CN108263826B - Full-automatic production line of roll shaft kiln unmanned on duty night - Google Patents
Full-automatic production line of roll shaft kiln unmanned on duty night Download PDFInfo
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- CN108263826B CN108263826B CN201810081345.2A CN201810081345A CN108263826B CN 108263826 B CN108263826 B CN 108263826B CN 201810081345 A CN201810081345 A CN 201810081345A CN 108263826 B CN108263826 B CN 108263826B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Abstract
The invention discloses a roll shaft kiln night unattended full-automatic production line which comprises an outer line conveying line, a double-layer storage line, a kiln area and a storage area, wherein one side of the outer line conveying line is respectively provided with the storage area and the kiln area, the double-layer storage line is arranged inside the storage area, one end of the outer line conveying line is provided with a charging area, the other end of the outer line conveying line is provided with a discharging area, the output end of the charging area is provided with an inlet double-speed area, the output end of the inlet double-speed area is provided with an inlet rotating frame, and the outlet end of the kiln area is provided with an outlet multi-section speed platform. The invention improves the automation degree of the continuous production line, realizes unattended full-automatic operation at night, improves the working condition, safely ensures the physical and mental health of operators and saves the cost of human resources.
Description
Technical Field
The invention relates to the technical field of roller shaft kilns, in particular to a full-automatic production line for a roller shaft kiln, which is unattended at night.
Background
Due to the continuity of the production of the roller shaft kiln, most devices continuously produce in 340 days in a non-stop manner, a product blank loaded on an outer conveying line in a loading area is conveyed to an inlet of the kiln to be fired, a front fired finished product is discharged from an outlet of the kiln and conveyed to an outer line discharging area to be unloaded, continuous and repeated pipelining operation is continuously carried out, an operator shifts for continuous production in two shifts or even three shifts in the daytime, biological clock disorder is caused by long-term shift, the working spirit of the night shift cannot be concentrated, the labor intensity is high, and quality and potential safety hazards exist. Operators normally work in the daytime, and the kilns normally run during the night without being watched, so corresponding supporting equipment is needed.
Disclosure of Invention
The invention aims to provide a full-automatic production line for a roller shaft kiln, which is unattended at night, and aims to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a roll shaft kiln night unattended full-automatic production line comprises an outer line conveying line, a double-layer storage line, a kiln area and a storage area, wherein the storage area and the kiln area are respectively arranged on one side of the outer line conveying line, the double-layer storage line is arranged inside the storage area, a charging area is arranged at one end of the outer line conveying line, an unloading area is arranged at the other end of the outer line conveying line, an inlet double-speed area is arranged at the output end of the charging area, an inlet rotating frame is arranged at the output end of the inlet double-speed area, a first inlet transverse conveying platform is arranged at the output end of the inlet rotating frame and is perpendicular to the inlet double-speed area, a third inlet lifting conveying frame is arranged at the output end of the first inlet transverse conveying platform, an inlet storage transition platform is arranged on one side of the third inlet lifting conveying frame, and an inlet storage lifting platform is arranged on one side of the inlet storage transition platform, which is far away from the third, and one side of the inlet storage lifting platform, which is far away from the inlet storage transition platform, is connected with one end of the double-layer storage line, one side of the third inlet lifting conveying frame, which is far away from the inlet storage transition platform, is provided with a second inlet lifting conveying frame, the second inlet lifting conveying frame and the third inlet lifting conveying frame are parallel to each other, the output end of the second inlet lifting conveying frame is provided with a second inlet transverse conveying platform, the output end of the second inlet transverse conveying platform is provided with a first inlet lifting conveying frame, one side of the first inlet lifting conveying frame is provided with an inlet multi-section speed platform, the output end of the inlet multi-section speed platform is connected with the inlet end of the kiln area, the outlet multi-section speed platform is arranged at the outlet end of the kiln area, the output end of the outlet multi-section speed platform is provided with a first outlet lifting conveying frame, the output end of the first outlet lifting conveying frame is provided with a first, the first outlet transverse conveying platform is vertical to the outlet multi-section speed platform, the output end of the first outlet transverse conveying platform is provided with a second outlet lifting conveying frame, one side of the second outlet lifting conveying frame is provided with a third outlet lifting conveying frame which is parallel to the second outlet lifting conveying frame, one side of the third outlet lifting conveying frame is provided with an outlet storage transition platform, one side of the outlet storage transition platform, far away from the third outlet lifting conveying frame, is provided with an outlet storage lifting platform, one end of the outlet storage lifting platform, far away from the outlet storage transition platform, is connected with one end of a double-layer storage line, the output end of the third outlet lifting conveying frame is provided with a second outlet transverse conveying platform, the output end of the second outlet transverse conveying platform is provided with an outlet rotating frame, and the output end of the outlet rotating frame is provided with an outlet double-speed area, and the outlet double-speed area is vertical to the second outlet transverse conveying platform, and the output end of the outlet double-speed area is connected with the input end of the discharging area.
