CN108246141A - A stirring treatment equipment for medicine oral liquid capable of continuous circulation processing - Google Patents
A stirring treatment equipment for medicine oral liquid capable of continuous circulation processing Download PDFInfo
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- CN108246141A CN108246141A CN201611272816.5A CN201611272816A CN108246141A CN 108246141 A CN108246141 A CN 108246141A CN 201611272816 A CN201611272816 A CN 201611272816A CN 108246141 A CN108246141 A CN 108246141A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
- B01F25/52—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle with a rotary stirrer in the recirculation tube
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/22—Mixing of ingredients for pharmaceutical or medical compositions
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Abstract
Description
技术领域technical field
本发明涉及医药溶液加工设备相关技术领域,具体是一种可连续循环加工的药口服液搅拌处理设备。The invention relates to the related technical field of pharmaceutical solution processing equipment, in particular to a stirring treatment equipment for pharmaceutical oral liquid that can be processed in a continuous cycle.
背景技术Background technique
口服液系指合剂以单剂量包装者,是在汤剂、注射剂基础上发展起来的新剂型,口服液制剂生产线主要设备的来源有二类:一类是从抗生素瓶粉针生产线设备演变而来,只是把分装头改为液体蠕动泵和取消盖胶塞工位而已,同时把轧盖部分与灌装合而为一;另一类是借鉴安瓿洗烘灌封联动机组及糖浆剂设备演变而来,只是把拉丝封口改为轧盖机构或借鉴糖浆剂设备中灌装机而已,同时增加了轧盖部分,口服液瓶的洗瓶机,它使清洗后的口服液瓶澄明度和不溶性微粒符合相应标准。在口服液的加工生产过程中,由于口服液容易与外部空气相互接触,导致其很容易在搅拌过程中发生氧化,导致口服液的纯净度受到严重影响,内腔不能进行全方位的搅拌工作同样影响整个溶液的混合均匀度,而在调配处理过程中,由于处理时间不够而容易带来单次处理不完全而造成口服液品质的影响,品质被严重降低。Oral liquid refers to the mixture packaged in a single dose. It is a new dosage form developed on the basis of decoction and injection. There are two sources of main equipment for the oral liquid preparation production line: one is evolved from the antibiotic bottle powder injection production line equipment , just change the dispensing head to a liquid peristaltic pump and cancel the capping stopper station, and at the same time combine the capping part with the filling; the other is the evolution of ampoule washing, drying, filling and sealing linkage units and syrup equipment Then, just change the drawing seal to a capping mechanism or use the filling machine in the syrup equipment for reference. At the same time, the capping part and the bottle washing machine for the oral liquid bottle are added, which can improve the clarity and insolubility of the oral liquid bottle after cleaning. Particles comply with the appropriate standards. During the processing and production of oral liquid, because the oral liquid is easy to contact with the external air, it is easy to oxidize during the stirring process, resulting in a serious impact on the purity of the oral liquid, and the inner cavity cannot carry out all-round stirring work. Affect the mixing uniformity of the whole solution, and in the preparation process, due to insufficient processing time, it is easy to cause incomplete single processing and cause the impact on the quality of the oral liquid, and the quality is seriously reduced.
发明内容Contents of the invention
本发明的目的在于提供一种可连续循环加工的药口服液搅拌处理设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a continuous circulation processing equipment for stirring and processing medicinal oral liquid, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种可连续循环加工的药口服液搅拌处理设备,包括配料混合桶体,所述配料混合桶体设置为上半部分小下半部分大的圆桶形结构,上半部分与下半部分衔接处的左右两侧桶体外壁上分别安装有一个小型动力电机,所述小型动力电机的输出端上连接有辅助搅拌轴伸进配料混合桶体的内腔中,所述辅助搅拌轴的轴体上设置有辅助搅拌浆叶,所述配料混合桶体的顶侧壁上设置有驱动电机,所述驱动电机的输出轴轴体上安装有主动旋转齿轮,所述主动旋转齿轮的右侧适配啮合有从动旋转齿轮,所述从动旋转齿轮的轮内固定设置有旋转搅拌轴伸入配料混合桶体的内部,所述旋转搅拌轴设置为内部为空腔的圆柱式结构且底端连通有辅助搅拌杆,所述辅助搅拌杆同样设置为空腔结构且底侧均布有多个气体喷散孔,所述旋转搅拌轴的顶端通过输气管密封连接至惰性气体存储罐,所述输气管的管体上安装有抽气泵,所述出料导管的侧壁上连通设置有循环导管,所述出料导管的管体上、循环导管与出料导管连通处的下方位置处设置有一号控制阀体,所述循环导管的管体上设置有二号控制阀体,所述配料混合桶体通过循环导管与物料回收存储罐的进口端相互连通,所述物料回收存储罐的出口端通过折回管道连接至配料混合桶体顶部的配料漏斗的料斗开口上方,所述循环导管处在物料回收存储罐上方的管体上还设置有增压水泵。