CN108297142A - 一种自动上料的导光板切割装置 - Google Patents
一种自动上料的导光板切割装置 Download PDFInfo
- Publication number
- CN108297142A CN108297142A CN201711444842.6A CN201711444842A CN108297142A CN 108297142 A CN108297142 A CN 108297142A CN 201711444842 A CN201711444842 A CN 201711444842A CN 108297142 A CN108297142 A CN 108297142A
- Authority
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- China
- Prior art keywords
- feeding
- guide rail
- cutter
- cutting
- light guide
- Prior art date
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- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 230000000694 effects Effects 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 5
- 230000003139 buffering Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- UIIMBOGNXHQVGW-UHFFFAOYSA-M buffer Substances 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[Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group 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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/065—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0675—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for piles of sheets
Abstract
本发明提出了一种自动上料的导光板切割装置，包括机架、送料滑座、升降支撑座、切割机构、压紧机构和上料装置，所述机架上设有工作台，所述工作台上设有第一导轨，所述送料滑座活动安装在第一导轨上，所述升降支撑座上对称安装有第一驱动气缸，所述第一驱动气缸的伸缩杆驱动支撑架竖直方向移动，所述支撑架上活动安装有切割机构，所述切割机构的两侧对称设有压紧机构，所述工作台的两侧分别设有上料台和下料台，所述上料装置上设有辅助行走座，所述辅助行走座的下方设有两个上料机构，能够实现自动上下料，采用送料滑座进行送料，一次定位可以进行多次切割作业，压紧机构能够对导光板进行压紧，减小震动现象，保证切口平齐。
Description
一种自动上料的导光板切割装置 【技术领域】
[0001]本发明涉及导光板加工的技术领域，特别是一种自动上料的导光板切割装置。 【背景技术】
[0002]导光板的材料是亚克力板，在导光板的加工流程中，首先对亚克力板进行切割开 料，开料之后，工作人员对亚克力板进行外观和尺寸的检测，检测板材达标后可对其亚力克 原料板进行加工。切割亚克力板是加工导光板的第一道工序，也是最重要的一道工序，导光 板的切割方式有很多，包括激光或者直接切割，但是目前较为成本低或简单的切割方式是 在导光板上划道，然后两边一压，如同划玻璃一样将导光板断开，但是切割过程引起的震动 会影响成品的质量，现提出一种自动上料的导光板切割装置。 【发明内容】
[0003]本发明的目的就是解决现有技术中的问题，提出一种自动上料的导光板切割装 置，上料吸盘能够实现自动上下料，采用送料滑座进行送料，一次定位可以进行多次切割作 业，压紧机构能够对导光板进行压紧，减小震动现象，保证切口平齐。
[0004]为实现上述目的，本发明提出了一种自动上料的导光板切割装置，包括机架、送料 滑座、升降支撑座、切割机构、压紧机构和上料装置，所述机架上设有工作台，所述工作台上 设有第一导轨，所述送料滑座活动安装在第一导轨上，所述送料滑座的一端对称设有固定 限位组件，所述送料滑座的另一端设有活动限位组件，所述升降支撑座上对称安装有第一 驱动气缸，所述第一驱动气缸的伸缩杆驱动支撑架竖直方向移动，所述支撑架上活动安装 有切割机构，所述切割机构的两侧对称设有压紧机构，所述压紧机构上设有压紧板，所述工 作台的两侧分别设有上料台和下料台，所述上料装置上设有辅助行走座，所述辅助行走座 的下方设有两个上料机构，所述上料机构的下方设有若干个吸盘上料组件。
