CN108288727A - A kind of battery processing producing line - Google Patents
A kind of battery processing producing line Download PDFInfo
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- CN108288727A CN108288727A CN201810206252.8A CN201810206252A CN108288727A CN 108288727 A CN108288727 A CN 108288727A CN 201810206252 A CN201810206252 A CN 201810206252A CN 108288727 A CN108288727 A CN 108288727A
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- 238000012545 processing Methods 0.000 title claims abstract description 98
- 239000000872 buffer Substances 0.000 claims abstract description 439
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- 230000007246 mechanism Effects 0.000 claims abstract description 182
- 238000005520 cutting process Methods 0.000 claims abstract description 152
- 230000003139 buffering effect Effects 0.000 claims abstract description 103
- 230000005540 biological transmission Effects 0.000 claims abstract description 75
- 238000003825 pressing Methods 0.000 claims abstract description 48
- 238000007731 hot pressing Methods 0.000 claims abstract description 44
- 238000007790 scraping Methods 0.000 claims abstract description 24
- 238000012546 transfer Methods 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 26
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本发明公开了一种电池加工产线,包括极耳加工单元、运输单元、空板缓存单元、第一满料缓存单元、热压单元、冷压单元和第二满料缓存单元;所述极耳加工单元包括刮极耳装置和切极耳装置;空板缓存单元包括空板缓存机架和空板缓存升降组件,空板缓存升降组件连接空板缓存机架,空板缓存机架开设有具有升降入口和升降出口的空板缓存升降腔;通过空板缓存升降机构内多个空板缓存内部支撑块和空板缓存外部支撑块的设计,使得空板缓存升降板只需在短距离内不断进行往复运动即可使物料不断上升。并且,通过多个空板缓存内部支撑块可缓存多个物料,物料下进上出,使得物料的传输和缓存具有连贯性。从而提高了电池加工产线的通畅性,提高了工作效率。
The invention discloses a battery processing production line, which includes a tab processing unit, a transport unit, an empty board buffer unit, a first full material buffer unit, a hot pressing unit, a cold pressing unit and a second full material buffering unit; The ear processing unit includes an ear scraping device and an ear cutting device; the empty board buffer unit includes an empty board buffer rack and an empty board buffer lifting assembly, the empty board buffer lifting assembly is connected to the empty board buffer rack, and the empty board buffer rack is equipped with Empty board buffer lifting cavity with lifting entrance and lifting outlet; through the design of multiple empty board buffer internal support blocks and empty board buffer external support blocks in the empty board buffer lifting mechanism, the empty board buffer lifting board only needs to be moved within a short distance Continuous reciprocating motion can make the material rise continuously. Moreover, multiple empty boards can be used to cache multiple materials inside the internal support block, and the materials can be fed in and out from the bottom, so that the transmission and buffering of materials are consistent. Therefore, the smoothness of the battery processing production line is improved, and the work efficiency is improved.
Description
技术领域technical field
本发明涉及电池生产领域,尤其涉及一种电池加工产线。The invention relates to the field of battery production, in particular to a battery processing production line.
背景技术Background technique
在电池生产过程中,电池加工产线的物流通畅性往往决定着生产效率,而物料缓存又是决定着物流通畅较为关键的因素,因此对于生产中的老化板缓存单元的设计就显得极为重要。目前常用的缓存方法主要有人工缓存、缓存架和机械手配合缓存两种,前者人力成本高,后者设备成本高,且上料和下料的连贯性较差。In the battery production process, the smoothness of the logistics of the battery processing line often determines the production efficiency, and the material buffer is a key factor determining the smoothness of the logistics. Therefore, the design of the aging board buffer unit in production is extremely important. At present, the commonly used caching methods mainly include manual caching, caching racks, and manipulator caching. The former has high labor costs, while the latter has high equipment costs, and the continuity of loading and unloading is poor.
中国实用新型专利CN201120398834.4公开了一种太阳能电池板传送缓存装置,包括机架、托架升降装置及太阳能电池板传输装置。机架开设有具有太阳能电池板输入口和太阳能电池板输出口的升降腔;托架升降装置包括托架驱动组件及若干托架,托架容于升降腔内并沿竖直方向呈相互平行的设置,相邻的托架固定连接,每一托架具有输送区和位于输送区正上方的承载区,托架驱动组件驱使托架升降;太阳能电池板传输装置包括太阳能电池板传送组件及太阳能电池板驱动器。Chinese utility model patent CN201120398834.4 discloses a solar panel transmission buffer device, including a frame, a bracket lifting device and a solar panel transmission device. The frame is provided with a lifting chamber with a solar panel input port and a solar panel output port; the bracket lifting device includes a bracket driving component and a number of brackets, and the brackets are accommodated in the lifting cavity and are parallel to each other along the vertical direction. Setting, adjacent brackets are fixedly connected, each bracket has a conveying area and a bearing area directly above the conveying area, and the bracket driving component drives the bracket up and down; the solar panel transmission device includes a solar panel transmission component and a solar cell board driver.
以上专利能够相对于机械手节约了成本,但是多个托架同时上升/下降需要占用大量空间,且无法根据需求同时完成上料和下料,以致电池加工产线连贯性较差,生产效率较低。The above patents can save costs compared with the manipulator, but multiple brackets need to take up a lot of space at the same time, and it is impossible to complete the loading and unloading at the same time according to the demand, resulting in poor continuity and low production efficiency of the battery processing line. .
发明内容Contents of the invention
本发明的目的在于提供一种电池加工产线,来解决以上问题。The object of the present invention is to provide a battery processing production line to solve the above problems.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种电池加工产线,包括极耳加工单元、运输单元和沿着所述运输单元依次设置的空板缓存单元、第一满料缓存单元、热压单元、冷压单元和第二满料缓存单元;所述极耳加工单元包括刮极耳装置和切极耳装置;所述空板缓存单元包括空板缓存机架和空板缓存升降组件,所述空板缓存升降组件连接所述空板缓存机架,所述空板缓存机架开设有具有升降入口和升降出口的空板缓存升降腔;A battery processing production line, comprising a tab processing unit, a transport unit, and an empty plate buffer unit, a first full material buffer unit, a hot press unit, a cold press unit, and a second full material buffer arranged sequentially along the transport unit unit; the tab processing unit includes a scraping tab device and a tab cutting device; the empty board buffer unit includes an empty board buffer rack and an empty board buffer lifting assembly, and the empty board buffer lifting assembly is connected to the empty board A buffer rack, the empty board buffer rack is provided with an empty board buffer lifting chamber with a lifting inlet and a lifting outlet;
所述空板缓存升降组件包括多个空板缓存升降机构,所述空板缓存升降机构包括空板缓存升降板,所述空板缓存升降板滑动连接所述空板缓存机架;所述空板缓存升降组件还包括用于驱动所述空板缓存升降板上升/下降的空板缓存升降板驱动单元,各所述空板缓存升降板均连接所述空板缓存升降板驱动单元;The empty board buffer lifting assembly includes a plurality of empty board buffer lifting mechanisms, the empty board buffer lifting mechanism includes an empty board buffer lifting board, and the empty board buffer lifting board is slidably connected to the empty board buffer rack; The board buffer lifting assembly also includes an empty board buffer lifting board drive unit for driving the empty board buffer lifting board to rise/fall, and each of the empty board buffer lifting boards is connected to the empty board buffer lifting board driving unit;
所述空板缓存升降机构还包括外部支撑组,所述外部支撑组包括多个沿空板缓存升降腔高度方向平行排列的空板缓存外部支撑块,各所述空板缓存外部支撑块均转动连接所述空板缓存升降板,各所述空板缓存外部支撑块的一旁均固定设有用于限制空板缓存外部支撑块朝预定方向偏转的外部限位块;所述空板缓存外部支撑块用于支撑和抬升物料;The empty board buffer lifting mechanism also includes an external support group, and the outer support group includes a plurality of empty board buffer external support blocks arranged in parallel along the height direction of the empty board buffer lifting chamber, and each of the empty board buffer external support blocks rotates Connecting the empty board cache lifting plate, each side of the empty board cache external support block is fixed with an external limit block for limiting the deflection of the empty board cache external support block toward a predetermined direction; the empty board cache external support block For supporting and lifting materials;
所述空板缓存升降机构还包括内部支撑组,所述内部支撑组包括多个沿空板缓存升降腔高度方向平行排列的空板缓存内部支撑块,各所述空板缓存内部支撑块均转动连接所述空板缓存机架,各所述空板缓存内部支撑块的一旁均固定设有用于限制空板缓存内部支撑块朝预定方向偏转的内部限位块;所述空板缓存内部支撑块用于支撑和缓存物料;The empty board buffer lifting mechanism also includes an internal support group, the internal support group includes a plurality of empty board buffer internal support blocks arranged in parallel along the height direction of the empty board buffer lifting chamber, and each of the empty board buffer internal support blocks rotates Connecting the empty board cache rack, each side of the empty board cache internal support block is fixed with an internal limiter for limiting the deflection of the empty board cache internal support block toward a predetermined direction; the empty board cache internal support block Used to support and cache materials;
所述空板缓存升降板上升至最高位置时,所述空板缓存外部支撑块和所述空板缓存内部支撑块一上一下交错设置,最高的第N空板缓存外部支撑块的高度高于最高的第N空板缓存内部支撑块的高度;所述空板缓存升降板下降至最低位置时,第二低的第二空板缓存外部支撑块的高度低于于最低的第一空板缓存内部支撑块的高度。When the empty-board cache lifting plate rises to the highest position, the empty-plate cache external support block and the empty-plate cache internal support block are arranged alternately one above the other, and the height of the highest Nth empty-plate cache external support block is higher than The height of the inner support block of the highest Nth empty board cache; when the empty board cache lifting plate descends to the lowest position, the height of the second lowest second empty board cache external support block is lower than the lowest first empty board cache The height of the inner support block.
可选的,所述刮极耳装置包括刮极耳机架、设置于刮极耳机架上的刮极耳刮刀机构、用于压紧电池的刮极耳压紧驱动机构,用于驱动所述刮极耳刮刀机构的刮极耳伸缩驱动机构和刮极耳升降驱动机构;Optionally, the scraper ear device includes a scraper earphone frame, a scraper ear scraper mechanism arranged on the scraper earphone frame, a scraper ear pressing driving mechanism for pressing the battery, and is used to drive the scraper ear The scraper lug retractable drive mechanism and the scraper lug lifting drive mechanism of the lug scraper mechanism;
所述刮极耳刮刀机构包括刮极耳固定块和刮极耳调节块,所述刮极耳调节块的中部与所述刮极耳固定块转动连接,所述刮极耳调节块的第一端连接有刮极耳刮刀,所述刮极耳调节块的第二端连接有刮极耳弹性件;The scraper lug scraper mechanism includes a scraper lug fixing block and a scraper lug adjusting block. The end is connected with a scraper ear scraper, and the second end of the scraper ear adjustment block is connected with a scraper ear elastic piece;
所述刮极耳刮刀的下方设有用于支撑极耳的刮极耳支撑机构。A scraper lug support mechanism for supporting the lug is provided below the lug scraper.
可选的,所述切极耳装置包括切极耳机架、安装于所述切极耳机架上的下切刀机构、安装于所述切极耳机架上的上切刀机构、驱动所述上切刀机构的切极耳升降驱动机构和用于压住极耳的切极耳预压机构;Optionally, the pole-cutting ear device includes a pole-cutting earphone frame, a lower cutter mechanism mounted on the pole-cutting earphone frame, an upper cutter mechanism mounted on the pole-cutting earphone frame, driving the upper cutter The pole cutting lug lifting drive mechanism of the knife mechanism and the pole cutting lug preloading mechanism for pressing the pole lug;
所述上切刀机构包括切极耳驱动块,所述切极耳驱动块的底部连接有上切刀片,所述切极耳驱动块的两侧分别连接有切极耳导向块,所述切极耳导向块的底部设有切极耳倒角;The upper cutter mechanism includes a lug cutting driving block, an upper cutting blade is connected to the bottom of the lug cutting driving block, and lug cutting guide blocks are respectively connected to both sides of the lug cutting driving block. The bottom of the lug guide block is provided with lug cutting chamfers;
所述下切刀机构包括下切刀片和支撑下切刀片的切极耳调节块,所述切极耳机架上设有与所述切极耳调节块相匹配的切极耳滑槽,所述切极耳调节块与所述切极耳滑槽滑动连接。The lower cutter mechanism includes a lower cutting blade and a pole cutting lug adjustment block supporting the lower cutting blade. The pole cutting earphone frame is provided with a pole cutting lug chute matching the pole cutting lug adjustment block, and the pole cutting ear The adjustment block is slidably connected with the pole cutting lug chute.
可选的,所述第一满料缓存单元包括满料缓存机箱、满料缓存驱动机构和多个满料缓存机构,所述所述满料缓存机箱开设有具有两面开口的满料缓存缓存腔,所述满料缓存机构连接所述满料缓存机箱,所述满料缓存驱动机构驱动连接各所述满料缓存机构;Optionally, the first full-material buffer unit includes a full-material buffer chassis, a full-material buffer driving mechanism, and a plurality of full-material buffer mechanisms, and the full-material buffer chassis is provided with a full-material buffer buffer cavity with openings on both sides , the full-material buffer mechanism is connected to the full-material buffer chassis, and the full-material buffer driving mechanism is driven to connect each of the full-material buffer mechanisms;
所述满料缓存机构包括沿竖直方向延伸的满料缓存缓存链条,所述满料缓存缓存链条连接有满料缓存主缓存链轮和满料缓存从缓存链轮,所述满料缓存驱动机构驱动连接各所述满料缓存主缓存链轮;所述满料缓存缓存链条上分层固定连接有多个满料缓存支撑件;The full material buffering mechanism includes a full material buffering buffer chain extending vertically, and the full material buffering buffer chain is connected with a full material buffering master buffering sprocket and a full material buffering slave buffering sprocket, and the full material buffering drive The mechanism drives and connects each of the full-material buffer main buffer sprockets; the full-material buffer chain is layered and fixedly connected with a plurality of full-material buffer supports;
多个所述满料缓存机构内,位于同一层的多个所述满料缓存支撑件共同支撑一个物料;所述满料缓存支撑件的一角开设有满料缓存支撑槽。In the plurality of full-material buffering mechanisms, the plurality of full-material buffering supports located on the same floor jointly support a material; one corner of the full-material buffering support is provided with a full-material buffering support groove.
