CN108241115A - A kind of qualification test method of electric tool multi-series lithium battery protection panel products - Google Patents

A kind of qualification test method of electric tool multi-series lithium battery protection panel products Download PDF

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Publication number
CN108241115A
CN108241115A CN201611220787.8A CN201611220787A CN108241115A CN 108241115 A CN108241115 A CN 108241115A CN 201611220787 A CN201611220787 A CN 201611220787A CN 108241115 A CN108241115 A CN 108241115A
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China
Prior art keywords
module
test
master control
control module
industrial personal
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CN201611220787.8A
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Inventor
甘百长
曹志文
肖峰
邓振东
林军
尹志明
朱国平
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Huizhou Blueway Electronic Co Ltd
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Huizhou Blueway Electronic Co Ltd
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Priority to CN201611220787.8A priority Critical patent/CN108241115A/en
Publication of CN108241115A publication Critical patent/CN108241115A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2801Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]

Abstract

Having for the present invention is highly practical; it manufactures at low cost; scalability is strong; later product adaptation facilitates etc. a little; can connect simultaneously with the test module of less than 10 in the master control module so that industrial personal computer the test module of 10 or more can be operated simultaneously, realize that pair multi-series lithium battery being connect with testing module protects a panel products to test; the testing time is shortened, improves testing efficiency;The test mode of each group of test module is shown equipped with 2M LED display module on main control module, the personnel of being conveniently operated operate with, master control module and test module are radiated using aluminum thermal fin, the thermal energy generated when master control module and test module work is shed in time, it influences master control module and tests the performance of module, master control module and test module damage are caused when serious, heat is avoided to be unable to technology and distributes the performance for influencing equipment, the service life of product is influenced when serious, it is effective to place the damage for being overheated in test process and leading to component, postpone the service life of component;Product test debugging cycle is shortened, while reduces the manufacture cost of test equipment.

Description

A kind of qualification test method of electric tool multi-series lithium battery protection panel products
Technical field
The present invention relates to electric tool technical field of measurement and test more particularly to a kind of electric tool multi-series lithium battery protection board to produce The qualification test method of product.
Background technology
Used by current mainstream electric tool more piece product in circuit control schemes, most electric tool circuit Not comprising IC.Since more string number product technologies of existing electric tool are mainly rested in a small number of large enterprises, so very much Enterprise is tested by purchasing the performance test apparatus of third-party more string number li-ion cell protection panel products, will to meet test It asks.But the performance test apparatus buying of existing more string number li-ion cell protection panel products and maintenance cost are high, and poor universality, Testing efficiency is low, can not meet the requirement of different clients.Therefore, how the performance of independent development mostly string number lithium battery protection board is surveyed Equipment is tried, entreprise cost is reduced, increases economic efficiency, become the direction of Corporation R & D.
Performance test apparatus such as current more string number lithium battery protection boards mainly uses third party's power supply of outsourcing, comprising 2 ITech IT6322,2 ITech IT8511,1 Agilent 34410A instruments composition single channel are tested, and are made Make of high cost, inefficiency;In addition, the making requirement of this test equipment is with low content of technology, dependence is strong, and expansibility is poor, Later maintenance amount is big, reduces enterprise's production cost and economic benefit, is unfavorable for long-term development of enterprise.
Therefore, how to overcome the technical issues of existing, reduce testing cost, improve testing efficiency, become more string number lithium electricity Pond protection board qualification test becomes enterprise's urgent problem to be solved.
Invention content
Based on this, the present invention provides a kind of testing cost is low, the production of highly practical power driven tools multi-series lithium battery protection board The qualification test method of product.
