A kind of boring method of mica profiled piece
Technical field
The present invention relates to processing equipment field, in particular to a kind of the processing unit (plant) and boring method of mica profiled piece.
Background technique
Mica profiled piece include micarex, micanite pipe, mica mat, mica flange, mica watt, mica box, mica fixture,
The mica of the combination of mica cushion cover, mica paper and the various specifications such as all kinds of micarexs fluting, drilling, angular, flute profile, I-shaped is different
The processing of type part, one of mica watt is arc plate and both ends are bored there are two mounting hole, and the axis of all mounting holes passes through
The center of circle of mica watt is crossed, is drilled on arc surface extremely difficult, at present on the market mostly using artificial drilling, position precision and size
Precision is all not guaranteed to be easy to cause production efficiency low, and worker workload is big.
Patent No. CN201510610415.5 discloses truss-like intelligence drilling device and arc panel boring method, including
There are the truss-like intelligence drilling device, including gantry frame, mechanical arm and workpiece fixed mechanism, it is characterised in that: gantry frame
Top there is Y axis crossbeam, mechanical arm is arranged on Y axis crossbeam, and the lower end of mechanical arm is equipped with borehole drill construction and boring positioning
Device, the mechanical arm that driving mechanical arm is equipped between mechanical arm and Y axis crossbeam around the axis oscillating for being parallel to Y axis crossbeam are put
Motivation structure is also connected with the drill bit elevating mechanism for driving borehole drill construction lifting on mechanical arm, is equipped with level in the lower section of mechanical arm
And perpendicular to the X axis rail set of Y axis crossbeam, it is fixed with workbench on X axis rail set, workpiece fixed mechanism is fixed
On the table, Y axis crossbeam and workbench can be relatively moved in X axis rail set length direction for setting.
Its shortcomings that is: borehole drill construction can not can guarantee drilling with vibration, mechanical arm swing mechanism when drilling
Mechanism drilling when stabilization, cause drilling quality it is bad, may result in arc panel installation it is insecure, lead to Y axis
The distance between arc panel of crossbeam can not be adjusted so that mechanical arm swing mechanism can only to certain radius range inner arc plate,
Cause drilling can only the arc panel of pair radius the distance between arc panel for being less than Y axis crossbeam drill, utilization efficiency compared with
It is low.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide processing unit (plant) and the drilling of a kind of mica profiled piece
Method.
To solve the above problems, the present invention the following technical schemes are provided:
A kind of processing unit (plant) of mica profiled piece includes to carry the support mechanism of mica watt, to drive mica
Watt position-limit mechanism slided in support mechanism, to respectively to the borehole drill construction and control device of the drilling of mica watt both ends, institute
The underface that the middle position of support mechanism is arranged in borehole drill construction is stated, the side of support mechanism is arranged in position-limit mechanism, described
The slide assemblies and the compression roll assembly to compress mica watt that support mechanism includes circular arc type, the position-limit mechanism include
It holds the top at the both ends of mica watt to push up and holds component and to drive top to hold the driving assembly that component slides on slide assemblies, institute
Stating borehole drill construction includes double end drillstring component and the lifting assembly to drive double end drillstring component to go up and down, and the control device includes
There are controller and sensor module, the sensor module and controller are electrically connected.
Further, the slide assemblies include that there are two the first slideway and the second slideway being vertically arranged, the first slideways
It is convex structure and opening upwards with the second slideway, the first slideway and the second slideway interval are arranged, the place of the first slideway
Plane and the place plane of the second slideway are parallel to each other, the first slideway and the second slideway side close to each other be provided with to
The flange of support mica watt, two flanges are also convex structure and opening upwards, and two slide tops are all provided with
It is equipped with the arc-shaped sliding slot that component slippage is held for pushing up.
Further, the top for compressing roll assembly and the first slideway middle section being arranged in, the compression roll assembly include
First driving motor, rotary shaft and two pressing rollers, two pressing rollers are arranged on the rotary shaft, and the axis of two pressing rollers is equal
It is overlapped with rotating shaft axis and vertical with the place plane of the first slideway.
