CN108238764A - Biomass polymer wall decorative sheet formula - Google Patents
Biomass polymer wall decorative sheet formula Download PDFInfo
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- CN108238764A CN108238764A CN201611226678.7A CN201611226678A CN108238764A CN 108238764 A CN108238764 A CN 108238764A CN 201611226678 A CN201611226678 A CN 201611226678A CN 108238764 A CN108238764 A CN 108238764A
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- polymer wall
- wall decorative
- sheet formula
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- 239000002028 Biomass Substances 0.000 title claims abstract description 13
- 229920000642 polymer Polymers 0.000 title claims abstract description 13
- 239000010881 fly ash Substances 0.000 claims abstract description 31
- 239000004568 cement Substances 0.000 claims abstract description 30
- 229910021487 silica fume Inorganic materials 0.000 claims abstract description 26
- 238000000576 coating method Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 239000000835 fiber Substances 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 15
- 229920001131 Pulp (paper) Polymers 0.000 claims abstract description 5
- 239000004113 Sepiolite Substances 0.000 claims abstract description 5
- 229920002978 Vinylon Polymers 0.000 claims abstract description 5
- 239000003365 glass fiber Substances 0.000 claims abstract description 5
- 239000010451 perlite Substances 0.000 claims abstract description 5
- 235000019362 perlite Nutrition 0.000 claims abstract description 5
- 235000019355 sepiolite Nutrition 0.000 claims abstract description 5
- 229910052624 sepiolite Inorganic materials 0.000 claims abstract description 5
- 239000003063 flame retardant Substances 0.000 claims abstract 3
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 12
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 10
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 239000011518 fibre cement Substances 0.000 claims description 2
- LRPWSMQGXLANTG-UHFFFAOYSA-M iodogallium Chemical compound I[Ga] LRPWSMQGXLANTG-UHFFFAOYSA-M 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 3
- 239000007788 liquid Substances 0.000 claims 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000007731 hot pressing Methods 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 230000000740 bleeding effect Effects 0.000 abstract description 14
- 238000005034 decoration Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 9
- 239000000378 calcium silicate Substances 0.000 abstract description 7
- 229910052918 calcium silicate Inorganic materials 0.000 abstract description 7
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 abstract description 7
- 238000007667 floating Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 239000003292 glue Substances 0.000 abstract description 5
- 230000008602 contraction Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000010425 asbestos Substances 0.000 abstract description 2
- 230000008595 infiltration Effects 0.000 abstract description 2
- 238000001764 infiltration Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 abstract description 2
- 229910052895 riebeckite Inorganic materials 0.000 abstract description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract 1
- 208000032843 Hemorrhage Diseases 0.000 abstract 1
- 208000034158 bleeding Diseases 0.000 abstract 1
- 239000004566 building material Substances 0.000 abstract 1
- 238000004132 cross linking Methods 0.000 abstract 1
- 230000009970 fire resistant effect Effects 0.000 abstract 1
- 238000004079 fireproofing Methods 0.000 abstract 1
- 235000019256 formaldehyde Nutrition 0.000 abstract 1
- 230000003204 osmotic effect Effects 0.000 abstract 1
- 229920002401 polyacrylamide Polymers 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- 238000007761 roller coating Methods 0.000 description 20
- 239000000047 product Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 11
- 238000007711 solidification Methods 0.000 description 11
- 230000008023 solidification Effects 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 239000003973 paint Substances 0.000 description 9
- 238000003848 UV Light-Curing Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000001723 curing Methods 0.000 description 4
- 239000000499 gel Substances 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 3
- 239000002956 ash Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 230000037452 priming Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 230000009172 bursting Effects 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000005188 flotation Methods 0.000 description 2
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- PRPAGESBURMWTI-UHFFFAOYSA-N [C].[F] Chemical compound [C].[F] PRPAGESBURMWTI-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000015784 hyperosmotic salinity response Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
- C04B18/08—Flue dust, i.e. fly ash
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/14—Waste materials; Refuse from metallurgical processes
- C04B18/146—Silica fume
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/70—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Civil Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Architecture (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Finishing Walls (AREA)
Abstract
A kind of biomass polymer wall decorative sheet formula of the present invention, belongs to building materials field.The dalle is made of cement, flyash, vinylon fibre, perlite, sepiolite, paper pulp, SILICA FUME, glass fibre, polyacrylamide, suitable SILICA FUME is added in formula, can reduce copy take during light material floating, the dosage for improving the flyash in dalle larger simultaneously, highest volume is up to 40%.The conventional taking technique of copying without asbestos cement tablet is suitably modified, the dalle after maintenance has the advantages that economic and practical, fire-retardant, lightweight, contraction are small, environmentally friendly, heat preservation, moisture-proof, durability is good after coating sprays；The present invention can solve ultraviolet light curing bleeding agent and fiber reinforced calcium silicate board or strong infiltration, rapid osmotic, the percdation of fiber cement board, deep cure forms a film, and three-dimensional chemical network cross-linking reaction is formed with UV putty, UV seal coats, the adhesion problem of architectural surface and substrate can be solved.The present invention also provides a kind of fire proofings.The glue performance for the fire-resistant decoration plate that method using the present invention is prepared meets requirements of the national standard, and assigns base material flame retardant property；Moreover, do not interfere with the mechanical property of base material, burst size of methanal is also at E1 grades or more, safety and environmental protection；Meanwhile maintain the native texture of timber, good decorating effect.
