CN108221955B - A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole - Google Patents

A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole Download PDF

Info

Publication number
CN108221955B
CN108221955B CN201711340254.8A CN201711340254A CN108221955B CN 108221955 B CN108221955 B CN 108221955B CN 201711340254 A CN201711340254 A CN 201711340254A CN 108221955 B CN108221955 B CN 108221955B
Authority
CN
China
Prior art keywords
arch
steel
base
plate
plate beam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201711340254.8A
Other languages
Chinese (zh)
Other versions
CN108221955A (en
Inventor
徐志伟
张轩粼
陈耕
仲会
孙义周
方院生
邵鹏
刘辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Mining and Technology CUMT
Original Assignee
China University of Mining and Technology CUMT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China University of Mining and Technology CUMT filed Critical China University of Mining and Technology CUMT
Priority to CN201711340254.8A priority Critical patent/CN108221955B/en
Publication of CN108221955A publication Critical patent/CN108221955A/en
Application granted granted Critical
Publication of CN108221955B publication Critical patent/CN108221955B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/02Sheet piles or sheet pile bulkheads
    • E02D5/03Prefabricated parts, e.g. composite sheet piles
    • E02D5/10Prefabricated parts, e.g. composite sheet piles made of concrete or reinforced concrete
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/02Sheet piles or sheet pile bulkheads
    • E02D5/03Prefabricated parts, e.g. composite sheet piles
    • E02D5/10Prefabricated parts, e.g. composite sheet piles made of concrete or reinforced concrete
    • E02D5/105Prefabricated parts, e.g. composite sheet piles made of concrete or reinforced concrete of prestressed concrete

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)

Abstract

The invention discloses a prefabricated underground diaphragm wall capable of being recycled integrally, a lifting appliance and a construction method, wherein the diaphragm wall comprises a concrete cushion layer, an arch slab beam base and an assembled diaphragm wall which are sequentially arranged from bottom to top; the assembled continuous wall is formed by assembling a plurality of arch plate beam members, through long round steel and rubber steel plate bases; the arch plate beam members have different length types, the long arch plate beam members and the short arch plate beam members are transversely and longitudinally staggered, and the upper arch plate beam member and the lower arch plate beam member in the excavation depth are connected through arc segment bolts. The invention utilizes the structure assembled by arched beam members to form the continuous wall, and has the advantages of tight connection, good overall performance and easy control of wall deformation; the continuous wall can be integrally lifted out according to specific conditions and recycled, so that the resources are saved, and the method is economical and environment-friendly.

Description

一种可整体循环使用预制地下连续墙、吊具以及施工方法A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole

技术领域technical field

本发明涉及一种地下建筑施工装置以及施工方法,具体涉及一种可整体循环使用预制地下连续墙、吊具以及施工方法。The invention relates to an underground building construction device and a construction method, in particular to a prefabricated underground continuous wall, a spreader and a construction method that can be used as a whole and recycled.

背景技术Background technique

地下连续墙是一种挖槽施工工序,其施工手段是利用挖槽设备沿着深开挖工程的周边,在泥浆护壁条件下,开挖出一条狭长的深槽,清槽后向槽内浇筑适当材料,形成一道墙体,然后把若干段墙体连接成为一个整体即连续的地下墙体,作为截水、防渗、承重、挡水结构。具体施工工序如图1所示。这种连续墙施工的具有以下特点:工作振动小、产生噪音低,特别适于城市轨道建设,可在夜间施工;使用钢筋混凝土或者素混凝土,墙体刚度、强度和整体稳定性较强,可减少结构和地基的变形和沉降;能适应各种开挖的地层,除了熔岩地质以外,能安全地在软弱地层和重要建筑物附近施工;特别是靠近或接近地下管线的施工,沉降和位移变化相对容易控制;采用膨润土泥浆护壁施工,主要用于密封和保护槽壁,可以安全可靠地施工,周边的地基和基础不会产生过大的沉降。The underground diaphragm wall is a kind of excavation construction process. Its construction method is to excavate a narrow and long deep groove along the periphery of the deep excavation project with the excavation equipment under the condition of mud retaining wall, and pour into the groove after cleaning the groove Appropriate materials are used to form a wall, and then several sections of the wall are connected into a whole, that is, a continuous underground wall, which is used as a water interception, seepage prevention, load bearing, and water retaining structure. The specific construction process is shown in Figure 1. The construction of this kind of diaphragm wall has the following characteristics: small working vibration, low noise, especially suitable for urban rail construction, and can be constructed at night; using reinforced concrete or plain concrete, the wall has strong rigidity, strength and overall stability, and can be used Reduce the deformation and settlement of structures and foundations; it can adapt to various excavated strata, except for lava geology, and can be safely constructed near weak strata and important buildings; especially the construction near or close to underground pipelines, settlement and displacement changes Relatively easy to control; using bentonite mud wall construction, mainly used to seal and protect the tank wall, can be constructed safely and reliably, and the surrounding foundation and foundation will not produce excessive settlement.

但是这种传统现浇整体式地下连续墙缺陷也较为突出,主要表现在以下几方面:1、地下连续墙施工工艺复杂,施工周期长,造价很昂贵;2、当地下连续墙作为临时挡土、防渗墙使用时不可循环使用,造成可不必要的浪费;3、地下连续墙连接幅处接头很难质量很难控制,是施工中的一项薄弱环节;且墙体倾斜,表面鼓包、露筋和渗漏等问题需要进一步加工处理,不仅浪费成本,对后期主体结构施工也会产生很大影响;5、施工工艺、成槽机选型、地下槽施工、接缝处理、浇筑混凝土、泥浆处理等每一个环节需要妥善处理,不能留有遗漏,否则会对墙体质量造成严重的影响;6、施工中地下水位快速上升,护壁泥浆液面快速下降,如果泥浆的性质有问题或者变质,加之施工管理不当,或者存在软弱疏松砂性夹层等情况,槽壁容易发生坍塌,轻则墙体混凝土超方,结构尺寸出界,重则相邻地面沉降甚至坍塌,造成毗邻建筑和地下管线的危害;7、对迎土面的土层情况很难布设检测装置来准确检测,现有的路面沉降和变形等检测手段相对滞后。However, the defects of this traditional cast-in-place monolithic underground diaphragm wall are also relatively prominent, mainly in the following aspects: 1. The construction process of the underground diaphragm wall is complicated, the construction period is long, and the cost is very expensive; 2. The underground diaphragm wall is used as a temporary retaining soil 1. The anti-seepage wall cannot be recycled when used, resulting in unnecessary waste; 3. The quality of the joints at the joints of the underground continuous wall is difficult to control, which is a weak link in the construction; and the wall is inclined, and the surface is bulged and exposed Problems such as ribs and leakage need further processing, which not only wastes costs, but also has a great impact on the construction of the main structure in the later stage; 5. Construction technology, selection of groove forming machines, underground groove construction, joint treatment, pouring concrete, mud Every link such as treatment needs to be properly handled, and no omissions can be left, otherwise it will have a serious impact on the quality of the wall; 6. During construction, the groundwater level rises rapidly, and the liquid level of the retaining mud drops rapidly. If the nature of the mud is problematic or deteriorated, Coupled with improper construction management, or the existence of weak and loose sandy interlayers, the tank wall is prone to collapse, ranging from overcubic concrete walls and out-of-bounds structural dimensions, to serious ground subsidence or even collapse, causing damage to adjacent buildings and underground pipelines 7. It is difficult to arrange detection devices for accurate detection of the soil layer on the facing soil surface, and the existing detection methods such as road surface settlement and deformation are relatively lagging behind.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种可整体循环使用预制地下连续墙、吊具以及施工方法,使连续墙整体性好,墙体变形易控制,且不易发生混凝土绕流现象,也避免了由于槽内土塌方而引起的钢筋混凝土墙板凸肚现象,同时对泥浆的要求低、现场混凝土工程量小,施工周期短,施工工序简单,可以重复循环使用,降低成本,节约资源。Aiming at the deficiencies of the prior art, the present invention provides a prefabricated underground diaphragm wall, a spreader and a construction method that can be recycled as a whole, so that the integrity of the diaphragm wall is good, the deformation of the wall is easy to control, and the phenomenon of concrete bypass is not easy to occur, and it also avoids It eliminates the convex belly phenomenon of reinforced concrete wall panels caused by the soil collapse in the groove. At the same time, it has low requirements for mud, small amount of concrete work on site, short construction period, simple construction process, and can be used repeatedly, reducing costs and saving resources.

