CN108238821A - A kind of energy saving Quick composting device of livestock and poultry feces and its application - Google Patents
A kind of energy saving Quick composting device of livestock and poultry feces and its application Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
- C05F3/06—Apparatus for the manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Engineering & Computer Science (AREA)
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Abstract
本发明公开了一种畜禽粪污节能快速堆肥装置及其应用,该堆肥装置包括立式堆肥仓、热交换器和生物滤池,立式堆肥仓上部与输送装置连接,底部与出料装置连接;立式堆肥仓顶部与热交换器底部通过尾气输出管道连接,尾气输出管道上还设有第一风机;立式堆肥仓内出料装置的上部设有通风管道,通风管道上设有第三风机和热泵,并与热交换器顶部相连;热泵与热交换器之间还设有冷凝水管道;热交换器顶部通过尾气排放管道与生物滤池连接,尾气排放管道上设有第二风机;立式堆肥仓内部上方设有搅拌装置,热交换器底部设有排水口;本发明可大大降低堆肥占地土地面积,减少垫料使用及二次污染,同时缩短升温时间与加速堆肥进程,减少能耗,降低成本。
The invention discloses an energy-saving and fast composting device for livestock and poultry manure and its application. The composting device includes a vertical compost bin, a heat exchanger and a biological filter. The upper part of the vertical compost bin is connected with a conveying device, and the bottom part is connected with a discharge device connection; the top of the vertical compost bin is connected to the bottom of the heat exchanger through the exhaust gas output pipe, and the first fan is also provided on the tail gas output pipe; the upper part of the discharge device in the vertical compost bin is provided with a ventilation pipe, and the ventilation pipe is provided with a second fan. Three fans and a heat pump are connected to the top of the heat exchanger; there is also a condensate pipe between the heat pump and the heat exchanger; the top of the heat exchanger is connected to the biological filter through the tail gas discharge pipe, and the second fan is installed on the tail gas discharge pipe ; There is a stirring device above the interior of the vertical compost bin, and a drain port is provided at the bottom of the heat exchanger; the invention can greatly reduce the land area occupied by compost, reduce the use of litter and secondary pollution, and at the same time shorten the heating time and accelerate the composting process. Reduce energy consumption and reduce costs.
Description
技术领域technical field
本申请涉及农业环境治理领域,特别是一种畜禽粪污节能快速堆肥装置及应用。The application relates to the field of agricultural environment management, in particular to an energy-saving and fast composting device for livestock and poultry manure and its application.
背景技术Background technique
据统计,畜牧业总产值占农业总产值的比重已由1978年的14.96% 提高到2011年的31.70%。养殖场规模化发展的同时,也带来了畜禽粪便产生量的迅速增加,据估算,我国畜禽粪便产生量在1980年已超过了14亿吨,在2014年达到了35.27亿吨,并将进一步随着畜禽养殖量的增加而迅速增加。预计到2020年中国畜禽粪便总量将达到42.4亿吨。与此同时,第一次全国面源污染源调查表明,由养殖业排放的氮磷与COD量占面源排放总量分别为40%、50%与60%,这表明养殖业粪污排放,已成为农业面源污染最大的污染源。According to statistics, the proportion of the total output value of animal husbandry in the total agricultural output value has increased from 14.96% in 1978 to 31.70% in 2011. While the large-scale development of farms has also brought about a rapid increase in the production of livestock and poultry manure, it is estimated that the production of livestock and poultry manure in my country has exceeded 1.4 billion tons in 1980, and reached 3.527 billion tons in 2014. It will further increase rapidly with the increase of livestock and poultry breeding. It is estimated that the total amount of livestock and poultry manure in China will reach 4.24 billion tons by 2020. At the same time, the first national non-point source pollution source survey showed that the nitrogen, phosphorus and COD emissions from the aquaculture industry accounted for 40%, 50% and 60% of the total non-point source emissions, which shows that the manure emissions from the aquaculture industry have already Become the largest source of agricultural non-point source pollution.
为减少养殖粪污给环境造成的污染风险,自上个世纪九十年代开始,养殖主管以及环保部门要求改变粪便收集方式,将水冲圈改为干清粪,以减少污水产生量,收集的粪便通过堆肥处理,实现无害化与袋装化、肥料化。但近年随着劳动力成本提高与技术进步,众多养殖场,特别是养猪场或养牛场逐步摒弃了人工干清粪方式,而改为漏粪板+机械刮粪或直接机械刮粪等方式收集,以提高收集效率,因此造成所收集粪便呈粪尿混合状态,所收集的混合物一般含水量达到80%左右,难以固液分离将固体与液体分开处理,而直接堆肥,又因堆肥物含水量太高,难以通过常规堆肥技术完成。In order to reduce the environmental pollution risk caused by farming manure, since the 1990s, the breeding supervisors and environmental protection departments have requested to change the way of manure collection, changing the water flushing circle to dry manure, so as to reduce the amount of sewage produced, and the collected The feces are processed through composting to achieve harmless, bagged and fertilized. However, in recent years, with the increase of labor costs and technological progress, many farms, especially pig farms or cattle farms, have gradually abandoned the manual dry manure cleaning method, and replaced it with manure leaking board + mechanical manure scraping or direct mechanical manure scraping. To improve the collection efficiency, the collected feces are mixed with feces and urine. The collected mixture generally has a water content of about 80%, and it is difficult to separate the solid from the liquid. The amount of water is too high to be done with conventional composting techniques.