Further, the driving component includes being separately positioned on the first driving assembly and the second drive of slide assemblies two sides
The structure of dynamic component, first driving assembly and the second driving assembly is identical, and the first driving assembly and the second driving assembly are equal
It include the slide bar and rack gear being vertically arranged, the slide bar and rack gear are convex structure and the concyclic heart, while level is passed through
The straight line in the center of circle of the first slideway and the center of circle of the second slideway also passes through the center of circle of rack gear, and the slide bar is identical with the radian of rack gear
And it is all larger than the center of circle of the first slideway and the second slideway, the driving component further includes having third driving assembly, and the third is driven
Dynamic component includes the second driving motor and two first gears engaged respectively with two rack gears, and two first gears are equal
It is socketed on the output shaft of the second driving motor, the both ends of first slideway and the second slideway are provided with for corresponding slide bar
The slip pipe being slidably matched, all slip pipes are convex structure.
Further, it includes that component is held and component is held on the second top in identical first top of structure that component is held on the top, and first
Component is held on top and the second top holds component and includes top and holds the sliding blocks with the cooperation of two sliding bars respectively of block and two, two institutes
State sliding block and pass through a bolt respectively and hold the both ends of block with top and is threadedly coupled, it is described push up there are two the bottom settings for holding block respectively with
The draw runner that the sliding slot of first slideway and the second slideway is slidably matched.
Further, the double end drillstring component includes that third driving motor and two are vertically arranged and along rotary shaft
The spaced drill bit of axis direction, the bottom of two drill bits are provided with second gear, and the output end of third driving motor is set
The third gear for being equipped with while engaging with two second gears, the center line of two drill bits are vertical with the axis of rotary shaft.
Further, the lifting assembly includes elevator and driving elevator the lifting electricity mobile in vertical direction
Cylinder, double end drillstring component are mounted on elevator.
Further, the sensor module includes there are two correlation photoelectric sensor, and correlation photoelectric sensor is equal
It include receiver and transmitter, receiver is connected with transmitter photosensitiveness, and two transmitters are separately positioned on two tops and hold on block,
Two receivers are separately positioned on the two sides of rotary shaft.
A kind of boring method of mica profiled piece, the processing unit (plant) including a kind of above-mentioned mica profiled piece, feature exist
In: the following steps are included:
Step 1) booting, system initialization;
Mica watt is placed on the flange between the first slideway and the second slideway by step 2;Component and second are held into first top
Top holds component and pushes up the both ends for handling mica watt respectively, and rotates all bolts and all sliding blocks is made to lock company with corresponding slide bar
It connects;
The first driving motor of step 3) and the second driving motor rotate simultaneously, and the rotation of the second driving motor drives first gear
Rotation, so that racks turn, to realize that slide bar slides on corresponding slip pipe, the first driving motor drives pressing roller rotation
Turn, auxiliary top is held Component driver mica watt and moved on slide assemblies;
Step 4) is when the top that component is held on the first top is held the transmitter on block and connected with corresponding receiver photosensitiveness, transmission
One electric signal is to controller, and controller controls the second driving motor and the first driving motor stops rotating;
Step 5) controller controls the rotation of third driving motor and lifting electric cylinders starting, and all second gears is driven to rotate,
So that all drill bit risings drill to mica watt, drilling is completed;
Step 6) controller controls the second driving motor and the reversion of the first driving motor drives mica watt movement, so that second
The top that component is held on top holds that block is close to pressing roller along the radian direction of the first slideway, then when second pushes up and hold the top of component and hold block
On transmitter when connected with corresponding receiver photosensitiveness, transmit an electric signal to controller, controller control second is driven
Dynamic motor and the first driving motor stop rotating, and repeat step 5, and after the completion of drilling, mica watt is taken out.