本发明一种可整体循环使用预制地下连续墙,包括由下至上依次设置的混凝土垫层、拱板梁底座和拼装连续墙;其中拼装连续墙是由若干拱板梁构件、通长圆钢和橡胶钢板底座拼装而成;The present invention is a prefabricated underground continuous wall that can be used as a whole, including a concrete cushion, an arched plate beam base and an assembled continuous wall arranged sequentially from bottom to top; the assembled continuous wall is composed of several arched plate beam members, long round steel and rubber Assembled steel plate base;

所述拱板梁构件包括拱形板、左竖梁和右竖梁,拱形板的两端分别连接在左竖梁和右竖梁的中间,拱形板上端面凸出左竖梁和右竖梁的上端面,拱形板的下端面凹入左竖梁和右竖梁的下端面,左竖梁横截面为凹字形,右竖梁横截面为凸字形,且左竖梁的凹槽与右竖梁的突起尺寸相互配合,拱形板的上端凸出高度与拱形板下端凹入深度相互配合,左竖梁和右竖梁上均对称地开有两个容许通长圆钢穿过的薄壁钢管通孔;所述橡胶钢板底座包括凸字形底座和凹字形底座,凹字形底座的表面尺寸与左竖梁横截面尺寸一致,凸字形底座的表面尺寸与右竖梁横截面尺寸一致,橡胶钢板底座由若干厚钢板和厚橡胶垫交错叠加粘附而成,凹字形底座和凸字形底座上均对称地开有两个容许通长圆钢穿过的通孔,且凹字形底座和凸字形底座上还均布若干螺栓孔,在橡胶钢板底座上端施加一定的预紧力后利用高强度螺栓穿过螺栓孔拧紧,高强度螺栓的大头上焊接有L型钢筋,L型钢筋的另一端在拱板梁构件制作时锚入左竖梁和右竖梁的底部,并保证下端平齐;The arched plate beam member includes an arched plate, a left vertical beam and a right vertical beam. The upper end surface of the vertical beam, the lower end surface of the arched plate is recessed into the lower end surface of the left vertical beam and the right vertical beam, the cross section of the left vertical beam is concave, the cross section of the right vertical beam is convex, and the groove of the left vertical beam Cooperate with the protrusion size of the right vertical beam, and match the protrusion height of the upper end of the arched plate with the recessed depth of the lower end of the arched plate. Both the left vertical beam and the right vertical beam are symmetrically opened with two thin holes that allow the long round steel to pass through. The wall steel pipe through hole; the rubber steel plate base includes a convex base and a concave base, the surface size of the concave base is consistent with the cross-sectional size of the left vertical beam, the surface size of the convex base is consistent with the cross-sectional size of the right vertical beam, The steel plate base is made of several thick steel plates and thick rubber pads interlaced and adhered. Two through holes are symmetrically opened on the concave and convex bases to allow the long round steel to pass through, and the concave and convex bases A number of bolt holes are evenly distributed on the rubber plate base. After applying a certain pre-tightening force on the upper end of the rubber steel plate base, use high-strength bolts to pass through the bolt holes and tighten them. The large head of the high-strength bolts is welded with L-shaped steel bars, and the other end of the L-shaped steel bars is in the arch. When the plate girder is manufactured, it is anchored into the bottom of the left vertical beam and the right vertical beam, and the lower ends are guaranteed to be flush;

拱板梁构件具有不同长度型号,长拱板梁构件与短拱板梁构件横向和纵向均交错布置,开挖深度内的上下两个拱板梁构件之间通过弧形管片螺栓相连;The arched plate beam members have different length models, the long arched plate beam members and the short arched plate beam members are arranged staggered horizontally and vertically, and the upper and lower arched plate beam members within the excavation depth are connected by arc segment bolts;

拱板梁底座为若干块长方体型钢筋混凝土结构组成,拱板梁底座上设置的第一层拱板梁构件需要将圆钢预先浇筑在拱板梁构件中,然后按照预设方式连接通长圆钢后,再将下端锚入橡胶钢板底座的拱板梁构件依次穿过薄壁钢管通孔吊装入槽并拼装成连续墙。The base of the arched plate beam is composed of several cuboid reinforced concrete structures. The first layer of the arched plate beam member set on the base of the arched plate beam needs to pre-cast round steel in the arched plate beam member, and then connect the full length round steel according to the preset method Finally, the arch plate beam members with the lower end anchored into the rubber steel plate base are hoisted into the groove through the through-hole of the thin-walled steel pipe in turn and assembled into a continuous wall.

拱板梁构件的拱形板由于其拱形结构会对两侧的左竖梁和右竖梁产生一定的反张力,加上构件本身的自重从而加强了整体墙连接的紧密性和稳定性;拱板梁构件由长拱板梁构件和短拱板梁构件交错布置成连续墙,提高连续墙的抗剪切力;在拱板梁底座上预先将通长圆钢拼接好后再安装拱板梁构件,可以保证拼装连续墙的整体安装精度并提高整体强度和稳定性;上下构件之间的橡胶钢板底座在连接前通过施加一定的预应力产生一定的压缩变形再拧紧高强度螺栓,从而有效减少了拼接后产生的应变,且橡胶钢板底座可以缓解连接件应力集中并允许产生小的变形,使通长圆钢的受力更协调;弧形管片螺栓可以限制连续墙整体构件变形协调后在开挖过程中产生的变形。Due to its arched structure, the arched plate of the arched plate beam will produce a certain amount of back tension on the left vertical beam and the right vertical beam on both sides, and the weight of the component itself strengthens the tightness and stability of the overall wall connection; The arched plate beam members are arranged alternately by long arched plate beam members and short arched plate beam members to form a continuous wall to improve the shear resistance of the continuous wall; Components, which can ensure the overall installation accuracy of the assembled continuous wall and improve the overall strength and stability; the rubber steel plate base between the upper and lower components is compressed and deformed by applying a certain prestress before the connection, and then the high-strength bolts are tightened. The strain generated after splicing is eliminated, and the rubber steel plate base can relieve the stress concentration of the connecting parts and allow small deformation, so that the force of the long round steel is more coordinated; the arc-shaped segment bolts can limit the deformation of the overall component of the continuous wall after coordination. deformation during digging.

为了进一步提高连续墙的防水性能和抗剪切能力,拱形板的中部、左竖梁外侧中部、右竖梁外侧中部均开有卡槽,卡槽内包覆橡胶止水片。In order to further improve the waterproof performance and shear resistance of the continuous wall, the middle part of the arched plate, the middle part of the outer side of the left vertical beam, and the outer middle part of the right vertical beam are all provided with card slots, and the rubber water-stop sheets are covered in the card slots.

