CN108295978A - A kind of lemon production technology multi-process broken wall treatment system - Google Patents
A kind of lemon production technology multi-process broken wall treatment system Download PDFInfo
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- CN108295978A CN108295978A CN201810082674.9A CN201810082674A CN108295978A CN 108295978 A CN108295978 A CN 108295978A CN 201810082674 A CN201810082674 A CN 201810082674A CN 108295978 A CN108295978 A CN 108295978A
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- squeezing
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- lemon
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- 235000005979 Citrus limon Nutrition 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005516 engineering process Methods 0.000 title claims abstract description 4
- 244000248349 Citrus limon Species 0.000 title claims abstract 14
- 239000007788 liquid Substances 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 25
- 239000000341 volatile oil Substances 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 7
- 239000002893 slag Substances 0.000 claims description 7
- 235000013599 spices Nutrition 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 244000131522 Citrus pyriformis Species 0.000 abstract description 60
- 235000019501 Lemon oil Nutrition 0.000 abstract description 13
- 239000010501 lemon oil Substances 0.000 abstract description 13
- 238000000605 extraction Methods 0.000 abstract description 5
- 239000003205 fragrance Substances 0.000 abstract description 5
- 238000011065 in-situ storage Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 10
- 239000002304 perfume Substances 0.000 description 10
- 238000003860 storage Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 230000004907 flux Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 244000061176 Nicotiana tabacum Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000001926 citrus aurantium l. subsp. bergamia wright et arn. oil Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 235000005976 Citrus sinensis Nutrition 0.000 description 1
- 240000002319 Citrus sinensis Species 0.000 description 1
- 241000675108 Citrus tangerina Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000010502 orange oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/045—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with several adjacent casings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
- C11B9/02—Recovery or refining of essential oils from raw materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention belongs to fragrance extraction equipment technical fields, specifically a kind of lemon production technology multi-process broken wall treatment system, including broken module and squeezing module, for being crushed to lemon pericarp, broken module is connect by conveying pipeline with squeezing module broken module；Squeezing module is for squeezing lemon pericarp；Broken module includes broken cylinder and breaker；Broken cylinder is internally provided with breaker；Lemon pericarp is transported to the inside of broken cylinder by No.1 feed inlet；What the mode that gag lever post and cutter circumferentially arrange was interlocked is hinged on the inner surface of No. two annular grooves, and gag lever post makes sliding block keep in situ by coordinating with No.1 annular groove, and when motor drives screw mandrel rotates forward, sliding block drives cutter rotation；Lead screw drives No.1 upper plate to move upwards simultaneously.Present invention is mainly used for be crushed to lemon pericarp in lemon oil extraction process；The crushing efficiency that lemon pericarp can be improved, reduces production cost.
Description
Technical Field
The invention belongs to the technical field of spice extraction equipment, and particularly relates to a multi-process wall breaking treatment system for a lemon essential oil production process.
Background
The perfume is a substance capable of smelling fragrance by smell or tasting fragrance by taste, and is a raw material for preparing essence. Have a pleasant aromatic odor and can be used to formulate compounds or mixtures of fragrances. The natural perfume and artificial perfume are available according to their sources, and the natural perfume, artificial perfume and artificial perfume are classified into daily chemical perfume, edible perfume and tobacco perfume according to their uses. In the chemical industry, total synthetic perfumes are meant to be produced organistically as fine chemicals. The essence and spice is a high and new technology which appears along with the development of modern industry, is widely applied to the industries of food, daily chemicals, tobacco, medical treatment and the like, is closely related to the life of people, and plant essential oil belongs to one of spices and is also widely applied to the daily life of people; in the essential oil of oranges, such as tangerine oil, sweet orange oil, lemon oil, bergamot oil and bergamot oil, the content of terpene derivatives is as high as more than 90%, and the compounds can generate oxidation, polymerization and other reactions to cause the deterioration of the essential oil under high temperature or long-term standing, so the quality of the essential oil of oranges produced by adopting boiling water is poor, and the fragrance of products is distorted.