同样,在农业生产中,随着蔬菜产地集中,蔬菜大量集中采摘,也会产生大量高含水量的蔬菜残体,采用普通堆肥方式,也难以直接堆肥处理。Similarly, in agricultural production, with the concentration of vegetable production areas and the intensive picking of vegetables, a large amount of vegetable residues with high water content will be produced, and it is difficult to compost directly with ordinary composting methods.
近年,由深层垫料技术发展出一种室外发酵床式的堆肥技术,依靠大量垫料调节粪污含水量,进行好氧堆肥,该方式投资成本低、操作方便,易于推广,但也存在着占地面积大、垫料需求多,且易造成二次污染,如氨排放等问题。In recent years, an outdoor fermentation bed composting technology has been developed from the deep bedding technology, which relies on a large amount of bedding to adjust the water content of manure and carry out aerobic composting. This method has low investment costs, is easy to operate, and is easy to promote, but there are also It occupies a large area, requires a lot of bedding materials, and is easy to cause secondary pollution, such as ammonia emissions.
按中华人民共和国住房和城乡建设部颁发的《生活垃圾堆肥处理技术规范》( CJJ52-2014)以及江西省地方标准《猪粪堆肥技术操作规程》(DB36 T 836-2015)等标准,一般高温堆肥要求物料含水量最高不超过65%,以45-60%为宜,对于高湿物料而言,采用常规堆肥方法,需要添加干燥或含水量低的有机物料作为调理剂,将最终含水量调节到65%以下,这不仅需要大量调理剂,增加堆肥物料数量,增加投资,也因为添加大量调理剂而增加肥料生产成本,这使得高湿物料采用高温堆肥方式,不仅成本高且由调理剂来源困难,而难以实际操作。General high-temperature compost It is required that the moisture content of the material should not exceed 65%, preferably 45-60%. For high-humidity materials, conventional composting methods need to add dry or low-moisture organic materials as conditioners to adjust the final moisture content to Below 65%, this not only requires a large amount of conditioner, increases the amount of composting materials, increases investment, but also increases the cost of fertilizer production due to the addition of a large amount of conditioner, which makes high-humidity materials adopt high-temperature composting, which is not only costly but also difficult to source from the conditioner , which is difficult to operate in practice.
筒仓式堆肥反应器系统为近年发展起来的一种新型密闭式堆肥反应器,其为立式结构,具有搅拌系统、曝气系统和臭气处理装置。每天由送料斗将混合均匀的物料输送到发酵仓内,搅拌装置在筒仓上部混合新加入的堆肥原料。通风系统由筒仓底部向堆料中鼓入空气,堆肥化过程中产生的臭气统一在筒仓的上部被收集处理,此反应器的堆肥周期为10d。具有占地面积小,发酵升温快,发酵周期短,机械化自动化程度高,处理废物量大,并能对臭气集中进行处理等诸多优点。The silo-type composting reactor system is a new type of closed composting reactor developed in recent years. It is a vertical structure with a stirring system, an aeration system and an odor treatment device. The uniformly mixed materials are transported to the fermentation bin by the feeding hopper every day, and the stirring device mixes the newly added compost raw materials in the upper part of the bin. The ventilation system blows air from the bottom of the silo into the composting material, and the odor generated during the composting process is uniformly collected and processed at the upper part of the silo. The composting cycle of this reactor is 10 days. It has many advantages such as small footprint, fast fermentation temperature rise, short fermentation cycle, high degree of mechanization and automation, large amount of waste treatment, and centralized treatment of odor.
中国农大侯超等(文献:筒仓式堆肥反应器不同通风量对堆肥效果的影响,环境工程学报2017,11(8):4737-4742),设计了一种筒仓式堆肥反应器,进行含水率为70%鸡粪堆肥试验,结果表明,通过调整合理的通风量,可以实现快速发酵。北京师大王旭梅等(文献:仓式静态连续好氧堆肥发酵工艺的水气研究,哈尔滨工业大学学报2009 41(11):288-292),采用仓式静态连续好氧堆肥发酵工艺,通过建立水平衡体系,系统地研究了水分对整个发酵工艺的影响,得出了仓式静态连续好氧堆肥发酵具有工艺简便,热交换快,水气蒸发量大等特点的结论;好氧堆肥发酵过程中发酵温度保持在65 ℃左右,含水量控制在45~55% 有利于有机物降解,垃圾堆肥可在40~50d腐熟。但进一步分析仍可发现,采用现有筒仓式堆肥装置,存在着堆肥时间长,能耗高等缺陷(与其它堆肥技术相比,不仅需要搅拌,还要同时强制通风与额外电加热)。China National Agricultural University Hou Chao et al. (Document: Effect of different ventilation rates of silo-type composting reactor on composting effect, Journal of Environmental Engineering 2017, 11(8): 4737-4742), designed a silo-type composting reactor, and carried out The moisture content is 70% chicken manure composting test, the results show that by adjusting the reasonable ventilation, rapid fermentation can be achieved. Wang Xumei, Beijing Normal University, et al. (Document: Research on water and gas in warehouse-type static continuous aerobic composting fermentation process, Journal of Harbin Institute of Technology 2009 41 (11): 288-292), adopted warehouse-type static continuous aerobic composting fermentation process, established The water balance system systematically studies the influence of water on the entire fermentation process, and draws the conclusion that the warehouse-type static continuous aerobic composting fermentation has the characteristics of simple process, fast heat exchange, and large water vapor evaporation; the aerobic composting fermentation process The medium fermentation temperature is kept at about 65 ℃, and the water content is controlled at 45-55%, which is conducive to the degradation of organic matter, and the waste compost can be decomposed in 40-50 days. However, after further analysis, it can still be found that the existing silo-type composting device has defects such as long composting time and high energy consumption (compared with other composting technologies, it not only requires stirring, but also forced ventilation and additional electric heating).