进一步的,拱形板拱内安装有检测装置,所述检测装置包括应变片、振动传感器、位移传感器、液位传感器和温度传感器。Further, a detection device is installed in the arched plate arch, and the detection device includes a strain gauge, a vibration sensor, a displacement sensor, a liquid level sensor and a temperature sensor.

上述检测装置可以监测迎土面土体压力、沉降、变形以及水利等变化情况,从而做到提前预知,有效应对。The above-mentioned detection device can monitor changes in soil pressure, settlement, deformation and water conservancy on the facing soil surface, so as to achieve advance prediction and effective response.

进一步的,通长圆钢由若干圆钢连接而成,每两个圆钢之间通过螺纹连接式或者销轴插入式连接。可依据不同的施工要求选择不同的圆钢连接方式,当需要整体吊出拆卸时,两个圆钢宜采用螺纹连接式;当需要部分吊出拆卸时,留在施工槽中的部分连续墙中的圆钢可采用销轴插入式。Further, the long round steel is formed by connecting several round steels, and every two round steels are connected by thread connection or pin insertion. Different round steel connection methods can be selected according to different construction requirements. When the whole round steel needs to be hoisted out and disassembled, the two round steels should be connected by threads; The round steel can adopt the pin shaft insertion type.

进一步的,在拼装之前,每个拱板梁构件上端套装有橡胶保护套,橡胶保护套内设有橡胶保护套钢板,每个橡胶保护套钢板上具有吊装环孔。通过将橡胶保护套套在拱板梁构件拼接缝处,既能在运输过程中有一定的保护作用又能防止拼接过程中泥沙等杂物的夹杂。Further, before assembling, the upper end of each arch beam member is covered with a rubber protective cover, and a rubber protective cover steel plate is provided inside the rubber protective cover, and each rubber protective cover steel plate has a hoisting ring hole. By putting the rubber protective sleeve on the splicing seam of the arch-slab beam members, it can not only have a certain protective effect during transportation, but also prevent the inclusion of debris such as sediment during the splicing process.

一种可整体循环使用预制地下连续墙的专用吊具,用于如所述可整体循环使用预制地下连续墙,包括三角形吊杆、平吊杆和两组吊具,拱形板上开有用于安装上吊装栓的上吊装栓孔,以及用于安装下吊装栓的下吊装栓孔,上下吊装栓孔之间具有一段距离,三角形吊杆和吊具I与上吊装栓相连,所述吊具I包括钢绞绳I和绳扣I,绳扣I的连接位置高于地面标高,平吊杆和吊具II与下吊装栓相连,所述吊具II包括钢绞绳II、卸扣和绳扣II,卸扣将钢绞绳II连接在下吊装栓上,绳扣II可在钢绞绳II的任意位置固定。A kind of special spreader that can recycle the prefabricated underground diaphragm wall as a whole, it is used for the prefabricated underground diaphragm wall that can be recycled as a whole, including triangular suspender, flat suspender and two sets of spreaders, and the arched plate is opened for The upper hoisting bolt hole for installing the upper hoisting bolt and the lower hoisting bolt hole for installing the lower hoisting bolt have a certain distance between the upper and lower hoisting bolt holes. I includes steel twisted rope I and rope buckle I, the connection position of rope buckle I is higher than the ground level, and the flat suspender and spreader II are connected with the lower lifting bolt, and the spreader II includes steel twisted rope II, shackle and rope Buckle II, the shackle connects the steel strand rope II to the lower lifting bolt, and the rope buckle II can be fixed at any position of the steel strand rope II.

通过吊装栓可以在不破坏结构的前提下安全高效地完成构件的吊装;通过预留钢绞线,借助吊装栓和通长圆钢可以将预制地下连续墙在主体施工完成后根据具体工况部分或者全部吊出,然后循环再利用;上下吊装栓错了开一定距离,借助同直线分力相互抵消和上部三角形吊杆来保证吊装稳定性。The hoisting of the components can be safely and efficiently completed without damaging the structure through the hoisting bolts; through the reserved steel strands, the prefabricated underground diaphragm wall can be partly or All are hoisted out, and then recycled; the upper and lower hoisting bolts are staggered by a certain distance, and the hoisting stability is guaranteed by means of the same straight line component force offsetting each other and the upper triangular boom.

一种可整体循环使用预制地下连续墙的施工方法,用于如所述可整体循环使用预制地下连续墙,步骤如下:A construction method for integrally recyclable prefabricated underground diaphragm walls, used for integrally recyclable prefabricated underground diaphragm walls as described, the steps are as follows:

第一步,在预制拱板梁构件时,在拱板梁内预埋管线,并将检测装置安装在拱板梁指定位置并做好标记;In the first step, when prefabricating the arched plate beam components, the pipelines are pre-embedded in the arched plate beam, and the detection device is installed at the designated position of the arched plate beam and marked;

第二步,进入施工现场在泥浆护壁保护下成槽,挖到比设计标高多出一定深度的位置进行清底,然后通过导管浇筑混凝土到设计底标高作为混凝土垫层;The second step is to enter the construction site to form a trench under the protection of the mud retaining wall, dig to a certain depth higher than the design elevation to clear the bottom, and then pour concrete through the conduit to the design bottom elevation as a concrete cushion;

第三步,待混凝土初凝后吊拱板梁底座到设计标高对垫层混凝土进行找平后再吊出,待混凝土终凝后通过吊装螺栓将拱板梁底座精确吊装入槽;同时在拱板梁构件上端的橡胶保护套钢板吊装环孔上预留钢绞线;The third step is to hoist the base of the arch slab beam to the design elevation after the initial setting of the concrete, level the concrete on the cushion layer, and then lift it out. The steel strand is reserved on the hoisting ring hole of the rubber protective sleeve steel plate at the upper end of the beam member;

第四步,圆钢预先浇筑在最底层拱板梁构件中,利用两台吊车将拱板梁构件先水平起吊至指定位置正上方,然后拆卸下端吊具II上的卸扣,利用三角形吊杆和吊具I将拱板梁构件竖直下放至指定位置;In the fourth step, the round steel is pre-cast in the bottom arch beam member, and the arch beam member is hoisted horizontally to the designated position directly above by two cranes, and then the shackle on the lower lifting device II is removed, and the triangular suspender is used to And hanger 1 vertically lowers the arch plate beam member to the designated position;

第五步,在最底层拱板梁构件下放过程中将通长圆钢按照设计方式依次连接到一起,直至通长圆钢顶标高高出泥浆面;The fifth step is to connect the full-length round steel together in sequence according to the design method during the lowering process of the bottom arch-slab beam member until the top elevation of the full-length round steel is higher than the mud surface;

第六步,按照第四步吊装方式吊装下一个拱板梁构件使拱板梁构件预留的薄壁钢管通孔穿过四根通长圆钢,当拱板梁构件下放到接近拼接缝处时先将上一拱板梁橡胶保护套吊起然后再依次拼接到位;起吊拼接依次按照长拱板梁构件、短拱板梁构件交替进行;The sixth step is to hoist the next arched plate beam member according to the hoisting method of the fourth step so that the thin-walled steel pipe holes reserved for the arched plate beam member pass through four long round steel bars. When the arched plate beam member is lowered close to the joint When hoisting the rubber protective cover of the last arched plate girder and then splicing it in place sequentially; lifting and splicing are carried out alternately according to the long arched plate girder components and the short arched plate girder components;

第七步,依次向两侧施工,通长圆钢上端锚入上部混凝土支撑,通过上下连接保证整体的稳定性;The seventh step is to construct on both sides in turn. The upper end of the long round steel is anchored into the upper concrete support, and the overall stability is ensured through the upper and lower connections;

