CN108201686A - 一种高尔夫球头面板的加工工艺 - Google Patents
一种高尔夫球头面板的加工工艺 Download PDFInfo
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- CN108201686A CN108201686A CN201711464678.5A CN201711464678A CN108201686A CN 108201686 A CN108201686 A CN 108201686A CN 201711464678 A CN201711464678 A CN 201711464678A CN 108201686 A CN108201686 A CN 108201686A
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- Prior art keywords
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- striking
- milling
- golf club
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- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000003801 milling Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000005242 forging Methods 0.000 claims abstract description 9
- 230000003078 antioxidant Effects 0.000 claims abstract description 8
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 8
- 235000006708 antioxidants Nutrition 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000005422 blasting Methods 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium Chemical compound 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[Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052705 radium Inorganic materials 0.000 claims abstract description 5
- 239000011265 semifinished product Substances 0.000 claims description 60
- 239000000047 product Substances 0.000 claims description 17
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- A—HUMAN NECESSITIES
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- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
Abstract
本发明公开了一种高尔夫球头面板的加工工艺，依次包括如下步骤：镭切毛坯料、抗氧化处理、加热锻压、冷压、铣削击球面、铣削斜边、油压成型、喷砂处理、打码和成品检验及包装，本发明采用一次加热锻压，有效地去除了毛坯料中的内应力，提高了冲压工艺和整形工艺的合格率，而且采用上述工艺，具有工艺步骤科学合理、简洁的特点，且工艺成本低，通过该工艺生产出来的产品其机械强度高，产品质量稳定，合格率高，减少了对原材料及能源的浪费，有效降低了生产成本，具有环保特点。
Description
一种高尔夫球头面板的加工工艺 【技术领域】
[0001] 本发明涉及高尔夫球头加工领域，尤其是一种高尔夫球头面板的加工工艺。 【背景技术】
[0002] 高尔夫球头面板具有背面和击球面，且击球面为凸弧曲面，传统的加工方法有:数 控机床直接对毛坯料进行铣削和对毛坯件直接进行冲压成型；采用数控机床直接对毛坯料 进行铣削的方法不仅浪费材料，而且加工量大，加工时间长，致使加工成本高;采用对板材 毛坯件直接冲压成型的方法，由于高尔夫球头面板的形状复杂，所冲压成型的产品，其尺寸 难于满足设计要求，甚至容易出现拉伸断裂，致使废品率高，且由于加工工艺的影响，致使 击球效果不佳。
[0003] 本发明即针对现有技术的不足而改进提出。 【发明内容】
[0004] 本发明要解决的技术问题是提供一种高尔夫球头面板的加工工艺，依次包括如下 步骤:镭切毛坯料、抗氧化处理、加热锻压、冷压、铣削击球面、铣削斜边、油压成型、喷砂处 理、打码和成品检验及包装，本发明采用一次加热锻压，有效地去除了毛坯料中的内应力， 提高了冲压工艺和整形工艺的合格率，而且采用上述工艺，具有工艺步骤科学合理、简洁的 特点，且工艺成本低，通过该工艺生产出来的产品其机械强度高，产品质量稳定，合格率高， 减少了对原材料及能源的浪费，有效降低了生产成本，具有环保特点。
[0005] 本发明一种高尔夫球头面板的加工工艺，所述的高尔夫球头面板包括有面板本体 101，所述的面板本体101具有相对的击球面102和背面103,且击球面102下侧设有斜边104， 通过以下技术方案实现，包括如下步骤：
[0006] a)镭切毛坯料:按照设计图纸要求，选用钛合金或不锈钢板材，通过激光切割机对 毛坯料进行切割，得到半成品a;
[0007] b)抗氧化处理:将半成品a浸泡在抗氧化剂中，时长为i-2min，得半成品b;