公开号为CN206767951U的中国专利,公开了一种太阳能生活垃圾堆肥处理设备,将堆肥仓外壁设置了两层,内仓为堆肥仓,在外仓和堆肥仓内仓之间填充导热液,导热液通过管道与太阳能加热装置连通,并安置有电加热器,以给导热液加温,堆肥仓外仓包裹隔热材料层,该方法通过太阳能与电能相结合的方法,以提高物料发酵温度,加快发酵进程;公开号为CN205295180U的中国专利,公开了一种堆肥发酵装置,该装置为提高冬季发酵温度,利用鼓风机将热炉产生的热量带入发酵仓中,保证发酵的温度,延长了发酵周期;公开号为CN205061908U的中国专利,公开了一种好氧堆肥装置,该装置在反应仓底部设计支撑机构,搅拌机构上端与反应仓连接,底端与支撑机构活动连接,在支撑机构下设置过滤机构,过滤机构下方,设置供氧机构并与反应仓连接;公开号为CN106977241A的中国专利,公开了一种好氧堆肥反应器,其在堆肥罐体的外壁设有水浴夹套,罐体配备有pH传感器、氧气传感器、温度传感器和水分传感器,由控制监测模块控制搅拌电机、水浴夹套和进气口进气控制机构,以提高堆肥效率;公开号为CN105906396A一种太阳能的自动门堆肥池装置的专利,其中提及安装太阳能板,利用光伏发电技术,将堆肥箱加热,以提高堆肥箱的堆肥效率。The Chinese patent with the publication number CN206767951U discloses a solar domestic waste composting treatment device. The outer wall of the compost bin is provided with two layers, the inner bin is a compost bin, and a thermal fluid is filled between the outer bin and the inner bin of the compost bin. The pipeline is connected with the solar heating device, and an electric heater is installed to heat the thermal fluid. The outer warehouse of the compost bin is wrapped with a layer of heat insulation material. This method combines solar energy and electric energy to increase the material fermentation temperature and speed up fermentation. Process; the Chinese patent with the publication number CN205295180U discloses a composting fermentation device. In order to increase the fermentation temperature in winter, the device uses a blower to bring the heat generated by the furnace into the fermentation chamber to ensure the fermentation temperature and prolong the fermentation cycle; The Chinese patent with the publication number CN205061908U discloses an aerobic composting device. The device is designed with a support mechanism at the bottom of the reaction chamber. The upper end of the stirring mechanism is connected to the reaction chamber, and the bottom end is movably connected to the support mechanism. A filter mechanism is arranged under the support mechanism. , below the filter mechanism, an oxygen supply mechanism is set and connected with the reaction chamber; the Chinese patent with the publication number CN106977241A discloses a kind of aerobic composting reactor, which is provided with a water bath jacket on the outer wall of the composting tank, and the tank is equipped with pH sensor, oxygen sensor, temperature sensor and moisture sensor, the stirring motor, water bath jacket and air inlet control mechanism are controlled by the control and monitoring module to improve composting efficiency; the publication number is CN105906396A, a solar automatic door composting pool device The patent, which mentions the installation of solar panels, uses photovoltaic power generation technology to heat the compost bin to improve the composting efficiency of the compost bin.
上述专利技术,均通过外源电加热或太阳能加热的方式,可以提高堆肥温度,加快堆肥进程,但同样存在能耗高的问题。因此,如何在解决高湿有机物料快速堆肥问题的同时降低堆肥中能量消耗,已成为本领域亟待解决的技术难题。The above-mentioned patented technologies all use external electric heating or solar heating to increase the composting temperature and speed up the composting process, but there is also the problem of high energy consumption. Therefore, how to reduce the energy consumption in composting while solving the problem of rapid composting of high-humidity organic materials has become a technical problem to be solved urgently in this field.