可选的,所述运输单元包括进料运输线、热压运输线、中转机器人、冷压运输线和出料运输线;所述第一满料缓存单元位于所述进料运输线和所述热压运输线之间;Optionally, the transport unit includes a feed transport line, a hot-press transport line, a transfer robot, a cold-press transport line, and a discharge transport line; the first full material buffer unit is located between the feed transport line and the Between the hot-pressed transport lines;
在所述热压运输线靠近所述中转机器人的一端的相对两侧均安装所述热压单元;在所述冷压运输线靠近所述中转机器人的一端的相对两侧均安装所述冷压单元;所述第二满料缓存单元位于所述冷压运输线和所述出料运输线之间;The hot-press units are installed on opposite sides of the end of the hot-press transportation line close to the transfer robot; the cold press units are installed on opposite sides of the end of the cold-press transportation line near the transfer robot unit; the second full material buffer unit is located between the cold press transportation line and the discharge transportation line;
所述运输单元还包括空板回流线,所述空板缓存单元位于所述空板回流线靠近所述极耳加工单元的一端。The transportation unit further includes an empty board return line, and the empty board buffer unit is located at an end of the empty board return line close to the tab processing unit.
可选的,所述极耳加工单元还包括极耳加工工作台和CCD检测机构,所述极耳加工工作台上安装有极耳加工进料机器人;所述极耳加工进料机器人的一侧安装有极耳加工翻转装置,所述狐极耳加工进料机器人的一侧安装有极耳加工转盘;Optionally, the tab processing unit also includes a tab processing workbench and a CCD detection mechanism, and a tab processing feeding robot is installed on the tab processing workbench; one side of the tab processing feeding robot A tab processing turning device is installed, and a tab processing turntable is installed on one side of the fox tab processing feeding robot;
所述极耳加工翻转装置、所述极耳加工转盘、所述刮极耳装置、所述切极耳装置、所述CCD检测机构和所述极耳加工出料机器人均位于所述极耳加工工作台上。The tab processing turning device, the tab processing turntable, the tab scraping device, the tab cutting device, the CCD detection mechanism and the tab processing and discharging robot are all located in the tab processing on the workbench.
可选的,所述第一满料缓存单元包括四个所述满料缓存机构,位于同一层的四个所述满料缓存支撑件分别支撑物料的一角;所述满料缓存机构内,所述满料缓存缓存链条的多个链节上分别固定连接有一个对应的所述满料缓存支撑件,多个所述满料缓存支撑件等间距排列;所述满料缓存支撑槽三面开口,所述满料缓存支撑槽的顶面开口和所述满料缓存支撑件的顶面通过满料缓存导向斜面过渡;Optionally, the first full-material buffer unit includes four full-material buffer mechanisms, and the four full-material buffer supports on the same floor respectively support a corner of the material; in the full-material buffer mechanism, the A corresponding full-material buffer support member is fixedly connected to a plurality of chain links of the full-material buffer buffer chain, and the plurality of full-material buffer support members are arranged at equal intervals; the full-material buffer support groove is open on three sides, The top opening of the full-material buffer support groove and the top surface of the full-material buffer support member transition through the full-material buffer guide slope;
所述满料缓存驱动机构包括满料缓存旋转驱动件,所述满料缓存旋转驱动件安装在所述满料缓存机箱内,所述满料缓存旋转驱动件通过链轮链条传动结构驱动连接有满料缓存主传动杆,所述满料缓存主传动杆的两端分别通过一齿轮传动结构驱动连接一满料缓存从传动杆,各所述满料缓存从传动杆的两端分别固定连接一个对应的所述满料缓存主缓存链轮;The full-material buffering drive mechanism includes a full-material buffering rotary drive member, the full-material buffering rotary drive member is installed in the full-material buffering cabinet, and the full-material buffering rotary drive member is driven and connected to a The full-material buffer main transmission rod, the two ends of the full-material buffer main transmission rod are respectively driven and connected to a full-material buffer slave transmission rod through a gear transmission structure, and each of the full-material buffer slave transmission rods is fixedly connected to a The corresponding full buffer main buffer sprocket;
所述满料缓存机箱包括满料缓存顶箱,所述满料缓存顶箱的底面两相对的端部分别固定连接有一满料缓存侧箱;所述满料缓存顶箱和两个所述满料缓存侧箱围设成所述满料缓存缓存腔,各所述满料缓存侧箱的第一侧面和第二侧面上分别安装一对应的所述满料缓存机构;所述第一侧面和所述第二侧面均与所述满料缓存侧箱朝向所述满料缓存缓存腔的一面相邻;The full material buffering chassis includes a full material buffering top box, two opposite ends of the bottom surface of the full material buffering top box are respectively fixedly connected with a full material buffering side box; the full material buffering top box and the two full material buffering boxes The material buffering side boxes are arranged to form the full material buffering buffer cavity, and a corresponding full material buffering mechanism is respectively installed on the first side and the second side of each of the full material buffering side boxes; The second side is adjacent to the side of the full buffer side box facing the full buffer cavity;
各所述满料缓存侧箱朝向所述满料缓存缓存腔的一面固定连接有满料缓存导向条。A full-material buffer guide bar is fixedly connected to one side of each of the full-material buffer side boxes facing the full-material buffer buffer chamber.
可选的,所述满料缓存旋转驱动件为电机,安装于所述满料缓存顶箱内,所述满料缓存顶箱的底面开设有连通所述满料缓存顶箱的内部的满料缓存传动链条槽;Optionally, the full-material buffering rotating drive part is a motor, installed in the full-material buffering top box, and the bottom surface of the full-material buffering top box is provided with a full-material Buffer drive chain slot;
所述链轮链条传动结构包括满料缓存主传动链轮、传动链条和满料缓存从传动链轮;所述满料缓存旋转驱动件的输出端固定连接所述满料缓存主传动链轮,所述满料缓存主传动链轮连接所述传动链条;所述传动链条穿过所述满料缓存传动链条槽,连接所述满料缓存从传动链轮;所述满料缓存从传动链轮固定连接所述满料缓存主传动杆;The sprocket chain transmission structure includes a full-material buffer main transmission sprocket, a transmission chain and a full-material buffer slave transmission sprocket; the output end of the full-material buffer rotating drive is fixedly connected to the full-material buffer main transmission sprocket, The main drive sprocket for the full buffer buffer is connected to the drive chain; the drive chain passes through the groove of the full buffer drive chain and connects the slave drive sprocket for the full buffer buffer; the slave drive sprocket for the full buffer buffer Fixedly connect the full material buffer main drive rod;
所述满料缓存顶箱的底面固定连接有两个满料缓存满料缓存主传动杆连接件,所述满料缓存主传动杆转动连接两个所述主动传动杆连接件。The bottom surface of the full-material buffering top box is fixedly connected with two full-material buffering main transmission rod connectors, and the full-material buffering main transmission rod is rotatably connected to the two active transmission rod connectors.
可选的,所述空板缓存内部支撑块包括一用于支撑物料的内部支撑端,所述空板缓存内部支撑块的重心位于所述内部支撑端;所述空板缓存外部支撑块包括一用于支撑物料的外部支撑端,所述空板缓存外部支撑块的重心位于所述外部支撑端;Optionally, the inner support block of the empty board buffer includes an inner support end for supporting materials, the center of gravity of the inner support block of the empty board buffer is located at the inner support end; the outer support block of the empty board buffer includes an An external support end for supporting materials, the center of gravity of the empty plate cache external support block is located at the external support end;
各所述外部限位件均固定设于对应的所述空板缓存外部支撑块背离外部支撑端的一侧,所述外部限位件为长方体,同一所述空板缓存升降机构内的所有外部限位件互相连接组成空板缓存外部限位条,所述空板缓存外部限位条为一体成型结构;Each of the external limiters is fixed on the side of the corresponding empty board cache external support block away from the external support end. The external limiter is a cuboid. The positioning parts are connected with each other to form the outer limit bar of the empty board buffer, and the outer limit bar of the empty board buffer is integrally formed;
各所述空板缓存内部限位件均固定于对应的所述空板缓存内部支撑块的上方,所述空板缓存内部限位件为限位螺栓,所述限位螺栓的螺杆与所述空板缓存内部支撑块远离内部支撑端的部分相切。Each of the empty board buffer internal limiters is fixed above the corresponding empty board buffer internal support block, the empty board buffer internal limiter is a limit bolt, and the screw rod of the limit bolt is connected to the Empty slab caches are tangent to the part of the inner support block away from the inner support end.
可选的,所述热压单元包括热压化成架,以及装设于所述热压化成架上用于实现电池化成工序的各个部件,包括:热压压板、热压丝杆和若干热压层板;Optionally, the hot-pressing unit includes a hot-pressing forming rack, and various components installed on the hot-pressing forming rack for realizing the battery forming process, including: a hot-pressing platen, a hot-pressing screw and several hot-pressing laminate;
所述热压层板之间通过钢丝连接,所述钢丝上设有配重棒,所述配重棒用钢丝通过滚轮组提拉所述热压层板;所述热压压板包括两层,两层所述热压压板分设于所述热压层板的上下两侧并穿设于所述热压丝杆上,通过所述热压丝杆控制所述热压压板上下移动。The hot-pressed laminates are connected by steel wires, and the steel wires are provided with counterweight bars, and the counterweight bars use steel wires to pull the hot-pressed laminates through the roller group; the hot-pressed laminates include two layers, The two layers of the hot-pressing platen are arranged on the upper and lower sides of the hot-pressing laminate and pass through the hot-pressing screw rod, and the up-and-down movement of the hot-pressing platen is controlled by the hot-pressing screw rod.
与现有技术相比,本发明实施例具有以下有益效果:Compared with the prior art, the embodiments of the present invention have the following beneficial effects:
通过空板缓存升降机构内多个空板缓存内部支撑块和空板缓存外部支撑块的设计,使得空板缓存升降板只需在短距离内不断进行往复运动即可使物料不断上升,有效地利用了空板缓存升降腔的空间,减少了空板缓存单元整体的占用空间。并且,空板缓存单元在使物料上升的同时,通过多个空板缓存内部支撑块可缓存多个物料,物料下进上出,使得物料的传输和缓存具有连贯性。从而提高了电池加工产线的通畅性,提高了工作效率。Through the design of multiple internal support blocks and external support blocks of the empty plate cache in the empty plate cache lifting mechanism, the empty plate cache lift plate only needs to reciprocate continuously within a short distance to make the material continue to rise, effectively The space of the empty-board cache lifting cavity is utilized, which reduces the overall occupied space of the empty-plate cache unit. Moreover, while the empty board buffer unit is raising the material, multiple materials can be buffered through the internal support blocks of multiple empty board buffers, and the materials enter from the bottom and come out from the top, so that the transmission and buffering of the materials are consistent. Therefore, the smoothness of the battery processing production line is improved, and the work efficiency is improved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative efforts.
图1为本发明实施例提供的一种电池加工产线的结构示意图;Fig. 1 is a schematic structural diagram of a battery processing production line provided by an embodiment of the present invention;
图2为本发明实施例提供的一种电池加工产线的极耳加工单元的结构示意图;Fig. 2 is a schematic structural diagram of a tab processing unit of a battery processing production line provided by an embodiment of the present invention;
图3为本发明实施例提供的一种电池加工产线的刮极耳装置的正视图;Fig. 3 is a front view of a scraper tab device of a battery processing production line provided by an embodiment of the present invention;
图4为本发明实施例提供的一种电池加工产线的刮极耳装置的立体视图;Fig. 4 is a perspective view of a scraper tab device of a battery processing production line provided by an embodiment of the present invention;
图5为本发明实施例提供的一种电池加工产线的切极耳装置的结构视图;Fig. 5 is a structural view of a tab cutting device of a battery processing production line provided by an embodiment of the present invention;
图6为本发明实施例提供的一种电池加工产线的切极耳装置的结构爆炸图;Fig. 6 is an exploded view of the structure of a tab cutting device of a battery processing production line provided by an embodiment of the present invention;
图7为本发明实施例提供的一种电池加工产线的第一满料缓存单元的结构示意图;Fig. 7 is a schematic structural diagram of a first full buffer unit of a battery processing production line provided by an embodiment of the present invention;
图8为本发明实施例提供的一种电池加工产线的第一满料缓存单元的部分结构示意图及局部放大图;Fig. 8 is a partial structural schematic diagram and partial enlarged view of the first full buffer unit of a battery processing production line provided by an embodiment of the present invention;
图9为本发明实施例提供的一种电池加工产线的第一满料缓存单元的的又一部分结构示意图;Fig. 9 is a structural schematic diagram of another part of the first full buffer unit of a battery processing production line provided by an embodiment of the present invention;
图10为本发明实施例提供的一种电池加工产线的热压单元的结构示意图;Fig. 10 is a schematic structural diagram of a heat-pressing unit of a battery processing production line provided by an embodiment of the present invention;
图11为本发明实施例提供的一种电池加工产线的空板缓存单元的结构示意图;Fig. 11 is a schematic structural diagram of an empty board buffer unit of a battery processing production line provided by an embodiment of the present invention;
图12为本发明实施例提供的一种电池加工产线的空板缓存单元的又一结构示意图;Fig. 12 is another structural schematic diagram of an empty board buffer unit of a battery processing production line provided by an embodiment of the present invention;
图13为本发明实施例提供的一种电池加工产线的空板缓存单元的再一结构示意图。FIG. 13 is another structural schematic diagram of an empty board buffer unit of a battery processing production line provided by an embodiment of the present invention.