第八步,施工完三幅地下连续墙后在两侧安放接头箱,然后向与两侧土体缝隙处高压注入水泥浆液,使两侧土体均匀受力,减小地下连续墙沉降;等水泥浆液达到一定强度后再施工两侧地下连续墙;或者在施工第一幅时两侧安放接头箱,一边吊装拱板梁构件,一边高压注入低于拱板梁构件标高的深度的水泥浆液;In the eighth step, after the construction of the three underground diaphragm walls, joint boxes are placed on both sides, and then cement slurry is injected under high pressure into the gaps with the soil on both sides, so that the soil on both sides is evenly stressed and the settlement of the underground diaphragm walls is reduced; etc. After the cement slurry reaches a certain strength, construct the underground diaphragm walls on both sides; or place joint boxes on both sides during the construction of the first section, while hoisting the arched plate beam components, while injecting high-pressure cement slurry at a depth lower than the elevation of the arched plate beam components;

第九步,在开挖到拱板梁连接缝处先利用弧形管片螺栓将上下两个拱板梁构件相连,然后在拱板梁连接缝处架设钢支撑,保证稳定性,组成板梁柱受力体系;The ninth step is to connect the upper and lower arch plate beam members with arc-shaped segment bolts at the joint of the arch plate beam after excavation, and then erect steel supports at the joint joint of the arch plate beam to ensure stability and form the plate beam Column force system;

第十步,主体结构施工完成,强度和沉降稳定后先从拐角处的拱板梁开始拆除,通过预留钢绞线,借助吊装栓和通长圆钢将拱板梁一次吊出,每完成一幅地下连续墙拆除工作及时注入水泥浆液,等水泥浆液达到一定强度后继续相邻幅段地下连续墙的拆除工作。The tenth step, the construction of the main structure is completed, and after the strength and settlement are stable, the arch slab beam at the corner is removed first, and the arch slab beam is hoisted out at one time through the reserved steel strand, with the help of hoisting bolts and long round steel. Inject cement slurry in time for the demolition work of the underground diaphragm wall, and continue the demolition work of the adjacent segment of the underground diaphragm wall after the cement slurry reaches a certain strength.

进一步的,所述水泥浆液采用一定比例水、水泥、粉煤灰、黏土、建筑废弃材料粉末或者砂以及外加剂等材料制成。Further, the cement slurry is made of a certain proportion of water, cement, fly ash, clay, construction waste material powder or sand, and admixtures.

本发明解决了现有现浇式地下连续墙造价昂贵、施工工期过长、地下连续墙施工质量难控制、开挖后墙体隐患较多等问题,利用拱形梁构件拼装的结构组成连续墙,连接紧密、整体性能好、墙体变形易控制;还可以根据具体情况将连续墙整体吊出,再重复循环使用,节约资源,经济环保;同时可以更安全、方便、精确地检测迎土面情况。The invention solves the problems of the existing cast-in-place underground diaphragm wall, such as high cost, long construction period, difficulty in controlling the construction quality of the underground diaphragm wall, and many hidden dangers of the wall body after excavation. The diaphragm wall is composed of a structure assembled with arched beam members , tight connection, good overall performance, and easy control of wall deformation; the continuous wall can also be hoisted out as a whole according to specific conditions, and then reused repeatedly, saving resources, economical and environmentally friendly; at the same time, it can detect the soil-facing surface more safely, conveniently and accurately Condition.

附图说明Description of drawings

图1是现有技术中整体式地下连续墙施工工序流程图。Fig. 1 is a flow chart of the construction process of an integral underground diaphragm wall in the prior art.

图2是本发明结构示意图。Fig. 2 is a schematic diagram of the structure of the present invention.

图3是本发明中混凝土垫层和拱板梁底座结构示意图。Fig. 3 is a schematic diagram of the structure of the concrete cushion and the base of the arch plate beam in the present invention.

图4是本发明中拱板梁构件结构示意图。Fig. 4 is a structural schematic diagram of the arched plate beam member in the present invention.

图5是本发明中凸字形底座立体结构示意图。Fig. 5 is a schematic diagram of a three-dimensional structure of a convex-shaped base in the present invention.

图6是本发明中凹字形底座立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the concave-shaped base of the present invention.

图7是本发明中高强度螺栓结构示意图。Fig. 7 is a schematic diagram of the structure of the high-strength bolt in the present invention.

图8是本发明中拱板梁构件与通长圆钢、橡胶钢板底座拼装施工工艺图。Fig. 8 is a construction process drawing of the arch plate girder member, the full-length round steel and the rubber steel plate base in the present invention.

图9是本发明中橡胶保护套结构示意图。Fig. 9 is a schematic diagram of the structure of the rubber protective sleeve in the present invention.

图10是设置在图9中的橡胶保护套钢板结构示意图。Fig. 10 is a schematic structural view of the rubber protective sheath steel plate arranged in Fig. 9 .

图11是本发明中其中一种圆钢结构示意图。Fig. 11 is a schematic diagram of one of the round steel structures in the present invention.

图12是本发明中另一种圆钢结构示意图。Fig. 12 is a schematic diagram of another round steel structure in the present invention.

图13是三角形吊杆结构示意图。Fig. 13 is a schematic diagram of the structure of a triangular suspender.

图14是吊具I结构示意图。Fig. 14 is a schematic diagram of the structure of the hanger 1.

图15是吊具II结构示意图。Fig. 15 is a structural schematic diagram of the spreader II.

图16是吊装找平拱板梁底座结构示意图。Fig. 16 is a structural schematic diagram of hoisting and leveling the base of the arched plate beam.

图中:1、混凝土垫层;2、拱板梁底座;3、拼装连续墙;4、拱板梁构件;41、拱形板;42、左竖梁;43、右竖梁;44、上吊装栓孔;45、下吊装栓孔;5、通长圆钢;51、圆钢;6、橡胶钢板底座;61、凸字形底座;62、凹字形底座;63、螺栓孔;64、高强度螺栓;65、L型钢筋;8、吊橡胶止水片;9、橡胶保护套;91、橡胶保护套钢板;92、吊装环孔;10、三角形吊杆;11、上吊装栓;12、下吊装栓;13、吊具I;13-1、钢绞绳I;13-2、绳扣I;14-1、钢绞绳II;14-2、卸扣;14-3、绳扣II。In the figure: 1. Concrete cushion; 2. Base of arched plate beam; 3. Assembled continuous wall; 4. Arched plate beam member; 41. Arched plate; 42. Left vertical beam; 43. Right vertical beam; 44. Upper Lifting bolt hole; 45, lower lifting bolt hole; 5, long round bar; 51, round bar; 6, rubber plate base; 61, convex base; 62, concave base; 63, bolt hole; 64, high-strength bolt ;65, L-shaped steel bar; 8, hanging rubber waterstop; 9, rubber protective cover; 91, rubber protective cover steel plate; 92, hoisting ring hole; 10, triangular suspension rod; 11, upper lifting bolt; Bolt; 13, spreader I; 13-1, steel twisted rope I; 13-2, rope buckle I; 14-1, steel twisted rope II; 14-2, shackle; 14-3, rope buckle II.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

如图2至图8所示,一种可整体循环使用预制地下连续墙,包括由下至上依次设置的混凝土垫层1、拱板梁底座2和拼装连续墙3;其中拼装连续墙3是由若干拱板梁构件4、通长圆钢5和橡胶钢板底座6拼装而成。As shown in Figures 2 to 8, a prefabricated underground continuous wall that can be recycled as a whole includes a concrete cushion 1, an arch beam base 2 and an assembled continuous wall 3 that are sequentially arranged from bottom to top; wherein the assembled continuous wall 3 is made of Several arch beam members 4, long round steel 5 and rubber steel plate base 6 are assembled.