A kind of qualification test method of electric tool multi-series lithium battery protection panel products, including industrial personal computer, master control mould Group and M groups test module, the industrial personal computer are connect with a master control module, and the master control module tests module with M groups Connection, the qualification test method include:
S100 industrial personal computers control test module by master control module;It is connected, and controlled using serial ports between industrial personal computer and master control module System test module;The test module includes battery core module and electric current module, wherein, the battery core module in each test module It is connect with electric current module by European plugs with master control module;
S200 industrial personal computers control master control module using two bytes form jointly control by the way of control test module;
16 systems are converted to 2 systems and carry out controlling corresponding test module, and industrial personal computer can control simultaneously by S300 industrial personal computers Multiple test modules.
Preferably, 16 systems are converted to 2 systems and carry out controlling corresponding test module, and industry control by the industrial personal computer Machine can control multiple test modules simultaneously:
Industrial personal computer receives four 16 binary-coded characters into conversion tens after system character, the binary word of tens Symbol, wherein each character correspond to a test module.
Preferably, the method includes:
Module is tested using one electric current module composition of battery core module collocation of 6 battery core compositions, after multigroup test module series connection 6*N economize on electricity cores can be tested simultaneously.
Preferably, the method further includes:
Master control module is connect, and each group of test module is from right to left successively according to battery core module, current-mode with M groups test module The sequence arrangement of group.
Preferably, the master control module is equipped with 2M and tests the corresponding LED display module of module, and 2M with M groups A LED display module is corresponding with one group of test module in a manner that each two number is one group.
Preferably, the method further includes:
Test module and master control module are radiated using aluminum thermal fin.
Preferably, the method further includes:Agilent multimeter, rack and fixture;
Industrial personal computer, master control module, test module, Agilent multimeter and the fixture is installed in rack;
Agilent multimeter is connect by USB data line with industrial personal computer.
Preferably, the main control module is equipped with an isolation module.
Preferably, battery core voltage, electric current can be modified by computer in the test module.
Preferably, quantity M≤10 of the test module.
Having for the present invention is highly practical, and manufacture is at low cost, and scalability is strong, and later product adaptation facilitates etc. a little, institute Can connect simultaneously with the test module of less than 10 in the master control module stated so that industrial personal computer can and meanwhile the survey of 10 or more Die trial group is operated, and is realized that pair multi-series lithium battery protection panel products being connect with test module are tested, is shortened test Time improves testing efficiency;Test mode of the 2M LED display module to each group of test module is equipped on main control module It is shown, the personnel of being conveniently operated operate with, and master control module and test module are radiated using aluminum thermal fin so that The thermal energy generated when master control module and test module work can shed in time, influence master control module and test the usability of module Can, master control module and test module damage are caused when serious, heat is avoided to be unable to technology and distributes the performance for influencing equipment, sternly The service life of product is influenced during weight, it is effective to place the damage for being overheated in test process and leading to component, postpone component Service life;Product test debugging cycle is shortened, while reduces the manufacture cost of test equipment.
Description of the drawings
It, below will be to operation logic and use in order to illustrate more clearly of operation logic of the present invention and the technical solution used Technology needed in attached drawing be briefly described.It is clear that the accompanying drawings in the following description is only the present invention's Some operation examples, for those of ordinary skill in the art, without creative efforts, can also basis These attached drawings obtain other attached drawings.
Fig. 1 is a kind of calibration method realized to electric tool multi-series lithium battery protection panel products of the present invention of the present invention Method flow diagram.
Specific embodiment
Below in conjunction with the attached drawing in operation logic of the present invention, the technical solution in the embodiment of the present invention is carried out it is clear, It is fully described by, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Base Embodiment in the present invention, those of ordinary skill in the art obtained without creative efforts it is all its His embodiment, shall fall within the protection scope of the present invention.
Please refer to Fig. 1, a kind of qualification test method of electric tool multi-series lithium battery protection panel products, including industry control Machine, master control module and M groups test module, the industrial personal computer are connect with a master control module, the master control module and M groups Test module connection.Wherein, quantity M≤10 of the test module.The calibration method includes:
S100 industrial personal computers control test module by master control module;It is connected, and controlled using serial ports between industrial personal computer and master control module System test module;The test module includes battery core module and electric current module, wherein, the battery core module in each test module It is connect with electric current module by European plugs with master control module;
S200 industrial personal computers control master control module using two bytes form jointly control by the way of control test module;
16 systems are converted to 2 systems and carry out controlling corresponding test module, and industrial personal computer can control simultaneously by S300 industrial personal computers Multiple test modules.