The technical proposal of some spice squeezing and extracting devices also appears in the prior art, for example, a Chinese patent with application number of 201720019060.7 discloses a spice squeezing and extracting device which comprises a feed inlet, a crusher, a feed delivery pipe, a reaction kettle, a transparent glass plate, a heat conducting plate, a heater, a filter screen, a discharge pipe, a through hole, a pressing plate, a telescopic rod, a liquid level meter and a solvent input port, wherein the feed inlet is communicated with the reaction kettle through the feed delivery pipe, the crusher is arranged on the feed delivery pipe, the thermometer is arranged on the side wall of the reaction kettle, the transparent glass plate is arranged on the side wall of the reaction kettle, the heat conducting plate is arranged on the inner wall at the bottom end of the reaction kettle, the heater is arranged below the heat conducting plate, the solvent input port is arranged at the top end of the reaction kettle, the liquid level meter is arranged in the reaction kettle, the telescopic rod is arranged, the connecting part of the discharge pipe and the reaction kettle is provided with a filter screen, and the reaction kettle is provided with a timer. The utility model discloses an improve work efficiency, simple structure, convenient to use does benefit to the popularization. The technical scheme can realize squeezing and extraction of lemon oil from lemon peel; but the technical proposal can not loosen the pressed and caked lemon peels; meanwhile, the technical scheme cannot carry out multi-stage cutting on the lemon peel, and the lemon oil is insufficiently squeezed and extracted if the lemon peel is not uniformly cut; so that the use of the invention is limited.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a multi-process wall breaking treatment system for a lemon essential oil production process, which is mainly used for crushing lemon peels in a lemon oil extraction process; can improve the crushing efficiency of the lemon peel. According to the invention, the lemon oil in the lemon peel is squeezed through the matching of the crushing module and the squeezing module; according to the invention, the lemon peel is crushed by matching the crushing device with the crushing cylinder; meanwhile, the lemon peel is soaked and squeezed through the matching of the liquid storage bin and the squeezing bin; the structure of the present invention is simplified.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a multi-process wall breaking treatment system for a lemon essential oil production process, which comprises a crushing module and a squeezing module, wherein the crushing module is used for crushing lemon peel, and is connected with the squeezing module through a conveying pipe; the squeezing module is used for squeezing the lemon peel; the crushing module comprises a crushing barrel and a crushing device; a crushing device is arranged inside the crushing barrel; the crushing cylinder comprises a first upper bottom plate, a first side plate and a first lower bottom plate; the first upper bottom plate is fixedly connected with the upper ends of the first side plates through sliding telescopic rods, and the sliding telescopic rods are used for limiting the first upper bottom plate, so that the first upper bottom plate does not rotate when moving in the vertical direction; the lower end of the first side plate is fixedly arranged on the upper surface of the first lower bottom plate; the first lower bottom plate is fixedly arranged on the upper surface of the second upper bottom plate through a first support; the surface of the first upper bottom plate is symmetrically provided with a first feeding hole, and lemon peel is conveyed into the crushing barrel through the first feeding hole; a plurality of first circular ring grooves are sequentially formed in the inner surface of the first side plate from top to bottom; a first discharge hole is formed in the center of the surface of the first lower bottom plate, and the crushed lemon peel enters the squeezing module through the first discharge hole and the conveying pipe; the crushing device comprises a screw rod, a sliding block, a limiting rod and a cutter, wherein the sliding block is connected with a first motor through the screw rod, and a second circular groove is formed in the side surface of the sliding block; the limiting rod and the cutter are hinged on the inner surface of the second circular groove in a staggered mode in a circumferential arrangement mode, the limiting rod enables the sliding block to keep in place through matching with the first circular groove, and when the motor drives the screw rod to rotate in the forward direction, the sliding block drives the cutter to rotate; meanwhile, the screw rod drives the first upper bottom plate to move upwards, and the sliding telescopic rod is automatically stretched; when the motor drives the screw rod to rotate reversely, the sliding block drives the cutter to rotate, and meanwhile, the screw rod drives the first upper base plate to move downwards; the cutting knife is matched with the screw rod and the sliding block to crush the lemon peels.
Preferably, the inner ends of the cutter and the limiting rod are provided with limiting blocks; the limiting block is used for limiting the rotation angle of the cutter and the limiting rod; the limiting rod and the cutter are hinged on the inner surface of the second circular groove in a staggered manner, and when the cutter and the limiting rod are driven by the sliding block to do circular motion, the cutter and the limiting rod can swing; the limiting block is used for reducing the swinging amplitude of the cutter and the limiting rod by contacting with the inner surface of the second circular groove, and the cutter and the limiting rod can shake down the lemon peels attached to the cutter and the limiting rod by swinging, so that the cutter does not influence the cutting of the lemon peels due to peel residues attached to the cutter edge.