图中:In the picture:
10、极耳加工单元;100、进料架;110、极耳加工进料机器人;120、极耳加工翻转装置;130、转盘上料机器人;140、极耳加工转盘;1411、电池放置器;150、刮极耳装置;1510、刮极耳机架;1520、刮极耳压紧驱动机构; 1521、刮极耳压紧气缸;1522、刮极耳压紧块;1530、刮极耳刮刀机构;1531、刮极耳调节块;1532、刮极耳固定块;1533、刮极耳弹性件;1534、刮极耳刮刀;1535、刮极耳螺栓;1540、刮极耳伸缩驱动机构;1541、刮极耳伸缩气缸;1542、刮极耳伸缩板;1543、刮极耳导向块;1550、刮极耳升降驱动机构;1551、刮极耳升降气缸;1552、刮极耳滑台;1553、刮极耳升降板; 1560、刮极耳支撑机构;1561、刮极耳垫块;1562、刮极耳垫块气缸;160、切极耳装置;1610、切极耳机架;1611、切极耳滑槽;1620、下切刀机构; 1621、下切刀片;1622、切极耳调节块;1630、上切刀机构;1631、切极耳驱动块;1632、上切刀片;1633、切极耳导向块;1634、切极耳倒角;1640、切极耳升降驱动机构;1641、切极耳升降气缸;1642、切极耳滑轨;1650、切极耳预压机构;1651、切极耳连接块;1652、切极耳连接杆;1653、切极耳预压块;1660、切极耳废料收集盒;1670、切极耳伸缩驱动机构;1671、切极耳伸缩气缸;1672、切极耳导轨;170、极耳加工出料机器人;180、极耳加工次品运输线;190、CCD检测机构;20、第一满料缓存单元;210、满料缓存机箱;2100、满料缓存缓存腔;211、满料缓存顶箱;2111、满料缓存传动链条槽;2112、满料缓存主传动杆连接件;212、满料缓存侧箱;220、满料缓存驱动机构;221、满料缓存旋转驱动件;2221、满料缓存主传动链轮;2222、满料缓存从传动链轮;223、满料缓存主传动杆;2241、满料缓存主变向齿轮;2242、满料缓存从变向齿轮;225、满料缓存从传动杆;226、满料缓存链轮连接杆;230、满料缓存机构;231、满料缓存缓存链条;2311、满料缓存外链板;232、满料缓存主缓存链轮;233、满料缓存从缓存链轮;234、满料缓存支撑件;2341、满料缓存支撑槽;2342、满料缓存导向斜面;241、满料缓存遮挡盒;242、满料缓存遮挡环;243、满料缓存导向条;30、热压单元;310、热压化成架;320、热压压板;330、热压丝杆;340、热压层板; 40、冷压单元;50、第二满料缓存单元;60、空板缓存单元;610、空板缓存机架;611、空板缓存机架底座;612、空板缓存机架纵板;613、空板缓存机架顶框;620、空板缓存升降组件;6211、空板缓存升降板;6212、空板缓存升降滑轨;6213、空板缓存升降滑块;6221、空板缓存升降驱动件;6222、空板缓存升降顶框;6231、空板缓存外部支撑块;6232、空板缓存外部限位条;6233、空板缓存外部挡板;6241、空板缓存内部支撑块;6242、空板缓存内部限位件;630、空板缓存传输组件;6311、空板缓存传输板;63111、空板缓存传输滚轮;6312、空板缓存传输板驱动件;6313、空板缓存传输支撑板;6314、空板缓存传输板滑轨;6315、空板缓存传输连接板;6321、空板缓存传输推板;6322、空板缓存传输推板驱动件;6323、空板缓存传输推板滑轨;710、进料运输线;720、热压运输线;730、中转机器人;740、冷压运输线;750、出料运输线;760、出料机器人;770、抽检运输线;780、次品运输线;80、电池;81、电池主体;82、极耳;90、老化板。10. Tab processing unit; 100. Feeding frame; 110. Tab processing feeding robot; 120. Tab processing turning device; 130. Turntable loading robot; 140. Tab processing turntable; 1411. Battery placement device; 150. Scraper ear device; 1510. Scraper earphone holder; 1520. Scraper ear pressing drive mechanism; 1521. Scraper ear pressing cylinder; 1522. Scraper ear pressing block; 1530. Scraper ear scraper mechanism; 1531, scraper ear adjustment block; 1532, scraper ear fixing block; 1533, scraper ear elastic piece; 1534, scraper ear scraper; 1535, scraper ear bolt; 1540, scraper ear telescopic drive mechanism; 1541, scraper 1542, scraper ear expansion plate; 1543, scraper ear guide block; 1550, scraper ear lifting drive mechanism; 1551, scraper ear lifting cylinder; 1552, scraper ear slide table; 1553, scraper ear Ear lifting plate; 1560, scraper ear support mechanism; 1561, scraper ear cushion block; 1562, scraper ear cushion block cylinder; 160, pole cutting ear device; 1610, pole cutting earphone rack; ;1620, the lower cutter mechanism; 1621, the lower cutter blade; 1622, the lug cutting adjustment block; 1630, the upper cutter mechanism; 1631, the lug cutting drive block; 1632, the upper cutting blade; , Chamfering of lug cutting; 1640, Lifting and driving mechanism of lug cutting; 1641, Lifting cylinder of lug cutting; 1642, Lug cutting slide rail; 1650, Pre-pressing mechanism of lug cutting; 1. Cutting lug connecting rod; 1653. Cutting lug pre-press block; 1660. Cutting lug waste collection box; 1670. Cutting lug telescopic drive mechanism; 1671. Cutting lug telescopic cylinder; 1672. Cutting lug guide rail; 170 , tab processing and discharging robot; 180, tab processing defective product transportation line; 190, CCD detection mechanism; 20, the first full material buffer unit; 210, full material buffer chassis; 2100, full material buffer buffer cavity; 211, Full material buffer top box; 2111, full material buffer drive chain groove; 2112, full material buffer main drive rod connector; 212, full material buffer side box; 220, full material buffer drive mechanism; 221, full material buffer rotary drive ; 2221, the main drive sprocket for the full cache; 2222, the secondary drive sprocket for the full cache; 223, the main drive rod for the full cache; 2241, the main reversing gear for the full cache; 2242, the slave reversing gear for the full cache; 225, full material cache slave drive rod; 226, full material cache sprocket connecting rod; 230, full material cache mechanism; 231, full material cache cache chain; 2311, full material cache outer chain plate; 232, full material cache main cache Sprocket; 233, full material buffer from the buffer sprocket; 234, full material buffer support; 2341, full material buffer support groove; 2342, full material buffer guide slope; 241, full material buffer shielding box; 242, full material buffer occlusion ring ; 243, full buffer buffer guide strip; 30, hot pressing unit; 310, hot pressing forming frame; 320, hot pressing platen; 330, hot pressing screw rod; 340, hot pressing laminate; 40, cold pressing unit; 50, The second full material cache unit; 60, empty board cache unit; 610, empty board cache rack; 611, empty board cache rack base; 612, empty board cache rack vertical plate; 613, empty board cache rack top frame ;620, Empty board cache lift assembly; 6211, Empty board cache lift plate; 6212, Empty board cache lift slide rail; 6213, Empty board cache lift slider; 6221, Empty board cache lift driver; Top frame; 6231, external support block for empty board cache; 6232, external limit bar for empty board cache; 6233, external baffle for empty board cache; 6241, internal support block for empty board cache; 6242, internal limiter for empty board cache; 630. Empty board cache transmission assembly; 6311. Empty board cache transmission board; 63111. Empty board cache transmission roller; 6312. Empty board cache transmission board driver; 6313. Empty board cache transmission support board; 6314. Empty board cache transmission board Slide rail; 6315, empty board buffer transmission connecting plate; 6321, empty board buffer transmission push plate; 6322, empty board buffer transmission push plate driver; 6323, empty board buffer transmission push plate slide rail; 710, feeding transportation line; 720. Hot-pressed transportation line; 730. Transit robot; 740. Cold-pressed transportation line; 750. Discharging transportation line; 760. Discharging robot; 770. Sampling inspection transportation line; 780. Defective product transportation line; 80. Battery; 81 , battery main body; 82, tabs; 90, aging plate.
具体实施方式Detailed ways
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the following The described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inner" and "outer" are based on those shown in the accompanying drawings. Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.
需要说明的是,当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中设置的组件。当一个组件被认为是“设置在”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中设置的组件。It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a centered component at the same time. When a component is said to be "set on" another component, it can be set directly on another component or there may be a centered component at the same time.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
请参考图1,一种电池加工产线,包括极耳加工单元10和运输单元,在极耳加工单元10的下方安装有第一满料缓存单元20。Please refer to FIG. 1 , a battery processing production line includes a tab processing unit 10 and a transport unit, and a first full buffer unit 20 is installed below the tab processing unit 10 .
运输单元包括进料运输线710、热压运输线720、中转机器人730、冷压运输线740和出料运输线750。第一满料缓存单元20位于进料运输线710和热压运输线720之间,第一满料缓存单元20的电池80通过进料运输线710 运进,再通过热压运输线720运出。在热压运输线720靠近中转机器人730 的一端的相对两侧均安装有热压单元30,在冷压运输线740靠近中转机器人 730的一端的相对两侧均安装有冷压单元40。电池80从热压单元30运出至热压运输线720上后,中转机器人730负责将热压运输线720上的电池80运输至冷压运输线740,冷压运输线740上的电池80进入冷压单元40加工后再运到冷压运输线740上。The transport unit includes an incoming transport line 710 , a hot-press transport line 720 , a transfer robot 730 , a cold-press transport line 740 and an output transport line 750 . The first full-material buffer unit 20 is located between the feeding transportation line 710 and the hot-press transportation line 720, the battery 80 of the first full-material buffer unit 20 is transported in through the feeding transportation line 710, and then transported out through the hot-press transportation line 720 . Hot-pressing units 30 are installed on opposite sides of the end of the hot-pressing transportation line 720 near the transfer robot 730, and cold-pressing units 40 are installed on the opposite sides of the end of the cold-pressing transportation line 740 near the transfer robot 730. After the batteries 80 are transported from the hot-pressing unit 30 to the hot-pressing transportation line 720, the transfer robot 730 is responsible for transporting the batteries 80 on the hot-pressing transportation line 720 to the cold-pressing transportation line 740, and the batteries 80 on the cold-pressing transportation line 740 enter The cold pressing unit 40 is processed and then transported to the cold pressing transportation line 740 .
在冷压运输线740和出料运输线750之间安装有第二满料缓存单元50,出料运输线750的下方安装有出料机器人760,在出料机器人760的下方安装有抽检运输线770和次品运输线780。A second full material buffer unit 50 is installed between the cold press transportation line 740 and the discharge transportation line 750, a discharge robot 760 is installed below the discharge transportation line 750, and a random inspection transportation line is installed below the discharge robot 760 770 and defective transportation line 780.
运输单元还包括空板回流线,空板回流线靠近极耳加工单元10的一端安装有空板缓存单元60,空板缓存单元60负责缓存从空板回流线过来的空老化板。The transportation unit also includes an empty board return line. An empty board buffer unit 60 is installed at one end of the empty board return line near the tab processing unit 10. The empty board buffer unit 60 is responsible for buffering empty aging boards coming from the empty board return line.
请参考图2,极耳加工单元10包括进料架100和极耳加工工作台,极耳加工工作台上安装有极耳加工进料机器人110。极耳加工进料机器人110的一侧安装有极耳加工翻转装置120,极耳加工进料机器人110的下方安装有极耳加工转盘140,围绕着极耳加工转盘140分别安装有刮极耳装置150、切极耳装置160、CCD检测机构190和极耳加工出料机器人170。极耳加工翻转装置 120、极耳加工转盘140、刮极耳装置150、切极耳装置160、CCD检测机构190和极耳加工出料机器人170均位于极耳加工工作台上。Please refer to FIG. 2 , the tab processing unit 10 includes a feed rack 100 and a tab processing worktable, and a tab processing feeding robot 110 is installed on the tab processing workbench. A tab processing turning device 120 is installed on one side of the tab processing and feeding robot 110, a tab processing turntable 140 is installed under the tab processing and feeding robot 110, and a tab scraping device is installed around the tab processing turntable 140 150 , a tab cutting device 160 , a CCD detection mechanism 190 and a tab processing and discharging robot 170 . The tab processing turning device 120, the tab processing turntable 140, the tab scraping device 150, the tab cutting device 160, the CCD detection mechanism 190 and the tab processing and discharging robot 170 are all located on the tab processing workbench.
极耳加工转盘140设有六个环形均布的电池80放置器1411,通过旋转极耳加工转盘140可使各电池80放置器1411分别依次经过不同的工位,从而对电池80依次进行相应的工位操作。极耳加工工作台上还安装有极耳加工出料机器人170和极耳加工次品运输线180。The tab processing turntable 140 is provided with six ring-shaped and evenly distributed battery 80 placers 1411. By rotating the tab processing turntable 140, each battery 80 placer 1411 can pass through different stations in sequence, so that the batteries 80 are sequentially processed accordingly. Station operation. A tab processing and discharging robot 170 and a transport line 180 for defective tab processing are also installed on the tab processing workbench.
工作原理为:极耳加工进料机器人110将电池80从进料架100上运至极耳加工翻转装置120上,极耳加工翻转装置120翻转电池80后由转盘上料机器人130将电池80运至极耳加工转盘140上的电池80放置器1411上,极耳加工转盘140旋转使电池80到达刮极耳工位,刮极耳装置150进行刮极耳动作,刮极耳动作完成后极耳加工转盘140再次旋转使电池80到达切极耳工位,切极耳装置160进行切极耳动作,切极耳动作完成后极耳加工转盘140再次旋转使电池80到达CCD检测工位,CCD检测机构190检测电池80加工后的电池80是否合格,若合格,则极耳加工出料机器人170将电池80运至进料运输线710上进行下一工序操作,若不合格,则极耳加工出料机器人170将电池80运至极耳加工次品运输线180上。The working principle is: the tab processing feeding robot 110 transports the battery 80 from the feeding rack 100 to the tab processing turning device 120, and the tab processing turning device 120 turns over the battery 80, and the turntable feeding robot 130 transports the battery 80 to the pole. On the battery 80 placer 1411 on the ear processing turntable 140, the tab processing turntable 140 rotates to make the battery 80 reach the scraping station, and the ear scraping device 150 performs the ear scraping action. After the ear scraping action is completed, the ear processing turntable 140 rotates again to make the battery 80 reach the tab cutting station, and the tab cutting device 160 performs the tab cutting action. After the tab cutting operation is completed, the tab processing turntable 140 rotates again to make the battery 80 reach the CCD detection station, and the CCD detection mechanism 190 Detect whether the battery 80 processed by the battery 80 is qualified. If it is qualified, the tab processing and discharging robot 170 will transport the battery 80 to the feeding transportation line 710 for the next process operation. If it is unqualified, the tab processing and discharging robot 170 will carry out the next process operation. 170 transports the battery 80 to the transportation line 180 for processing defective products of tabs.