The master control module is master control module wiring board, and the battery core module is battery core module wiring board, described Electric current module is electric current module wiring board.Test software is installed in the industrial personal computer, which may be used existing Lithium battery protection board properties of product verification software can be achieved.The industrial personal computer is industrial computer.
16 systems are converted to 2 systems and carry out controlling corresponding survey by the industrial personal computer in one of the embodiments, Die trial group, and industrial personal computer can control multiple test modules simultaneously:
Industrial personal computer receives four 16 binary-coded characters into conversion tens after system character, the binary word of tens Symbol, wherein each character correspond to a test module.
Such as, the character of 16 systems is converted to 2 system characters and corresponding test module is controlled by industrial personal computer, is controlled When, it single can test module and be controlled, multiple can also test modules and be carried out at the same time control:
Such as:Industrial personal computer receives hexadecimal character:After 00 03, it is converted into the binary-coded character 00000 of tens 00011;Due to the binary-coded character 00,000 00011 of tens, each character corresponds to a test module, and the row of character Sequence is corresponding with the sequence for testing module.It can be obtained by the binary-coded character 00,000 00011 of the tens of above-mentioned conversion, work First group test module and second group test module of the position of test module that control machine needs manipulate for distribution from right to left.
In one of the embodiments, the method includes:
Module is tested using one electric current module composition of battery core module collocation of 6 battery core compositions, after multigroup test module series connection 6*N economize on electricity cores can be tested simultaneously.
By the way of an electric current module composition test module is arranged in pairs or groups using the battery core module of 6 battery cores, multigroup composition is supported Test module is composed in series the testing scheme of 6*N economize on electricity cores, once at most can provide simulation battery core effect to 6*N section products, Increase the practicability of product.
The method further includes in one of the embodiments,:
Master control module is connect, and each group of test module is from right to left successively according to battery core module, current-mode with M groups test module The sequence arrangement of group, therefore ten groups of test modules are from right to left successively according to battery core module, electric current module, battery core module, electric current Module, battery core module, electric current module ..., the arrangement of the sequential parallel of battery core module, electric current module.
The master control module is equipped with 2M and is shown with the M groups test corresponding LED of module in one of the embodiments, Show module, and 2M LED display module is corresponding with one group of test module in a manner that each two number is one group.
The method further includes in one of the embodiments,:
Test module and master control module are radiated using aluminum thermal fin.The master control module is master control module circuit Plate, the battery core module are battery core module wiring board, and the electric current module is electric current module wiring board, and master control module line Road plate, battery core module wiring board and electric current module wiring board are radiated using aluminum thermal fin so that master control module line The thermal energy that road plate, battery core module wiring board and electric current module wiring board generate can distribute in time, and heat is avoided to be unable to technology Distributing influences the performance of equipment, the service life of product is influenced when serious, being overheated in effective placement test process causes The damage of component postpones the service life of component.
The method further includes in one of the embodiments,:Agilent multimeter, rack and fixture;
Industrial personal computer, master control module, test module, Agilent multimeter and the fixture is installed in rack;
Agilent multimeter is connect by USB data line with industrial personal computer, is conveniently operated.
The main control module is equipped with an isolation module in one of the embodiments,.
The isolation module has the function of isolation interference, finite reduction master control module wiring board, battery core module line Interference signal between road plate and electric current module wiring board, improves test performance.
Battery core voltage, electric current can be repaiied by industrial personal computer in the test module in one of the embodiments, Change, it is ensured that the precision of equipment is maintained in certain range, improves the precision of test.