发明内容Contents of the invention
针对上述问题,本申请提供了一种畜禽粪污节能快速堆肥装置及其堆肥方法,以降低堆肥中能量消耗,该发明目的是这样实现的:In view of the above problems, the application provides an energy-saving fast composting device and composting method for livestock and poultry manure, so as to reduce energy consumption in composting. The purpose of the invention is achieved in this way:
一种畜禽粪污节能快速堆肥装置,包括立式堆肥仓、热交换器和生物滤池;立式堆肥仓上部与输送装置连接,底部与出料装置连接;立式堆肥仓顶部与热交换器底部通过尾气输出管道连接,尾气输出管道上还设有第一风机;立式堆肥仓内出料装置的上部设有通风管道,通风管道上依次设有第三风机和热泵,并与热交换器顶部相连;热泵与热交换器之间还设有冷凝水管道;热交换器顶部通过尾气排放管道与生物滤池连接,尾气排放管道上设有第二风机;所述立式堆肥仓内部上方设有搅拌装置,热交换器底部设有排水口。An energy-saving and rapid composting device for livestock and poultry manure, including a vertical compost bin, a heat exchanger and a biological filter; the upper part of the vertical compost bin is connected to the conveying device, and the bottom is connected to the discharge device; The bottom of the device is connected through the exhaust gas output pipe, and the first fan is also arranged on the tail gas output pipe; the upper part of the discharge device in the vertical compost bin is provided with a ventilation pipe, and the third fan and a heat pump are arranged on the ventilation pipe in turn, and exchange heat Connected to the top of the device; there is also a condensate pipe between the heat pump and the heat exchanger; the top of the heat exchanger is connected to the biofilter through the tail gas discharge pipe, and a second fan is arranged on the tail gas discharge pipe; A stirring device is provided, and a drain is provided at the bottom of the heat exchanger.
进一步,本发明所提供的一种畜禽粪污节能快速堆肥装置中,所述立式堆肥仓是指由作防腐处理钢板焊接或搪瓷钢板制成的高径比大于1的圆柱形结构,立式堆肥仓底部还安装有带控制阀的排水管道,排放堆肥中产生的淋溶水。Further, in the energy-saving and fast composting device for livestock and poultry manure provided by the present invention, the vertical composting bin refers to a cylindrical structure with a height-to-diameter ratio greater than 1 made of anti-corrosion treated steel plates welded or enamelled steel plates. A drainage pipe with a control valve is also installed at the bottom of the type compost bin to discharge the leaching water produced in the compost.
进一步,本发明所提供的一种畜禽粪污节能快速堆肥装置中,所述热交换器是指一个封闭的圆柱形桶,桶的四周作保温处理,桶内安装有呈盘旋状管道,管道从热交换器底部引入,从顶部引出,在引入管道最低部处连接一个控制阀,用于排放管道中的冷凝水;在热交换器的上、下部位且相对应的壁上各留一个进出水接口,以便与热泵进出水口相连接,桶内装有清洁的水。Further, in the energy-saving and rapid composting device for livestock and poultry manure provided by the present invention, the heat exchanger refers to a closed cylindrical barrel, and the surroundings of the barrel are subjected to heat preservation treatment, and a coiled pipe is installed in the barrel, and the pipe is Introduce from the bottom of the heat exchanger and lead out from the top, connect a control valve at the lowest part of the introduction pipe to discharge the condensed water in the pipe; leave an inlet and outlet on the upper and lower parts of the heat exchanger and the corresponding walls The water interface is used to connect with the water inlet and outlet of the heat pump, and the bucket is filled with clean water.
进一步,本发明所提供的一种畜禽粪污节能快速堆肥装置中,所述热泵是指安装有热交换管道与压缩机的装置,在热泵进气处安装有干燥器。由热交换器输入热泵的热水经热泵热交换管道加热输入的气体,同时利用压缩机将空气中大量低温热能进一步加热输入的气体,使热泵输出较为稳定的35~50℃且干燥的热风。Furthermore, in the energy-saving and rapid composting device for livestock and poultry manure provided by the present invention, the heat pump refers to a device equipped with heat exchange pipes and a compressor, and a dryer is installed at the inlet of the heat pump. The hot water input into the heat pump from the heat exchanger heats the input gas through the heat exchange pipe of the heat pump, and at the same time, the compressor uses a large amount of low-temperature heat energy in the air to further heat the input gas, so that the heat pump outputs relatively stable 35-50°C and dry hot air.
进一步,本发明所提供的一种畜禽粪污节能快速堆肥装置中,所述搅拌装置,是指一种转速可调且实现物料水平与向下方向移动的螺带式搅拌器,搅拌器由不锈钢或具防腐、耐磨损的钢材制成,优选螺带式搅拌器。Further, in the energy-saving and fast composting device for livestock and poultry manure provided by the present invention, the stirring device refers to a ribbon-type agitator whose rotational speed is adjustable and which realizes material horizontal and downward movement. The agitator consists of Made of stainless steel or anti-corrosion and wear-resistant steel, the ribbon stirrer is preferred.
本申请同时还提供了该畜禽粪污节能快速堆肥装置的应用方式,其具体步骤如下:The application also provides an application method of the livestock and poultry manure energy-saving and fast composting device, and the specific steps are as follows:
1)将由畜禽养殖场排出的含水量为80~94%的粪污,先与含水量低于30%的物料(如风干并粉碎至5cm长度的秸秆或者稻壳、木屑等有机废弃物,或者腐熟堆肥等)混合,调节混合后物料含水量为70~75%,经进料装置由立式堆肥仓上部输入到立式堆肥仓,物料在立式堆肥仓内部上自下经过搅拌装置,由出料装置将物料排出,即完成物料无害化与物料脱水至含水量50%以下过程。1) The manure discharged from livestock and poultry farms with a water content of 80-94% is first mixed with materials with a water content of less than 30% (such as organic waste such as straw or rice husks and wood chips that are air-dried and crushed to a length of 5 cm, or decomposed compost, etc.), adjust the water content of the mixed material to 70-75%, and input it from the upper part of the vertical compost bin to the vertical compost bin through the feeding device, and the material passes through the stirring device from top to bottom inside the vertical compost bin. The material is discharged from the discharge device, which completes the process of material harmlessness and material dehydration to a water content below 50%.