请参考图3和图4,刮极耳装置150包括刮极耳机架1510、刮极耳刮刀机构1530、刮极耳压紧驱动机构1520、刮极耳支撑机构1560、刮极耳伸缩驱动机构1540和刮极耳升降驱动机构1550。Please refer to Figure 3 and Figure 4, the scraper ear device 150 includes a scraper earphone holder 1510, a scraper ear scraper mechanism 1530, a scraper ear pressing drive mechanism 1520, a scraper ear support mechanism 1560, and a scraper ear telescopic drive mechanism 1540 And scraper lug lifting drive mechanism 1550.
其中,刮极耳刮刀机构1530安装在刮极耳机架1510上,当电池80从上一个工位移动到刮极耳装置进行加工时,刮极耳压紧驱动机构1520压住电池主体81,刮极耳刮刀机构1530进行刮极耳操作。Among them, the scraper ear scraper mechanism 1530 is installed on the scraper earphone frame 1510, when the battery 80 is moved from the previous station to the scraper ear device for processing, the scraper ear pressing driving mechanism 1520 presses the battery main body 81, and the battery body 81 is scraped. The tab scraper mechanism 1530 performs the operation of scraping the tab.
具体的,刮极耳刮刀机构1530包括刮极耳固定块1532和刮极耳调节块 1531,刮极耳调节块1531的中部与刮极耳固定块1532转动连接。刮极耳调节块1531的第一端连接有刮极耳刮刀1534,刮极耳调节块1531的第二端连接有刮极耳弹性件1533。Specifically, the scraper ear scraper mechanism 1530 includes a scraper ear fixing block 1532 and a scraper ear adjustment block 1531, and the middle part of the scraper ear adjustment block 1531 is rotatably connected with the scraper ear fixing block 1532. A scraper ear scraper 1534 is connected to the first end of the scraper ear adjusting block 1531 , and a scraper ear elastic member 1533 is connected to the second end of the scraper ear adjusting block 1531 .
因此,当电池80从上一个工位移动到刮极耳装置进行加工时,刮极耳托盘(图中未示出)支撑电池主体81,刮极耳支撑机构1560支撑极耳82,刮极耳伸缩驱动机构1540驱动刮极耳刮刀机构1530伸出至电池80上方。此时,刮极耳升降驱动机构1550驱动刮极耳刮刀机构1530下压,刮极耳刮刀1534 在下压的过程中抵住极耳82,刮极耳弹性件1533产生弹性力,因此,刮极耳刮刀1534对极耳82的压力来自于刮极耳升降驱动机构1550和刮极耳弹性件 1533。最后,由刮极耳伸缩驱动机构1540驱动刮极耳刮刀机构1530收缩完成刮极耳加工。Therefore, when the battery 80 is moved from the last station to the scraper lug device for processing, the scraper lug tray (not shown) supports the battery main body 81, the scraper lug supporting mechanism 1560 supports the lug 82, and the scraper lug The telescopic driving mechanism 1540 drives the scraper lug scraper mechanism 1530 to extend above the battery 80 . At this time, the scraper lug lifting drive mechanism 1550 drives the scraper lug scraper mechanism 1530 to press down, and the scraper lug scraper 1534 is pressed against the lug 82 in the process of pressing down, and the scraper lug elastic member 1533 generates an elastic force. The pressure of the lug scraper 1534 on the lug 82 comes from the lifting and lowering driving mechanism 1550 of the lug scraper and the elastic member 1533 of the lug scraper. Finally, the scraper lug scraper mechanism 1530 is driven to shrink by the scraper lug telescopic drive mechanism 1540 to complete the scraper lug processing.
因此,刮极耳刮刀机构1530进行刮极耳82操作时,对极耳82的压力来自于刮极耳升降驱动机构1550和刮极耳弹性件1533,能够避免对极耳82的压力过大导致极耳82变形或者损坏的问题。Therefore, when the lug scraper mechanism 1530 operates to scrape the lug 82, the pressure on the lug 82 comes from the lug lifting drive mechanism 1550 and the lug elastic member 1533, which can avoid excessive pressure on the lug 82 causing The problem that the tab 82 is deformed or damaged.
更进一步的,贯穿刮极耳调节块1531设有刮极耳螺栓1535,刮极耳调节块1531通过刮极耳螺栓1535与刮极耳固定块1532转动连接,刮极耳螺栓1535 的两端固定在刮极耳固定块1532上。Furthermore, the scraper lug adjustment block 1531 is provided with a scraper lug bolt 1535, the scraper lug adjustment block 1531 is rotationally connected with the scraper lug fixing block 1532 through the scraper lug bolt 1535, and the two ends of the scraper lug bolt 1535 are fixed On the scraper lug fixing block 1532.
为了安装方便,刮极耳调节块1531设置在刮极耳固定块1532的上方,刮极耳弹性件1533设置在刮极耳调节块1531和刮极耳固定块1532之间,刮极耳弹性件1533的两端分别连接刮极耳调节块1531和刮极耳固定块1532。刮极耳弹性件1533是弹簧,也可以是其他可以产生弹性力的元件。For the convenience of installation, the scraper lug adjustment block 1531 is set above the scraper lug fixing block 1532, the scraper lug elastic piece 1533 is set between the scraper lug adjustment block 1531 and the scraper lug fixing block 1532, and the scraper lug elastic piece The two ends of 1533 are respectively connected with scraper lug adjusting block 1531 and scraper lug fixing block 1532 . The scraper lug elastic member 1533 is a spring, or other elements that can generate elastic force.
其中,刮极耳伸缩驱动机构1540包括刮极耳伸缩气缸1541和连接于刮极耳伸缩气缸1541的刮极耳伸缩板1542,刮极耳伸缩气缸1541可以驱动刮极耳伸缩板1542伸缩。刮极耳伸缩板1542固定连接于刮极耳固定块1532,刮极耳固定块1532滑动连接有刮极耳导向块1543,刮极耳固定块1532可在刮极耳导向块1543上滑动。因此,通过刮极耳伸缩气缸1541驱动刮极耳伸缩板1542,由刮极耳伸缩板1542带动刮极耳固定块1532伸缩运动,从而使得刮极耳刮刀1534伸出或收缩。Wherein, the scraper ear telescopic drive mechanism 1540 includes a scraper ear telescopic cylinder 1541 and a scraper ear telescopic plate 1542 connected to the scraper ear telescopic cylinder 1541 , and the scraper ear telescopic cylinder 1541 can drive the scraper ear telescopic plate 1542 to expand and contract. The scraper ear expansion plate 1542 is fixedly connected to the scraper ear fixing block 1532 , and the scraper ear fixing block 1532 is slidably connected to the scraper ear guide block 1543 , and the scraper ear fixing block 1532 can slide on the scraper ear guide block 1543 . Therefore, the lug scraper telescopic cylinder 1541 drives the lug scraper telescopic plate 1542 , and the lug scraper fixing block 1532 is driven to telescopically move by the lug scraper telescopic plate 1542 , so that the lug scraper blade 1534 extends or contracts.
刮极耳升降驱动机构1550包括刮极耳升降气缸1551和连接于刮极耳升降气缸1551的刮极耳滑台1552,刮极耳滑台1552包括刮极耳滑板和刮极耳滑动轨道,刮极耳滑板连接有刮极耳升降板1553,刮极耳升降板1553连接于刮极耳伸缩驱动机构1540。因此,通过刮极耳升降气缸1551可以驱动刮极耳滑板沿刮极耳滑动轨道上下移动,由刮极耳滑板带动刮极耳升降板1553上下移动,从而使得刮极耳伸缩驱动机构1540上下移动。由于刮极耳刮刀机构1530 安装于刮极耳伸缩驱动机构1540上,因此,刮极耳伸缩驱动机构1540的上下移动,可以带动刮极耳刮刀机构1530上下移动。The scraper ear lifting drive mechanism 1550 includes a scraper ear lifting cylinder 1551 and a scraper ear sliding table 1552 connected to the scraper ear lifting cylinder 1551. The scraper ear sliding table 1552 includes a scraper ear sliding plate and a scraper ear sliding track. The lug slider is connected with a scraper lug lifting plate 1553 , and the scraper lug lifting plate 1553 is connected with the scraper lug telescopic driving mechanism 1540 . Therefore, the scraper ear lifting cylinder 1551 can drive the scraper ear sliding plate to move up and down along the scraper ear sliding track, and the scraper ear sliding plate drives the scraper ear lifting plate 1553 to move up and down, so that the scraper ear telescopic drive mechanism 1540 moves up and down . Since the lug scraper mechanism 1530 is installed on the lug scraper telescopic driving mechanism 1540 , the up and down movement of the lug scraper telescopic driving mechanism 1540 can drive the lug scraper mechanism 1530 to move up and down.
刮极耳压紧驱动机构1520包括刮极耳压紧气缸1521和连接于刮极耳压紧气缸1521的刮极耳压紧块1522,当电池80从上一个工位移动至刮极耳装置进行加工时,刮极耳压紧气缸1521驱动刮极耳压紧块1522向下移动,与托住电池主体81的托盘配合压紧电池80。The scraper ear pressing drive mechanism 1520 includes a scraper ear pressing cylinder 1521 and a scraper ear pressing block 1522 connected to the scraper ear pressing cylinder 1521. When the battery 80 moves from the previous station to the scraper ear device for During processing, the scraper lug pressing cylinder 1521 drives the scraper lug pressing block 1522 to move downward, and cooperates with the tray supporting the battery main body 81 to compress the battery 80 .
刮极耳支撑机构1560包括用于支撑极耳82的刮极耳垫块1561和驱动刮极耳垫块1561升降的刮极耳垫块气缸1562,刮极耳垫块气缸1562位于刮极耳垫块1561的下方。The scraper ear support mechanism 1560 includes a scraper ear pad 1561 for supporting the tab 82 and a scraper ear pad cylinder 1562 that drives the scraper ear pad 1561 up and down. The scraper ear pad cylinder 1562 is located on the scraper ear pad Block 1561 below.
优选的,刮极耳刮刀1534呈直角弯形状,能够更好的完成刮极耳82加工。Preferably, the lug scraper blade 1534 is bent at a right angle, which can better complete the machining of the lug scraper 82 .
请参考图5和6,切极耳装置160包括切极耳机架1610、安装于切极耳机架1610上的上切刀机构1630、安装于切极耳机架1610上的上切刀机构 1630、驱动上切刀机构1630的切极耳升降驱动机构1640和用于压住极耳82 的切极耳预压机构1650。Please refer to Figures 5 and 6, the pole-cutting ear device 160 includes a pole-cutting earphone holder 1610, an upper cutter mechanism 1630 installed on the pole-cutting earphone holder 1610, an upper cutter mechanism 1630 installed on the pole-cutting earphone holder 1610, a drive The upper cutter mechanism 1630 has a lug-cutting elevating drive mechanism 1640 and a lug-cutting pre-pressing mechanism 1650 for pressing the lug 82 .
具体的,切极耳升降驱动机构1640包括切极耳升降气缸1641和切极耳滑轨1642。上切刀机构1630包括切极耳驱动块1631,切极耳驱动块1631的底部连接有上切刀片1632,切极耳驱动块1631与切极耳滑轨1642滑动连接,切极耳升降气缸1641驱动连接于切极耳驱动块1631。切极耳升降气缸1641 通过推动切极耳驱动块1631沿切极耳滑轨1642上下滑动,使得上切刀片1632 上下移动。下切刀机构1620包括下切刀片1621和支撑下切刀片1621的切极耳调节块1622。切极耳82时,极耳82位于下切刀片1621上,切极耳预压机构1650预先压住极耳82,上切刀片1632向下移动完成切断极耳82的加工。Specifically, the lug cutting lifting drive mechanism 1640 includes a lug cutting lifting cylinder 1641 and a lug cutting slide rail 1642 . The upper cutter mechanism 1630 includes a lug cutting drive block 1631, the bottom of the lug cutting drive block 1631 is connected with an upper cutting blade 1632, the lug cutting drive block 1631 is slidingly connected with the lug cutting slide rail 1642, and the lug cutting lifting cylinder 1641 The drive is connected to the pole cutting lug driving block 1631. The lug cutting lifting cylinder 1641 moves the upper cutting blade 1632 up and down by pushing the lug cutting driving block 1631 to slide up and down along the lug cutting slide rail 1642 . The lower cutter mechanism 1620 includes a lower cutter blade 1621 and a pole cutting lug adjustment block 1622 supporting the lower cutter blade 1621 . When cutting the tab 82 , the tab 82 is located on the lower cutting blade 1621 , the pre-pressing mechanism 1650 presses the tab 82 in advance, and the upper cutting blade 1632 moves downward to complete the processing of cutting the tab 82 .
进一步的,切极耳驱动块1631的两侧分别连接有切极耳导向块1633,切极耳导向块1633的底部设有切极耳倒角1634。切极耳82时,先通过切极耳导向块1633与下切刀片1621导向,避免上切刀片1632直接碰撞下切刀片 1621,使得切极耳加工更加安全可靠、品质更高。切极耳机架1610上设有与切极耳调节块1622相匹配的切极耳滑槽1611,切极耳调节块1622与切极耳滑槽1611滑动连接。切极耳滑槽1611沿上切刀片1632和下切刀片1621之间的水平距离方向设置。当上切刀片1632或下切刀片1621产生磨损,导致上切刀片1632和下切刀片1621之间的水平距离不符合要求时,可以通过调整切极耳调节块1622,以此校正上切刀片1632和下切刀片1621之间的水平距离,使得切极耳加工的精度更高、品质更好。Further, lug cutting guide blocks 1633 are respectively connected to both sides of the lug cutting driving block 1631 , and lug cutting chamfers 1634 are provided at the bottom of the lug cutting guide blocks 1633 . When cutting the lug 82, it is first guided by the lug cutting guide block 1633 and the lower cutting blade 1621 to avoid the upper cutting blade 1632 from directly colliding with the lower cutting blade 1621, so that the lug cutting process is safer and more reliable with higher quality. The pole-cutting earphone frame 1610 is provided with a pole-cutting lug chute 1611 matching with the pole-cutting lug adjustment block 1622 , and the pole-cutting lug adjusting block 1622 is slidably connected with the pole-cutting lug chute 1611 . The lug cutting chute 1611 is arranged along the horizontal distance direction between the upper cutting blade 1632 and the lower cutting blade 1621 . When the upper cutting blade 1632 or the lower cutting blade 1621 is worn and the horizontal distance between the upper cutting blade 1632 and the lower cutting blade 1621 does not meet the requirements, the upper cutting blade 1632 and the lower cutting blade can be corrected by adjusting the cutting lug adjustment block 1622. The horizontal distance between the blades 1621 makes the tab cutting process more accurate and of better quality.