It is by " master control module that this, which is based on electric tool mostly string number lithium battery protection board qualification test equipment hardware composition, And test module " two large divisions, wherein test module is divided into as battery core module and electric current module.Wherein battery core module provides mould Intend battery core effect, electric current module provides the effect of analog current.
The service condition of the size of integral test system rack, layout and fixture makes the battery core module more than 6 battery cores It is more demanding to the making of equipment, poor universality, therefore, by the way of battery core module one electric current module of collocation of 6 battery cores One test module of composition, supports multigroup test module to be composed in series the testing scheme of 6*N sections, is provided to most 6*N section products Simulate battery core effect.For 14 1 electric tool protection boards simultaneously of string, then can be tested by 3 combined serials, theoretically group The test equipment tested simultaneously into 3 channels.Actual conditions, the design conditions of bonding apparatus rack, the making of fixture, scene dimension Convenience is protected, 1 TCH test channel, i.e., the performance tested while this equipment is 2 channel are formed by the way of 5 string formations connection Equipment.
Industrial personal computer control test module is manipulated by master control module, and master control module is connected by industrial personal computer by one Serial ports carry out control test module.The joint control that master control module control battery core module, electric current module are made up of two bytes The mode of system.Corresponding test module is controlled by the way that 16 systems are converted to 2 systems, it can also multigroup test module It manipulates simultaneously, such as:Industrial personal computer receives hexadecimal:00 03 are converted to binary system then as 00,000 00011, organize arrangement side Formula arrives a left side to be right, from two-stage system as can be seen that it is the 1st group of test module and second group of test module to need the test module manipulated Corresponding battery core module, electric current module.This scheme saves the time confirmed back and forth of multigroup test module control, improves effect Rate.
Hardware connection mode:Master control module uses the configuration mode of 10 groups of test modules, and ten for master control module wiring board Group tests module parallel arrangement in order, wherein the layout of battery core module and electric current module from right to left in ten groups of test modules Situation is that battery core module, electric current module, battery core module, electric current module ... battery core module, the arrangement mode of electric current module are parallel Arrangement.The corresponding LED display module of module is tested equipped with 2M and M groups
Hardware information display mode:Master control module is equipped with 20 LED display modules for master control module wiring board, and 20 LED are shown Show that module is corresponding with 10 test modules respectively.20 LED display modules are numbered, are numbered from 1~20, each two is continuous Number formed one group of correspondence, one test module, convenient for detect module connection.Such as number 1 and 2 corresponds to first test Module(Wherein, number 1 corresponds to corresponding battery core module, 2 corresponding current module of number), second test module of the correspondence of number 3 and 4 (Wherein, number 3 corresponds to corresponding battery core module, 4 corresponding current module of number), other and so on.
Hardware radiating mode:
Test module and master control module in hardware are radiated using aluminum thermal fin.The master control module is master control mould Group wiring board, the battery core module are battery core module wiring board, and the electric current module is electric current module wiring board, and master control Module wiring board, battery core module wiring board and electric current module wiring board are radiated using aluminum thermal fin so that master control The thermal energy that module wiring board, battery core module wiring board and electric current module wiring board generate can distribute in time, avoid heat not Energy technology distributes the performance for influencing equipment, and the service life of product is influenced when serious, effective to place mistake in test process Thermal conductivity causes the damage of component, postpones the service life of component.
Hardware configuration distribution mode:This performance test apparatus its mainly by industrial computer, master control module is master control module Hardware circuit in wiring board, the circuit in each channel test module(Divide per channel battery core module wiring board and electric current module line Road plate), also compositions such as Agilent multimeter and rack, fixture.Wherein master control module communication passes through serial ports and industrial computer Connection, the battery core module of each group are connected with electric current module by European plugs with master control module, and Agilent multimeter etc. is outer to be installed Standby instrument is also to be connected by USB controls with industrial computer.
Hardware bottom layer height decouples
Each functions of modules of intermodule is independent, is independent of each other.Main control module is by the way of isolation, between finite reduction circuit board Interference signal;Industrial computer can change battery core voltage, function of current, it is ensured that the precision of equipment is maintained at certain range It is interior.