Preferably, a first spring is arranged between the cutter and the limiting rod, the first spring is positioned in the second circular groove, and the first spring is arched; the first spring is positioned at the inner ends of the cutter and the limiting rod, so that the first spring has little effect on the cutter and the limiting rod; when a spring establishes to the arch, then changed cutter and gag lever post to the atress direction of a spring, improved the effect of a spring to cutter and gag lever post, a spring makes cutter and gag lever post produce the vibrations of horizontal direction through cooperating with cutter and gag lever post, has further improved the efficiency that the cutter will be attached to the peel residue of cutting edge and shake off.
Preferably, the section of the cutter is in the shape of a magnetic needle, and the cutter is used for performing bidirectional cutting on lemon peels.
Preferably, the pressing module comprises a pressing cylinder and a pressing device, and the pressing device is fixedly arranged in the pressing cylinder; the squeezing cylinder comprises a second upper bottom plate, a second side plate and a second lower bottom plate, the second upper bottom plate is fixedly arranged on the upper surface of the second lower bottom plate through the second side plate, and the second lower bottom plate is arranged on the ground through a second bracket; the upper surface of the second upper base plate is provided with a second feeding hole, a conveying pipe is connected with the second feeding hole, lemon peel is conveyed into the squeezing bin through the second feeding hole, then the automatic door is closed, and a worker connects the conveying pipe with the other second feeding hole; conveying the lemon peel into a squeezing bin through a second feeding hole; the squeezing cylinder is internally provided with a plurality of squeezing bins which are arranged at the edge of the inner space of the squeezing cylinder in a circumferential arrangement mode; two adjacent squeezing bins are connected through an arc-shaped plate to form a liquid storage bin with a closed structure, and the liquid storage bin is used for storing organic flux; a squeezing plate is arranged in the squeezing bin; the squeezing plate is provided with a filtering hole, and when the squeezing plate squeezes the lemon peel in the squeezing bin, the lemon oil solution flows out through the filtering hole; the squeezing bin is rectangular, a side plate of the squeezing bin is provided with a liquid through port, and a one-way valve is arranged on the liquid through port; the liquid through port is used for conveying the organic flux in the liquid storage bin to the squeezing bin; the squeezing device comprises a cam guide rod mechanism, a mounting block, a connecting rod, a supporting plate and a push plate; the cam guide rod mechanism is rotationally connected with the mounting block through a rotating shaft; the mounting block is fixed on the supporting plate through a connecting rod, two ends of the supporting plate are respectively connected with the second upper bottom plate and the second lower bottom plate, and the supporting plate is provided with a limiting hole; the limiting hole is used for limiting a guide rod in the cam guide rod mechanism; one end of the outer side of the guide rod is connected with a push plate; the push plate is used for pushing the squeezing plate to move; when the motor drives the cam in the cam guide rod mechanism to rotate through the rotating shaft, the cam guide rod mechanism extrudes the squeezing plate through being matched with the pushing plate, so that the squeezing plate squeezes the lemon peels.
Preferably, the push plate is connected with the press plate through a first elastic rubber plate; the first elastic rubber plate is used for sealing the squeezing bin; when the push plate pushes the squeezing plate to displace, the first elastic rubber plate can deform, and when the pressure of the push plate on the squeezing plate disappears, the first elastic rubber plate drives the squeezing plate and the push plate to restore to the original position; the first elastic rubber plate is matched with the push plate and the squeezing plate to repeatedly squeeze the lemon peels in the squeezing bin.
Preferably, the surface of the first elastic rubber plate is provided with a micro through hole; when an elastic rubber plate takes place deformation, the aperture of miniature through-hole can increase, squeezes the lemon oil solution in the storehouse this moment and enters into No. two liquid outlets through squeezing board and an elastic rubber plate.