The utility model has the advantages that the processing unit (plant) and boring method of a kind of mica profiled piece of the invention, are placed on first for mica watt
On slideway and the second slideway, borehole drill construction is motionless, and mica watt movement adjusts the bore position of mica watt, can guarantee drilling machine
Stability of the structure when drilling to mica watt, the center of circle of position and mica watt that pressing roller compresses mica watt at one vertically
On straight line, which guarantees each mounting hole of mica watt by the center of circle of the first slideway and the centerline parallel with drill bit
Axis passes through the center of circle of mica watt, greatly increases the radius of arc panel to be processed, and that improves processing unit (plant) utilizes effect
Rate.
Detailed description of the invention
Fig. 1 is schematic perspective view one of the invention;
Fig. 2 is schematic perspective view two of the invention;
Fig. 3 is the schematic perspective view one of borehole drill construction of the present invention;
Fig. 4 is the schematic perspective view two of borehole drill construction of the present invention;
Fig. 5 is the schematic perspective view one of support mechanism of the present invention;
Fig. 6 is enlarged drawing at the A of Fig. 5;
Fig. 7 is the schematic perspective view two of support mechanism of the present invention;
Fig. 8 is the schematic perspective view of driving assembly of the present invention;
Fig. 9 is enlarged drawing at the B of Fig. 8;
Figure 10 is the structural decomposition diagram that component is held on present invention top;
Description of symbols: support mechanism 1, slide assemblies 1a, the first slideway 1a1, the second slideway 1a2, slip pipe 1a3, circle
Arcuation sliding slot 1a4, flange 1a5 compress roll assembly 1b, pressing roller 1b1, rotary shaft 1b2, the first driving motor 1b3, position-limit mechanism
2, component 2a1 is held on the first top, and component 2a2 is held on the second top, and block 2a3, sliding block 2a4, bolt 2a5, the first driving assembly 2b1 are held in top,
Second driving assembly 2b2, third driving assembly 2b3, rack gear 2b4, slide bar 2b5, draw runner 2b6, the second driving motor 2b6, first
Gear 2b7, borehole drill construction 3, double end drillstring component 3a, drill bit 3a1, second gear 3a2, third gear 3a3, third driving motor
3a4, lifting assembly 3b, elevator 3b1 go up and down electric cylinders 3b2, sensor module 4, transmitter 4a, receiver 4b, mica watt 5.
Specific embodiment
With reference to the accompanying drawings of the specification and embodiment, specific embodiments of the present invention are described in further detail:
It include to carry holding for mica watt 5 referring to figs. 1 to a kind of processing unit (plant) of mica profiled piece shown in Fig. 10
Support mechanism 1, to drive mica watt 5 to slide in support mechanism 1 position-limit mechanism 2, to respectively to 5 both ends of mica watt drill
Borehole drill construction 3 and control device, the underface in the middle position of support mechanism 1, position-limit mechanism is arranged in the borehole drill construction 3
2 are arranged in the side of support mechanism 1, and the support mechanism 1 includes the slide assemblies 1a of circular arc type and to compress mica watt 5
Compression roll assembly 1b, the position-limit mechanism 2 include to push up the top at the both ends for holding mica watt 5 hold component and to drive top
Hold the driving assembly that component slides on slide assemblies 1a, the borehole drill construction 3 includes double end drillstring component 3a and to drive
The lifting assembly 3b of double end drillstring component 3a lifting, the control device includes controller and sensor module 4, the sensor
Component 4 and controller are electrically connected, and mica watt 5 is placed on slide assemblies 1a, and then top holds component and handles both ends top, then
Driving assembly driving mica watt 5 is moved along the radian direction of the first slideway 1a1, is then compressed roll assembly 1b and is pressed mica watt 5
Tightly, control device control borehole drill construction 3 drills to mica watt 5.
The slide assemblies 1a includes that there are two the first slideway 1a1 and the second slideway 1a2 being vertically arranged, the first slideways
1a1 and the second slideway 1a2 is convex structure and opening upwards, and the first slideway 1a1 and the second interval slideway 1a2 are arranged, the
The place plane of one slideway 1a1 and the place plane of the second slideway 1a2 are parallel to each other, the first slideway 1a1 and the second slideway 1a2 phase
Mutually close side is provided with the flange 1a5 to support mica watt 5, and two flange 1a5 are also convex structure
And opening upwards, two slide tops are provided with the arc-shaped sliding slot 1a4 for holding component slippage for pushing up, mica watt 5 are put
On the flange 1a5 of the first slideway 1a1 and the second slideway 1a2, mica watt 5 can be in the sliding slideway of the first slideway 1a1 and second
The sliding of radian direction.