切极耳预压机构1650包括切极耳连接块1651、切极耳连接杆1652和切极耳预压块1653。切极耳连接杆1652的底端连接于切极耳预压块1653,切极耳连接块1651套设在切极耳连接杆1652上,切极耳连接块1651和切极耳预压块1653之间设置有切极耳弹簧(图中为示出),切极耳弹簧套设在切极耳连接杆1652上。切极耳连接块1651可在切极耳连接杆1652上滑动,切极耳连接块1651还连接于切极耳驱动块1631。因此,当切极耳升降气缸1641 推动切极耳驱动块1631向下移动时,切极耳预压块1653先于上切刀片1632 接触极耳82,切极耳驱动块1631带动切极耳连接块1651向下移动,切极耳弹簧受力压缩产生弹性力压住极耳82;当切极耳驱动块1631继续向下移动时,上切刀片1632接触极耳82,并与下切刀片1621配合完成切极耳加工。The tab-cutting preloading mechanism 1650 includes a tab-cutting connection block 1651 , a tab-cutting connecting rod 1652 and a tab-cutting preloading block 1653 . The bottom end of the tab cutting connecting rod 1652 is connected to the tab cutting preloading block 1653, the tab cutting connecting block 1651 is sleeved on the tab cutting connecting rod 1652, the tab cutting connecting block 1651 and the tab preloading block 1653 A tab-cut spring (not shown in the figure) is disposed between them, and the tab-cut spring is sleeved on the tab-cut connecting rod 1652 . The tab cutting connecting block 1651 can slide on the tab cutting connecting rod 1652 , and the tab cutting connecting block 1651 is also connected to the tab cutting driving block 1631 . Therefore, when the lug cutting lifting cylinder 1641 pushes the lug cutting driving block 1631 to move downward, the lug cutting preloading block 1653 contacts the lug 82 before the upper cutting blade 1632, and the lug cutting driving block 1631 drives the lug cutting to connect Block 1651 moves downward, and the lug cutting spring is compressed by force to produce elastic force to press the lug 82; when the lug cutting driving block 1631 continues to move downward, the upper cutting blade 1632 contacts the lug 82 and cooperates with the lower cutting blade 1621 Complete the ear cutting process.
具体的,切极耳机架1610上还设置有切极耳废料收集盒1660,切极耳废料收集盒1660位于下切刀机构1620的下方。切极耳调节块1622的上表面为倾斜的表面,切极耳82产生的废料通过切极耳调节块1622的上表面滑落至切极耳废料收集盒1660。切极耳装置还包括切极耳伸缩驱动机构1670,切极耳伸缩驱动机构1670包括切极耳伸缩气缸1671和切极耳导轨1672,切极耳机架1610与切极耳导轨1672滑动连接,切极耳伸缩气缸1671驱动连接于切极耳机架1610。切极耳伸缩气缸1671可驱动切极耳机架1610在切极耳导轨 1672上滑动,以此调整极耳放置于下切刀片1621上的位置,使得来自上一工位的电池80能够更好的完成切极耳加工。Specifically, a pole-cutting earphone holder 1610 is also provided with a pole-cutting ear waste collection box 1660 , and the pole-cutting ear waste collection box 1660 is located below the lower cutter mechanism 1620 . The upper surface of the lug cutting adjustment block 1622 is an inclined surface, and the waste generated by the lug cutting 82 slides down to the lug cutting waste collection box 1660 through the upper surface of the lug cutting adjustment block 1622 . The pole-cutting device also includes a pole-cutting telescopic driving mechanism 1670. The telescopic driving mechanism 1670 includes a telescopic cylinder 1671 and a guide rail 1672 for cutting the pole. The pole-ear telescopic cylinder 1671 is driven and connected to the pole-cut earphone frame 1610 . The pole-cutting telescopic cylinder 1671 can drive the pole-cutting earphone frame 1610 to slide on the pole-cutting guide rail 1672, so as to adjust the position of the tab on the lower cutting blade 1621, so that the battery 80 from the previous station can be better completed. Cut pole ear processing.
需要说明的是,由于电池80的极耳82包括正极耳和负极耳,正极耳和负极耳的剪切要求不同,因此,切极耳升降驱动机构1640包括正极耳升降驱动装置和负极耳升降驱动装置,上切刀机构1630包括正极耳上切刀机构和负极耳上切刀机构,下切刀机构1620包括正极耳下切刀机构和负极耳下切刀机构,切极耳预压机构1650包括正极耳预压机构和负极耳预压机构。正极耳升降驱动装置、正极耳上切刀机构、正极耳下切刀机构和正极耳预压机构配合完成正极耳的剪切加工;负极耳升降驱动装置、负极耳上切刀机构、负极耳下切刀机构和负极耳预压机构配合完成负极耳的剪切加工。It should be noted that since the tab 82 of the battery 80 includes a positive tab and a negative tab, the cutting requirements of the positive tab and the negative tab are different. Therefore, the lifting drive mechanism 1640 for cutting the tab includes a positive tab lifting drive device and a negative tab lifting drive. device, the upper cutter mechanism 1630 includes the upper cutter mechanism on the positive ear and the upper cutter mechanism on the negative ear, the lower cutter mechanism 1620 includes the lower cutter mechanism on the positive ear and the lower cutter mechanism on the negative ear, and the pre-pressing mechanism 1650 includes the pre-pressing mechanism on the positive ear. Pressing mechanism and negative tab pre-pressing mechanism. Positive tab lifting drive device, positive tab upper cutter mechanism, positive tab lower cutter mechanism and positive tab pre-pressing mechanism cooperate to complete the shearing process of positive tab; negative tab lifting drive device, negative tab upper cutter mechanism, negative tab lower cutter The mechanism cooperates with the negative tab preloading mechanism to complete the shearing process of the negative tab.
请参考图7至图9,第一满料缓存单元20包括满料缓存机箱210、满料缓存驱动机构220和四个满料缓存机构230,满料缓存驱动机构220驱动连接各满料缓存机构230,各满料缓存机构230和满料缓存驱动机构220均设置在满料缓存机箱210上。满料缓存机箱210开设有具有两面开口(图1中的前面和后面)的满料缓存缓存腔2100,满料缓存缓存腔2100用于缓存老化板 90。Please refer to FIG. 7 to FIG. 9 , the first full-material buffer unit 20 includes a full-material buffer chassis 210, a full-material buffer drive mechanism 220 and four full-material buffer mechanisms 230, and the full-material buffer drive mechanism 220 drives and connects each full-material buffer mechanism 230 , each full-material buffer mechanism 230 and full-material buffer drive mechanism 220 are all set on the full-material buffer chassis 210 . The full material buffer cabinet 210 is provided with a full material buffer buffer cavity 2100 with openings on both sides (front and rear in FIG. 1 ), and the full material buffer buffer cavity 2100 is used for buffering the burn-in board 90.
满料缓存机箱210包括满料缓存顶箱211,满料缓存顶箱211底面的相对两端部分别固定连接有一满料缓存侧箱212。满料缓存顶箱211和两满料缓存侧箱212围设成满料缓存缓存腔2100。The full material buffering chassis 210 includes a full material buffering top box 211, and a full material buffering side box 212 is fixedly connected to the opposite ends of the bottom of the full material buffering top box 211, respectively. A full-material buffer top box 211 and two full-material buffer side boxes 212 surround a full-material buffer buffer cavity 2100 .
各满料缓存侧箱212的第一侧面和第二侧面上分别设置一满料缓存机构 230,第一侧面和第二侧面均与满料缓存侧箱212朝向满料缓存缓存腔2100 的一面相邻。A full material buffering mechanism 230 is respectively arranged on the first side and the second side of each full material buffering side box 212, and the first side and the second side all face the side of the full material buffering side box 212 facing the full material buffering buffer cavity 2100 adjacent.
满料缓存机构230包括竖直方向(图1中箭头方向)延伸的满料缓存缓存链条231,满料缓存缓存链条231连接有一上一下分布的满料缓存主缓存链轮232和满料缓存从缓存链轮233,满料缓存主缓存链轮232和满料缓存从缓存链轮233均转动连接满料缓存侧箱212。满料缓存缓存链条231上分层地固定连接有多个满料缓存支撑件234,多个满料缓存支撑件234等间距排列,用于分层放置多个老化板90。满料缓存缓存链条231为环形,在满料缓存驱动机构220的驱动下移动,带动多个满料缓存支撑件234上升、下降或者翻转。The full buffer buffer mechanism 230 includes a full buffer buffer chain 231 extending in the vertical direction (arrow direction in FIG. 1 ). The buffer sprocket 233 , the full buffer master buffer sprocket 232 and the full buffer slave buffer sprocket 233 are all rotatably connected to the full buffer side box 212 . A plurality of full-material buffer supports 234 is fixedly connected to the full-material buffer chain 231 in layers, and the plurality of full-material buffer supports 234 are arranged at equal intervals for placing multiple burn-in boards 90 in layers. The full-material buffer chain 231 is ring-shaped, and moves under the drive of the full-material buffer driving mechanism 220 to drive a plurality of full-material buffer supports 234 to rise, fall or turn over.
满料缓存支撑件234用于支撑老化板90,四个满料缓存机构230内位于同一层的四个满料缓存支撑件234分别支撑老化板90的四角。满料缓存支撑件234的设置既使老化板90受到稳固的支撑,相对承托架等结构而言也更加节省材料。The full buffer support 234 is used to support the burn-in board 90 , and the four full buffer support members 234 on the same floor in the four full buffer mechanisms 230 respectively support the four corners of the burn-in board 90 . The arrangement of the full buffer support member 234 enables the burn-in board 90 to be firmly supported, and saves material compared with structures such as supporting brackets.
具体的,满料缓存支撑件234朝向升降腔的一角开设有三面开口的满料缓存支撑槽2341,其中,满料缓存支撑槽2341的顶面开口和满料缓存支撑件 234的顶面通过满料缓存导向斜面2342过渡,满料缓存导向斜面2342便于老化板90的一角从满料缓存支撑槽2341的顶面开口落入满料缓存支撑槽2341 中。Specifically, the full buffer support 234 is provided with a full buffer support groove 2341 opened on three sides towards a corner of the lifting chamber, wherein the top opening of the full buffer support groove 2341 and the top surface of the full buffer support 234 pass through the full The guide slope 2342 for material buffering transitions, and the guide slope 2342 for full material buffering facilitates a corner of the aging plate 90 to fall into the full material buffering support groove 2341 from the top opening of the full material buffering support groove 2341 .
在本实施例中,满料缓存缓存链条231包括多个满料缓存外链板2311,各满料缓存支撑件234分别安装于一满料缓存外链板2311上。In this embodiment, the full-material buffer buffer chain 231 includes a plurality of full-material buffer outer chain plates 2311 , and each full-material buffer support member 234 is respectively installed on one full-material buffer outer chain plate 2311 .
进一步的,一个满料缓存机构230内,处于竖直状态的满料缓存外链板 2311的数量为满料缓存支撑件234的数量的两倍。即第一满料缓存单元20中所有满料缓存支撑件234上均缓存有老化板90时,安装有满料缓存支撑件234 的满料缓存外链板2311恰好全部处于竖直状态,并位于满料缓存缓存链条231 朝向满料缓存缓存腔2100的一侧。由于满料缓存支撑件234未朝向满料缓存缓存腔2100时,其无法支撑老化板90,因此,满料缓存缓存链条231无需在所有满料缓存外链板2311上都安装满料缓存支撑件234,合理地在满料缓存缓存链条231上布置满料缓存支撑件234可以节约成本。Further, in a full material buffering mechanism 230, the quantity of the full material buffering outer chain plate 2311 in the vertical state is twice the quantity of the full material buffering support member 234. That is, when all the full-material buffer supports 234 in the first full-material buffer unit 20 are buffered with burn-in boards 90, the full-material buffer outer chain plates 2311 equipped with the full-material buffer supports 234 are just all in a vertical state, and are positioned at The full buffer buffer chain 231 faces one side of the full buffer buffer chamber 2100 . Since the full material buffer support 234 is not facing the full material buffer buffer cavity 2100, it cannot support the aging plate 90, therefore, the full material buffer buffer chain 231 does not need to install a full material buffer support on all the full material buffer outer chain plates 2311 234, rationally arranging the full-material buffer support 234 on the full-material buffer buffer chain 231 can save costs.
满料缓存驱动机构220包括安装在满料缓存机箱210内的满料缓存旋转驱动件221,满料缓存旋转驱动件221通过链轮链条传动结构驱动连接满料缓存主传动杆223,满料缓存主传动杆223的两端分别通过一齿轮传动结构驱动连接一满料缓存从传动杆225,各满料缓存从传动杆225的两端分别固定连接一个对应的满料缓存主缓存链轮232。满料缓存旋转驱动件221驱动满料缓存主缓存链轮232旋转,带动满料缓存缓存链条231运动。满料缓存旋转驱动件221为电机,通过一个电机带动四个满料缓存缓存链条231运动,节约成本。The full-material buffer drive mechanism 220 includes a full-material buffer rotary drive member 221 installed in the full-material buffer cabinet 210. The full-material buffer rotary drive member 221 is driven and connected to the full-material buffer main drive rod 223 through a sprocket chain transmission structure, and the full-material buffer The two ends of the main transmission rod 223 are driven and connected to a full-material buffer slave transmission rod 225 through a gear transmission structure, and each full-material buffer slave transmission rod 225 is fixedly connected to a corresponding full-material buffer main buffer sprocket 232 at both ends. The full-material buffering rotating drive part 221 drives the full-material buffering main buffering sprocket 232 to rotate, and drives the full-material buffering buffer chain 231 to move. The full-material buffering rotating drive part 221 is a motor, and four full-material buffering buffer chains 231 are driven to move by one motor, which saves costs.