Preferably, the outer line conveying line, the storage area and the kiln area are arranged in parallel.
Preferably, the input guide plates are arranged on one sides, close to the input end, of the first inlet transverse conveying platform and the second inlet transverse conveying platform, and the output guide plates are arranged on one sides, close to the output end, of the first outlet transverse conveying platform and the second outlet transverse conveying platform.
Preferably, twelve stations are arranged in the unloading area and the loading area.
Compared with the prior art, the invention has the beneficial effects that: satisfy daytime and night mode, satisfy roller kilns normal work daytime, satisfy the full automatic operation requirement of kiln night unmanned on duty, improve continuous production line automation degree, realize the full automatic operation of night unmanned on duty, improve operating condition, the physical and mental health of safety guarantee operator, the resource cost of using manpower sparingly.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view taken at A-A of FIG. 1;
FIG. 3 is a schematic view of the inlet end structure of the present invention;
fig. 4 is a schematic view of the outlet end structure of the present invention.
In the figure: 1-outside line conveying line; 2-entry dual speed zone; 3-an inlet turret; 4-a first inlet infeed platform; 5-a third entrance lifting conveying frame; 6-a second entrance lifting conveying frame; 7-a second inlet infeed platform; 8-a first entrance lifting carriage; 9-inlet multi-stage speed stage; 10-entry storage transition platform; 11-entrance storage lift platform; 12-a two-layer storage line; 13-outlet multi-stage velocity stage; 14-a first exit lifting carriage; 15-a first outlet infeed platform; 16-a second exit lifting carriage; 17-a third outlet lifting carriage; 18-a second outlet infeed platform; 19-an exit carousel; 20-exit dual-speed zone; 21-an exit storage transition platform; 22-an exit storage lift platform; 23-a discharge zone; 24-a loading area; 25-kiln zone; 26-storage area.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: a roll shaft kiln night unattended full-automatic production line comprises an outer line conveying line 1, a double-layer storage line 12, a kiln area 25 and a storage area 26, wherein one side of the outer line conveying line 1 is respectively provided with the storage area 26 and the kiln area 25, the double-layer storage line 12 is arranged inside the storage area 26, the outer line conveying line 1, the storage area 26 and the kiln area 25 are arranged in parallel, one end of the outer line conveying line 1 is provided with a loading area 24, the other end of the outer line conveying line 1 is provided with an unloading area 23, twelve stations are arranged in the unloading area 23 and the loading area 24, an inlet double-speed area 2 is arranged at the output end of the loading area 24, an inlet rotating frame 3 is arranged at the output end of the inlet double-speed area 2, a first inlet transverse conveying platform 4 is arranged at the output end of the inlet rotating frame 3, the first inlet double-speed transverse conveying platform 4 is perpendicular to the inlet area 2, a third inlet lifting conveying frame 5 is arranged at the output end of the first inlet transverse conveying, an inlet storage transition platform 10 is installed on one side of a third inlet lifting conveying frame 5, an inlet storage lifting platform 11 is installed on one side, far away from the third inlet lifting conveying frame 5, of the inlet storage transition platform 10, the inlet storage lifting platform 11 is connected with one end of a double-layer storage line 12, a second inlet lifting conveying frame 6 is installed on one side, far away from the inlet storage transition platform 10, of the third inlet lifting conveying frame 5, the second inlet lifting conveying frame 6 is parallel to the third inlet lifting conveying frame 5, a second inlet transverse conveying platform 7 is installed at the output end of the second inlet lifting conveying frame 6, a first inlet lifting conveying frame 8 is installed at the output end of the second inlet transverse conveying platform 7, an inlet multi-section speed platform 9 is installed on one side of the first inlet lifting conveying frame 8, and the output end of the inlet multi-section speed platform 9 is connected with the inlet end of a kiln area 25, the exit end of kiln district 25 is installed and is exported the fast platform 13 of multistage, and exports the output of the fast platform 13 of multistage and install first export lift carriage 14, first export is