拱板梁构件4包括拱形板41、左竖梁42和右竖梁43,拱形板41的两端分别连接在左竖梁42和右竖梁43的中间,拱形板41上端面凸出左竖梁42和右竖梁43的上端面,拱形板41的下端面凹入左竖梁42和右竖梁43的下端面,左竖梁42横截面为凹字形,右竖梁43横截面为凸字形,且左竖梁42的凹槽与右竖梁43的突起尺寸相互配合,拱形板41的上端凸出高度与拱形板41下端凹入深度相互配合,左竖梁42和右竖梁43上均对称地开有两个容许通长圆钢5穿过的薄壁钢管通孔;橡胶钢板底座6包括凸字形底座61和凹字形底座62,凹字形底座62的表面尺寸与左竖梁42横截面尺寸一致,凸字形底座61的表面尺寸与右竖梁43横截面尺寸一致,橡胶钢板底座6由若干厚钢板和厚橡胶垫交错叠加粘附而成,凹字形底座62和凸字形底座61上均对称地开有两个容许通长圆钢穿过的通孔,且凹字形底座和凸字形底座上还均布若干螺栓孔63,在橡胶钢板底座上端施加一定的预紧力后利用高强度螺栓64穿过螺栓孔拧紧,高强度螺栓64的大头上焊接有L型钢筋65,L型钢筋65的另一端在拱板梁构件4制作时锚入左竖梁42和右竖梁43的底部,并保证下端平齐。The arched plate beam member 4 comprises an arched plate 41, a left vertical beam 42 and a right vertical beam 43, the two ends of the arched plate 41 are respectively connected in the middle of the left vertical beam 42 and the right vertical beam 43, and the upper end surface of the arched plate 41 is convex. Out the upper end faces of the left vertical beam 42 and the right vertical beam 43, the lower end surface of the arched plate 41 is recessed into the lower end faces of the left vertical beam 42 and the right vertical beam 43, the cross section of the left vertical beam 42 is concave, and the right vertical beam 43 The cross-section is convex, and the groove of the left vertical beam 42 matches the protrusion size of the right vertical beam 43. The protruding height of the upper end of the arched plate 41 matches the concave depth of the lower end of the arched plate 41. The left vertical beam 42 All symmetrically have two thin-walled steel pipe through-holes that allow long round steel 5 to pass through on the right vertical beam 43; The cross-sectional size of the left vertical beam 42 is consistent, and the surface size of the convex base 61 is consistent with the cross-sectional size of the right vertical beam 43. The rubber steel plate base 6 is formed by overlapping and adhering several thick steel plates and thick rubber pads. The concave base 62 and The convex base 61 is symmetrically opened with two through holes that allow the long round steel to pass through, and a number of bolt holes 63 are evenly distributed on the concave base and the convex base, and a certain pre-tightening force is applied to the upper end of the rubber steel plate base. Finally, high-strength bolts 64 are used to pass through the bolt holes and tightened. L-shaped steel bars 65 are welded on the large ends of high-strength bolts 64. The bottom of the beam 43, and ensure that the lower end is flush.

拱板梁构件4具有不同长度型号,长拱板梁构件与短拱板梁构件横向和纵向均交错布置,开挖深度内的上下两个拱板梁构件之间通过弧形管片螺栓相连。The arched plate beam members 4 have different length models, the long arched plate beam members and the short arched plate beam members are arranged alternately in the horizontal and vertical directions, and the upper and lower arched plate beam members within the excavation depth are connected by arc segment bolts.

拱板梁底座2为若干块长方体型钢筋混凝土结构组成,拱板梁底座2上设置的第一层拱板梁构件4需要将圆钢51预先浇筑在拱板梁构件4中,然后按照预设方式连接通长圆钢5后,再将下端锚入橡胶钢板底座6的拱板梁构件依次穿过薄壁钢管通孔吊装入槽并拼装成连续墙。The base of the arch beam 2 is composed of several cuboid reinforced concrete structures. The first layer of the arch beam member 4 set on the base of the arch beam 2 needs to pre-cast round steel 51 in the arch beam member 4, and then according to the preset After connecting the long round steel 5 in the same way, the arch plate beam member whose lower end is anchored into the rubber steel plate base 6 passes through the through hole of the thin-walled steel pipe to hoist it into the groove and assemble it into a continuous wall.

拱板梁构件的拱形板41由于其拱形结构会对两侧的左竖梁42和右竖梁43产生一定的反张力,加上构件本身的自重从而加强了整体墙连接的紧密性和稳定性;拱板梁构件4由长拱板梁构件和短拱板梁构件交错布置成连续墙,提高连续墙的抗剪切力;在拱板梁底座2上预先将通长圆钢5拼接好后再安装拱板梁构件4,可以保证拼装连续墙3的整体安装精度并提高整体强度和稳定性;上下构件之间的橡胶钢板底座6在连接前通过施加一定的预应力产生一定的压缩变形再拧紧高强度螺栓64,从而有效减少了拼接后产生的应变,且橡胶钢板底座6可以缓解连接件应力集中并允许产生小的变形,使通长圆钢5的受力更协调;弧形管片螺栓可以限制连续墙整体构件变形协调后在开挖过程中产生的变形。Due to its arched structure, the arched plate 41 of the arched plate beam member will produce a certain amount of back tension on the left vertical beam 42 and the right vertical beam 43 on both sides, and the weight of the component itself strengthens the tightness and tightness of the overall wall connection. Stability; the arched plate beam member 4 is arranged alternately by the long arched plate beam member and the short arched plate beam member to form a continuous wall, which improves the shear resistance of the continuous wall; on the arched plate beam base 2, the long round steel 5 is spliced in advance Install the arch plate beam member 4 afterward, which can ensure the overall installation accuracy of the assembled continuous wall 3 and improve the overall strength and stability; the rubber steel plate base 6 between the upper and lower members generates a certain compression deformation by applying a certain prestress before connection Then tighten the high-strength bolts 64, thereby effectively reducing the strain generated after splicing, and the rubber steel plate base 6 can relieve the stress concentration of the connector and allow small deformation, so that the force of the long round steel 5 is more coordinated; the arc segment Bolts can limit the deformation of the diaphragm wall's overall member deformation coordination during excavation.

如图8所示,为了进一步提高连续墙的防水性能和抗剪切能力,拱形板41的中部、左竖梁42外侧中部、右竖梁43外侧中部均开有卡槽,卡槽内包覆橡胶止水片8。As shown in Figure 8, in order to further improve the waterproof performance and shear resistance of the continuous wall, the middle part of the arched plate 41, the middle part of the outer side of the left vertical beam 42, and the outer middle part of the right vertical beam 43 are all provided with card slots, and the card slots include Cover rubber waterstop 8.

进一步的,拱形板41拱内安装有检测装置,检测装置包括应变片、振动传感器、位移传感器、液位传感器和温度传感器。上述检测装置可以监测迎土面土体压力、沉降、变形以及水利等变化情况,从而做到提前预知,有效应对。Further, a detection device is installed in the arch of the arched plate 41, and the detection device includes a strain gauge, a vibration sensor, a displacement sensor, a liquid level sensor and a temperature sensor. The above-mentioned detection device can monitor changes in soil pressure, settlement, deformation and water conservancy on the facing soil surface, so as to achieve advance prediction and effective response.