A stirring processing equipment for oral liquid that can be processed in a continuous cycle, comprising an ingredient mixing barrel, the ingredient mixing barrel is set in a barrel-shaped structure with a small upper part and a larger lower half, and the upper half and the lower half are connected A small power motor is respectively installed on the outer wall of the barrel on the left and right sides of the center, and the output end of the small power motor is connected with an auxiliary stirring shaft extending into the inner cavity of the ingredient mixing barrel, and the shaft body of the auxiliary stirring shaft Auxiliary stirring paddles are arranged on the upper side, and a driving motor is arranged on the top side wall of the ingredient mixing barrel, and an active rotating gear is installed on the output shaft body of the driving motor, and the right side of the active rotating gear is adapted to A driven rotating gear is meshed, and the wheel of the driven rotating gear is fixed with a rotating stirring shaft extending into the inside of the ingredient mixing barrel. The rotating stirring shaft is set as a cylindrical structure with a cavity inside and the bottom end is connected. There is an auxiliary stirring rod, which is also configured as a cavity structure and has a plurality of gas spray holes evenly distributed on the bottom side. The top of the rotating stirring shaft is sealed and connected to the inert gas storage tank through a gas delivery pipe. An air suction pump is installed on the pipe body of the trachea, and a circulation conduit is connected to the side wall of the discharge conduit. Control valve body, No. 2 control valve body is arranged on the pipe body of the circulation conduit, the ingredient mixing barrel communicates with the inlet end of the material recovery storage tank through the circulation conduit, and the outlet end of the material recovery storage tank passes through The folded pipeline is connected to the upper part of the hopper opening of the batching hopper on the top of the batching mixing barrel, and a booster pump is also arranged on the tube body above the material recovery storage tank of the circulation conduit.
作为本发明进一步的方案:所述小型动力电机与桶体侧壁之间位置处还设置有减震垫片。As a further solution of the present invention: a shock-absorbing pad is also provided at a position between the small power motor and the side wall of the bucket body.
作为本发明再进一步的方案:所述配料混合桶体的底端开设有出料导管。As a further solution of the present invention: the bottom end of the ingredient mixing barrel is provided with a discharge conduit.
作为本发明再进一步的方案:所述配料混合桶体的顶部位置左右侧壁上分别设置有一个配料漏斗。As a further solution of the present invention: a batching funnel is respectively arranged on the left and right side walls at the top position of the batching mixing barrel.
与现有技术相比,本发明的有益效果是:本发明当所需配料液从两侧的配料漏斗内投入后,启动后的驱动电机带动从动旋转齿轮转动,啮合配合的主动旋转齿轮即可缓慢的运转起来,进而通过旋转搅拌轴带动辅助搅拌杆进行工作,由于驱动电机不是直接接触搅拌轴而使使用寿命大大提高,同时启动抽气泵,惰性气体存储罐中的气体即可通过旋转搅拌轴的空腔,从气体喷散孔中喷出去,有效解决了处理中的口服液容易氧化的弊端,保护了口服液的纯净性;而中部两侧位置处增设的辅助搅拌轴和辅助搅拌浆叶起到辅助搅拌作用,当辅助搅拌杆搅拌不到的内腔位置能够通过辅助搅拌浆叶进行扰动,解决了传统搅拌桶内腔搅拌不够全面的弊端,增强了搅拌效果;并且,当需要正常进行放料时,工人师傅只需关闭二号控制阀体打开一号控制阀体即可,当需要继续循环重复加工处理时,即可通过关闭一号控制阀体打开二号控制阀体,整个未加工完全的物料即可在增压水泵的作用下重新流入增压水泵进行再次的调配处理,很好的避免了单次处理不完全而造成口服液品质的严重影响,提高了成品质量。Compared with the prior art, the beneficial effect of the present invention is: in the present invention, when the required batching liquid is input from the batching funnels on both sides, the driven motor drives the driven rotating gear to rotate, and the active rotating gear meshed and matched It can run slowly, and then drive the auxiliary stirring rod to work by rotating the stirring shaft. Since the driving motor is not in direct contact with the stirring shaft, the service life is greatly improved. At the same time, the air pump is started, and the gas in the inert gas storage tank can be stirred by rotation. The cavity of the shaft is sprayed out from the gas spray hole, which effectively solves the disadvantages of the oral liquid being easily oxidized and protects the purity of the oral liquid; and the auxiliary stirring shaft and auxiliary stirring shaft are added on both sides of the middle. The paddle plays the role of auxiliary stirring. When the position of the inner cavity that cannot be stirred by the auxiliary stirring rod can be disturbed by the auxiliary stirring paddle, it solves the disadvantage of insufficient comprehensive stirring in the inner cavity of the traditional mixing tank and enhances the stirring effect; and, when needed When discharging normally, the master worker only needs to close the No. 2 control valve body and open the No. 1 control valve body. When it is necessary to continue the cycle and repeat the processing, the No. 2 control valve body can be opened by closing the No. 1 control valve body. The entire unprocessed material can be re-flowed into the booster pump under the action of the booster water pump for further blending treatment, which avoids the serious impact on the quality of the oral liquid caused by incomplete single treatment, and improves the quality of the finished product.