Description
Technical field
The present invention relates to a kind of dalles, are exactly a kind of building inner and outer wall decorating plates.
Background technology
With the development of society and the continuous improvement of people's life taste, people are to building inner-outer wall color and decorative pattern
Propose higher requirement, it is desirable to which the pattern of skin is more dazzled beautiful colorful.But there are following for decorative architecture beyond the region of objective existence wall
It is difficult：1st, the plank of structure skin decoration is mainly fiber reinforced calcium silicate board or fiber cement board, and is increased in fiber
Gluing between coating interlayer poor adhesion, dope layer and plank easily occurs in the common coating of application on strong calcium silicate board or fiber cement board
The phenomenon that attached force difference, plank boiling water resistance difference and plate bursting；2nd, existing coating process is not suitable for mass production, production cost compared with
Height, energy consumption are 5 times of UV fluorine carbon applications, are unfavorable for energy-saving and emission-reduction.Flyash source is relatively broad, cheap, if energy
It is mixed in Cement fibre plank, it is possible to reduce the dry of plank is shunk, and can also reduce cement consumption so as to directly reduce production
The production cost of product.But if after being directly added into a large amount of flyash in light weight board formula, it is meant that the master in plank
Want cementitious material cement mixing content that will largely decline, the unit weight of such plate can reduce naturally, and shrinkage value can reduce, this can be directly contributed
The bending strength of plank is decreased obviously；Especially copy taking technique production cement light plank when, due to flyash density compared with
Gently, extremely easily occur in the surface flotation problem of slurry, therefore, high-content fly ash copy take cement sheet material in terms of do not have so far
There is product appearance, also reported without pertinent literature.
Invention content
The object of the present invention is to provide a kind of light decorative plate of high doping quantity of fly ash, to conventional without asbestos cement
The taking technique of copying of tablet is improved, and to realize the target of high-content fly ash, the production of light decorative plate material is reduced with this
Cost solves the environmental problem that trade waste is brought.
The purpose of the present invention is what is be achieved through the following technical solutions：A kind of biomass polymer wall decorative sheet formula,
The base set of the conventional lightweight fibre cement tablet of production is followed the example of to copy with being prepared with other components as raw material, feature exists
In：Other components are the flyash of 30-40wt% and a small amount of SILICA FUME in the raw material, and wherein cement mixing content is not more than 40wt%
；The raw material includes the component of following ratio of weight and number：30-40 parts of cement, 30-40 parts of flyash, vinylon fibre 3.0-3.2
Part, 10-16 parts of perlite, 4.0-5.0 parts of sepiolite, 0.5-1.0 parts of aluminium hydroxide, 0.8-1.2 parts of paper pulp, SILICA FUME 4-
6 parts, 0.8-1.0 parts of glass fibre.The cement is 42.5# or 52.5# Portland cements.The flyash is one
Grade ash or two level.