2)立式堆肥仓内堆肥产生的带有水蒸汽的尾气由立体堆肥仓顶部经第一风机沿尾气输出管道输入到热交换器底部,堆肥尾气中热量被交换到热交换器内的水体中,加热水体,形成温水,尾气经热交换器交换后,温度降低,形成的冷凝水从热交换器底部排出,气体则由热交换器顶部经第二风机沿尾气排放管道输入到生物滤池进行脱臭处理;2) The tail gas with water vapor produced by the compost in the vertical compost bin is input from the top of the three-dimensional compost bin to the bottom of the heat exchanger along the tail gas output pipe through the first fan, and the heat in the compost tail gas is exchanged to the water body in the heat exchanger , to heat the water body to form warm water. After the tail gas is exchanged by the heat exchanger, the temperature drops, and the condensed water formed is discharged from the bottom of the heat exchanger, and the gas is input from the top of the heat exchanger through the second fan along the tail gas discharge pipe to the biological filter for further processing. Deodorization treatment;
3)在热交换器中形成的温水,经热泵(热泵也是一种热交换器,将温水中热量交换到空气中,形成热风,热风通过第三风机沿通风管道通入立式堆肥仓,以补足堆肥物料水分蒸发所需要的热量与堆肥所需要的氧气,被热泵交换后形成的冷水再通过冷凝水管道循环到热交换器的水体中,通过堆肥物料生物降解产生的代谢热与堆肥尾气热量回收以及热泵做功产热,以保持堆肥仓中维持50~65℃,经5~7天的高温堆肥,实现物料快速脱水干燥,并达《畜禽粪便无害化处理技术规范》(NY/T1168-2006)标准所要求的无害化指标。3) The warm water formed in the heat exchanger passes through the heat pump (the heat pump is also a kind of heat exchanger, which exchanges the heat in the warm water into the air to form hot air, and the hot air enters the vertical compost bin through the third fan along the ventilation duct to Complement the heat required for the evaporation of compost materials and the oxygen required for composting, and the cold water formed after being exchanged by the heat pump is then circulated to the water body of the heat exchanger through the condensate pipe, and the metabolic heat generated by the biodegradation of compost materials and the heat of compost tail gas Recycling and heat pump work to produce heat to keep the compost bin at 50-65°C. After 5-7 days of high-temperature composting, the material can be quickly dehydrated and dried, and it can meet the "Technical Specifications for Harmless Treatment of Livestock and Poultry Manure" (NY/T1168 -2006) The harmless indicators required by the standard.
本发明中,步骤1)混合物料含水量设置为70%-75%比常规堆肥物料(65%以下)高,是因为采用了外源加热,并同时使用了发酵热循环利用方式,可以加快脱水干燥,搅拌与强制通风的方式,又减少了因物料含水量高而造成的通风不畅的障碍。实际操作中主要依据物料的物理性状而设计不同的含水量,如鸡、猪粪因物料颗粒粒径较小,而易采用70%的含水量,而奶牛粪便颗粒较粗,易搅拌与通风,故可采用高于70%的含水量物料,以减少调理剂使用量,提高堆肥仓利用效率。In the present invention, the water content of the mixed material in step 1) is set to 70%-75% higher than that of conventional compost materials (less than 65%), because external heating is used, and the fermentation heat recycling method is used at the same time, which can speed up dehydration The way of drying, stirring and forced ventilation reduces the obstacle of poor ventilation caused by the high moisture content of the material. In actual operation, different water contents are mainly designed according to the physical properties of the material. For example, chicken and pig manure are easy to use 70% water content due to the small particle size of the material, while dairy cow manure has coarse particles and is easy to stir and ventilate. Therefore, materials with a moisture content higher than 70% can be used to reduce the amount of conditioner used and improve the utilization efficiency of the compost bin.
此外,本专利同样适用于其它高湿有机物料堆肥或其它容器堆肥方式。In addition, this patent is also applicable to other high-humidity organic material composting or other container composting methods.
本发明的技术总体性能指标与同类技术比较的优势在于:相对于室外发酵床式堆肥方式,可大大降低堆肥占地土地面积,减少垫料使用量,且可减少二次污染,实现快速可控堆肥;与普通筒仓式堆肥方式相比较,采用外源加热的方式,可缩短升温时间与加速堆肥进程,如果达到相同的干燥效果,可减少能耗,降低成本。Compared with similar technologies, the technical overall performance index of the present invention has the advantages that compared with the outdoor fermentation bed composting method, it can greatly reduce the land area occupied by composting, reduce the amount of litter used, and reduce secondary pollution, and realize fast and controllable composting. Composting: Compared with ordinary silo-type composting, the use of external heating can shorten the heating time and accelerate the composting process. If the same drying effect is achieved, energy consumption and costs can be reduced.
附图说明Description of drawings
图1为实施例畜禽养殖粪污节能快速堆肥装置示意图。Fig. 1 is a schematic diagram of an energy-saving and rapid composting device for livestock and poultry breeding manure according to an embodiment.