附图说明Description of drawings
图1为一种可连续循环加工的药口服液搅拌处理设备的结构示意图。Fig. 1 is a schematic structural diagram of a continuous circulation processing equipment for stirring and processing medicinal oral liquid.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1,本发明实施例中,一种可连续循环加工的药口服液搅拌处理设备,包括配料混合桶体1,所述配料混合桶体1设置为上半部分小下半部分大的圆桶形结构,上半部分与下半部分衔接处的左右两侧桶体外壁上分别安装有一个小型动力电机11,所述小型动力电机11的输出端上连接有辅助搅拌轴14伸进配料混合桶体1的内腔中,所述辅助搅拌轴14的轴体上设置有辅助搅拌浆叶13,所述小型动力电机11与桶体侧壁之间位置处还设置有减震垫片12,所述配料混合桶体1的顶部位置左右侧壁上分别设置有一个配料漏斗5,所述配料混合桶体1的顶侧壁上设置有驱动电机6,所述驱动电机6的输出轴轴体上安装有主动旋转齿轮7,所述主动旋转齿轮7的右侧适配啮合有从动旋转齿轮8,所述从动旋转齿轮8的轮内固定设置有旋转搅拌轴2伸入配料混合桶体1的内部,所述旋转搅拌轴2设置为内部为空腔的圆柱式结构且底端连通有辅助搅拌杆4,所述辅助搅拌杆4同样设置为空腔结构且底侧均布有多个气体喷散孔5,所述旋转搅拌轴2的顶端通过输气管11密封连接至惰性气体存储罐9,所述输气管11的管体上安装有抽气泵10,当所需配料液从两侧的配料漏斗5内投入后,启动后的驱动电机6带动从动旋转齿轮8转动,啮合配合的主动旋转齿轮7即可缓慢的运转起来,进而通过旋转搅拌轴2带动辅助搅拌杆4进行工作,由于驱动电机6不是直接接触搅拌轴而使使用寿命大大提高,同时启动抽气泵10,惰性气体存储罐9中的气体即可通过旋转搅拌轴2的空腔,从气体喷散孔5中喷出去,有效解决了处理中的口服液容易氧化的弊端,保护了口服液的纯净性;而中部两侧位置处增设的辅助搅拌轴14和辅助搅拌浆叶13起到辅助搅拌作用,当辅助搅拌杆4搅拌不到的内腔位置能够通过辅助搅拌浆叶13进行扰动,解决了传统搅拌桶内腔搅拌不够全面的弊端,增强了搅拌效果。Please refer to Fig. 1, in the embodiment of the present invention, a kind of medicine oral liquid agitation treatment equipment that can be processed in continuous circulation, comprises batching mixing barrel 1, and described batching mixing barrel 1 is set so that the upper half is smaller and the lower half is big Drum-shaped structure, a small power motor 11 is installed on the outer wall of the barrel on the left and right sides of the joint between the upper half and the lower half, and an auxiliary stirring shaft 14 is connected to the output end of the small power motor 11 to extend into the ingredients. In the inner cavity of the mixing barrel 1, an auxiliary stirring paddle 13 is arranged on the shaft body of the auxiliary stirring shaft 14, and a shock-absorbing gasket 12 is also arranged at a position between the small power motor 11 and the side wall of the barrel. A batching funnel 5 is respectively arranged on the left and right side walls of the top position of the ingredient mixing barrel body 1, and a drive motor 6 is arranged on the top side wall of the ingredient mixing barrel body 1, and the output shaft of the drive motor 6 An active rotating gear 7 is installed on the body, and the right side of the active rotating gear 7 is adapted to mesh with a driven rotating gear 8, and the wheel of the driven rotating gear 8 is fixedly provided with a rotating stirring shaft 2 extending into the ingredient mixing barrel Inside the body 1, the rotating stirring shaft 2 is set as a cylindrical structure with a cavity inside and the bottom end is connected with an auxiliary stirring rod 4, and the auxiliary stirring rod 4 is also set as a cavity structure and the bottom side is evenly distributed with multiple A gas spraying hole 5, the top of the rotating stirring shaft 2 is sealed and connected to the inert gas storage tank 9 through the gas delivery pipe 11, an air suction pump 10 is installed on the pipe body of the gas delivery pipe 11, when the required batching liquid is from the two After the side ingredient hopper 5 is put in, the driven driving motor 6 drives the driven rotating gear 8 to rotate, and the meshing active rotating gear 7 can run slowly, and then the auxiliary stirring rod 4 is driven to work by rotating the stirring shaft 2 Because the driving motor 6 is not in direct contact