The production method of biomass polymer wall decorative sheet formula, including following two big technological processes, each flow packet
Include specific following steps：
First, priming paint line processing process：
1. fixed thickness sanding and dedusting：Smooth, positive sanding 120 mesh of abrasive band, back side sand is sanded in plank positive and negative with sander
Light 80 mesh of abrasive band in favor of UV seal coat coating uniforms later, prevents UV finishing coats from bottom drain phenomenon occurs when being sanded, from
And ensure finishing coat and do not continue to permeate to plank；Manually or dust removal machine removes plate surface floating dust, in case UV is greasy after influencing
The attachment of son and UV seal coats；
2. roller coating back side seal coat is simultaneously solidified into the first UV closing enamelled coatings：With single roller roller coating UV seal coats, solidification energy is
250-300 mj/cm2 ；
3. roller coating UV bleeding agents are twice：A stirs evenly whole bucket UV bleeding agents, after making its dispersion 5-7 minutes, with sea and now
There is technology to compare, the present invention has the following advantages：
1. insulation and decoration is two-in-one to integrate the high-efficiency insulated performance of mineral wool and the decoration functions of decorative panel, one block of plank
Two kinds of functions；
2. heat preservation, heat-proof quality are good
Heat insulating decorative board of the present invention is stablized using industrialization Automatic Production Line, product quality, the high density of intermediate insulating layer
Mineral wool has fabulous heat-insulating property, thermal conductivity factor λ≤0.035W/mK, the polyphenyl second generally used with the current country
Alkene (thermal conductivity factor λ≤0.042W/mK), rock wool (thermal conductivity factor λ≤0.050W/mK) are compared, and heat insulation effect carries
After high 20% -25% by keel and wall connecting, the air layer between plank and wall can play double-layer heat insulation, be separated with
Beneficial effect
The hollow pipe and accessory of uniform shapes improve acoustic decoration board standardization in itself and aesthetics；Quickly connection and
Connector system improves acoustic decoration board producing efficiency and technological level；Strong adsorption magnet arrangement and self-priming bayonet unit
Application, the installation speed of acoustic decoration board can be significantly improved, project installation expense and time is saved, dragon can be directly installed on
On bone, the application of the levelling base's plank of building interior is saved, the synthesis cost and building for significantly reducing engineering are born a heavy burden, and are expanded and are inhaled
Cavity after soundboard significantly improves the sound absorption function of abatvoix；Flatness regulatory function device and all directions translational adjustment function dress
The application put can significantly improve the flatness and aesthetics on acoustic decoration board surface, improve the decorative effect of sound-absorbing engineering；It is living
The application of dynamic plug-in card, can radical change acoustic decoration board can not it is easy to disassemble, cannot replace and can not be used repeatedly
Drawback improves the utilization ratio of product itself and resource reutilization ability；Product does not have to gypsum, without resin adhesive curing, no
With timber, make product that there is the features such as intensity height, good environmental protection, fire-proof and water-proof, non-deformability is strong.
Thermal effect, heat-insulating property are far above the standard of national energy-saving 65%.
Using above scheme, the present invention reduces the dosage of part of cement, experiment card to optimize the performance of light decorative plate
It is bright add in suitable SILICA FUME after, can the larger dosage for improving flyash in dalle, highest volume is up to 40%, maintenance
Dalle afterwards can be used through coating spraying.Since trade waste flyash and similar lightweight being utilized to fill to greatest extent
Plaque is compared, and the bending strength of dalle is increased slightly, dries contraction decline, and the production cost of product can decline 15% left side
The right side, from the perspective of sustainable development, the technology of the present invention has good society and economic benefit, particularly suitable rural architecture to push away
It is wide to use, suitable for various industry and civil buildings interior wall partition, ceiling board, ventilating duct, underground engineering wallboard and frame structure
The occasions such as composite exterior wall, therefore industrialization prospect is boundless.
Specific embodiment
The economical light decorative plate of high doping quantity of fly ash of the present invention is that a large amount of flyash is added in slurry, and is added
Enter suitable SILICA FUME to be modified and be made.Its composition of raw materials includes the component of following ratio of weight and number：Cement 30-40
Part, 30-40 parts of flyash, 3.0-3.2 parts of vinylon fibre, 10-16 parts of perlite, 4.0-5.0 parts of sepiolite, aluminium hydroxide
0.5-1.0 parts, 0.8-1.2 parts of paper pulp, 4-6 parts of SILICA FUME, 0.8-1.0 parts of glass fibre.Here, cement can be
42.5# or 52.5# Portland cements；Flyash is preferably level-one ash or two level；The SILICA FUME specific surface area used is
15000~25000m2/kg；Aluminium hydroxide can be industry Al (OH) 3.These raw materials can be commercially available.
Light decorative plate is copied using existing no asbestos-cement products takes moulding process to be made, wherein there is following improvement：
(1) flyash, SILICA FUME and aluminium hydroxide and cement are added in kiln basin and are beaten simultaneously：It is asked to avoid the surface flotation of slurry
Topic；
(2) copy take during using three vacuum pumps be carried out dehydrating into slab：Existing copy in taking technique generally uses
One vacuum pump is dehydrated, and it is to copy the moisture content for taking rear slab to reduce that the present invention, which increases by two vacuum pumps,；
In addition, plate blank molding needs to pressurize when being plank, plate blank molding pressure is set as 8-12MPa and is preferred.