Preferably, the outer layer of the second side plate is provided with a circular vent pipe, and the outer surface of the second side plate is provided with a first vent hole penetrating to the inner surface of the second side plate; the annular vent pipe is connected with the first vent hole through a connecting pipe; the first air vent is used for conveying air to the squeezing bin; a second elastic rubber plate is arranged between the squeezing bin and the inner wall of the second side plate; the second elastic rubber plate is matched with the annular vent pipe to vibrate the plate-shaped lemon peel; a slag outlet and a second liquid outlet are formed in the second lower bottom plate, and the slag outlet is positioned below the squeezing bin; the second liquid outlet is positioned in the center of the second lower bottom plate; a pressure gauge and an air inlet valve are arranged on the annular vent pipe; the pressure gauge is used for detecting the air pressure in the circular vent pipe, the air inlet valve is connected with the suction pump, and the air inlet valve is matched with the pressure gauge and the suction pump to maintain the air pressure in the circular vent pipe at a set value. When the motor drives the cam guide rod mechanism during operation, No. two elastic rubber boards in the storehouse that squeezes of working take place extrusion deformation to air in the storehouse that will squeeze carries other through ring shape breather pipe, connecting pipe and a ventilation hole and squeezes in the storehouse, thereby makes other No. two elastic rubber boards that squeeze in the storehouse take place to warp, thereby squeezes the lemon peel that adheres to on No. two elastic rubber boards in the storehouse to other and shakes off.
The invention has the beneficial effects that:
1. the invention relates to a multi-process wall breaking treatment system for a lemon essential oil production process, wherein a crushing module comprises a crushing cylinder and a crushing device, a first upper bottom plate in the crushing cylinder is fixedly arranged at the upper end of a first side plate through a sliding telescopic rod, the sliding telescopic rod is used for enabling the first side plate to move relative to the first upper bottom plate, and the sliding telescopic rod and the first upper bottom plate are matched with the crushing device to enable the crushing device not to move in the vertical direction; the crushing device is matched with the crushing barrel to crush the lemon peels in the crushing barrel.
2. The invention relates to a multi-process wall breaking treatment system for a lemon essential oil production process, wherein a crushing device comprises a screw rod, a sliding block, a limiting rod and a cutter, wherein the limiting rod is matched with a first circular groove to ensure that the sliding block does not linearly move when the screw rod moves in the vertical direction; the slider makes the cutter rotate through cooperating with the lead screw and is used for carrying out the breakage to the lemon peel in the broken section of thick bamboo.
3. According to the multi-process wall breaking treatment system for the lemon essential oil production process, the cutters and the limiting rods are hinged on the inner surface of the second circular groove in a staggered mode, and the first spring is arranged between the cutters and the limiting rods; the first spring is arched; the first spring is matched with the cutter and the limiting rod to shake off the lemon peels attached to the cutter and the limiting rod; the section of the cutter is in a magnetic needle shape and is used for bidirectionally cutting the lemon peel, and the cutter is matched with the sliding block and the screw rod to bidirectionally cut the lemon peel in the crushing cylinder.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a cross-sectional view of the present invention;
3 FIG. 32 3 is 3 a 3 sectional 3 view 3 taken 3 along 3 line 3 A 3- 3 A 3 of 3 FIG. 31 3; 3
FIG. 3 is a cross-sectional view taken along line C-C of FIG. 2;
FIG. 4 is a cross-sectional view taken along line B-B of FIG. 1;
in the figure: crushing module 1, squeezing module 2, crushing barrel 11, crushing device 12, first upper bottom plate 3, first side plate 31, first lower bottom plate 32, sliding telescopic rod 33, first feeding hole 34, first circular groove 35, first discharging hole 36, screw rod 4, sliding block 41, limiting rod 42, cutter 43, first motor 44, second circular groove 45, limiting block 46, first spring 47, squeezing barrel 21, squeezing device 22, second upper bottom plate 5, second side plate 51, second lower bottom plate 52, second bracket 53, second feeding hole 61, material conveying pipe 111, squeezing bin 54, arc-shaped plate 55, liquid storage bin 57, squeezing plate 56, filtering hole 62, liquid through hole 63, cam guide rod mechanism 7, mounting block 71, connecting rod 72, supporting plate 73, pushing plate 74, first elastic rubber plate 8, micro through hole 81, second liquid outlet 85, circular vent pipe 82, first vent hole 83, port 84, opening 84, micro through hole 81, second liquid outlet 85, circular vent pipe 82, A pressure gauge 86, an air inlet valve 87 and a second elastic rubber plate 88.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, the multi-process wall breaking treatment system for the lemon essential oil production process comprises a crushing module 1 and a squeezing module 2, wherein the crushing module 1 is used for crushing lemon peels, and the crushing module 1 is connected with the squeezing module 2 through a conveying pipe 111; the squeezing module 2 is used for squeezing the lemon peel; wherein,