installed to the output of first export lift carriage 14 and is violently sent platform 15, and first export violently send platform 15 and export the fast platform 13 mutually perpendicular of multistage, second export lift carriage 16 is installed to the output that first export violently sent platform 15, third export lift carriage 17 is installed to one side of second export lift carriage 16, and third export lift carriage 17 is parallel to each other with second export lift carriage 16, export storage transition platform 21 is installed to one side of third export lift carriage 17, and export storage transition platform 21 is kept away from one side of third export lift carriage 17 and is installed export storage lift platform 22, and export storage lift platform 22 keeps away from the one end of export storage transition platform 21 and is connected with the one end of double-deck storage line 12, the output end of the third outlet lifting conveying frame 17 is provided with a second outlet transverse conveying platform 18, the output end of the second outlet transverse conveying platform 18 is provided with an outlet rotating frame 19, the output end of the outlet rotating frame 19 is provided with an outlet double-speed area 20, the outlet double-speed area 20 is perpendicular to the second outlet transverse conveying platform 18, one sides, close to the input end, of the first inlet transverse conveying platform 4 and one side, close to the second inlet transverse conveying platform 7, of the second inlet transverse conveying platform are provided with input guide plates, one sides, close to the output end, of the first outlet transverse conveying platform 15 and one side, close to the second outlet transverse conveying platform 18, of the second outlet transverse conveying platform 18 are provided with output guide plates, and the output end of the outlet double-speed area 20.
The working principle is as follows: daytime working mode: the kiln inlet and the external line conveying line 1 are divided into a discharging area 23 and a charging area 24, a green product starts to be charged from the charging area 24 and is transferred and conveyed to a third inlet lifting conveying frame 5 through an inlet double-speed area 2, an inlet rotating frame 3 and a first inlet transverse conveying platform 4, two conveying directions are selected at the position, one direction is through a second inlet lifting conveying frame 6 and a second inlet transverse conveying platform 7, the first inlet lifting conveying frame 8 and the inlet multi-section speed platform 9 drive conveying mechanism enter a kiln area 25 for firing, the second direction is that the green compact products loaded in a loading area 24 are conveyed to the kiln for firing one group by the inlet storage transition platform 10 and the inlet storage lifting platform 11 and stored in a double-layer storage line 12 in the second direction, the green compact products are conveyed to the double-layer storage line 12 for storage in the daytime, and the green compact products are conveyed repeatedly, so that the product blanks for firing in the daytime and the product blanks for firing in a night working mode are stored; the kiln outlet, the product burnt product passes through the export multistage speed platform 13, first export lift carriage 14, first export traverse platform 15, second export lift carriage 16, and on transferring to third export lift carriage 17, this position has two direction of delivery again, the first direction: the third outlet lifting conveying frame 17 conveys the product burned product to the second outlet transverse conveying platform 18, the product burned product is linked and transferred to the outlet rotating frame 19, the outlet double-speed area 20 to the discharging area of the outer line conveying line 1, and the product finished product is discharged, wherein the second direction is as follows: after the third outlet lifting conveying frame 17 conveys the product burnt products to the second outlet transverse conveying platform 18, the receiving and conveying double-layer storage line 12 is transferred to the night product burnt products on the outlet storage transition platform 21 through the outlet storage lifting platform 22, then the third outlet lifting conveying frame 17, the second outlet transverse conveying platform 18, the outlet rotating frame 19, the outlet double-speed area 20 to the discharging area of the outer line conveying line 1 are sequentially arranged in the same order to discharge the night product burnt products, and the product burnt products are conveyed to the outer line conveying line by repeated operation.