其中:1、立式堆肥仓;2、热交换器;3、生物滤池;4、进料装置;5、出料装置;6、尾气输出管道;7、第一风机;8、通风管道;9、第三风机;10、热泵;11、尾气排放管道;12、第二风机;13、搅拌装置;14、排水口;15、冷凝水管道。Among them: 1. Vertical compost bin; 2. Heat exchanger; 3. Biological filter; 4. Feeding device; 5. Discharging device; 6. Tail gas output pipe; 7. First fan; 8. Ventilation pipe; 9. The third fan; 10. Heat pump; 11. Exhaust gas discharge pipe; 12. Second fan; 13. Stirring device; 14. Drain outlet; 15. Condensed water pipe.
具体实施方式Detailed ways
实施例所涉及的装置均为市售产品,其中:The devices involved in the embodiments are all commercially available products, wherein:
热交换器生产企业:靖江宏能空调设备有限公司;Heat exchanger manufacturer: Jingjiang Hongneng Air Conditioning Equipment Co., Ltd.;
热泵:德州瑞申空调设备有限公司;Heat pump: Dezhou Ruishen Air Conditioning Equipment Co., Ltd.;
螺带式搅拌器:无锡新强搅拌设备有限公司;Ribbon mixer: Wuxi Xinqiang Mixing Equipment Co., Ltd.;
生物滤池:山东绿泉环保科技股份有限;Biological filter: Shandong Luquan Environmental Protection Technology Co., Ltd.;
上述产品企业生产有多种型号,本发明所述装置,可以根据要求选择不同型号的配套设备,亦可根据需要要求企业定型产品。Above-mentioned product enterprise production has multiple models, and device described in the present invention can select the supporting equipment of different models as required, and also can require enterprise to finalize the product as required.
实施例1Example 1
一种畜禽粪污节能快速堆肥装置,包括立式堆肥仓1、热交换器2和生物滤池3;立式堆肥仓1上部与输送装置4连接,底部与出料装置5连接;立式堆肥仓1顶部与热交换器2底部通过尾气输出管道6连接,尾气输出管6上还设有第一风机7;立式堆肥仓1内出料装置5的上部设有通风管道8,通风管道8上依次设有第三风机9和热泵10,通风管道8与热交换器2顶部相连;热泵10与热交换器2之间还设有冷凝水管道15;热交换器2顶部还通过尾气排放管道11与生物滤池3连接,尾气排放管道11上还设有第二风机12;所述立式堆肥仓1内部上方设有搅拌装置13(本实施例使用螺带式搅拌器),热交换器底部设有排水口14;An energy-saving and rapid composting device for livestock and poultry manure, comprising a vertical compost bin 1, a heat exchanger 2 and a biofilter 3; the upper part of the vertical compost bin 1 is connected to a conveying device 4, and the bottom is connected to a discharge device 5; vertical The top of the compost bin 1 is connected to the bottom of the heat exchanger 2 through the exhaust gas output pipe 6, and the first fan 7 is also provided on the exhaust gas output pipe 6; the upper part of the discharge device 5 in the vertical compost bin 1 is provided with a ventilation duct 8, and the ventilation duct 8 is provided with a third fan 9 and a heat pump 10 in turn, and the ventilation pipe 8 is connected to the top of the heat exchanger 2; a condensate pipe 15 is also provided between the heat pump 10 and the heat exchanger 2; the top of the heat exchanger 2 is also discharged through exhaust gas The pipeline 11 is connected with the biofilter 3, and the exhaust gas discharge pipeline 11 is also provided with a second blower fan 12; the inside of the vertical compost bin 1 is provided with a stirring device 13 (a ribbon agitator is used in this embodiment), and the heat exchange The bottom of the device is provided with a drain port 14;
本实施例中,立式堆肥仓1底部还安装有带控制阀的排水管道,排放堆肥中产生的淋溶水。In this embodiment, a drainage pipe with a control valve is installed at the bottom of the vertical compost bin 1 to discharge the leached water generated in the compost.
上述装置堆肥应用方法如下:Above-mentioned device compost application method is as follows:
1、存栏量为500头的养猪场,日排3吨含水量为80%左右的粪污,添加0.75吨含水量30%的腐熟堆肥,调节水分为70%左右(具体应用中,可以调节含水率为70~75%);经进料装置4由立式堆肥仓1上部输入到立式堆肥仓1,物料在立式堆肥仓内部上自下经过搅拌装置13,由出料装置5将物料排出,即完成物料无害化处理,同时物料脱水至含水量50%以下过程。1. For a pig farm with a stock of 500 pigs, discharge 3 tons of manure with a water content of about 80% per day, add 0.75 tons of decomposed compost with a water content of 30%, and adjust the water content to about 70% (in specific applications, it can be adjusted Moisture content is 70-75%); the feeding device 4 is input from the upper part of the vertical compost bin 1 to the vertical compost bin 1, and the material passes through the stirring device 13 from top to bottom inside the vertical compost bin, and is discharged by the discharge device 5 The discharge of the material means that the harmless treatment of the material is completed, and the material is dehydrated to a water content below 50%.