with the stirring shaft, the service life is greatly improved. At the same time, the air pump 10 is started, and the gas in the inert gas storage tank 9 can pass through the cavity of the rotating stirring shaft 2 and spray from the gas spray holes 5. It effectively solves the disadvantages that the oral liquid in the process is easy to oxidize, and protects the purity of the oral liquid; and the auxiliary stirring shaft 14 and the auxiliary stirring blade 13 added at the positions on both sides of the middle play an auxiliary stirring role. The position of the inner cavity that cannot be stirred by the stirring rod 4 can be disturbed by the auxiliary stirring paddle 13, which solves the disadvantage of insufficient stirring in the inner cavity of the traditional mixing tank and enhances the stirring effect.
所述配料混合桶体1的底端开设有出料导管3,所述出料导管的侧壁上连通设置有循环导管17,所述出料导管3的管体上、循环导管17与出料导管3连通处的下方位置处设置有一号控制阀体16,所述循环导管17的管体上设置有二号控制阀体18,所述配料混合桶体1通过循环导管17与物料回收存储罐19的进口端相互连通,所述物料回收存储罐19的出口端通过折回管道连接至配料混合桶体1顶部的配料漏斗5的料斗开口上方,所述循环导管17处在物料回收存储罐19上方的管体上还设置有增压水泵20,当需要正常进行放料时,工人师傅只需关闭二号控制阀体18打开一号控制阀体16即可,当需要继续循环重复加工处理时,即可通过关闭一号控制阀体16打开二号控制阀体18,整个未加工完全的物料即可在增压水泵20的作用下重新流入增压水泵20进行再次的调配处理,很好的避免了单次处理不完全而造成口服液品质的严重影响,提高了成品质量。The bottom end of the batching mixing barrel 1 is provided with a discharge conduit 3, and the side wall of the discharge conduit is connected with a circulation conduit 17. On the body of the discharge conduit 3, the circulation conduit 17 and the discharge A No. 1 control valve body 16 is set at the position below the connection of the conduit 3, and a No. 2 control valve body 18 is arranged on the body of the circulation conduit 17. The ingredient mixing barrel 1 passes through the circulation conduit 17 and the material recovery storage tank The inlet ends of 19 communicate with each other, the outlet end of the material recovery storage tank 19 is connected to the top of the hopper opening of the batching funnel 5 on the top of the batching mixing barrel body 1 through a return pipe, and the circulation conduit 17 is above the material recovery storage tank 19 The pipe body is also provided with a booster water pump 20. When discharging normally, the worker only needs to close the No. 2 control valve body 18 and open the No. 1 control valve body 16. When it is necessary to continue the cycle and repeat the processing, That is, by closing the No. 1 control valve body 16 and opening the No. 2 control valve body 18, the entire unprocessed material can flow into the booster water pump 20 again under the action of the booster water pump 20 for re-allocation treatment, which is very good to avoid It avoids serious impact on the quality of the oral liquid caused by incomplete single treatment, and improves the quality of the finished product.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN201611272816.5A CN108246141A (en) | 2016-12-28 | 2016-12-28 | A stirring treatment equipment for medicine oral liquid capable of continuous circulation processing |
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| CN111773977A (en) * | 2020-07-24 | 2020-10-16 | 张建华 | Agitating unit is used in organosilicon production |
| CN114534564A (en) * | 2022-03-21 | 2022-05-27 | 中国农业科学院兰州畜牧与兽药研究所 | Adjustable stirring equipment for pesticide processing production |
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