Good autgmentability
The group pattern that hardware uses, the extension of support group, user can set existing equipment according to the shipment amount of product and test Channel could support up 2 channels and test simultaneously.
Connection conduction mode between hardware and test product:
Connection is connected using following medium between equipment and product:Needle bed, fixture, probe, conducting wire;
Needle bed is connect with conducting wire, and wherein needle bed is connect with the output port of each lane testing plate using " matrix slot ", and each logical Road test board output port is " formula slot ";
Needle bed is adopted be screwed in itself, and carrying out contact with test fixture needle plate solder joint is connected, and control its conducting is to pass through The vertical direction of cylinder operates conducting up and down.
And the probe on needle plate fixture operates up and down with the vertical direction of cylinder, and form disengaging with the test point of product With engaged test point.
Software interface is divided into 4 regions, is toolbar, channel status, test event state, basic statistics four respectively A region.
Channel status area:Display layout is consistent with the next hardware arrangement, and from right to left, the combinations of states of 5 groups of hardware rises To form a channel.State divides into two parts up and down, upper part be shown last test as a result, lower face Divide the result phase that current test product is shown.Channel status contains following several situations:It is bad track, bad plate, to be measured, good Plate, hollow plate, accident.State is distinguished by color, and bad track is displayed in red with bad plate, display sky blue to be measured, good plate display green, Accident shows black with hollow plate, and user can intuitively judge the situation of product by color.
Test event display area:During the test, the result of item display area can be shown in corresponding cell In, while the range of test event can be also compared, defective products is intercepted.When red occurs in test event cell During background, then illustrate that this test does not pass through, user is analyzed according to this test.Test method container is realized:
The principle of test method container:
Underlay approach encapsulates:
The required function of packaging and testing carries out bottom, provides unified entrance, the content of encapsulation is contained to master control module, electricity The control of core model group, electric current module, Agilent power meter, the situation of parameter change that the realization of function is mainly passed to is more, Therefore, the interface of parameter is exposed, required function is packaged.
Step debugger
Step debugger is the interface of adjustment method, major function be verification to methodological function, the single-step debug of product and Test event writes function.The layout of debugging is made of method list, aggregate list, toolbar, channel selecting region, need to The method wanted is added in container and then clicks operation and debugged, can in aggregate list parameter 2, change in parameter 3 The value of parameter.For the method set that multiple methods are composed, a test event can be formed, then the guarantor on click tools column Button is deposited, input title saves as a test event.Debugger opens test event and carries out checking testing procedure.
It should be noted that test method set be serializing after with the form of xml be stored under Current software catalogue when In the file of preceding product type, main program is searched in test product, by the title of test event under above-mentioned path pair The xml document answered is tested.File adds strong NameSpace after serializing, and non-such software can not open editor, Therefore, it is possible to which external factor is effectively prevent to distort test event step.
Testing procedure in test event, parameter source could be provided as other specific dynamic parameters, such as can set It is set to TCH test channel, testing procedure N(Which step N represents), it is only necessary to it is set in parameter source.In actual test process In, it can be dynamically distributed according to current situation, such as parameter source 1 is set as TCH test channel, when starting test, test is logical The value in road is 11, and during the test, unfavorable condition occurs in the product of 1 channel, then current TCH test channel does not include 1 then The test case of channel, the value of TCH test channel can be changed to 10;
Debugger only supports the production debugging of a channel, and the production debugging stage follows letter to difficult, process from less to more. When debugging product, first debugging has verified that a channel is debugging other channels, when all channels all debug completion, then carries out All channels are verified together.
Software has the situation of automatic sense channel, the situation for preventing the anti-inserted leakage of test module slotting.
Test event test process:
By test event configuration interface, after the parameter of test event has been configured, the integrated testability of next step could be carried out.