本实施例中使用的腐熟堆肥开始10天,是事前用干清粪获得的猪粪堆制形成的腐熟物料,具体制备方法为,干清粪所获得猪粪,在太阳下凉干1-2天,使猪粪含水量由75%左右下降到65%以下,采用条垛式堆肥方式,堆高1.5米,高温堆肥20d,每间隔一周,人工翻堆一次,然后,将物料堆积高度2.5~3.0米,静态后熟堆肥30天,所获得的含水量30%左右的腐熟堆肥物料。The decomposed compost used in this example starts 10 days ago. It is a decomposed material formed by composting pig manure obtained by drying and cleaning the manure in advance. The specific preparation method is that the pig manure obtained by drying and cleaning the manure is dried in the sun for 1-2 Every day, the water content of pig manure is reduced from about 75% to less than 65%. The strip-stack composting method is adopted, with a height of 1.5 meters, high-temperature composting for 20 days, and manual turning once every week. 3.0 meters, static post-ripening composting for 30 days, the obtained decomposed composting material with a moisture content of about 30%.
实施例10天后,即使用经立式堆肥装置发酵生产的物料,再经静态堆腐后形成的含水量30%左右腐熟堆肥。Example 10 days later, use the materials fermented and produced by the vertical composting device, and then statically compost to form decomposed compost with a water content of about 30%.
在具体实施过程中,也可以使用其他常规方式获得的腐熟堆肥,或者风干并粉碎至5cm长度的秸秆或者稻壳、木屑等有机废弃物调解混合物料的含水率。In the specific implementation process, it is also possible to use decomposed compost obtained in other conventional ways, or air-dried and crushed organic waste such as straw or rice husks, wood chips, etc. to a length of 5 cm to adjust the moisture content of the mixed material.
立式堆肥仓1内堆肥过程产生的带有水蒸汽的尾气由立体堆肥仓1顶部经第一风机7沿尾气输出管道6输入到热交换器2底部,堆肥尾气中热量被交换到热交换器2内的水体中,加热水体,形成温水;尾气经热交换器2交换后,温度降低,形成的冷凝水从热交换器2底部排水口14排出,气体则由热交换器顶部经第二风机12沿尾气排放管道11输入到生物滤池3进行脱臭处理。The tail gas with water vapor produced during the composting process in the vertical compost bin 1 is input from the top of the three-dimensional compost bin 1 to the bottom of the heat exchanger 2 through the first fan 7 along the tail gas output pipe 6, and the heat in the compost tail gas is exchanged to the heat exchanger In the water body in 2, the water body is heated to form warm water; after the tail gas is exchanged by the heat exchanger 2, the temperature decreases, and the formed condensed water is discharged from the drain port 14 at the bottom of the heat exchanger 2, and the gas is passed through the second fan from the top of the heat exchanger 12 is input to the biological filter 3 along the tail gas discharge pipeline 11 for deodorization treatment.
2、在热交换器2中形成的温水,经热泵10将温水中热量交换到空气中,形成热风,热风通过第三风机9沿通风管道8输入立式堆肥仓1内,以补足堆肥物料水分蒸发所需要的热量与堆肥所需要的氧气,被热泵10交换后的冷水再通过冷凝水管道15循环到热交换器2水体中,通过堆肥物料生物降解产生的代谢热与堆肥尾气热量回收以及热泵做功产热,以保持堆肥仓中维持50~65℃,经5~7天的高温堆肥,实现物料快速脱水干燥。2. The warm water formed in the heat exchanger 2, through the heat pump 10, exchanges the heat in the warm water into the air to form hot air, and the hot air enters the vertical compost bin 1 through the third fan 9 along the ventilation duct 8 to supplement the moisture content of the compost material The heat required for evaporation and the oxygen required for composting, the cold water exchanged by the heat pump 10 is then circulated to the water body of the heat exchanger 2 through the condensed water pipeline 15, and the metabolic heat generated by the biodegradation of the compost material and the heat recovery of the compost tail gas and the heat pump Work to produce heat to keep the compost bin at 50-65°C, and compost at high temperature for 5-7 days to achieve rapid dehydration and drying of materials.
本实施例中,立式堆肥仓1采用搪瓷钢板拼装成直径4m、罐高4.5m,总容积56.5m3;热泵10功率为10kw,供风量800m3/h;热交换器2容积为2m3;进料装置4为提升式斗进料,混合后的物料进入发酵仓后,经5天发酵,上层温度达到70℃,中层温度为65℃,出料时温度为50℃,含水量为48%,通过出料装置5排出,经检测,出料达到《畜禽粪便无害化处理技术规范》(NY/T1168-2006)标准所要求的无害化指标。In this embodiment, the vertical compost bin 1 is assembled with enamel steel plates to form a tank with a diameter of 4m, a tank height of 4.5m, and a total volume of 56.5m 3 ; the power of the heat pump 10 is 10kw, and the air supply volume is 800m 3 /h; the volume of the heat exchanger 2 is 2m 3 ; The feeding device 4 is a lifting bucket feeding material, after the mixed material enters the fermentation bin, after 5 days of fermentation, the temperature of the upper layer reaches 70°C, the temperature of the middle layer is 65°C, the temperature of the discharge is 50°C, and the water content is 48 %, discharged through the discharge device 5. After testing, the discharged material reaches the harmless index required by the "Technical Specifications for Harmless Treatment of Livestock and Poultry Manure" (NY/T1168-2006).