The raw material of the present invention is assembled to be had the following advantages that with plank preparation process：
(1) it is analyzed from mechanism：SILICA FUME has high pozzolanic activity, occurs with the calcium hydroxide that hydrated cementitious generates anti-
Should, a large amount of cavernous hydrated calcium silicate gels are generated, compensate for the loss of strength of high doping quantity of fly ash.SILICA FUME can simultaneously
The bond stress of fiber and cement matrix is improved, the fiber-reinforcing effect of plank significantly improves.
2) a large amount of flyash and ultra-fine SILICA FUME have excellent filling capacity, and different grain size distributions cooperates
The inside of dalle is filled in, the dry of plank is significantly reduced and shrinks, while after adding in aluminium hydroxide, inside plank
Gel is formed, can also reduce dry contraction.
(3) in terms of production technology：The addition of SILICA FUME can reduce cement particle loss, while SILICA FUME can increase
The viscosity of slurry reduces the floating of light material and flyash.
The economical light decorative plate of high doping quantity of fly ash of the present invention is that a large amount of flyash is added in slurry, and is added
Enter suitable SILICA FUME to be modified and be made.Its composition of raw materials includes the component of following ratio of weight and number：Cement 30-40
Part, 30-40 parts of flyash, 3.0-3.2 parts of vinylon fibre, 10-16 parts of perlite, 4.0-5.0 parts of sepiolite, aluminium hydroxide
0.5-1.0 parts, 0.8-1.2 parts of paper pulp, 4-6 parts of SILICA FUME, 0.8-1.0 parts of glass fibre.Here, cement can be
42.5# or 52.5# Portland cements；Flyash is preferably level-one ash or two level；The SILICA FUME specific surface area used is
15000~25000m2/kg；Aluminium hydroxide can be industry Al (OH) 3.These raw materials can be commercially available.
Light decorative plate is copied using existing no asbestos-cement products takes moulding process to be made, wherein there is following improvement：
(1) flyash, SILICA FUME and aluminium hydroxide and cement are added in kiln basin and are beaten simultaneously：It is floated to avoid the surface of slurry
Floating problem；
(2) copy take during using three vacuum pumps be carried out dehydrating into slab：Existing copy in taking technique generally uses
One vacuum pump is dehydrated, and it is to copy the moisture content for taking rear slab to reduce that the present invention, which increases by two vacuum pumps,；
In addition, plate blank molding needs to pressurize when being plank, plate blank molding pressure is set as 8-12MPa and is preferred.
The raw material of the present invention is assembled to be had the following advantages that with plank preparation process：
(1) it is analyzed from mechanism：SILICA FUME has high pozzolanic activity, occurs with the calcium hydroxide that hydrated cementitious generates anti-
Should, a large amount of cavernous hydrated calcium silicate gels are generated, compensate for the loss of strength of high doping quantity of fly ash.SILICA FUME can simultaneously
The bond stress of fiber and cement matrix is improved, the fiber-reinforcing effect of plank significantly improves.
(2) a large amount of flyash and ultra-fine SILICA FUME have excellent filling capacity, different grain size distribution phase interworkings
It closes and is filled in the inside of dalle, significantly reduce the dry of plank and shrink, while after adding in aluminium hydroxide, in plank
Portion forms gel, can also reduce dry contraction.
(3) in terms of production technology：The addition of SILICA FUME can reduce cement particle loss, while SILICA FUME can increase
The viscosity of slurry reduces the floating of light material and flyash.