具体的,链轮链条传动结构包括满料缓存主传动链轮2221、传动链条(图中未示出)和满料缓存从传动链轮2222。满料缓存旋转驱动件221安装在满料缓存顶箱211内,满料缓存顶箱211的底面开设有连通满料缓存顶箱211 内部的满料缓存传动链条槽2111。满料缓存旋转驱动件221的输出端固定连接满料缓存主传动链轮2221,满料缓存主传动链轮2221连接满料缓存传动链条,满料缓存传动链条穿过满料缓存传动链条槽2111,连接满料缓存从传动链轮2222,满料缓存从传动链轮2222固定连接满料缓存主传动杆223。Specifically, the sprocket chain transmission structure includes a full-material buffer primary transmission sprocket 2221 , a transmission chain (not shown in the figure) and a full-material buffer secondary transmission sprocket 2222 . The full material buffering rotating drive 221 is installed in the full material buffering top box 211 , and the bottom surface of the full material buffering top box 211 is provided with a full material buffering drive chain slot 2111 communicating with the inside of the full material buffering top box 211 . The output end of the full material buffer rotating drive part 221 is fixedly connected to the full material buffer main drive sprocket 2221, the full material buffer main drive sprocket 2221 is connected to the full material buffer drive chain, and the full material buffer drive chain passes through the full material buffer drive chain groove 2111 , connect the full material buffer from the transmission sprocket 2222, and the full material buffer from the transmission sprocket 2222 is fixedly connected with the full material buffer main transmission rod 223.
满料缓存顶箱211的底面固定连接有两个满料缓存主传动杆连接件2112,各满料缓存主传动杆连接件2112转动连接满料缓存主传动杆223。The bottom surface of the full material buffer top box 211 is fixedly connected with two full material buffer main transmission rod connectors 2112 , and each full material buffer main transmission rod connector 2112 is rotatably connected to the full material buffer main transmission rod 223 .
具体的,直接连接的齿轮传动结构和满料缓存从传动杆225均位于一对应的满料缓存侧箱212内,各满料缓存侧箱212朝向满料缓存缓存腔2100的一面均开设有连通满料缓存侧箱212内部的主传动杆通孔,满料缓存主传动杆223的两端分别穿过一对应的主传动杆通孔,连接对应的齿轮传动结构。Specifically, the directly connected gear transmission structure and the full-material buffer slave transmission rod 225 are all located in a corresponding full-material buffer side box 212, and each full-material buffer side box 212 is provided with a communication channel on the side facing the full-material buffer buffer cavity 2100. The two ends of the full buffer main transmission rod 223 pass through a corresponding main transmission rod through hole inside the full material buffer side box 212 to connect to the corresponding gear transmission structure.
齿轮传动结构包括满料缓存主变向齿轮2241和满料缓存从变向齿轮 2242。满料缓存主传动杆223的两端分别固定连接一个满料缓存主变向齿轮 2241,各满料缓存主变向齿轮2241分别啮合连接一个满料缓存从变向齿轮 2242,满料缓存从变向齿轮2242固定连接满料缓存从传动杆225。满料缓存主传动杆223的延伸方向和满料缓存从传动杆225的延伸方向垂直,通过满料缓存主变向齿轮2241和满料缓存从变向齿轮2242实现了从满料缓存主传动杆223的旋转方向至满料缓存从传动杆225的旋转方向的改变。The gear transmission structure comprises a full material buffering main reversing gear 2241 and a full material buffering slave reversing gear 2242. The two ends of the full material buffer main drive rod 223 are respectively fixedly connected with a full material buffer main change gear 2241, and each full material buffer main change gear 2241 is meshed with a full material buffer slave change gear 2242 respectively, and the full material buffer slave change gear 2241 is connected with each other. To gear 2242 is fixedly connected full material buffering from transmission rod 225. The extension direction of the full material buffer main drive rod 223 is perpendicular to the extension direction of the full material buffer slave drive rod 225, through the full material buffer master change gear 2241 and the full material buffer slave change gear 2242 to realize the full material buffer from the full material buffer main drive rod The direction of rotation of 223 to full buffer is changed from the direction of rotation of transmission rod 225.
各满料缓存侧箱212的第一侧面和第二侧面还开设有连通满料缓存侧箱 212内部的从传动杆通孔,各满料缓存从传动杆225的两端分别穿过一从传动杆通孔,固定连接一满料缓存主缓存链轮232。各满料缓存侧箱212内还设有满料缓存链轮连接杆226,各满料缓存侧箱212的第一侧面和第二侧面还开设有连通满料缓存侧箱212内部的链轮连接杆通孔,各满料缓存链轮连接杆226 的两端分别穿过一链轮连接杆通孔,固定连接一满料缓存从缓存链轮233。The first side and the second side of each full-material buffer side box 212 are also provided with a slave transmission rod through hole communicating with the inside of the full-material buffer side box 212, and each full-material buffer passes through a slave transmission rod from both ends of the transmission rod 225. The rod through hole is fixedly connected with a main buffer sprocket wheel 232 for full material buffering. Each full-material buffer side box 212 is also provided with a full-material buffer sprocket connecting rod 226, and the first side and the second side of each full-material buffer side box 212 are also provided with a sprocket connection connected to the inside of the full-material buffer side box 212. Rod through holes, the two ends of each full material buffering sprocket connecting rod 226 pass through a sprocket connecting rod through hole respectively, and are fixedly connected with a full material buffering secondary buffering sprocket 233 .
在本实施例中,各满料缓存侧箱212的第一侧面和第二侧面上还固定连接有一满料缓存遮挡盒241,各满料缓存机构230位于一对应的满料缓存遮挡盒241内,满料缓存遮挡盒241朝向满料缓存缓存腔2100的一面设有开口,满料缓存支撑件234的一部分从开口伸出,以支撑老化板90。In this embodiment, a full-material buffer shielding box 241 is fixedly connected to the first side and the second side of each full-material buffering side box 212, and each full-material buffering mechanism 230 is located in a corresponding full-material buffering shielding box 241 , the full-material buffer shielding box 241 is provided with an opening on one side facing the full-material buffer buffer cavity 2100 , and a part of the full-material buffer support member 234 protrudes from the opening to support the burn-in plate 90 .
进一步的,满料缓存遮挡盒241内还固定设有满料缓存遮挡环242,各满料缓存机构230位于一对应的满料缓存遮挡环242内,满料缓存支撑件234 的满料缓存支撑槽2341从满料缓存遮挡环242内伸出。Further, the full-material buffer shielding box 241 is also fixedly provided with a full-material buffer shield ring 242, and each full-material buffer mechanism 230 is located in a corresponding full-material buffer shield ring 242, and the full-material buffer support of the full-material buffer support member 234 The slot 2341 protrudes from the full buffer shielding ring 242 .
满料缓存驱动机构220的主要部分隐藏于满料缓存机箱210内,满料缓存机构230的主要部分隐藏于满料缓存遮挡盒241内,由此,既能够对部件进行保护,又使第一满料缓存单元20整体美观。The main part of the full-material buffer drive mechanism 220 is hidden in the full-material buffer cabinet 210, and the main part of the full-material buffer mechanism 230 is hidden in the full-material buffer shielding box 241, thereby both the components can be protected, and the first The full material buffer unit 20 is overall beautiful.
在本实施例中,各满料缓存侧箱212朝向满料缓存缓存腔2100的一面还固定连接有一满料缓存导向条243,满料缓存导向条243对老化板90移动至满料缓存支撑件234上起导向作用,与满料缓存导向条243对应的位置为上料位。In this embodiment, each side box 212 facing the full buffer buffer cavity 2100 is fixedly connected with a full buffer guide bar 243, and the full buffer guide bar 243 moves to the full buffer support for the aging plate 90 234 plays a guiding role, and the position corresponding to the full buffer guide bar 243 is the loading level.
第一满料缓存单元20的主要工作原理为:上料时,电机通过四个满料缓存缓存链条231同步驱动处于同一层的四个满料缓存支撑件234移动至上料位,从前段工序运送来的老化板90移动至该层满料缓存支撑件234上,该层满料缓存支撑件234受驱上移,使得下一个老化板90可以继续缓存。下料时,电机反转,使得缓存的多个老化板90同步下移,逐层在原上料位进行下料。The main working principle of the first full-material buffer unit 20 is as follows: when loading materials, the motor synchronously drives four full-material buffer supports 234 on the same layer to move to the loading position through four full-material buffer chains 231, and transports them from the previous process The incoming burn-in board 90 moves to the layer of full-material buffer support 234, and the layer of full-material buffer support 234 is driven to move upward, so that the next burn-in board 90 can continue to buffer. When unloading, the motor reverses, so that a plurality of cached aging plates 90 move down synchronously, and unloading is carried out layer by layer at the original loading position.
可以理解的是,也可将上料位设置在较高处,使得满料缓存支撑件234 逐层下移进行上料。It can be understood that the material loading level can also be set at a higher position, so that the full material buffer support 234 moves down layer by layer for material loading.
可以理解的是,根据需求,也可将上料位和下料位分开,例如将上料位和下料位一下一上设置,并在整个满料缓存缓存链条231上均匀安装满料缓存支撑件234,使得上料和下料可同时进行,连贯性强。It can be understood that, according to requirements, the loading level and the unloading level can also be separated, for example, the loading level and the unloading level can be set up one by one, and the full-fill buffer support can be evenly installed on the entire full-fill buffer buffer chain 231 Part 234 makes loading and unloading can be carried out simultaneously, and the continuity is strong.
可以理解的是,本实施例中的四个满料缓存机构230仅为优选数量,不应理解为对具体数量的限制。It can be understood that the four full buffer mechanisms 230 in this embodiment are only a preferred number, and should not be construed as a limitation on the specific number.
具体的,第一满料缓存单元20和第二满料缓存单元50采用相同的结构,因此此处不在描述。Specifically, the first full cache unit 20 and the second full cache unit 50 adopt the same structure, so it will not be described here.
请参考图10,热压单元30包括热压化成架310,以及装设于热压化成架 310上用于实现电池化成工序的各个部件,包括:热压压板320、热压丝杆330 和若干热压层板340。其中,热压层板340之间通过钢丝连接,钢丝上设有配重棒,配重棒用钢丝通过滚轮组提拉热压层板340,从而达到能精确平衡层板重量、保证配重空间有效利用的目的;热压层板340用于对夹在两块热压层板340之间的电池进行加热和热压整形。热压压板320包括两层,两层热压压板320分设于热压层板340的上下两侧并穿设于热压丝杆330上,通过热压丝杆330控制热压压板320上下移动,以对电池进行加压,从而实现电池的化成。Please refer to Fig. 10, the hot-pressing unit 30 includes a hot-pressing forming rack 310, and various components installed on the hot-pressing forming rack 310 for realizing the battery forming process, including: a hot-pressing platen 320, a hot-pressing screw rod 330 and several Heat press laminate 340 . Among them, the hot-pressed laminates 340 are connected by steel wires, and there are counterweight bars on the steel wires, and the steel wires for the counterweight rods pull the hot-pressed laminates 340 through the roller group, so as to achieve accurate balance of the weight of the laminates and ensure the space for counterweights. The purpose of effective utilization; the heat-pressed laminates 340 are used to heat and heat-press the battery sandwiched between the two heat-pressed laminates 340 . The hot-pressed pressing plate 320 includes two layers, and the two-layered hot-pressed pressing plate 320 is separately arranged on the upper and lower sides of the hot-pressed laminate 340 and penetrated on the hot-pressed screw rod 330, and the hot-pressed pressing plate 320 is controlled to move up and down by the hot-pressed screw rod 330, To pressurize the battery to realize the formation of the battery.
具体的,冷压单元40和热压单元30采用相同的结构,因此此处不在描述。Specifically, the cold pressing unit 40 and the hot pressing unit 30 adopt the same structure, so it will not be described here.
请参考图11至13,空板缓存单元60包括空板缓存机架610、空板缓存升降组件620和空板缓存传输组件630,空板缓存升降组件620和空板缓存传输组件630均固定于空板缓存机架610上。Please refer to Figures 11 to 13, the empty board cache unit 60 includes an empty board cache rack 610, an empty board cache lift assembly 620 and an empty board cache transmission assembly 630, the empty board cache lift assembly 620 and the empty board cache transmission assembly 630 are fixed on Empty board cache rack 610.
空板缓存机架610开设有具有升降入口和升降出口的空板缓存升降腔。具体的,空板缓存机架610包括空板缓存机架底座611、空板缓存机架顶框 613和四个平行设置的空板缓存机架纵板612。四个空板缓存机架纵板612的一端均固定连接空板缓存机架底座611,另一端分别固定连接空板缓存机架顶框613的四个角。四个空板缓存机架纵板612围设成空板缓存升降腔,相邻的两个空板缓存机架纵板612之间形成连通空板缓存升降腔的开口,共形成四个开口。其中,两个相对的开口(图3中的前侧和后侧)分别为升降入口和升降出口。The empty board buffer rack 610 is provided with an empty board buffer lifting cavity with a lifting inlet and a lifting outlet. Specifically, the empty board cache rack 610 includes an empty board cache rack base 611, an empty board cache rack top frame 613 and four empty board cache rack longitudinal plates 612 arranged in parallel. One end of the four vertical boards 612 of the empty board cache rack is fixedly connected to the base 611 of the empty board cache rack, and the other ends are respectively fixedly connected to the four corners of the top frame 613 of the empty board cache rack. The four vertical plates 612 of the empty-board cache rack surround the empty-board cache lifting chamber, and two adjacent empty-board buffer rack vertical plates 612 form openings connected with the empty-board cache lifting chamber, forming four openings in total. Wherein, the two opposite openings (the front side and the rear side in Fig. 3) are the lift entrance and the lift exit respectively.
空板缓存升降组件620包括四个空板缓存升降机构,各空板缓存升降机构分别设于一空板缓存机架纵板612上。The empty board buffer lifting assembly 620 includes four empty board buffer lifting mechanisms, and each empty board buffer lifting mechanism is respectively arranged on a vertical plate 612 of the empty board buffer rack.