[0005]作为优选，所述上料装置还包括支撑横梁、第三导轨和第三驱动气缸，所述支撑横 梁上设有第三导轨，所述第三导轨上设有辅助行走座，所述辅助行走座上设有若干个第三 驱动气缸，所述第三驱动气缸的伸缩杆与上料机构相连。
[0006] 作为优选，所述切割机构包括行走座、安装架和切刀组件，所述行走座与支撑架上 的第二导轨相配合，所述行走座的下方设有安装架，所述安装架的下方设有若干个缓冲伸 缩架，所述缓冲伸缩架的下方连接有切刀组件，所述切刀组件上安装有若干个切割刀，所述 切割刀呈并列分布，所述切割刀的刀尖位置沿切割走向呈渐变升高的趋势。
[0007] 作为优选，所述固定限位组件的形状为L字形，所述固定限位组件上设有弧形导入 端，所述上料台的两侧对称设有辅助定位组件，所述辅助定位组件的结构与固定限位组件 的结构相同。
[0008] 作为优选，所述活动限位组件包括第二驱动架、第二伸缩架、第二导向滑杆、限位 板和第二驱动气缸，所述第二驱动气缸的伸缩杆与第二驱动架相连，所述第二驱动架上设 有第二伸缩架，所述第二伸缩架与限位板相连，所述限位板的两侧设有第二导向滑杆，所述 第二导向滑杆贯穿第二驱动架。
[0009] 作为优选，所述升降支撑座还包括第一驱动架、第二导轨和第一导向滑杆，所述支 撑架的两端对称设有第一驱动架，所述第一驱动架活动安装在第一导向滑杆上，所述第一 驱动气缸的伸缩杆与第一驱动架相连，所述支撑架上设有第二导轨，所述切割机构活动安 装在第二导轨上，所述第二导轨的走向与第一导轨的走向相垂直。
[0010] 作为优选，所述压紧机构还包括第一伸缩架，所述压紧板通过若干个第一伸缩架 安装在支撑架的下方。
[0011] 本发明的有益效果:本发明通过机架、送料滑座、升降支撑座、切割机构、压紧机构 和上料装置等的配合，上料吸盘能够实现自动上下料，采用送料滑座进行送料，一次定位可 以进行多次切割作业，压紧机构能够对导光板进行压紧，减小震动现象，保证切口平齐。
[0012] 本发明的特征及优点将通过实施例结合附图进行详细说明。 【附图说明】
[0013] 图1是本发明一种自动上料的导光板切割装置的俯视结构示意图；
[0014] 图2是本发明一种自动上料的导光板切割装置的主视结构示意图；
[0015] 图3是本发明一种自动上料的导光板切割装置的部分结构示意图；
[0016] 图4是本发明一种自动上料的导光板切割装置的上料装置的结构示意图；
[0017] 图5是本发明一种自动上料的导光板切割装置的切割机构的结构示意图。 【具体实施方式】
[0018] 参阅图1至图5本发明一种自动上料的导光板切割装置，包括机架1、送料滑座2、升 降支撑座3、切割机构4、压紧机构5和上料装置6,所述机架1上设有工作台11，所述工作台n 上设有第一导轨111，所述送料滑座2活动安装在第一导轨111上，所述送料滑座2的一端对 称设有固定限位组件21，所述送料滑座2的另一端设有活动限位组件22,所述升降支撑座3 上对称安装有第一驱动气缸31，所述第一驱动气缸31的伸缩杆驱动支撑架33竖直方向移 动，所述支撑架33上活动安装有切割机构4，所述切割机构4的两侧对称设有压紧机构5，所 述压紧机构5上设有压紧板52,所述工作台11的两侧分别设有上料台12和下料台13,所述上 料装置6上设有辅助行走座63，所述辅助行走座63的下方设有两个上料机构64，所述上料机 构64的下方设有若干个吸盘上料组件641。所述上料装置6还包括支撑横梁61、第三导轨62 和第三驱动气缸65，所述支撑横梁61上设有第三导轨62,所述第三导轨62上设有辅助行走 座63,所述辅助行走座63上设有若干个第三驱动气缸阳，所述第三驱动气缸65的伸缩杆与 上料机构64相连。所述切割机构4包括行走座41、安装架42和切刀组件43，所述行走座41与 支撑架33上的第二导轨34相配合，所述行走座41的下方设有安装架42,所述安装架42的下 方设有若干个缓冲伸缩架犯1，所述缓冲伸缩架421的下方连接有切刀组件43,所述切刀组 件43上安装有右干个切割刀431，所述切割刀431呈并列分布，所述切割刀431的刀尖位置沿 切割走向呈渐变升高的趋势。所述固定限位组件21的形状为L字形，所述固定限位组件21上 设有弧形导入端211，所述上料台12的两侧对称设有辅助定位组件121，所述辅助定位组件 121的结构与固定限位组件21的结构相同。所述活动限位组件22包括第二驱动架221、第二 伸缩架222、第二导向滑杆223、限位板224和第二驱动气缸225,所述第二驱动气缸225的伸 缩杆与第二驱动架221相连，所述第二驱动架221上设有第二伸缩架222,所述第二伸缩架 222与限位板224相连，所述限位板224的两侧设有第二导向滑杆223，所述第二导向滑杆223 贯穿第二驱动架221。所述升降支撑座3还包括第一驱动架32、第二导轨34和第一导向滑杆 35,所述支撑架33的两端对称设有第一驱动架32,所述第一驱动架32活动安装在第一导向 滑杆35上，所述第一驱动气缸31的伸缩杆与第一驱动架32相连，所述支撑架33上设有第二 导轨34,所述切割机构4活动安装在第二导轨34上，所述第二导轨34的走向与第一导轨11的 走向相垂直。所述压紧机构5还包括第一伸缩架51，所述压紧板52通过若干个第一伸缩架51 安装在支撑架33的下方。