Night working mode: the kiln entrance, the product blank that double-deck storage line 12 was stored stores lift platform 11 through the entry, entry storage transition platform 10, second entry lift carriage 6, second entry violently send platform 7, first entry lift carriage 8, the many fast platform 9 transmission conveying mechanisms of entry multistage enter the kiln and fire, the kiln export, the product burns the finished product and passes through export many fast platform 13 of stage, first export lift carriage 14, first export violently send platform 15, first export lift carriage 16, third export lift carriage 17, export storage transition platform 21, export storage lift platform 22 forwards the product and burns to double-deck storage line 12 storage finished product.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (4)
1. The utility model provides a full automatic production line of roll shaft kiln unmanned on duty night, includes outside line transfer chain (1), double-deck storage line (12), kiln district (25) and storage area (26), its characterized in that: one side of the outer line conveying line (1) is provided with a storage area (26) and a kiln area (25) respectively, a double-layer storage line (12) is arranged inside the storage area (26), one end of the outer line conveying line (1) is provided with a loading area (24), the other end of the outer line conveying line (1) is provided with a discharging area (23), the output end of the loading area (24) is provided with an inlet double-speed area (2), an inlet rotating frame (3) is installed at the output end of the inlet double-speed area (2), a first inlet transverse conveying platform (4) is installed at the output end of the inlet rotating frame (3), the first inlet transverse conveying platform (4) is perpendicular to the inlet double-speed area (2), a third inlet lifting conveying frame (5) is installed at the output end of the first inlet transverse conveying platform (4), and an inlet storage transition platform (10) is installed at one side of the third inlet lifting conveying frame (5), the entrance storage transition platform (10) is far away from one side of the third entrance lifting conveying frame (5), an entrance storage lifting platform (11) is installed at one side of the entrance storage transition platform (10), the entrance storage lifting platform (11) is far away from one side of the entrance storage transition platform (10) and is connected with one end of the double-layer storage line (12), the third entrance lifting conveying frame (5) is far away from one side of the entrance storage transition platform (10), a second entrance lifting conveying frame (6) is installed at one side of the entrance storage transition platform, the second entrance lifting conveying frame (6) is parallel to the third entrance lifting conveying frame (5), a second entrance transverse conveying platform (7) is installed at the output end of the second entrance lifting conveying frame (6), a first entrance lifting conveying frame (8) is installed at the output end of the second entrance transverse conveying platform (7), an entrance multi-section speed platform (9) is installed at one side of the first entrance lifting conveying frame (8), and the output end of the inlet multi-section speed platform (9) is connected with the inlet end of the kiln area (25), the outlet end of the kiln area (25) is provided with an outlet multi-section speed platform (13), the output end of the outlet multi-section speed platform (13) is provided with a first outlet lifting conveying frame (14), the output end of the first outlet lifting conveying frame (14) is provided with a first outlet transverse conveying platform (15), the first outlet transverse conveying platform (15) is vertical to the outlet multi-section speed platform (13), the output end of the first outlet transverse conveying platform (15) is provided with a second outlet lifting conveying frame (16), one side of the second outlet lifting conveying frame (16) is provided with a third outlet lifting conveying frame (17), the third outlet lifting conveying frame (17) is parallel to the second outlet lifting conveying frame (16), one side of the third outlet lifting conveying frame (17) is provided with an outlet storage transition platform (21), one side that transition platform (21) were kept away from third export lift carriage (17) is stored in the export is installed export and is stored lift platform (22), and export is stored lift platform (22) and keep away from the one end that transition platform (21) was stored in the export and the one end of double-deck line (12) is stored and be connected, the output of third export lift carriage (17) is installed the horizontal platform (18) of sending of second export, and the horizontal output of sending platform (18) of second export installs export swivel mount (19), the output of export swivel mount (19) is equipped with export double-speed district (20), and export double-speed district (20) and the horizontal platform (18) of sending of second export are mutually perpendicular, the output of export double-speed district (20) is connected with the input of unloading district (23).