空板缓存升降机构包括空板缓存升降板6211,空板缓存升降板6211滑动连接空板缓存机架纵板612,空板缓存升降板6211连接有用于驱动空板缓存升降板6211上升/下降的空板缓存升降板驱动单元。具体的,空板缓存升降板驱动单元包括空板缓存升降驱动件6221,空板缓存升降驱动件6221驱动连接空板缓存升降顶框6222。空板缓存升降顶框6222位于空板缓存机架顶框613 的上方,四个空板缓存升降板6211分别固定连接空板缓存升降顶框6222的四角。空板缓存升降驱动件6221为气缸,通过一个气缸可以同时驱动四个空板缓存升降板6211移动,节省成本。The empty board buffer lifting mechanism includes an empty board buffer lifting plate 6211, which is slidingly connected to the empty board buffer rack vertical plate 612, and the empty board buffer lifting plate 6211 is connected with a mechanism for driving the empty board buffer lifting plate 6211 to rise/fall. Empty board cache lifter board drive unit. Specifically, the driving unit for elevating the empty board cache includes an empty board caching and elevating driving part 6221 , and the empty board caching and elevating driving part 6221 drives and connects the empty board caching and elevating top frame 6222 . The empty board caching lifting top frame 6222 is located above the empty board caching rack top frame 613, and the four empty board caching lifting plates 6211 are respectively fixedly connected to the four corners of the empty board caching lifting top frame 6222. The empty plate cache lift drive part 6221 is a cylinder, and four empty plate cache lift plates 6211 can be simultaneously driven to move by one cylinder, which saves cost.
进一步的,空板缓存机架纵板612包括相对的第一长度向侧面和第二长度向侧面(图2中左侧空板缓存机架纵板612的左面和右面),第一长度向侧面上固定设有空板缓存升降滑轨6212,空板缓存升降滑轨6212滑动连接两个空板缓存升降滑块6213,两个空板缓存升降滑块6213固定连接一空板缓存升降板6211。Further, the empty board cache rack vertical plate 612 includes opposite first length to the side and second length to the side (the left side and the right side of the empty board cache rack vertical plate 612 on the left side in FIG. 2 ), and the first length is to the side. The upper is fixedly provided with an empty board buffer lifting slide rail 6212, and the empty board buffer lifting slide rail 6212 is slidably connected with two empty board buffer lifting sliders 6213, and the two empty board buffer lifting sliders 6213 are fixedly connected with an empty board buffer lifting plate 6211.
空板缓存升降机构还包括多个沿升降腔的高度方向(图2中的箭头方向) 等间距平行排列的空板缓存外部支撑块6231,各空板缓存外部支撑块6231均转动连接空板缓存升降板6211,空板缓存外部支撑块6231用于支撑和抬升老化板90。The empty board buffer lifting mechanism also includes a plurality of empty board buffer external support blocks 6231 arranged in parallel at equal intervals along the height direction of the lifting chamber (arrow direction in Figure 2), and each empty board buffer external support block 6231 is connected to the empty board buffer by rotation. The lifting plate 6211 and the external support block 6231 of the empty plate cache are used to support and lift the burn-in plate 90 .
空板缓存外部支撑块6231包括一用于支撑老化板90的外部支撑端,外部支撑端伸向空板缓存升降腔。当老化板90放置于空板缓存外部支撑块6231 上时,外部支撑端受到向下的力使得空板缓存外部支撑块6231朝预定方向(图 2中箭头的反方向)发生偏转。为阻止空板缓存外部支撑块6231偏转,各空板缓存外部支撑块6231的一旁均固定设有用于限制空板缓存外部支撑块6231 朝预定方向偏转的外部限位件。外部限位件固定连接空板缓存升降板6211。The empty board cache external support block 6231 includes an external support end for supporting the burn-in board 90, and the external support end extends to the empty board cache lifting chamber. When the burn-in board 90 is placed on the external support block 6231 of the empty board cache, the external support end receives a downward force so that the external support block 6231 of the empty board cache deflects in a predetermined direction (the opposite direction of the arrow in FIG. 2 ). In order to prevent the deflection of the external support block 6231 of the empty board buffer, an external stopper for limiting the deflection of the external support block 6231 of the empty board buffer to a predetermined direction is fixed on one side of each empty board buffer external support block 6231 . The external limiter is fixedly connected to the empty board buffer lifting board 6211.
具体的,各外部限位件均固定设于对应的空板缓存外部支撑块6231背离外部支撑端的一侧,外部限位件为长方体。同一空板缓存升降机构内的所有外部限位件互相连接组成空板缓存外部限位条6232,空板缓存外部限位条 6232为一体成型结构,以便于安装。Specifically, each external limiting member is fixedly arranged on the side of the corresponding empty board cache outer supporting block 6231 away from the outer supporting end, and the outer limiting member is a cuboid. All the external limiting parts in the same empty board cache lifting mechanism are connected to each other to form the empty board buffer outer limiting bar 6232, and the empty board buffering outer limiting bar 6232 is integrally formed to facilitate installation.
空板缓存升降机构还包括多个沿空板缓存升降腔的高度方向等间距平行排列的空板缓存内部支撑块6241,空板缓存内部支撑块6241转动连接空板缓存机架纵板612的第二长度向侧面,空板缓存内部支撑块6241用于支撑和缓存老化板90。The empty board cache lifting mechanism also includes a plurality of empty board cache internal support blocks 6241 arranged in parallel at equal intervals along the height direction of the empty board cache lifting chamber, and the empty board cache internal support blocks 6241 are rotatably connected to the first vertical plate 612 of the empty board cache rack. Two lengthwise sideways, the internal support block 6241 of the empty board buffer is used for supporting and buffering the burn-in board 90 .
与外部限位件类似,空板缓存内部支撑块6241包括一用于支撑老化板90 的内部支撑端,内部支撑端伸向空板缓存升降腔。各空板缓存内部支撑块6241 的一旁均固定设有用于限制空板缓存内部支撑块6241朝预定方向偏转的空板缓存内部限位件6242。Similar to the external limiter, the empty board cache inner support block 6241 includes an inner support end for supporting the burn-in board 90, and the inner support end extends to the empty board buffer lift chamber. One side of each empty-board buffer internal support block 6241 is fixed with an empty-board buffer internal limiter 6242 for limiting the deflection of the empty-board buffer internal support block 6241 in a predetermined direction.
具体的,各空板缓存内部限位件6242均固定于对应的空板缓存内部支撑块6241的上方,空板缓存内部限位件6242为限位螺栓,限位螺栓的螺杆与空板缓存内部支撑块6241远离其内部支撑端的部分相切。Concretely, each empty board buffer internal limiter 6242 is fixed on the top of the corresponding empty board buffer internal support block 6241, the empty board buffer internal limiter 6242 is a limit bolt, and the screw rod of the limit bolt is in contact with the empty board cache. The portion of the support block 6241 away from its inner support end is tangent.
在本实施例中,第一长度向侧面为朝向空板缓存升降腔的一面,第二长度向侧面为背离空板缓存升降腔的一面。即空板缓存内部支撑块6241位于空板缓存升降腔内,空板缓存外部支撑块6231位于空板缓存升降腔外。当老化板90放置于空板缓存升降腔中时,老化板90相对的两端部分别从升降入口和升降出口伸出,以使外部支撑端能够支撑老化板90。可以理解的是,第一长度向侧面也可为背离空板缓存升降腔的一面,即简单地安装位置变化也应在本专利的保护范围内。In this embodiment, the side with the first length is the side facing the empty-board cache lift chamber, and the side with the second length is the side away from the empty-board cache lift chamber. That is, the inner support block 6241 of the empty board buffer is located in the lifting cavity of the empty board buffer, and the outer support block 6231 of the empty board buffer is located outside the lifting chamber of the empty board buffer. When the burn-in board 90 is placed in the empty board cache lift cavity, opposite ends of the burn-in board 90 protrude from the lift inlet and lift outlet respectively, so that the outer support end can support the burn-in board 90 . It can be understood that the side along the first length can also be the side facing away from the empty plate cache lifting cavity, that is, a simple change in the installation position should also be within the scope of protection of this patent.
当老化板90在空板缓存升降腔内上升/下降时,会触碰到外部支撑端和内部支撑端。外部支撑端和内部支撑端可以向上偏转,不会影响老化板90的运动。空板缓存外部支撑块6231的重心位于外部支撑端,空板缓存内部支撑块 6241的重心位于内部支撑端,则外部支撑端和内部支撑端受力向上偏转后,由于重力的作用,会自动向下偏转复位。When the burn-in board 90 ascends/descends in the empty board buffer lift chamber, it will touch the outer support end and the inner support end. The outer support end and the inner support end can be deflected upward without affecting the movement of the burn-in plate 90 . The center of gravity of the outer support block 6231 of the empty board buffer is located at the outer support end, and the center of gravity of the inner support block 6241 of the empty board buffer is located at the inner support end. Down deflection reset.
在本实施例中,同一空板缓存升降机构内,空板缓存外部支撑块6231的个数与空板缓存内部支撑块6241的个数相同。In this embodiment, in the same empty board buffer lifting mechanism, the number of empty board buffer outer support blocks 6231 is the same as the number of empty board buffer inner support blocks 6241 .
为方便描述,将多个空板缓存外部支撑块6231按照从低至高依次定义为第一空板缓存外部支撑块、第二空板缓存外部支撑块……和最高的第N空板缓存外部支撑块。类似的,将多个空板缓存内部支撑块6241按照从低至高依次定义为第一空板缓存内部支撑块、第二空板缓存内部支撑块……和最高的第N空板缓存内部支撑块。For the convenience of description, the plurality of empty board cache external support blocks 6231 are defined in order from low to high as the first empty board cache external support block, the second empty board cache external support block... and the highest Nth empty board cache external support piece. Similarly, a plurality of empty board cache internal support blocks 6241 are defined in order from low to high as the first empty board cache internal support block, the second empty board cache internal support block...and the highest Nth empty board cache internal support block .
当空板缓存升降板6211下降至最低位置时,第一空板缓存外部支撑块和第二空板缓存外部支撑块位于第一空板缓存内部支撑块下方,第三空板缓存外部支撑块位于第一空板缓存内部支撑块和第二空板缓存内部支撑块之间……,依次类推,第N空板缓存外部支撑块位于第N-2空板缓存内部支撑块和第N-1空板缓存内部支撑块和之间。When the empty board buffer lifting plate 6211 descends to the lowest position, the first empty board buffer external support block and the second empty board buffer external support block are located below the first empty board buffer internal support block, and the third empty board buffer external support block is located at the first empty board buffer. Between the internal support block of the first empty board cache and the internal support block of the second empty board cache..., and so on, the external support block of the Nth empty board cache is located between the internal support block of the N-2th empty board cache and the N-1th empty board Cache inside support blocks and between.
当空板缓存升降板6211上升至最高位置时,第一空板缓存外部支撑块位于第一空板缓存内部支撑块和第二空板缓存内部支撑块之间,第二空板缓存外部支撑块位于第二空板缓存内部支撑块和第三空板缓存内部支撑块之间……,依次类推,第N-1空板缓存外部支撑块位于第N-1空板缓存内部支撑块和第N空板缓存内部支撑块6241之间,第N空板缓存外部支撑块位于第N空板缓存内部支撑块上方。When the empty board buffer lifting plate 6211 rises to the highest position, the first empty board buffer external support block is located between the first empty board buffer internal support block and the second empty board buffer internal support block, and the second empty board buffer external support block is located Between the internal support block of the second empty board cache and the internal support block of the third empty board cache..., and so on, the external support block of the N-1 empty board cache is located between the internal support block of the N-1 empty board cache and the Nth empty Between the internal support blocks 6241 of the board cache, the Nth empty board cache external support block is located above the Nth empty board cache internal support block.
空板缓存升降驱动件6221驱动空板缓存升降板6211在最高位置和最低位置之间进行往返运动,可以将老化板90从第一空板缓存外部支撑块上运送至第N空板缓存内部支撑块上。Empty board cache lift driver 6221 drives the empty board cache lift plate 6211 to reciprocate between the highest position and the lowest position, and can transport the burn-in board 90 from the first empty board buffer external support block to the Nth empty board buffer internal support on the block.
具体的,当老化板90被放置于第一空板缓存外部支撑块上时,空板缓存升降板6211处于其最低位置。接着,空板缓存升降板6211受驱上升至其最高位置,通过第一空板缓存外部支撑块带动老化板90上升。老化板90上升过程中,接触第一空板缓存内部支撑块,使得第一空板缓存内部支撑块向上偏转后复位。空板缓存升降板6211上升至最高位置后受驱下降,下降过程中,老化板90接触并停留于第一空板缓存内部支撑块上。之后,空板缓存升降板 6211继续下降至最低位置,下降过程中,第二空板缓存外部支撑块接触老化板90,第二空板缓存外部支撑块发生偏转后复位。Specifically, when the burn-in board 90 is placed on the outer support block of the first empty board buffer, the empty board buffer lifting plate 6211 is at its lowest position. Next, the empty-board buffer lifting plate 6211 is driven up to its highest position, and the burn-in board 90 is driven up by the first empty-board buffer external support block. During the rising process, the burn-in board 90 contacts the internal support block of the first empty board buffer, so that the internal support block of the first empty board buffer deflects upwards and resets. The empty board buffer lifting plate 6211 is driven to descend after rising to the highest position. During the descending process, the burn-in board 90 contacts and rests on the internal support block of the first empty board buffer. Afterwards, the empty-board cache lifting plate 6211 continues to descend to the lowest position. During the descent, the external support block of the second empty-plate cache contacts the aging board 90, and the external support block of the second empty-plate cache deflects and resets.
通过以上空板缓存升降板6211在最低位置和最高位置的一次往返过程,使得老化板90从第一空板缓存外部支撑块移至第二空板缓存内部支撑块。类似地空板缓存升降板6211受驱继续进行往返运动,可通过第二空板缓存外部支撑块,将位于第一空板缓存内部支撑块的老化板90输送至第二空板缓存内部支撑块。依次类推,直至将老化板90输送至第N空板缓存内部支撑块。The burn-in board 90 is moved from the outer support block of the first empty board cache to the inner support block of the second empty board cache through a round-trip process of the upper empty board cache lifting plate 6211 at the lowest position and the highest position. Similar to the empty board cache lifting plate 6211 driven to continue the reciprocating motion, the aging board 90 located in the internal support block of the first empty board cache can be transported to the internal support block of the second empty board cache through the external support block of the second empty board cache . And so on until the burn-in board 90 is transported to the internal support block of the Nth empty board cache.