如图11和图12所示,通长圆钢5由若干圆钢51连接而成,每两个圆钢51之间通过螺纹连接式或者销轴插入式连接。可依据不同的施工要求选择不同的圆钢连接方式,当需要整体吊出拆卸时,两个圆钢宜采用螺纹连接式;当需要部分吊出拆卸时,留在施工槽中的部分连续墙中的圆钢可采用销轴插入式。As shown in Fig. 11 and Fig. 12, the long round steel 5 is formed by connecting several round steels 51, and every two round steels 51 are connected by thread connection or pin insertion. Different round steel connection methods can be selected according to different construction requirements. When the whole round steel needs to be hoisted out and disassembled, the two round steels should be connected by threads; The round steel can adopt the pin shaft insertion type.

如图9和图10所示,在拼装之前,每个拱板梁构件4上端套装有橡胶保护套9,橡胶保护套9内设有橡胶保护套钢板91,每个钢板上具有吊装环孔92。通过将橡胶保护套套在拱板梁构件拼接缝处,既能在运输过程中有一定的保护作用又能防止拼接过程中泥沙等杂物的夹杂。As shown in Fig. 9 and Fig. 10, before assembling, the upper end of each arch beam member 4 is covered with a rubber protective cover 9, and the rubber protective cover 9 is provided with a rubber protective cover steel plate 91, and each steel plate has a hoisting ring hole 92 . By putting the rubber protective sleeve on the splicing seam of the arch-slab beam members, it can not only have a certain protective effect during transportation, but also prevent the inclusion of debris such as sediment during the splicing process.

如图13至15所示,一种可整体循环使用预制地下连续墙的专用吊具,包括三角形吊杆10、平吊杆图中未显示和两组吊具,拱形板41上开有用于安装上吊装栓11的上吊装栓孔44,以及用于安装下吊装栓12的下吊装栓孔45,上下吊装栓孔之间具有一段距离,三角形吊杆10和吊具I13与上吊装栓11相连,吊具I13包括钢绞绳I13-1和绳扣I13-2,绳扣I13-2的连接位置高于地面标高,平吊杆和吊具II与下吊装栓12相连,吊具II包括钢绞绳II14-1、卸扣14-2和绳扣II14-3,卸扣14-2将钢绞绳II14-1连接在下吊装栓12上,绳扣II14-3可在钢绞绳II14-1的任意位置固定。As shown in Figures 13 to 15, a special spreader that can be used as a whole to recycle the prefabricated underground diaphragm wall includes a triangular suspender 10, a flat suspender not shown in the figure and two sets of suspenders. The upper hoisting bolt hole 44 of the upper hoisting bolt 11 is installed, and the lower hoisting bolt hole 45 for installing the lower hoisting bolt 12 has a certain distance between the upper and lower hoisting bolt holes. Connected, the spreader I13 includes a steel strand I13-1 and a rope buckle I13-2, the connection position of the rope buckle I13-2 is higher than the ground level, the flat boom and the spreader II are connected with the lower lifting bolt 12, and the spreader II includes Steel strand rope II14-1, shackle 14-2 and rope buckle II14-3, shackle 14-2 connects the steel strand rope II14-1 to the lower lifting bolt 12, and the rope buckle II14-3 can be used on the steel strand rope II14- 1 is fixed at any position.

通过吊装栓可以在不破坏结构的前提下安全高效地完成构件的吊装;通过预留钢绞线,借助吊装栓和通长圆钢可以将预制地下连续墙在主体施工完成后根据具体工况部分或者全部吊出,然后循环再利用。The hoisting of the components can be safely and efficiently completed without damaging the structure through the hoisting bolts; through the reserved steel strands, the prefabricated underground diaphragm wall can be partly or All are hoisted out and recycled for reuse.

如图2至图16所示,一种可整体循环使用预制地下连续墙的施工方法,步骤如下:As shown in Fig. 2 to Fig. 16, a construction method of prefabricated underground continuous wall that can be recycled as a whole, the steps are as follows:

第一步,在预制拱板梁构件4时,在拱板梁内预埋管线,并将检测装置安装在拱板梁指定位置并做好标记;In the first step, when prefabricating the arched plate beam member 4, the pipeline is pre-embedded in the arched plate beam, and the detection device is installed on the designated position of the arched plate beam and marked;

第二步,进入施工现场在泥浆护壁保护下成槽,挖到比设计标高多出一定深度的位置进行清底,然后通过导管浇筑混凝土到设计底标高作为混凝土垫层1;The second step is to enter the construction site and form a trench under the protection of the mud retaining wall, dig to a certain depth higher than the design level to clear the bottom, and then pour concrete through the conduit to the design bottom level as the concrete cushion 1;

第三步,待混凝土初凝后吊拱板梁底座2到设计标高对垫层混凝土进行找平后再吊出,待混凝土终凝后通过吊装螺栓将拱板梁底座2精确吊装入槽;同时在拱板梁构件4上端的橡胶保护套钢板91吊装环孔92上预留钢绞线;The third step is to hoist the arched plate beam base 2 to the design elevation after the initial setting of the concrete, level the cushion concrete, and then lift it out. Steel strands are reserved on the rubber protective sleeve steel plate 91 hoisting ring hole 92 at the upper end of the arch plate beam member 4;

第四步,圆钢51预先浇筑在最底层拱板梁构件4中,利用两台吊车将拱板梁构件4先水平起吊至指定位置正上方,然后拆卸下端吊具II上的卸扣14-2,利用三角形吊杆10和吊具I13将拱板梁构件4竖直下放至指定位置;In the fourth step, the round steel 51 is pre-cast in the bottom arch beam member 4, and the arch beam member 4 is hoisted horizontally to the designated position by two cranes, and then the shackle 14- 2. Use the triangular suspender 10 and the sling I13 to vertically lower the arched plate beam member 4 to a designated position;

第五步,在最底层拱板梁构件4下放过程中将通长圆钢5按照设计方式依次连接到一起,直至通长圆钢顶标高高出泥浆面;The fifth step is to connect the full-length round steel 5 together according to the design method in the process of lowering the bottom arch plate beam member 4 until the top elevation of the full-length round steel is higher than the mud surface;

第六步,按照第四步吊装方式吊装下一个拱板梁构件4使拱板梁构件4预留的薄壁钢管通孔穿过四根通长圆钢5,当拱板梁构件4下放到接近拼接缝处时先将上一拱板梁橡胶保护套9吊起然后再依次拼接到位;起吊拼接依次按照长拱板梁构件、短拱板梁构件交替进行;The sixth step is to hoist the next arched plate beam member 4 according to the hoisting method of the fourth step so that the thin-walled steel pipe through holes reserved by the arched plate beam member 4 pass through four long round steel bars 5. When the arched plate beam member 4 is lowered to the At the splicing seam, first lift the rubber protective cover 9 of the last arched plate beam and then splice it in place sequentially; the lifting and splicing are carried out alternately according to the long arched plate beam member and the short arched plate beam member;

第七步,依次向两侧施工,通长圆钢5上端锚入上部混凝土支撑,通过上下连接保证整体的稳定性;The seventh step is to construct on both sides in turn. The upper end of the long round steel 5 is anchored into the upper concrete support, and the overall stability is ensured through the upper and lower connections;