First, priming paint line processing process：
1. fixed thickness sanding and dedusting：Smooth, positive sanding 120 mesh of abrasive band, back side sand is sanded in plank positive and negative with sander
Light 80 mesh of abrasive band in favor of UV seal coat coating uniforms later, prevents UV finishing coats from bottom drain phenomenon occurs when being sanded, from
And ensure finishing coat and do not continue to permeate to plank；Manually or dust removal machine removes plate surface floating dust, in case UV is greasy after influencing
The attachment of son and UV seal coats；
2. roller coating back side seal coat is simultaneously solidified into the first UV closing enamelled coatings 3：With single roller roller coating UV seal coats, solidification energy is
250-300 mj/cm2 ；
3. roller coating UV bleeding agents generate UV penetrant layers 2 twice：A stirs evenly whole bucket UV bleeding agents, it is made to disperse 5-
After 7 minutes, with sponge roller in the uniform roller coating first pass UV bleeding agents in the entire outer surface of plank 1, it is especially unable to holiday plank
1 edge；B places plank 1 4-5 hours, in favor of the fully penetrated of bleeding agent；C is again by 1 entire appearance of plank
Face applies second time UV bleeding agent；
4. infrared leveling：Infrared leveling processing is carried out to the plank 1 of infiltration processing；
5. positive application UV putty and UV curing generation UV putty layers 4：A luting machine roller coating UV putty, b carry out UV
Curing, solidification energy are 80-120 mj/cm2, make the curing of UV putty incomplete；UV putty is mainly used for closing plate surface
Defect；
6. three times UV seal coats of roller coating and respectively curing generate three layer of the 2nd UV closing enamelled coating 5：A double roller roller coating first passes
UV seal coats, UV curings, solidification energy are 180-240 mj/cm2；B makees sanded treatment to first pass UV closing enamelled coatings,
Abrasive band 240-320 mesh makees dust removal process after sand milling；C second time UV seal coat of curtain coater showering, UV curings, cures energy
It measures as 180-240 mj/cm2；The UV seal coats of d curtain coater showering whites form white primer, through infrared leveling
After processing, then UV curings, solidification energy power 1200-2000mj/cm2.The effect of first pass UV seal coats be to UV putty,
Play additional reinforcement between UV bleeding agents and plank 1.Second time UV seal coat is conducive to showering white background and plank 1 is more preferable
Combination；
7. washed ore light：The white UV seal coats of third time are sand flat with washed ore machine, complete the prime treatment of plank, make plank into
For half-finished product plate, 320 mesh of abrasive band.
2nd, roller coating final paint line technological process：
1. dedusting：Dust removal process is made to the half-finished product plate surface；
2. roller coating UV glue generates the first UV glue-lines 8：The surface roller coating UV of painting UV finishing coats is needed to half-finished product plate with roll coater
Glue；UV cures, and solidification energy is 50-80 mj/cm2, makes UV adhesive curings incomplete；
3. it applies five times UV finishing coats and cures five layers of UV top coat layers 9 of generation：A roll coater roller coating first pass UV finishing coats, UV are solid
Change, solidification energy l00-600 mj/cm2；B roller coating UV finishing coats second time：With second time UV finishing coat of roll coater roller coating, UV is solid
Change, solidification energy l00-600 mj/cm2；C is with roll coater roller coating third all over UV finishing coats, UV curings, solidification energy l00-
600mj/cm2 ；D roll coater roller coating UV glue, UV curings, solidification energy 50-80mj/cm2 make UV glue not exclusively solid
Change；E the 4th time UV finishing coat of roll coater roller coating；F the 5th time UV finishing coat of curtain coater showering, to increase the plumpness of finishing coat；
After g elder generations infrared leveling, then carry out UV curings and decorating inner and external walls plate, solidification energy 1200-2000mj/cm2 is made.To prevent
Decorating inner and external walls plate damages, and internally decorative plate of outer wall can carry out covering protective film and packaging.Through largely testing discovery, in work technique
It just can both increase the hiding rare of paint in five times UV finishing coats of few painting, it is ensured that the real colour of decorative panel, and decorative panel can be made
Case hardness reaches requirement.
Number, the interval time permeated are permeated by control in production process, and uses and is painted with bleeding agent, putty, closing
UV cures together after paint, i.e. the cured processing technology of ultraviolet light, makes plank 1, UV bleeding agents, UV putty, UV seal coat shapes
Into three-dimensional net macromolecular structure, poor adhesion, the resistance to boiling of plank between coating interlayer poor adhesion, dope layer and plank 1 can be solved
Aqueous difference and the technical barrier of plate bursting, and decorating inner and external walls plate mechanical and physical performance can be greatly improved.
The plank 1 is fiber reinforced calcium silicate board, proportion：Interior wall 1.2-1.35g/cm3, exterior wall 1.4-1.9g/
Cm3 and moisture content 8-10%.The hardening time is 3-10 seconds.The cured devices of UV be high-pressure sodium lamp, iron lamp or
Iodine gallium light.The temperature of infrared leveling：50-60 DEG C, time 0.5-1 minute.Step in priming paint line processing process 3. in
The temperature of the UV bleeding agents is 30-40 DEG C, also, the requirement of roller coating is respectively twice, first time UV bleeding agent 60g/ ㎡,
Second of UV bleeding agent 20g/ ㎡.