The top in the first middle section slideway 1a1 is arranged in the compression roll assembly 1b, and the compression roll assembly 1b includes
One driving motor 1b3, rotary shaft 1b2 and two pressing roller 1b1, two pressing roller 1b1 are set on rotary shaft 1b2, and two
The axis of pressing roller 1b1 is overlapped with rotary shaft 1b2 axis and vertical with the place plane of the first slideway 1a1, the first driving
Motor 1b3 drives rotary shaft 1b2 rotation to drive pressing roller 1b1 rotation, the position and mica that pressing roller 1b1 compresses mica watt 5
On a vertical straight line, the straight line is by the center of circle of the first slideway 1a1 and flat with the center line of drill bit 3a1 in watts 5 center of circle
Row guarantees that the axis of each mounting hole of mica watt 5 passes through the center of circle of mica watt 5.
The driving component includes the first driving assembly 2b1 and the second driving group for being separately positioned on the two sides slide assemblies 1a
The structure of part 2b2, the first driving assembly 2b1 and the second driving assembly 2b2 are identical, and the first driving assembly 2b1 and second drives
Dynamic component 2b2 includes the slide bar 2b5 being vertically arranged and rack gear 2b4, the slide bar 2b5 and rack gear 2b4 are arc-shaped knot
Structure and the concyclic heart, while the straight line in the center of circle in the horizontal center of circle and the second slideway 1a2 by the first slideway 1a1 also passes through rack gear
The center of circle of 2b4, the slide bar 2b5 is identical with the radian of rack gear 2b4 and is all larger than the circle of the first slideway 1a1 and the second slideway 1a2
The heart, the driving component further include having third driving assembly 2b3, and the third driving assembly 2b3 includes the second driving motor
2b6 and two first gear 2b7, two first gear 2b7 engaged respectively with two rack gear 2b4 is socketed in the second drive
On the output shaft of dynamic motor 2b6, the both ends of the first slideway 1a1 and the second slideway 1a2 are provided with for corresponding slide bar 2b5
The slip pipe 1a3, all slip pipe 1a3 being slidably matched are convex structure, and the second driving motor 2b6 drives two the first teeth
It takes turns 2b7 rotation and drives two rack gear 2b4 rotations so that along itself radian direction on two slide bar 2b5 setting slip pipe 1a3
Sliding.
It includes that identical first top of structure holds the top component 2a1 and second and holds component 2a2 that component is held on the top, and the first top is held
It includes that block 2a3 and two cunnings being slidably matched respectively with two slide bar 2b5 are held in top that component 2a1 and second, which holds component 2a2 in top,
Block 2a4, two sliding block 2a4 pass through a bolt 2a5 respectively to be threadedly coupled with the both ends that block 2a3 is held on top, and block is held on the top
The bottom setting of 2a3 is there are two the draw runner 2b6 being slidably matched respectively with the sliding slot of the first slideway 1a1 and the second slideway 1a2, and two
Top is held block 2a3 and is contradicted respectively with the both ends of mica watt 5, and when block 2a3 is held on adjustment top, sliding block 2a4 is moved on slide bar 2b5,
After block 2a3 is held on top is moved to corresponding position, rotation bolt 2a5 is connected to slide bar 2b5 is mobile with slide bar 2b5 locking, will be pushed up
It holds block 2a3 and slide bar 2b5 to fix, then block 2a3 is held with slide bar 2b5 movement, to drive mica watt 5 on slide assemblies 1a in top
It is mobile.