the crushing module 1 comprises a crushing cylinder 11 and a crushing device 12; a crushing device 12 is arranged inside the crushing barrel 11; the crushing barrel 11 comprises a first upper bottom plate 3, a first side plate 31 and a first lower bottom plate 32; the first upper bottom plate 3 is fixedly connected with the upper end of the first side plate 31 through a sliding telescopic rod 33, and the sliding telescopic rod 33 is used for limiting the first upper bottom plate 3, so that the first upper bottom plate 3 does not rotate when the first upper bottom plate 3 moves in the vertical direction; the lower end of the first side plate 31 is fixedly arranged on the upper surface of the first lower bottom plate 32; the first lower bottom plate 32 is fixedly arranged on the upper surface of the second upper bottom plate 5 through a first bracket; a first feeding hole 34 is symmetrically formed in the surface of the first upper bottom plate 3, and lemon peel is conveyed into the crushing barrel 11 through the first feeding hole 34; a plurality of first circular ring grooves 35 are sequentially formed in the inner surface of the first side plate 31 from top to bottom; a first discharge hole 36 is formed in the center of the surface of the first lower base plate 32, and the crushed lemon peel enters the squeezing module 2 through the first discharge hole 36 and a feed delivery pipe 111;
the crushing device 12 comprises a screw rod 4, a sliding block 41, a limiting rod 42 and a cutter 43, wherein the sliding block 41 is connected with a first motor 44 through the screw rod 4, and a second circular groove 45 is formed in the side surface of the sliding block 41; the limiting rod 42 and the cutting knife 43 are hinged on the inner surface of the second circular groove 45 in a staggered mode in a circumferential arrangement mode, the limiting rod 42 enables the sliding block 41 to keep the original position through matching with the first circular groove 35, and when the motor drives the screw rod 4 to rotate in the forward direction, the sliding block 41 drives the cutting knife 43 to rotate; meanwhile, the screw rod 4 drives the first upper bottom plate 3 to move upwards, and the sliding telescopic rod 33 is automatically stretched; when the motor drives the screw rod 4 to rotate reversely, the sliding block 41 drives the cutter 43 to rotate, and simultaneously the screw rod 4 drives the first upper base plate 3 to move downwards; the cutting knife 43 is used for crushing the lemon peel by matching with the screw rod 4 and the sliding block 41.
As an embodiment of the present invention, the inner ends of the cutting knife 43 and the limiting rod 42 are both provided with a limiting block 46; the limiting block 46 is used for limiting the rotation angle of the cutter 43 and the limiting rod 42; the limiting rod 42 and the cutting knife 43 are hinged on the inner surface of the second circular groove 45 in a staggered manner, and when the sliding block 41 drives the cutting knife 43 and the limiting rod 42 to do circular motion, both the cutting knife 43 and the limiting rod 42 can swing; the limiting block 46 is used for reducing the swinging amplitude of the cutting knife 43 and the limiting rod 42 by contacting with the inner surface of the second circular groove 45, and the cutting knife 43 and the limiting rod 42 shake the lemon peels attached to the cutting knife 43 and the limiting rod 42 by swinging, so that the cutting knife 43 does not influence the cutting of the lemon peels due to peel residues attached to the cutting edge.
As an embodiment of the present invention, a first spring 47 is disposed between the cutting knife 43 and the limiting rod 42, the first spring 47 is located in the second circular groove 45, and the first spring 47 is in an arch shape; the first spring 47 is positioned at the inner ends of the cutter 43 and the stopper rod 42 so that the first spring 47 has little effect on the cutter 43 and the stopper rod 42; when the first spring 47 is arched, the stress direction of the first spring 47 by the cutter 43 and the limiting rod 42 is changed, the action effect of the first spring 47 on the cutter 43 and the limiting rod 42 is improved, the first spring 47 is matched with the cutter 43 and the limiting rod 42 to enable the cutter 43 and the limiting rod 42 to generate horizontal vibration, and the shaking-off efficiency of the cutter 43 on peel residues attached to the blade is further improved.
In an embodiment of the present invention, the cutting knife 43 has a section in the shape of a magnetic needle, and the cutting knife 43 is used for performing bidirectional cutting on the lemon peel.
