 parts of octavinyl POSS and 1 part of Azobisisobutyronitrile (AIBN), and stirring and reacting at 80 ℃ for 4 hours to obtain the POSS-based fluorine-containing polymer.
And 3, during tape casting compounding, stirring all the raw material components of the colorless surface layer polyurethane slurry by using a high-speed stirrer for 10 minutes, uniformly stirring, facilitating the uniform dispersion of all the components, drying at the temperature of 90 ℃, and then putting into a material inlet of an extrusion tape casting compounding machine for melt blending at the temperature of 200-250 ℃ in the melt blending stage.
The third embodiment of the invention is as follows:
the preparation method of the environment-friendly crystal leather comprises the following steps:
1) coating a polyurethane foaming material on a base cloth, carrying out hot-pressing foaming and curing at 110 ℃ under 10MPa, standing for 5h, grinding the back surface of the base cloth by using 600-mesh abrasive cloth through a leather grinder, and removing dust to obtain a semi-finished product a;
2) coating 10-filament-thickness polyurethane slurry of a color intermediate layer on a foaming layer of the semi-finished product a, drying at 120 ℃, and hot-pressing at 120 ℃ and 10MPa through a smooth roller to obtain a mirror-surface semi-finished product b;
3) casting and compounding a layer of colorless surface layer polyurethane with the thickness of 10 silks on the highlight mirror surface film, and drying at 110 ℃ to obtain a semi-finished product c;
4) coating a colorless transparent polyurethane hot-melt adhesive layer on the colorless surface layer polyurethane surface of the semi-finished product d, and drying at 130 ℃ to obtain a semi-finished product d;
5) and (3) thermally bonding the colorless polyurethane sol layer of the semi-finished product d and the mirror surface interlayer of the semi-finished product b at the temperature of 120 ℃ under the pressure of 1MPa, cooling for 10min, standing for 5h, and stripping the highlight mirror surface film to obtain the environment-friendly crystal leather.
The middle layer polyurethane slurry consists of the following raw materials in parts by weight: 65 parts of aqueous polyurethane emulsion (35% solid content), 15 parts of acrylic resin emulsion (35% solid content), 7 parts of pigment paste, 7 parts of wax-separating agent (30% solid content) and 6 parts of casein.
The colorless surface layer polyurethane slurry in the step 3) is prepared from the following raw materials in parts by weight: 1 part of POSS-based fluorine-containing polymer, 85 parts of thermoplastic elastomer TPU, 10 parts of thermoplastic elastomer POE, 0.5 part of defoaming agent, 1 part of dispersing agent, POSS-based fluorine atoms gathered on the surface of a formed film, and the measured water contact angle is about 128 +/-5 degrees and the measured oil contact angle is about 125 +/-5 degrees.
The preparation method of the POSS-based fluorine-containing polymer comprises the following steps: 97 parts of perfluorohexyl ethanol, 2 parts of octavinyl POSS and 1 part of Azobisisobutyronitrile (AIBN), and stirring and reacting at 70 ℃ for 3 hours to obtain the POSS-based fluorine-containing polymer.
And 3, during tape casting compounding, stirring all the raw material components of the colorless surface layer polyurethane slurry by using a high-speed stirrer for 10 minutes, uniformly stirring, facilitating the uniform dispersion of all the components, drying at the temperature of 90 ℃, and then putting into a material inlet of an extrusion tape casting compounding machine for melt blending at the temperature of 200-250 ℃ in the melt blending stage.
The above description is only an embodiment utilizing the technical content of the present disclosure, and any modification and variation made by those skilled in the art can be covered by the claims of the present disclosure, and not limited to the embodiments disclosed.