2. The full-automatic production line of roll shaft kiln unmanned on duty night of claim 1, characterized in that: the outer line conveying line (1), the storage area (26) and the kiln area (25) are arranged in parallel.
3. The full-automatic production line of roll shaft kiln unmanned on duty night of claim 1, characterized in that: the input guide plates are arranged on one sides, close to the input end, of the first inlet transverse conveying platform (4) and the second inlet transverse conveying platform (7), and the output guide plates are arranged on one sides, close to the output end, of the first outlet transverse conveying platform (15) and the second outlet transverse conveying platform (18).
4. The full-automatic production line of roll shaft kiln unmanned on duty night of claim 1, characterized in that: twelve stations are arranged in the discharging area (23) and the loading area (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810081345.2A CN108263826B (en) | 2018-01-29 | 2018-01-29 | Full-automatic production line of roll shaft kiln unmanned on duty night |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810081345.2A CN108263826B (en) | 2018-01-29 | 2018-01-29 | Full-automatic production line of roll shaft kiln unmanned on duty night |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108263826A CN108263826A (en) | 2018-07-10 |
| CN108263826B true CN108263826B (en) | 2019-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810081345.2A Active CN108263826B (en) | 2018-01-29 | 2018-01-29 | Full-automatic production line of roll shaft kiln unmanned on duty night |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE509488C2 (en) * | 1997-07-22 | 1999-02-01 | Paris Trae & Metall Ab | Device at a lift for sorting boards |
| CN201058759Y (en) * | 2007-07-04 | 2008-05-14 | 中国汽车工业工程公司 | Arrangement for cross-department roller transportation line with storage and drying functions |
| CN202897431U (en) * | 2012-09-29 | 2013-04-24 | 李长亮 | Tidy processing and green brick counting processing transporter for processing upper and lower level multiple mud bars into single mud bar |
| CN104229414B (en) * | 2014-09-23 | 2018-04-06 | 广东赛因迪科技股份有限公司 | Large-scale storage blank technology and device before a kind of kiln |
| CN105966863B (en) * | 2016-07-12 | 2018-06-05 | 广东丽柏特科技有限公司 | Automatic assembly line after a kind of sanitary ceramics kiln discharge |
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2018
- 2018-01-29 CN CN201810081345.2A patent/CN108263826B/en active Active
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| CN108263826A (en) | 2018-07-10 |
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Effective date of registration: 20220824 Address after: 448001 Building 2, Building 1, Chuling Avenue, Macheng Town, Dadao District, Jingmen City, Hubei Province Patentee after: Hubei Maoyu Thermal Energy Technology Co.,Ltd. Address before: Next to No. 226, Zongqu Road, Daling Village, Dalingshan Town, Dongguan City, Guangdong Province, 523000 Patentee before: DONGGUAN MAOYU KILN Co.,Ltd. |
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