可以理解的是,空板缓存升降板6211的往返运动可以一次使多个老化板90上升预定高度。当所有空板缓存内部支撑块6241上均放置有老化板90时,空板缓存升降板6211的往返运动可使N个老化板90上升预定高度。即空板缓存单元60同时实现了缓存和升降的功能。It can be understood that the reciprocating movement of the empty board buffer lifting board 6211 can raise multiple burn-in boards 90 to a predetermined height at a time. When all the internal support blocks 6241 of the empty board cache have burn-in boards 90 placed, the reciprocating movement of the empty-board cache lifting plate 6211 can make the N burn-in boards 90 rise to a predetermined height. That is, the empty board buffer unit 60 simultaneously realizes the functions of buffering and lifting.
可以理解的是,本实施例中的四个空板缓存升降机构仅为优选方案,而非数量上的限制。通过四个空板缓存升降机构可以支撑老化板90的四角,使老化板90的安放和位移均平稳进行。仅通过设于老化板90两对角处的两个空板缓存升降机构也可实现空板缓存升降组件620的基本功能。It can be understood that the four empty board buffer lifting mechanisms in this embodiment are only a preferred solution, not a limitation on the number. The four corners of the burn-in board 90 can be supported by the four empty board cache lifting mechanisms, so that the placement and displacement of the burn-in board 90 can be carried out smoothly. The basic functions of the empty board buffer lifting assembly 620 can also be realized only by the two empty board buffer lifting mechanisms arranged at two opposite corners of the burn-in board 90 .
在本实施例中,各空板缓存机架纵杆12上还固定连接有用于保护空板缓存外部支撑块的空板缓存外部挡板6233。In this embodiment, each empty board buffer frame longitudinal bar 12 is also fixedly connected with an empty board buffer outer baffle plate 6233 for protecting the outer support block of the empty board buffer.
空板缓存传输组件630用于将老化板90送离升降老化装置。空板缓存传输组件630设于内部支撑组的上方,包括相对设置的两个空板缓存传输单元,空板缓存传输单元包括空板缓存传输板6311,空板缓存传输板6311滑动连接空板缓存机架610,空板缓存传输板6311还连接有用于驱动空板缓存传输板 6311平移运动的空板缓存传输板驱动件6312。The empty board buffer transfer component 630 is used to send the aging board 90 away from the lifting aging device. The empty board buffer transfer assembly 630 is arranged above the internal support group, and includes two empty board buffer transfer units oppositely arranged, the empty board buffer transfer unit includes a blank board buffer transfer board 6311, and the empty board buffer transfer board 6311 is slidably connected to the empty board buffer transfer unit. The rack 610 and the empty board buffer transfer board 6311 are also connected with an empty board buffer transfer board driver 6312 for driving the empty board buffer transfer board 6311 to translate.
当需要将老化板90送离升降老化装置时,两个相对的空板缓存传输板 6311分别受驱朝空板缓存升降腔中心移动,形成用于支撑老化板90的传输平台。空板缓存升降板6211受驱在最低位置和最高位置之间进行一次往返过程,将位于最高的第N空板缓存内部支撑块的老化板90输送至传输平台上。When it is necessary to send the burn-in board 90 away from the lifting aging device, two opposite empty board buffer transfer plates 6311 are respectively driven to move toward the center of the empty board buffer lift chamber to form a transfer platform for supporting the burn-in board 90. The empty board buffer lifting plate 6211 is driven to perform a round-trip process between the lowest position and the highest position, and transports the burn-in board 90 located in the highest Nth empty board buffer internal support block to the transfer platform.
在本实施例中,空板缓存传输板6311的顶面开设有多个空板凹槽,空板凹槽内转动连接有多个空板缓存传输滚轮63111,空板缓存传输滚轮63111凸出空板缓存传输板6311的顶面。空板缓存传输滚轮63111的设置可以减小老化板90在空板缓存传输板6311上移动时的摩擦力。In this embodiment, the top surface of the empty board buffer transfer plate 6311 is provided with a plurality of empty board grooves, and a plurality of empty board buffer transfer rollers 63111 are rotatably connected in the empty board grooves, and the empty board buffer transfer rollers 63111 protrude from the empty board. The board cache transports the top surface of the board 6311. The setting of the empty board buffer transfer roller 63111 can reduce the frictional force when the burn-in board 90 moves on the empty board buffer transfer board 6311 .
空板缓存传输单元还包括空板缓存传输支撑板6313,空板缓存传输支撑板6313上固定设有两个平行的空板缓存传输板滑轨6314,空板缓存传输板 6311滑动连接两个空板缓存传输板滑轨6314。空板缓存传输板驱动件6312 固定连接空板缓存传输支撑板6313,空板缓存传输板驱动件6312为气缸。空板缓存传输支撑板6313固定连接空板缓存传输连接板6315。The empty board buffer transfer unit also includes an empty board buffer transfer support plate 6313, on which the empty board buffer transfer support board 6313 is fixedly provided with two parallel empty board buffer transfer board slide rails 6314, and the empty board buffer transfer board 6311 is slidably connected with two empty board buffer transfer boards. Board Cache Transport Board Rail 6314. The driving part 6312 of the empty board buffering and transferring board is fixedly connected with the empty board buffering and transferring supporting plate 6313, and the driving part 6312 of the empty board buffering and transferring board is an air cylinder. The empty board cache transmission support plate 6313 is fixedly connected to the empty board cache transmission connection plate 6315 .
两个空板缓存传输连接板6315均固定连接空板缓存机架610。具体的,形成升降入口的两个空板缓存机架纵板612之间固定连接一空板缓存传输连接板6315,形成升降出口的两个空板缓存机架纵板612之间固定连接另一空板缓存传输连接板6315。The two empty-board cache transmission connection boards 6315 are fixedly connected to the empty-board cache rack 610 . Specifically, an empty buffer transmission connection plate 6315 is fixedly connected between the two empty board buffer rack vertical plates 612 forming the lifting entrance, and another empty board is fixedly connected between the two empty board buffer rack vertical plates 612 forming the lifting outlet. Cache transport connection board 6315.
空板缓存传输组件630还包括用于将空板缓存传输板6311上的老化板90 推离空板缓存单元60的空板缓存传输推板6321,空板缓存传输推板6321连接有用于驱动空板缓存传输推板6321平移运动的空板缓存传输推板驱动件 6322。空板缓存传输推板6321滑动连接空板缓存机架顶框613。具体的,空板缓存机架顶框613上固定连接有两个平行的空板缓存传输推板滑轨6323,空板缓存传输推板6321滑动连接两个空板缓存传输推板滑轨6323。空板缓存传输推板驱动件6322为无杠气缸,固定于空板缓存机架顶框613上。The empty board cache transfer assembly 630 also includes an empty board buffer transfer push plate 6321 for pushing the aging board 90 on the empty board buffer transfer board 6311 away from the empty board buffer unit 60. The plate buffer transmission push plate 6321 translates the empty plate buffer transmission push plate driver 6322 . The empty board cache transmission push plate 6321 is slidably connected to the top frame 613 of the empty board cache rack. Specifically, the top frame 613 of the empty board cache rack is fixedly connected with two parallel empty board buffer transmission push plate slide rails 6323 , and the empty plate cache transmission push plate 6321 is slidably connected to the two empty board cache transmission push plate slide rails 6323 . Empty plate cache transmission push plate driver 6322 is a barless cylinder, fixed on the top frame 613 of the empty plate cache frame.
综上,空板缓存单元60的具体工作原理如下:To sum up, the specific working principle of the empty board cache unit 60 is as follows:
老化板90从升降入口的下部进入空板缓存升降腔,并被安放于第一空板缓存外部支撑块上。空板缓存升降板6211受驱在最高位置和最低位置之间进行往返运动,使得安放于第一空板缓存外部支撑块上的老化板90逐渐上升。随着该老化板90的上升,第一空板缓存外部支撑块上又可安放下一个老化板 90,直至每一个空板缓存内部支撑块上均缓存有一个老化板90为止。The burn-in board 90 enters the empty board cache lifting cavity from the lower part of the lifting entrance, and is placed on the outer support block of the first empty board cache. The empty board buffer lifting plate 6211 is driven to reciprocate between the highest position and the lowest position, so that the burn-in board 90 placed on the outer support block of the first empty board buffer gradually rises. Along with the rising of this burn-in board 90, next burn-in board 90 can be placed again on the first empty board cache external support block, until all caches a burn-in plate 90 on each empty board cache internal support block.
当需要将缓存的老化板90送离空板缓存升降传输装置时,空板缓存传输板6311受驱朝升降腔移动,空板缓存升降板6211受驱继续往返运动,使得位于最高的空板缓存内部支撑块6241上的老化板90上升至空板缓存传输板 6311上,空板缓存传输推板6321受驱将该老化板90从升降出口的上部推离空板缓存升降传输装置。When it is necessary to send the buffered aging board 90 away from the empty board buffer lifting and conveying device, the empty board buffering transfer board 6311 is driven to move toward the lifting chamber, and the empty board buffering lifting board 6211 is driven to continue to move back and forth, so that the empty board buffering plate 6211 is driven to move back and forth, so that the highest empty board buffering The burn-in board 90 on the internal support block 6241 rises to the empty-board buffer transfer plate 6311, and the empty-board buffer transfer push plate 6321 is driven to push the burn-in board 90 away from the empty-board buffer transfer device from the upper part of the lift outlet.
可以理解的是,老化板90也可从升降入口的上部离开空板缓存升降传输装置。即老化板90可以分别从相对的两侧进出,也可从相同的一侧进出。老化板90始终为下进上出。It can be understood that the burn-in board 90 can also leave the empty board buffering lifting transfer device from the upper part of the lifting entrance. That is, the burn-in board 90 can enter and exit from opposite sides respectively, and can also enter and exit from the same side. The burn-in plate 90 always enters from the bottom and exits from the top.
本实施例提供的一种电池加工产线具有以下有益效果:A battery processing production line provided in this embodiment has the following beneficial effects:
1、本发明实施例提供的刮极耳装置150,利用刮极耳刮刀机构1530、刮极耳压紧驱动机构1520、刮极耳支撑机构1560、刮极耳伸缩驱动机构1540 和刮极耳升降驱动机构1550完成刮极耳82加工,结构简单,实用性强,特别是对极耳82的压力来自刮极耳升降驱动机构1550和刮极耳弹性件1533,能够避免对极耳82的压力过大导致极耳82变形或损坏的问题,提高了刮极耳82加工的品质。1. The scraper ear device 150 provided by the embodiment of the present invention utilizes the scraper ear scraper mechanism 1530, the scraper ear pressing drive mechanism 1520, the scraper ear support mechanism 1560, the scraper ear telescopic drive mechanism 1540 and the scraper ear lifting mechanism 1540. The driving mechanism 1550 completes the processing of the scraper lug 82. It has a simple structure and strong practicability. In particular, the pressure on the scraper lug 82 comes from the scraper lug lifting drive mechanism 1550 and the scraper lug elastic member 1533, which can avoid excessive pressure on the lug 82. The problem of greatly causing the deformation or damage of the pole lug 82 improves the quality of the scraping pole lug 82 processing.
2、本发明实施例提供的切极耳装置160,使用切极耳升降驱动机构 1640、上切刀机构1630、下切刀机构1620和切极耳预压机构1650完成切极耳工作,通过切极耳导向块1633和切极耳调节块1622,使得切极耳加工的安全性更高、精度更高、品质更好。2. The tab cutting device 160 provided in the embodiment of the present invention uses the tab cutting lifting drive mechanism 1640, the upper knife mechanism 1630, the lower knife mechanism 1620 and the tab pre-pressing mechanism 1650 to complete the tab cutting work, and the pole cutting The lug guide block 1633 and the lug cutting adjustment block 1622 make the lug cutting process more secure, with higher precision and better quality.
3、本实施例提供的第一满料缓存单元20,通过在满料缓存缓存链条231 上设置多个满料缓存支撑件234,能够缓存多个满料缓存老化板250,通过满料缓存缓存链条231带动满料缓存支撑件234移动,结构简单且节约空间,并使得缓存的效率高、连贯性强。采用四个满料缓存支撑件234支撑满料缓存老化板250的四角,节省成本。通过满料缓存机箱210、满料缓存遮挡盒 241等设置,对部件进行保护。3. The first full-material buffer unit 20 provided in this embodiment can buffer multiple full-material buffer aging boards 250 by setting a plurality of full-material buffer support members 234 on the full-material buffer buffer chain 231. The chain 231 drives the full-material buffering support 234 to move, which has a simple structure and saves space, and makes the buffering highly efficient and consistent. Four corners of the full-material buffer aging board 250 are supported by four full-material buffer support members 234 to save cost. Parts are protected by setting such as full material buffering chassis 210, full material buffering shielding box 241, etc.
4、本实施例提供的空板缓存单元60,通过空板缓存升降机构内多个空板缓存内部支撑块6241和空板缓存外部支撑块6231的设计,使得空板缓存升降板6211只需在短距离内不断进行往复运动即可使老化板90不断上升,有效地利用了升降腔的空间,减少了空板缓存单元整体的占用空间。并且,空板缓存单元在使老化板90上升的同时,通过多个空板缓存内部支撑块6241 可缓存多个老化板90,老化板90下进上出,使得老化板90的传输和缓存具有连贯性。4. The empty board buffer unit 60 provided in this embodiment, through the design of multiple empty board buffer internal support blocks 6241 and empty board buffer external support blocks 6231 in the empty board buffer lifting mechanism, the empty board buffer lifting plate 6211 only needs to be Continuous reciprocating movement within a short distance can make the burn-in board 90 rise continuously, which effectively utilizes the space of the lifting chamber and reduces the overall occupied space of the empty board buffer unit. Moreover, the empty board buffer unit can cache multiple aging boards 90 through a plurality of empty board buffering internal support blocks 6241 while the aging board 90 is raised, and the aging boards 90 go in and out, so that the transmission and buffering of the aging boards 90 have coherence.
以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still understand the foregoing The technical solutions recorded in each embodiment are modified, or some of the technical features are replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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