热泵10在堆肥过程中持续开启,依据需要补充的热量与环境温度,实际消耗功能在2-8kw间波动,生物滤池3持续运行;本实施例装置持续运行20d,每天蒸发水量为1.86吨,用电量为120kwh,采用热交换器2与热泵10,相对蒸发热能,最终电能转换效率达到1:4~5,与一般筒仓式堆肥相比,降低能耗30%以上。The heat pump 10 is continuously turned on during the composting process. According to the heat required to be supplemented and the ambient temperature, the actual consumption function fluctuates between 2-8kw, and the biofilter 3 continues to run; the device in this embodiment runs continuously for 20 days, and the daily evaporation water is 1.86 tons. The electricity consumption is 120kwh, and the heat exchanger 2 and the heat pump 10 are used to evaporate the heat energy. The final electric energy conversion efficiency reaches 1:4~5, which reduces energy consumption by more than 30% compared with general silo-type composting.
其中,本申请电能转换效率计算方法可参见如下文献:张华俊,陈伟,李勇.空气源热泵热水器研究与发展前景,空气源热泵热水器专题[M].2007,中国建设信息供热制冷;或,范萍萍,端木琳,王学龙等.土壤源热泵的发展与研究现状[J].煤气与热力,2005,25(10):66~70;以及,陶思远太阳能辅助空气源热泵供系统用于沼气池加温的研究,硕士研究生论文,同济大学,2013。Among them, the calculation method of electric energy conversion efficiency in this application can be found in the following literature: Zhang Huajun, Chen Wei, Li Yong. Research and Development Prospects of Air Source Heat Pump Water Heater, Special Topic of Air Source Heat Pump Water Heater [M]. 2007, China Construction Information Heating and Refrigeration; or , Fan Pingping, Duanmu Lin, Wang Xuelong and so on. The development and research status of ground source heat pump[J]. Gas and Heat, 2005, 25(10): 66~70; and, Tao Siyuan’s research on solar-assisted air source heat pump supply system for biogas digester heating, master’s thesis, Tongji University, 2013.
一般筒仓式堆肥耗能参见文献:侯超,李永彬等筒仓式堆肥反应器不同通风量对堆肥效果的影响,环境工程学报2017,11(8):4737-4742;以及,王旭梅,魏自民,王世平仓式静态连续好氧堆肥发酵工艺的水气研究,哈尔滨工业大学学报2009 41(11):288-292。The energy consumption of general silo-type composting can be found in literature: Hou Chao, Li Yongbin, etc. Effect of different ventilation rates on the composting effect of silo-type composting reactors, Journal of Environmental Engineering 2017, 11 (8): 4737-4742; and, Wang Xumei, Wei Zimin , Wang Shiping's research on the water vapor of static continuous aerobic composting fermentation process, Journal of Harbin Institute of Technology 2009 41 (11): 288-292.
实施例2Example 2
某地存栏量为200头的奶牛场,采用人工清粪的方式,所清粪便含水量84%左右,每天产生量约为5000公斤。A dairy farm with a stock of 200 cows in a certain place adopts the method of manual manure removal. The water content of the manure is about 84%, and the daily output is about 5000 kg.
本实施例中,立式堆肥仓1采用搪瓷钢板拼装成直径4.6m、罐高5.0m,总容积83m3;热泵10功率为10kw,供风量900m3/h;热交换器2容积为2m3;进料装置4为提升式斗进料,其他设置同实施例1。In this embodiment, the vertical compost bin 1 is assembled with enamel steel plates to form a tank with a diameter of 4.6m, a tank height of 5.0m, and a total volume of 83m 3 ; the power of the heat pump 10 is 10kw, and the air supply volume is 900m 3 /h; the volume of the heat exchanger 2 is 2m 3 ; Feeding device 4 is a lifting bucket feeding, and other settings are the same as in Embodiment 1.
本实施例中,除以下部分,堆肥方法也与实施例1相同:In the present embodiment, except following part, composting method is also identical with embodiment 1:
堆肥开始后前10天,添加风干(含水量15%)并粉碎到5公分左右长度的稻草750公斤,混合形成含水量约75%左右的物料,然后,通过进料装置进入立式堆肥仓,进行高温发酵,堆肥开始10天后,利用含水量30%左右常规发酵腐熟的奶牛粪便作为调节水分的调理剂,添加量为1000公斤。In the first 10 days after the start of composting, add 750 kg of air-dried (moisture content 15%) and crushed straw to a length of about 5 cm, mix to form a material with a water content of about 75%, and then enter the vertical compost bin through the feeding device. Carry out high-temperature fermentation, and 10 days after the start of composting, use conventionally fermented and decomposed cow manure with a water content of about 30% as a conditioner for regulating water, and the addition amount is 1,000 kg.
运行20d后,本实施例参数如下:After running for 20d, the parameters of this embodiment are as follows:
混合后的物料进入发酵仓后,经5天发酵,上层温度达到75℃,中层温度为65℃,出料时温度为55℃,含水量46%,通过出料装置排出,经检测,出料达到《畜禽粪便无害化处理技术规范》(NY/T1168-2006)标准所要求的无害化指标。After the mixed material enters the fermentation bin, after 5 days of fermentation, the temperature of the upper layer reaches 75°C, the temperature of the middle layer reaches 65°C, the temperature of the material is 55°C, and the water content is 46%. It is discharged through the discharge device. After testing, the discharge Reach the harmless indicators required by the "Technical Specifications for Harmless Treatment of Livestock and Poultry Manure" (NY/T1168-2006).
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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