[0019] 本发明工作过程：
[0020]本发明一种自动上料的导光板切割装置，在工作的过程中，上料装置6上的两个上 料机构64能够实现上下料，位于右侧的上料机构64能够将送料滑座2上划道后的导光板10 取下，位于左侧的上料机构M将上料台11上待加工的导光板1〇放置到送料滑座2上，限位板 224在第二驱动气缸225的驱动下能够将送料滑座2上的导光板10进行定位，然后启动送料 滑座2，送料滑座2沿着第一导轨111向前移动到达切割工位，然后升降支撑座3动作，驱动气 缸31的伸缩杆伸长，驱动压紧机构5向下移动，现将导光板10压紧，然后切割机构4到达加工 工位，行走座41沿着第二导轨34向右移动，切割刀431在导光板10上划道，多个切割刀分次 划道，能保证划道的深度，同时减小震动现象，保证切口平齐，第一道切割完成后，驱动气缸 31的伸缩杆复位，驱动压紧机构5上移，切割机构4离开加工工位，然后行走座41向左移动复 位，送料滑座2沿着第一导轨11向前移动一个工位，可以进行下一次的划道作业，当一块挡 光板10完成划道后，送料滑座2复位，然后第二驱动气缸225复位，可以进行下一个导光板的 上料划切割作业，能够提高生产效率。
[0021]上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后 的方案均属于本发明的保护范围。
Claims (6)
1. 一种自动上料的导光板切割装置，其特征在于:包括机架（1)、送料滑座（2)、升降支 撑座(3)、切割机构(4)、压紧机构⑸和上料装置(6)，所述机架（1)上设有工作台（11)，所述 工作台（11)上设有第一导轨（111)，所述送料滑座⑵活动安装在第一导轨（111)上，所述送 料滑座⑵的一端对称设有固定限位组件(21)，所述送料滑座(2)的另一端设有活动限位组 件(22)，所述升降支撑座C3)上对称安装有第一驱动气缸(31)，所述第一驱动气缸(31)的伸 缩杆驱动支撑架(33)竖直方向移动，所述支撑架(3¾上活动安装有切割机构⑷，所述切割 机构(4)的两侧对称设有压紧机构（5)，所述压紧机构（5)上设有压紧板(52)，所述工作台 (11)的两侧分别设有上料台（12)和下料台（13)，所述上料装置⑹上设有辅助行走座(63)， 所述辅助行走座(63)的下方设有两个上料机构(64)，所述上料机构(64)的下方设有若干个 吸盘上料组件(641)。
2. 如权利要求1所述的一种自动上料的导光板切割装置，其特征在于：所述上料装置 (6)还包括支撑横梁(61)、第三导轨(6¾和第三驱动气缸(6f5)，所述支撑横梁(61)上设有第 三导轨(62)，所述第三导轨(62)上设有辅助行走座(63)，所述辅助行走座(63)上设有若干 个第三驱动气缸(65)，所述第三驱动气缸(65)的伸缩杆与上料机构(64)相连。
3. 如权利要求1所述的一种自动上料的导光板切割装置，其特征在于:所述切割机构 ⑷包括行走座(41)、安装架(42)和切刀组件(43)，所述行走座(41)与支撑架(33)上的第二 导轨(34)相配合，所述行走座(41)的下方设有安装架(4¾，所述安装架(42)的下方设有若 干个缓冲伸缩架(421)，所述缓冲伸缩架(421)的下方连接有切刀组件(4¾，所述切刀组件 (43)上安装有若干个切割刀(431)，所述切割刀(4：31)呈并列分布，所述切割刀(4：31)的刀尖 位置沿切割走向呈渐变升高的趋势。
4. 如权利要求1所述的一种自动上料的导光板切割装置，其特征在于:所述活动限位组 件(22)包括第二驱动架(221)、第二伸缩架(222)、第二导向滑杆(22¾、限位板(224)和第二 驱动气缸(225)，所述第二驱动气缸(225)的伸缩杆与第二驱动架(221)相连，所述第二驱动 架(221)上设有第二伸缩架(222)，所述第二伸缩架(222)与限位板(224)相连，所述限位板 (224)的两侧设有第二导向滑杆(223)，所述第二导向滑杆(223)贯穿第二驱动架(221)。
5. 如权利要求1所述的一种自动上料的导光板切割装置，其特征在于:所述升降支撑座 (3)还包括第一驱动架(32)、第二导轨(34)和第一导向滑杆(35)，所述支撑架(33)的两端对 称设有第一驱动架(32)，所述第一驱动架(3¾活动安装在第一导向滑杆(35)上，所述第一 驱动气缸(31)的伸缩杆与第一驱动架(32)相连，所述支撑架(33)上设有第二导轨(34)，所 述切割机构(4)活动安装在第二导轨(3幻上，所述第二导轨(M)的走向与第一导轨（11)的 走向相垂直。
6. 如权利要求1所述的一种自动上料的导光板切割装置，其特征在于：所述压紧机构 (5)还包括第一伸缩架（51)，所述压紧板（52)通过若干个第一伸缩架（51)安装在支撑架 (33)的下方。
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