第八步,施工完三幅地下连续墙后在两侧安放接头箱,然后向与两侧土体缝隙处高压注入水泥浆液,使两侧土体均匀受力,减小地下连续墙沉降;等水泥浆液达到一定强度后再施工两侧地下连续墙;或者在施工第一幅时两侧安放接头箱,一边吊装拱板梁构件4,一边高压注入低于拱板梁构件4标高的深度的水泥浆液;In the eighth step, after the construction of the three underground diaphragm walls, joint boxes are placed on both sides, and then cement slurry is injected under high pressure into the gaps with the soil on both sides, so that the soil on both sides is evenly stressed and the settlement of the underground diaphragm walls is reduced; etc. After the cement slurry reaches a certain strength, construct the underground diaphragm walls on both sides; or place joint boxes on both sides during the first construction, and while hoisting the arch beam member 4, inject cement at a depth lower than the elevation of the arch beam member 4 under high pressure. slurry;

第九步,在开挖到拱板梁连接缝处先利用弧形管片螺栓将上下两个拱板梁构件相连,然后在拱板梁连接缝处架设钢支撑,保证稳定性,组成板梁柱受力体系;The ninth step is to connect the upper and lower arch plate beam members with arc-shaped segment bolts at the joint of the arch plate beam after excavation, and then erect steel supports at the joint joint of the arch plate beam to ensure stability and form the plate beam Column force system;

第十步,主体结构施工完成,强度和沉降稳定后先从拐角处的拱板梁开始拆除,通过预留钢绞线,借助吊装栓和通长圆钢将拱板梁一次吊出,每完成一幅地下连续墙拆除工作及时注入水泥浆液,等水泥浆液达到一定强度后继续相邻幅段地下连续墙的拆除工作。The tenth step, the construction of the main structure is completed, and after the strength and settlement are stable, the arch slab beam at the corner is removed first, and the arch slab beam is hoisted out at one time through the reserved steel strand, with the help of hoisting bolts and long round steel. Inject cement slurry in time for the demolition work of the underground diaphragm wall, and continue the demolition work of the adjacent segment of the underground diaphragm wall after the cement slurry reaches a certain strength.

水泥浆液采用一定比例水、水泥、粉煤灰、黏土、建筑废弃材料粉末以及外加剂材料制成。The cement slurry is made of a certain proportion of water, cement, fly ash, clay, construction waste material powder and admixture materials.

Claims (7)

1. The prefabricated underground diaphragm wall capable of being recycled integrally is characterized by comprising a concrete cushion layer (1), an arch beam base (2) and an assembled diaphragm wall (3) which are sequentially arranged from bottom to top; the assembled continuous wall (3) is formed by assembling a plurality of arch beam members (4), through long round steel (5) and a rubber steel plate base (6);
the arch bar beam component (4) comprises an arch bar (41), a left vertical beam (42) and a right vertical beam (43), two ends of the arch bar (41) are respectively connected between the left vertical beam (42) and the right vertical beam (43), the upper end face of the arch bar (41) protrudes out of the upper end faces of the left vertical beam (42) and the right vertical beam (43), the lower end face of the arch bar (41) is recessed into the lower end faces of the left vertical beam (42) and the right vertical beam (43), the cross section of the left vertical beam (42) is concave, the cross section of the right vertical beam (43) is convex, the concave groove of the left vertical beam (42) is matched with the convex size of the right vertical beam (43), the protruding height of the upper end of the arch bar (41) is matched with the recessed depth of the lower end of the arch bar (41), and two thin-wall steel tube through holes allowing a long round steel (5) to pass through are symmetrically arranged on the left vertical beam (42) and the right vertical beam (43);
the rubber steel plate base (6) comprises a convex base (61) and a concave base (62), the surface size of the concave base (62) is consistent with the cross section size of the left vertical beam (42), the surface size of the convex base (61) is consistent with the cross section size of the right vertical beam (43), the rubber steel plate base (6) is formed by overlapping and adhering a plurality of thick steel plates and thick rubber pads in a staggered mode, two through holes allowing long round steel to pass through are symmetrically formed in the concave base (62) and the convex base (61), a plurality of bolt holes (63) are uniformly distributed in the concave base and the convex base, a certain pretightening force is applied to the upper end of the rubber steel plate base, the rubber steel plate base is screwed up through the bolt holes by utilizing high-strength bolts (64), L-shaped steel bars (65) are welded on the big ends of the high-strength bolts (64), and the other ends of the L-shaped steel bars (65) are anchored into the bottoms of the left vertical beam (42) and the right vertical beam (43) when the arched plate beam member (4) is manufactured, and the lower end is guaranteed to be flush; the arch plate beam members (4) are of different length types, the long arch plate beam members and the short arch plate beam members are arranged transversely and longitudinally in a staggered mode, and the upper arch plate beam member and the lower arch plate beam member in the excavation depth are connected through arc duct piece bolts;
the arch plate beam base (2) is formed by a plurality of rectangular reinforced concrete structures, the first layer of arch plate beam members (4) arranged on the arch plate beam base (2) are required to be poured with round steel (51) in the arch plate beam members (4) in advance, then the arch plate beam members with the lower ends anchored into the rubber steel plate base (6) sequentially penetrate through thin-wall steel tube through holes, are hung into grooves and are assembled into a continuous wall after the long round steel (5) is connected in a preset mode.
2. The prefabricated underground diaphragm wall capable of being recycled integrally as claimed in claim 1, wherein the middle part of the arch plate (41), the middle part of the outer side of the left vertical beam (42) and the middle part of the outer side of the right vertical beam (43) are provided with clamping grooves, and the clamping grooves are internally coated with rubber water stop sheets (8).
3. Prefabricated underground diaphragm wall capable of being recycled integrally according to claim 2, characterized in that the arch-shaped plate (41) is internally provided with a detection device which comprises a strain gauge, a vibration sensor, a displacement sensor, a liquid level sensor and a temperature sensor.
4. A prefabricated underground diaphragm wall capable of being recycled integrally according to claim 3, characterized in that the through-length round steel (5) is formed by connecting a plurality of round steels (51), and every two round steels (51) are connected through threaded connection or pin shaft insertion.
5. A prefabricated underground diaphragm wall capable of being recycled integrally according to any one of claims 1 to 4, wherein before assembling, the upper end of each arch beam member (4) is sleeved with a rubber protecting sleeve (9), a rubber protecting sleeve steel plate (91) is arranged in the rubber protecting sleeve (9), and each rubber protecting sleeve steel plate (91) is provided with a lifting ring hole (92).
6. The special lifting appliance capable of being used for the prefabricated underground continuous wall in an integral recycling mode is characterized by comprising a triangular lifting rod (10), a flat lifting rod and two groups of lifting appliances, an upper lifting bolt hole (44) for installing an upper lifting bolt (11) and a lower lifting bolt hole (45) for installing a lower lifting bolt (12) are formed in an arch plate (41), a distance is reserved between the upper lifting bolt hole and the lower lifting bolt hole, the triangular lifting rod (10) and the lifting appliance I (13) are connected with the upper lifting bolt (11), the lifting appliance I (13) comprises a steel winch rope I (13-1) and a rope buckle I (13-2), the connecting position of the rope buckle I (13-2) is higher than the ground elevation, the flat lifting rod and the lifting appliance II are connected with the lower lifting bolt (12), the lifting appliance II comprises a steel winch rope II (14-1), a shackle (14-2) and a rope buckle II (14-3), the steel winch II (14-1) is connected with the lower lifting appliance II (14-2) at any position of the steel winch II (14-1).
7. A construction method of a prefabricated underground diaphragm wall capable of being recycled integrally, which is used for the prefabricated underground diaphragm wall capable of being recycled integrally according to any one of claims 1 to 5 and adopts the special lifting appliance according to claim 6, and is characterized by comprising the following steps: firstly, pre-burying pipelines in an arch plate beam when prefabricating the arch plate beam component (4), and installing a detection device at a specified position of the arch plate beam and marking;
secondly, entering a construction site to form a groove under the protection of a mud retaining wall, digging to a position which is more than a designed elevation by a certain depth for bottom cleaning, and pouring concrete to the designed bottom elevation through a guide pipe to serve as a concrete cushion layer (1);
thirdly, hanging the cushion layer concrete from the arch girder base (2) to the designed elevation after the initial setting of the concrete, and hanging the arch girder base (2) into a groove by a hanging bolt after the final setting of the concrete; meanwhile, reserving steel strands on a hoisting annular hole (92) of a rubber protective sleeve steel plate (91) at the upper end of the arch-bar beam component (4);
fourth, round steel (51) is poured in the bottommost arch beam component (4) in advance, the arch beam component (4) is firstly lifted horizontally to the position right above a designated position by utilizing two cranes, then a shackle (14-2) on an end lifting appliance II is detached, and the arch beam component (4) is vertically lowered to the designated position by utilizing a triangular suspender (10) and a lifting appliance I (13);
fifthly, sequentially connecting the through long round steel (5) together in a design mode in the process of lowering the bottommost arch plate beam component (4) until the top elevation of the through long round steel is higher than the mud surface;
a sixth step of hoisting the next arch-bar beam component (4) according to a fourth hoisting mode, so that the thin-wall steel pipe through holes reserved for the arch-bar beam component (4) penetrate through four through long round steels (5), and when the arch-bar beam component (4) is lowered to a position close to a splicing seam, the last arch-bar beam rubber protective sleeve (9) is hoisted and then spliced in sequence; hoisting and splicing are sequentially and alternately performed according to the long arch plate beam members and the short arch plate beam members;
seventhly, constructing to two sides in sequence, anchoring the upper end of the through long round steel (5) into an upper concrete support, and ensuring the overall stability through up-down connection;
eighth, after three underground continuous walls are constructed, joint boxes are arranged on the two sides of the underground continuous walls, cement slurry is injected into the gaps between the joint boxes and soil bodies on the two sides of the underground continuous walls at high pressure, so that the soil bodies on the two sides of the underground continuous walls are uniformly stressed, and the settlement of the underground continuous walls is reduced; after the cement slurry reaches a certain strength, constructing underground continuous walls on two sides; or placing joint boxes on two sides during construction of the first web, hoisting the arch-plate beam component (4), and injecting cement slurry with a depth lower than the elevation of the arch-plate beam component (4) at high pressure;
ninth, connecting an upper arch plate beam component and a lower arch plate beam component at the connecting joint of the arch plate beam by using arc segment bolts, and erecting a steel support at the connecting joint of the arch plate beam to ensure stability, thereby forming a plate beam column stress system;
and tenth, after the construction of the main body structure is completed and the strength and settlement are stabilized, the arch plate beam is firstly removed from the corner, the arch plate beam is lifted out once by means of a hoisting bolt and a through long round steel through reserved steel stranded wires, cement slurry is timely injected when the removal work of one underground continuous wall is completed, and the removal work of the underground continuous wall of the adjacent section is continued after the cement slurry reaches a certain strength.
CN201711340254.8A 2017-12-14 2017-12-14 A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole Active CN108221955B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711340254.8A CN108221955B (en) 2017-12-14 2017-12-14 A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711340254.8A CN108221955B (en) 2017-12-14 2017-12-14 A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole

Publications (2)

Publication Number Publication Date
CN108221955A CN108221955A (en) 2018-06-29
CN108221955B true CN108221955B (en) 2023-05-23

Family

ID=62652164

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711340254.8A Active CN108221955B (en) 2017-12-14 2017-12-14 A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole

Country Status (1)

Country Link
CN (1) CN108221955B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108221954B (en) * 2017-12-14 2023-07-18 中国矿业大学 An easily disassembled prefabricated underground diaphragm wall, spreader and construction method
CN110344417B (en) * 2019-07-05 2021-07-27 深圳宏业基岩土科技股份有限公司 Foundation ditch precast pile supporting construction with strut stagnant water dual function

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3049347B2 (en) * 1994-05-17 2000-06-05 鹿島建設株式会社 Earth retaining wall
CN201121340Y (en) * 2007-08-21 2008-09-24 同济大学 Prestressed prefabricated underground diaphragm wall and its prefabricated blocks
CN101418569B (en) * 2008-11-19 2011-07-27 兰州南特数码科技股份有限公司 Optimization complex arch wall combining prefabricated arch leaf, support and major structure

Also Published As

Publication number Publication date
CN108221955A (en) 2018-06-29

Similar Documents

Publication Publication Date Title
CN108914931B (en) An assembled vertical shield ring foundation pile and construction method
CN104264688B (en) Manually digging hole non-uniform pile support construction process
CN104846810B (en) Self-circulating posterior grouting bored pile construction method
CN104314070B (en) A construction method for the shield access hole of Π-shaped underground diaphragm wall
CN204491626U (en) The foundation pit enclosure structure that Larsen steel sheet pile and prestressed anchor combine
CN107268636A (en) The diaphragm wall foundation ditch that the steel cylinder or steel sheet pile of a kind of seal groove and occlusion structure are constituted is with going along with sb. to guard him and construction method
CN110485430A (en) A kind of interlocking pile combines foundation pit supporting method with ground-connecting-wall
CN109914472B (en) A kind of prefabricated comprehensive pipe gallery in soft soil area and its construction method
CN106567394A (en) Water-stop PC steel pipe pile and inner pre-stressed section steel support combined supporting construction method
CN209686444U (en) A kind of structure for protecting electric power pipe culvert using top suspention plus lower support dual in situ
CN105040715A (en) Method for building bridge construction cofferdam through steel sheet piles
CN113174958A (en) Construction method for foundation pit of adjacent road under poor ground condition
CN111119198A (en) A reinforced structure that is used for SMW worker method stake to strut system
CN104264683B (en) Building concave shape ultra-deep foundation pit subregion supporting method is protected for three around literary composition
CN210104758U (en) A foundation pit support system of soil-nailed cast-in-place pile and anchor-cable combination
CN108118689B (en) Partially recyclable prefabricated underground diaphragm wall, spreader and construction method
CN108221955B (en) A prefabricated underground diaphragm wall, spreader and construction method that can be recycled as a whole
CN115717397A (en) Larsen steel sheet pile and prestressed anchor cable combined supporting construction method
CN108221954B (en) An easily disassembled prefabricated underground diaphragm wall, spreader and construction method
CN107642040A (en) Construction method of super large diameter hollow pile group anchorage
CN208201658U (en) A kind of steel trestle rapid construction device
CN114837088A (en) A kind of construction method of bearing platform on highway
CN113216215A (en) Deep groove support reverse construction method in complex environment
CN110258600B (en) Vertical cofferdam construction method suitable for deepwater area
CN208039227U (en) Quick detachable coercion underground continuous wall

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB03 Change of inventor or designer information

Inventor after: Xu Zhiwei

Inventor after: Zhang Xuanlin

Inventor after: Chen Geng

Inventor after: Zhong Hui

Inventor after: Sun Yizhou

Inventor after: Fang Yuansheng

Inventor after: Shao Peng

Inventor after: Liu Hui

Inventor before: Zhang Xuanlin

Inventor before: Xu Zhiwei

Inventor before: Chen Geng

Inventor before: Zhong Hui

Inventor before: Sun Yizhou

Inventor before: Fang Yuansheng

Inventor before: Shao Peng

Inventor before: Liu Hui

CB03 Change of inventor or designer information
GR01 Patent grant
GR01 Patent grant