During test, test product model is selected, the designer integrality under systems inspection current production title, it is ensured that existing Test event all exist.According to preset test event order, item file is loaded, and according to the method set of file Corresponding class is called, the result after execution is compared, document method is performed into completion, then carry out next project.
Test result preserves:
After the completion of integrated testability, test detail can be stored in the machine computer and network data center simultaneously.User can be real-time Inquire the situation of product test.The retrospect of subsequent product provides query function.
It should be noted that during product test, the connection situation of the heartbeat packet network data center of use is kept away Exempt to cause preservation data time long since network is obstructed, influence the production of product.When detecting Network Abnormal, software will be surveyed Test result preserves in the buffer, and after network is normal, data are uploaded to data center by the journey that individually bursts at the seams, and prevent the resistance of main thread Plug.
Operation logic of the present invention is described in detail above, the explanation of above-mentioned operation logic is merely used to help understand The method and its core concept of the present invention;Meanwhile for those of ordinary skill in the art, thought according to the present invention is having There will be changes in body embodiment and application range, in conclusion the content of the present specification should not be construed as to the present invention Limitation.

Claims (10)

1. a kind of qualification test method of electric tool multi-series lithium battery protection panel products, including industrial personal computer, master control module And M groups test module, the industrial personal computer are connect with a master control module, the master control module connects with M groups test module It connects, which is characterized in that the qualification test method includes:
S100 industrial personal computers control test module by master control module;It is connected, and controlled using serial ports between industrial personal computer and master control module System test module;The test module includes battery core module and electric current module, wherein, the battery core module in each test module It is connect with electric current module by European plugs with master control module;
S200 industrial personal computers control master control module using two bytes form jointly control by the way of control test module;
16 systems are converted to 2 systems and carry out controlling corresponding test module, and industrial personal computer can control simultaneously by S300 industrial personal computers Multiple test modules.
2. according to the method described in claim 1, it is characterized in that, 16 systems are converted to the progress of 2 systems by the industrial personal computer Corresponding test module is controlled, and industrial personal computer can control multiple test modules simultaneously:
Industrial personal computer receives four 16 binary-coded characters into conversion tens after system character, the binary word of tens Symbol, wherein each character correspond to a test module.
3. according to the method described in claim 2, it is characterized in that, the method includes:
Module is tested using one electric current module composition of battery core module collocation of 6 battery core compositions, after multigroup test module series connection 6*N economize on electricity cores can be tested simultaneously.
4. according to the method described in claim 3, it is characterized in that, the method further includes:
Master control module is connect, and each group of test module is from right to left successively according to battery core module, current-mode with M groups test module The sequence arrangement of group.
5. according to the method described in claim 4, it is characterized in that, the master control module is equipped with 2M tests mould with M groups The corresponding LED display module of group, and 2M LED display module is in a manner that each two number is one group and one group of test mould Group corresponds to.
6. according to the method described in claim 5, it is characterized in that, the method further includes:
Test module and master control module are radiated using aluminum thermal fin.
7. according to the method described in claim 6, it is characterized in that, the method further includes:Agilent multimeter, rack and Fixture;
Industrial personal computer, master control module, test module, Agilent multimeter and the fixture is installed in rack;
Agilent multimeter is connect by USB data line with industrial personal computer.
8. the method according to the description of claim 7 is characterized in that the main control module is equipped with an isolation module.
9. according to the method described in claim 8, it is characterized in that, battery core voltage, electric current can lead in the test module Industrial personal computer is crossed to modify.
10. according to the method described in claim 9, it is characterized in that, quantity M≤10 of the test module.
CN201611220787.8A 2016-12-26 2016-12-26 A kind of qualification test method of electric tool multi-series lithium battery protection panel products Pending CN108241115A (en)

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Publication number Priority date Publication date Assignee Title
CN113030692A (en) * 2019-12-09 2021-06-25 新唐科技股份有限公司 Test system and test method
CN113030692B (en) * 2019-12-09 2024-04-09 新唐科技股份有限公司 Test system and test method

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