The double end drillstring component 3a includes that third driving motor 3a4 and two are vertically arranged and along rotary shaft 1b2
The spaced drill bit 3a1 of axis direction, the bottom of two drill bit 3a1 are provided with second gear 3a2, third driving motor
The third gear 3a3 that the output end of 3a4 is provided with while engaging with two second gear 3a2, the center line of two drill bit 3a1 are equal
Vertical with the axis of rotary shaft 1b2, third driving motor 3a4 drives third gear 3a3 rotation to drive second gear 3a2 rotation,
So that drill bit 3a1 rotates.
The lifting assembly 3b includes the elevator 3b1 and driving elevator 3b1 lifting electric cylinders mobile in vertical direction
3b2, double end drillstring component 3a are mounted on elevator 3b1, and lifting electric cylinders 3b2 drives elevator 3b1 lifting, so that double end drillstring component
3a is gone up and down with elevator 3b1, is drilled to mica watt 5.
The sensor module 4 includes that there are two correlation photoelectric sensors, and correlation photoelectric sensor includes to connect
Device 4b and transmitter 4a is received, receiver 4b is connected with transmitter 4a photosensitiveness, and two transmitter 4a are separately positioned on two tops and hold block
On 2a3, two receiver 4b are separately positioned on the two sides of rotary shaft 1b2, and controller controls the second driving motor 2b6 and first and drives
Dynamic motor 1b3 rotation drives mica watt 5 mobile, so that block 2a3 is held along the first slideway 1a1's in the top that component 2a2 is held on the second top
Radian direction is close to pressing roller 1b1, then holds the top component 2a1 or second when the first top and holds the top on component 2a2 and hold block 2a3
On transmitter 4a when connected with corresponding receiver 4b photosensitiveness, transmit an electric signal to controller, controller control the
Two driving motor 2b6 and the first driving motor 1b3 stop rotating.
A kind of boring method of mica profiled piece, using a kind of processing unit (plant) of above-mentioned mica profiled piece, including it is following
Step:
Step 1 booting, system initialization;
Mica watt 5 is placed on the flange 1a5 between the first slideway 1a1 and the second slideway 1a2 by step 2;First top is held
Component 2a1 and second holds component 2a2 in top and pushes up the both ends for handling mica watt 5 respectively, and rotates all bolt 2a5 and make all cunnings
Block 2a4 is locked with corresponding slide bar 2b5 and is connected;
Step 3 first driving motor 1b3 and the second driving motor 2b6 rotate simultaneously, and the second driving motor 2b6 rotation drives
First gear 2b7 rotation, so that rack gear 2b4 is rotated, to realize that slide bar 2b5 is slided on corresponding slip pipe 1a3, first is driven
Dynamic motor 1b3 drives pressing roller 1b1 rotation, and auxiliary top is held Component driver mica watt 5 and moved on slide assemblies 1a;
Step 4 holds what the transmitter 4a on block 2a3 was connected with corresponding receiver 4b photosensitiveness when the top that component 2a1 is held on the first top
When, an electric signal is transmitted to controller, and controller controls the second driving motor 2b6 and the first driving motor 1b3 and stops rotation
Turn;
Step 5 controller controls third driving motor 3a4 rotation and lifting electric cylinders 3b2 starting, drives all second gears
3a2 rotation, so that all drill bit 3a1 rising drills to mica watt 5, drilling is completed;
Step 6 controller controls the second driving motor 2b6 and the first driving motor 1b3 reversion and drives mica watt 5 mobile, makes
The second top holds the top of component 2a2 to hold block 2a3 close to pressing roller 1b1 along the radian direction of the first slideway 1a1, then when the
When the transmitter 4a that the top that component 2a2 is held on two tops is held on block 2a3 is connected with corresponding receiver 4b photosensitiveness, a telecommunications is transmitted
Number give controller, controller control the second driving motor 2b6 and the first driving motor 1b3 stop rotating, repeat step 5, drilling
After the completion, mica watt 5 is taken out.
The above described is only a preferred embodiment of the present invention, not making any limit to technical scope of the invention
System, therefore any subtle modifications, equivalent variations and modifications to the above embodiments according to the technical essence of the invention,
In the range of still falling within technical solution of the present invention.