As an embodiment of the present invention, the press module 2 includes a press cylinder 21 and a press device 22, and the press device 22 is fixedly installed in the press cylinder 21; the press cylinder 21 comprises a second upper bottom plate 5, a second side plate 51 and a second lower bottom plate 52, the second upper bottom plate 5 is fixedly arranged on the upper surface of the second lower bottom plate 52 through the second side plate 51, and the second lower bottom plate 52 is arranged on the ground through a second bracket 53; the upper surface of the second upper base plate 5 is provided with a second feeding hole 61, a material conveying pipe 111 is connected with the second feeding hole 61, lemon peel is conveyed into the squeezing bin 54 through the second feeding hole 61, then the automatic door is closed, and a worker connects the material conveying pipe 111 with other second feeding holes 61; the lemon peel is conveyed into the squeezing bin 54 through a second feeding hole 61; a plurality of squeezing bins 54 are arranged in the squeezing cylinder 21, and the squeezing bins 54 are arranged at the edge of the inner space of the squeezing cylinder 21 in a circumferential arrangement manner; two adjacent squeezing bins 54 are connected through an arc-shaped plate 55 to form a liquid storage bin 57 with a closed structure, and the liquid storage bin 57 is used for storing organic flux; a squeezing plate 56 is arranged in the squeezing bin 54; the squeezing plate 56 is provided with a filtering hole 62, and when the squeezing plate 56 squeezes the lemon peel in the squeezing bin 54, the lemon oil solution flows out through the filtering hole 62; the squeezing bin 54 is rectangular, a side plate of the squeezing bin 54 is provided with a liquid through port 63, and the liquid through port 63 is provided with a one-way valve; the liquid through port 63 is used for conveying the organic flux in the liquid storage bin 57 to the squeezing bin 54; wherein,
the pressing device 22 comprises a cam guide rod mechanism 7, a mounting block 71, a connecting rod 72, a supporting plate 73 and a push plate 74; the cam guide rod mechanism 7 is rotationally connected with the mounting block 71 through a rotating shaft; the mounting block 71 is fixed on a support plate 73 through a connecting rod 72, two ends of the support plate 73 are respectively connected with the second upper base plate 5 and the second lower base plate 52, and a limiting hole 74 is arranged on the support plate 73; the limiting hole 74 is used for limiting a guide rod in the cam guide rod mechanism 7; one end of the outer side of the guide rod is connected with a push plate 74; the push plate 74 is used for pushing the press plate 56 to move; when the motor drives the cam in the cam guide rod mechanism 7 to rotate through the rotating shaft, the cam guide rod mechanism 7 is matched with the push plate 74 to extrude the squeezing plate 56, so that the squeezing plate 56 squeezes the lemon peels.
In one embodiment of the present invention, the push plate 74 and the press plate 56 are connected by a first elastic rubber plate 8; the first elastic rubber plate 8 is used for sealing the squeezing bin 54; when the push plate 74 pushes the press plate 56 to displace, the first elastic rubber plate 8 deforms, and when the pressure of the push plate 74 on the press plate 56 disappears, the first elastic rubber plate 8 drives the press plate 56 and the push plate 74 to restore to the original position; the elastic rubber plate No. one 8 is matched with the push plate 74 and the pressing plate 56 to repeatedly press the lemon pericarp in the pressing bin 54.
As an embodiment of the present invention, a micro through hole 81 is formed on the surface of the first elastic rubber plate 8; when elastic rubber plate 8 takes place deformation, the aperture of miniature through-hole 81 can increase, squeezes the lemon oil solution in storehouse 54 this moment and enters into No. two liquid outlets 85 through squeezing board 56 and elastic rubber plate 8.