1st, fiber reinforced calcium silicate board or fiber cement board performance indicator
According to the present invention, the main function of the dehydration catalyst is the dehydration carbonization for promoting carbon forming agent, at the same under high temperature due to
Resin decomposition and the non-flammable gases that generate make carbide foaming and intumescing so that form one layer of uniform expansion in combustible surface
Layer, completely cuts off external heat and oxygen internally transmits, so as to achieve the purpose that base material is protected to prevent it from burning.
F-C paint is process by fluorocarbon resin, pigment, auxiliary agent etc., is added to since molecular resin is included in organic matter
It is that current comprehensive performance is most excellent that fluorocarbon resin, which causes F-C paint coating to have many excellent properties in common coating,
One of coating.It shows：Weatherability, salt tolerance, washability, non-adhesiveness etc..More than technical indicator is several times as much as commonly
Coating.Therefore the reputation that F-C paint has " coating king " claims.
It is above disclosed to be merely a preferred embodiment of the present invention, the right of the present invention cannot be limited with this certainly
Range, therefore the equivalent variations made according to scope of the present invention patent, are still within the scope of the present invention.
Claims (8)
1. a kind of biomass polymer wall decorative sheet formula, to destroy the basis for the conventional lightweight fibre cement tablet for following the example of production
It assembles and is prepared with other components for raw material, it is characterised in that：Other components are the flyash of 30-40wt% in the raw material
With a small amount of SILICA FUME, wherein cement mixing content is not more than 40wt%；The raw material includes the component of following ratio of weight and number：Cement
30-40 parts, 30-40 parts of flyash, 3.0-3.2 parts of vinylon fibre, 10-16 parts of perlite, 4.0-5.0 parts of sepiolite, hydrogen
0.5-1.0 parts of aluminium oxide, 0.8-1.2 parts of paper pulp, 4-6 parts of SILICA FUME, 0.8-1.0 parts of glass fibre.
2. biomass polymer wall decorative sheet formula according to claim 1, it is characterised in that：The SILICA FUME compares table
Area is 15000~25000m2/kg.
3. the biomass polymer wall decorative sheet formula according to claim 1, it is characterised in that：The aluminium hydroxide
For industrial Al (OH) 3.
4. the biomass polymer wall decorative sheet formula according to claim 1 or 2, it is characterised in that：The curing
Time is 3-10 seconds.
5. the biomass polymer wall decorative sheet formula according to claim 1 or 2, it is characterised in that：The UV consolidates
The device of change is high-pressure sodium lamp, iron lamp or Iodine gallium light.
6. the biomass polymer wall decorative sheet formula according to claim 1 or 2, it is characterised in that：Infrared ray stream
Flat temperature：50-60 DEG C, time 0.5-1 minute.
7. the biomass polymer wall decorative sheet formula according to claim 7, wherein, the blank assemblies include more
Layer stackup, the Wooden veneer that mutually fits, coating is containing fire-retardant between this method is additionally included in two layers adjacent of Wooden veneer
The liquid mixture of adhesive and curing agent and hot pressing, curing.
8. biomass polymer wall decorative sheet formula according to claim 7, wherein, it is described containing flame-retarding adhesive and
The coating weight of curing agent liquid mixture is 50-500g/m2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611226678.7A CN108238764A (en) | 2016-12-27 | 2016-12-27 | Biomass polymer wall decorative sheet formula |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611226678.7A CN108238764A (en) | 2016-12-27 | 2016-12-27 | Biomass polymer wall decorative sheet formula |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108238764A true CN108238764A (en) | 2018-07-03 |
Family
ID=62702698
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611226678.7A Withdrawn CN108238764A (en) | 2016-12-27 | 2016-12-27 | Biomass polymer wall decorative sheet formula |
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| Country | Link |
|---|---|
| CN (1) | CN108238764A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113085295A (en) * | 2021-04-28 | 2021-07-09 | 济南红森林装饰材料有限公司 | Silicon fiber board and manufacturing method thereof |
-
2016
- 2016-12-27 CN CN201611226678.7A patent/CN108238764A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113085295A (en) * | 2021-04-28 | 2021-07-09 | 济南红森林装饰材料有限公司 | Silicon fiber board and manufacturing method thereof |
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Application publication date: 20180703 |