[0008] c)加热锻压:将半成品b加热至600°C〜990°C，且保温2-6min，对半成品b进行锻压 以去除内应力，得到半成品c，半成品c两侧面中部分别形成有凸弧面和凹弧面；
[0009] d)冷压:对半成品c在常温下再进行锻压成型，使得半成品c的凸弧面和凹弧面进 一步成型，得半成品d;
[M10] e)铣削击球面1〇2,根据设计图纸要求，通过数控机床对具有半成品d的凸弧面进 行铣削，被铣削面的平面度不大于0• 15mm，得半成品e;
[0011] f)铣斜边104:根据设计图纸要求，通过数控机床铣削击球面1〇2下侧的斜边104， 得半成品f;
[0012] g)油压成型:将半成品f装卡在模具中，根据设计图纸要求对半成品f的击球面102 进行压型，采用压力80-300t，使得击球面102形成的曲面度R为200-600，得半成品h;
[0013] h)喷砂处理：向半成品h表面喷射54-90#的氧化铝砂，喷砂压力为3〜6KG/m2,得半 成品1;
[0014] i)打码，在半成品i的背面103打上标识，得到成品；
[0015] j)成品检验及包装。
[0016]与现有技术相比，本发明在冲压和整形工艺之前只进行一次加热锻压，有效地去 除了毛还料中的内应力，提高了冲压工艺和整形工艺的合格率，而且采用上述工艺，生产出 来的产品的机械强度高，产品质量稳定且耐用，以及减少了对原材料和能源的浪费，有效降 低了生产成本。 【附图说明】
[0017]下面结合附图对本发明的具体实施方式作进一步详细说明，其中：
[0018]图1为本发明所加工高尔夫球头面板成品示意图；
[0019]图2为本发明所加工高尔夫球头面板加工过程中半成品a侧视图。
[0020]图3为本发明所加工高尔夫球头面板加工过程中半成品4侧视图。
[0021]图4为本发明所加工高尔夫球头面板加工过程中半成品e侧视图。
[0022]图5为本发明所加工高尔夫球头面板加工过程中半成品_视图。 【具体实施方式】
[0023]下面结合附图对本发明的实施方式作详细说明。
[0024] 如图1所示，本发明一种高尔夫球头面板的加工工艺，所述的高尔夫球头面板包括 有面板本体101，所述的面板本体101具有相对的击球面1〇2和背面103,且击球面102下侧设 有斜边104,通过以下技术方案实现，包括如下步骤：
[0025] a)镭切毛坯料:按照设计图纸要求，选用钛合金或不锈钢板材，通过激光切割机对 毛®料进行切割，得到半成品a，如图2所示，采用钛合金材质，具有质轻且机械性能优良的 特点，方便使用者使用。
[0026] b)抗氧化处理:将半成品a浸泡在抗氧化剂中，时长S^min，得半成品b，该抗氧 化剂按1:50与水进行配制，半成品a经过浸泡后，其表面则被钝化；
[0027] c)加热锻压:将半成品b加热至600°C〜990°C，且保温2-6min，对半成品b进行锻压 以去除内应力，得到半成品c，半成品c两侧面中部分别形成有凸弧面和凹弧面，当本工艺选 择600°C进行加热时，保温时间为6min;为提高效率，优选采用99(TC进行加热，此时，只需保 温2min;
[0028] d)冷压：对半成品C在常温下再进行锻压成型，使得半成品c的凸弧面和凹弧面进 一步成型，得半成品d，如图3所示；
[0029] e)铣削击球面102,根据设计图纸要求，通过数控机床对具有半成品d的凸弧面进 行统削，被洗削面的平面度不大于0.15mm，得半成品e，如图4所示；
[0030] f)铣斜边104:根据设计图纸要求，通过数控机床铣削击球面102下侧的斜边104， 得半成品f;
[0031] g)油压成型:将半成品f装卡在模具中，根据设计图纸要求对半成品f的击球面102 进行压型，采用压力80-300t，使得击球面102形成的曲面度R为200-600，得半成品h，如图5 所示；
[0032] h)喷砂处理：向半成品h表面喷射54_9〇#的氧化铝砂，喷砂压力为3〜6KG/m2,得半 成品i;
[OO33] i)打码，根据设计图纸要求，在半成品i的背面1〇3打上标识，得到成品；
[0034] j)成品检验及包装，为了提局检验效率，可根据合格产品制作出相应的卡规和塞 规，检验员通过卡规和塞规即可快速地检测成品是否合格。
Claims (1)
1.一种高尔夫球头面板的加工工艺，所述的高尔夫球头面板包括有面板本体（101)，所 述的面板本体（101)具有相对的击球面（102)和背面（103)，且击球面（102)下侧设有斜边 (104)，其特征在于包括如下步骤： a) 镭切毛坯料:按照设计图纸要求，选用钛合金或不锈钢板材，通过激光切割机对毛坯 料进行切割，得到半成品a; b) 抗氧化处理:将半成品a浸泡在抗氧化剂中，时长为l-2min，得半成品b; c) 加热锻压:将半成品b加热至600°C〜990°C，且保温2-6min，对半成品b进行锻压以去 除内应力，得到半成品c，半成品c两侧面中部分别形成有凸弧面和凹弧面； d) 冷压：对半成品c在常温下再进行锻压成型，使得半成品c的凸弧面和凹弧面进一步 成型，得半成品d; e) 铣削击球面（102)，根据设计图纸要求，通过数控机床对具有半成品d的凸弧面进行 铣削，被铣削面的平面度不大于0.15mm，得半成品e; f) 铣斜边（104):根据设计图纸要求，通过数控机床铣削击球面（1〇2)下侧的斜边 (104)，得半成品f; g) 油f成型:将半成品f装卡在模具中，根据设计图纸要求对半成品抒勺击球面（102)进 行压型，采用压力80-3001，使得击球面（102)形成的曲面度R为200-600，得半成品h; h) 喷砂处理：向半成品h表面喷射54-90#的氧化铝砂，喷砂压力为3〜6KG/m2，得半成品 i; i) 打码:在半成品i的背面(103)打上标识，得到成品； j) 成品检验及包装。
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| CN109201986A (zh) * | 2018-07-27 | 2019-01-15 | 艾诺克(成都)机械制造有限公司 | 一种钛或钛合金高尔夫球头散件的制作方法 |
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