As an embodiment of the present invention, an annular vent pipe 82 is disposed on an outer layer of the second side plate 51, and a first vent hole 83 penetrating through an inner surface of the second side plate 51 is disposed on an outer surface of the second side plate 51; the annular vent pipe 82 is connected with a first vent hole 83 through a connecting pipe; the first vent hole 83 is used for conveying air to the squeezing bin 54; a second elastic rubber plate 88 is arranged between the squeezing bin 54 and the inner wall of the second side plate 51; the second elastic rubber plate 88 is matched with the annular vent pipe 82 to vibrate the plate-shaped lemon peel; a slag outlet 84 and a second liquid outlet 85 are arranged on the second lower bottom plate 52, and the slag outlet 84 is positioned below the squeezing bin 54; the second liquid outlet 85 is positioned in the center of the second lower bottom plate 52; a pressure gauge 86 and an air inlet valve 87 are arranged on the annular vent pipe 82; the pressure gauge 86 is used for detecting the air pressure in the annular vent pipe 82, the air inlet valve 87 is connected with the suction pump, and the air inlet valve 87 is matched with the air pressure gauge and the suction pump to maintain the air pressure in the annular vent pipe 82 at a set value. When the motor drives the cam guide rod mechanism 7 to work, the second elastic rubber plate 88 in the working squeezing bin 54 is extruded and deformed, so that air in the squeezing bin 54 is conveyed to other squeezing bins 54 through the annular vent pipe 82, the connecting pipe and the first vent hole 83, the second elastic rubber plates 88 in other squeezing bins 54 are deformed, and lemon peels attached to the second elastic rubber plates 88 in other squeezing bins 54 are shaken off.
When the lemon peel squeezing device works, lemon peel enters the crushing barrel 11 through the first feeding hole 34, the crushing device 12 crushes the lemon peel, the crushed lemon peel enters the squeezing bin 54 through the first discharging hole 36, the material conveying pipe 111 and the second feeding hole 61, the liquid storage bin 57 conveys organic flux to the squeezing bin 54 through the liquid through hole 63, the squeezing device 22 squeezes the lemon peel in the squeezing bin 54, lemon oil solution in the squeezing bin 54 enters the second liquid outlet 85 through the filtering hole 62 and the deformed micro through hole 81 in the first rubber plate, and the collecting device recovers the lemon oil solution flowing through the second liquid outlet 85; after the squeezing operation is finished, the lemon peel in the squeezing device 22 is collected through the slag outlet 84; the lemon oil in the lemon peel residue is further collected by centrifugation.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a lemon essential oil production technology is with many processes broken wall processing system which characterized in that: the crushing device comprises a crushing module (1) and a squeezing module (2), wherein the crushing module (1) is used for crushing raw materials, and the crushing module (1) is connected with the squeezing module (2) through a conveying pipe; the pressing module (2) is used for pressing raw materials; wherein,
the crushing module (1) comprises a crushing barrel (11) and a crushing device (12); a crushing device (12) is arranged in the crushing barrel (11); the crushing barrel (11) comprises a first upper bottom plate (3), a first side plate (31) and a first lower bottom plate (32); the first upper bottom plate (3) is fixedly connected with the upper end of the first side plate (31) through a sliding telescopic rod (33); the lower end of the first side plate (31) is fixedly arranged on the upper surface of the first lower bottom plate (32); the first lower bottom plate (32) is fixedly arranged on the upper surface of the second upper bottom plate (5) through a first bracket; a first feeding hole (34) is symmetrically formed in the surface of the first upper bottom plate (3); a plurality of first annular grooves (35) are sequentially formed in the inner surface of the first side plate (31) from top to bottom; a first discharge hole (36) is formed in the center of the surface of the first lower bottom plate (32);
the crushing device (12) comprises a screw rod (4), a sliding block (41), a limiting rod (42) and a cutter (43), the sliding block (41) is connected with a first motor (44) through the screw rod (4), and a second circular groove (45) is formed in the side surface of the sliding block (41); the limiting rods (42) and the cutters (43) are hinged on the inner surface of the second circular groove (45) in a staggered mode in a circumferential arrangement mode, and the limiting rods (42) are matched with the first circular groove (35) to keep the sliding block (41) in place; the cutting knife (43) is matched with the screw rod (4) and the sliding block (41) to crush the raw materials.
2. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 1, characterized in that: limiting blocks (46) are arranged at the inner ends of the cutter (43) and the limiting rod (42); the limiting block (46) is used for limiting the rotation angle of the cutter (43) and the limiting rod (42).
3. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 1, characterized in that: a first spring (47) is arranged between the cutter (43) and the limiting rod (42), the first spring (47) is located in the second circular groove (45), and the first spring (47) is arched.
4. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 1, characterized in that: the section of the cutter (43) is in the shape of a magnetic needle, and the cutter (43) is used for performing bidirectional cutting on the raw materials.
5. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 1, characterized in that: the squeezing module (2) comprises a squeezing cylinder (21) and a squeezing device (22), wherein the squeezing device (22) is fixedly arranged in the squeezing cylinder (21); the press cylinder (21) comprises a second upper bottom plate (5), a second side plate (51) and a second lower bottom plate (52), the second upper bottom plate (5) is fixedly arranged on the upper surface of the second lower bottom plate (52) through the second side plate (51), and the second lower bottom plate (52) is arranged on the ground through a second bracket (53); a second feeding hole (61) is formed in the upper surface of the second upper bottom plate (5); a plurality of squeezing bins (54) are arranged in the squeezing cylinder (21), and the squeezing bins (54) are arranged at the edge of the inner space of the squeezing cylinder (21) in a circumferential arrangement manner; two adjacent squeezing bins (54) are connected through an arc-shaped plate (55); a squeezing plate (56) is arranged in the squeezing bin (54); the squeezing plate (56) is provided with a filtering hole (62); the squeezing bin (54) is rectangular, and a liquid through port (63) is formed in a side plate of the squeezing bin (54);
the squeezing device (22) comprises a cam guide rod mechanism (7), a mounting block (71), a connecting rod (72), a supporting plate (73) and a push plate (74); the cam guide rod mechanism (7) is rotationally connected with the mounting block (71) through a rotating shaft; the mounting block (71) is fixed on a support plate (73) through a connecting rod (72), two ends of the support plate (73) are respectively connected with the second upper bottom plate (5) and the second lower bottom plate (52), and a limiting hole (74) is formed in the support plate (73); the limiting hole (74) is used for limiting a guide rod in the cam guide rod mechanism (7); one end of the outer side of the guide rod is connected with a push plate (74); the push plate (74) is used for pushing the press plate (56) to move.
6. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 5, characterized in that: the push plate (74) is connected with the squeezing plate (56) through a first elastic rubber plate (8); the first elastic rubber plate (8) is used for sealing the squeezing bin (54).
7. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 6, characterized in that: the surface of the first elastic rubber plate (8) is provided with a micro through hole (81).
8. The multi-process wall-breaking treatment system for the lemon essential oil production process according to claim 5, characterized in that: the outer layer of the second side plate (51) is provided with a circular vent pipe (82), and the outer surface of the second side plate (51) is provided with a first vent hole (83) penetrating through the inner surface of the second side plate (51); the annular vent pipe (82) is connected with the first vent hole (83) through a connecting pipe; the first air vent (83) is used for conveying air to the squeezing bin (54); a second elastic rubber plate (88) is arranged between the squeezing bin (54) and the inner wall of the second side plate (51); the second elastic rubber plate (88) is matched with the annular vent pipe (82) to vibrate the spice; a slag outlet (84) and a second liquid outlet (85) are formed in the second lower bottom plate (52), and the slag outlet (84) is located below the squeezing bin (54); the second liquid outlet (85) is positioned in the center of the second lower bottom plate (52); and a pressure gauge (86) and an air inlet valve (87) are arranged on the annular vent pipe (82).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810082674.9A CN108295978A (en) | 2018-01-29 | 2018-01-29 | A kind of lemon production technology multi-process broken wall treatment system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810082674.9A CN108295978A (en) | 2018-01-29 | 2018-01-29 | A kind of lemon production technology multi-process broken wall treatment system |
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| CN108295978A true CN108295978A (en) | 2018-07-20 |
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| CN201810082674.9A Withdrawn CN108295978A (en) | 2018-01-29 | 2018-01-29 | A kind of lemon production technology multi-process broken wall treatment system |
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| CN109876893A (en) * | 2019-03-25 | 2019-06-14 | 常德市万惠生物科技有限公司 | Deodorization fly spray process units and application method and the deodorization fly spray of preparation |
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| CN113352673A (en) * | 2021-06-22 | 2021-09-07 | 喀什光华现代农业有限公司 | Cold oil press for seeds with high oil content |
| CN115532747A (en) * | 2022-10-13 | 2022-12-30 | 中山宏艺工业有限公司 | Semi-automatic cleaning mechanical structure for tail rubber of rubber bottle |
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| CN116278125A (en) * | 2023-02-14 | 2023-06-23 | 中国农业科学院兰州畜牧与兽药研究所 | A kind of segmental compaction device and method for alfalfa fresh grass fragments |
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