CN108194123B - A coal mine underground dust removal device and dust removal method - Google Patents
A coal mine underground dust removal device and dust removal method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/02—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires by wetting or spraying
- E21F5/04—Spraying barriers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/20—Drawing-off or depositing dust
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Abstract
一种煤矿井下除尘装置,属于除尘领域。包括:引射器、气动风机、混合筒、除尘室、过滤多边形筒、出口室、移动支架,其利用风流从气流入口和压风入口进行,带动气动风机旋转,干雾喷嘴的喷气,引射器喷气,水流与干雾喷嘴相接,通过气液混合在气动风机、混合筒和除尘室内形成喷雾,将污风从外界吸进筒内,同时引射器内的气流从引气口引射污风到除尘室,通过干雾的吸附降尘,多边形网面过滤筒的除尘,除尘后的空气通过滤筒出口进入出口室最后排放到巷道中,风流进入时滤筒同时开始旋转,使附着在滤筒网上的尘粒掉入卸尘槽中并出尘口排出。其除尘效率高,体积小,操作方便,可移动,对呼吸性粉尘处理彻底,结构简单,除尘成本低。
The utility model relates to an underground coal mine dust removal device, which belongs to the field of dust removal. Including: ejector, pneumatic fan, mixing cylinder, dust removal chamber, filter polygonal cylinder, outlet chamber, mobile bracket, which uses wind flow from the air inlet and compressed air inlet to drive the pneumatic fan to rotate, the jet of dry fog nozzle, ejection The water flow is connected to the dry fog nozzle, and the gas-liquid mixture forms a spray in the pneumatic fan, mixing cylinder and dust removal chamber, sucking the dirty air into the cylinder from the outside, and at the same time, the airflow in the ejector ejects the pollution from the air-introduction port. The wind enters the dust removal room, absorbs dust through the dry mist, and removes dust from the polygonal mesh filter cartridge. The air after dust removal enters the outlet room through the outlet of the filter cartridge and is finally discharged into the roadway. When the air flow enters, the filter cartridge starts to rotate at the same time, making The dust particles on the drum net fall into the dust discharge groove and are discharged from the dust outlet. It has the advantages of high dust removal efficiency, small size, convenient operation, removable, thorough treatment of respirable dust, simple structure and low dust removal cost.
Description
技术领域technical field
本发明涉及一种除尘装置及除尘方法,尤其适用于井下开采时使用的矿井下除尘装置及除尘方法。The invention relates to a dust removal device and a dust removal method, in particular to an underground dust removal device and a dust removal method used in underground mining.
背景技术Background technique
煤矿粉尘是煤矿井下开采的灾害之一,在掘进或者开采的过程中,粉尘越大,可见度越低,对工人操作造成影响,容易发生操作失误,导致工伤事故。同时,粉尘的存在,会加速轴承和齿轮设备的磨损,堵塞设备,污染液压油和润滑油,降低设备的使用寿命,增加设备的维护成本。而开采过程中产生的呼吸性粉尘,对人体健康伤害很大,往往使操作工人患上尘肺病。并且当粉尘浓度达到35mg/m3时,遇有足够的引燃能量时,就会发生煤尘爆炸,造成更大的损失。因此,消除煤矿粉尘,对于维护机械设备正常运行、确保从业人员生命健康、预防事故的发生十分重要。Coal mine dust is one of the disasters of underground coal mine mining. During the process of tunneling or mining, the greater the dust, the lower the visibility, which will affect the operation of workers, and prone to operational errors, resulting in industrial accidents. At the same time, the existence of dust will accelerate the wear of bearings and gear equipment, block equipment, pollute hydraulic oil and lubricating oil, reduce the service life of equipment, and increase equipment maintenance costs. The respirable dust produced during the mining process is very harmful to human health, and often makes operators suffer from pneumoconiosis. And when the dust concentration reaches 35mg/m 3 , when there is enough ignition energy, a coal dust explosion will occur, causing greater losses. Therefore, the elimination of coal mine dust is very important to maintain the normal operation of mechanical equipment, ensure the life and health of employees, and prevent accidents.
当前煤矿井下的除尘方法主要有喷雾降尘、风力除尘、滤袋除尘等。喷雾降尘粒径大,且作业空间有限,除尘效率不高,对人体危害极大的呼吸性粉尘处理不彻底;滤袋除尘虽然对呼吸性粉尘的除尘效果很好,但受限于巷道空间,同时存在清灰的难题;而通过加大风量的方式能对含尘污风起到稀释作用,但效果并不明显,并且受压缩空气以及功率限制,提高风量很难。The current dust removal methods in coal mines mainly include spray dust reduction, wind dust removal, and filter bag dust removal. The particle size of the spray dust is large, and the working space is limited, the dust removal efficiency is not high, and the treatment of the respirable dust which is extremely harmful to the human body is not thorough; although the filter bag dust removal has a good dust removal effect on the respirable dust, it is limited by the roadway space. At the same time, there is a problem of dust removal; and by increasing the air volume, the dust-laden air can be diluted, but the effect is not obvious, and it is difficult to increase the air volume due to the limitation of compressed air and power.
发明内容Contents of the invention
技术问题:正对上述技术才不足之处,提供一种除尘效率高,体积小,操作方便,可移动,对呼吸性粉尘处理彻底,结构简单,除尘成本低,可以应用在掘进面除尘的煤矿井下除尘装置及除尘方法。Technical problem: Facing the deficiencies of the above-mentioned technologies, provide a coal mine with high dust removal efficiency, small size, convenient operation, removable, thorough treatment of respirable dust, simple structure, and low cost of dust removal, which can be applied to dust removal on the driving surface Downhole dedusting device and dedusting method.
技术方案:为实现上述技术目的,本发明的煤矿井下除尘装置包括引风部分、除尘部分和出口部分,引风部分设置在除尘部分前端,出口部分设置在除尘部分后端,其中除尘部分和出口部分连为一体,引风部分和除尘部分下方均设有移动支架;Technical solution: In order to achieve the above technical purpose, the coal mine underground dust removal device of the present invention includes an air induction part, a dust removal part and an outlet part. The air induction part is arranged at the front end of the dust removal part, and the outlet part is arranged at the rear end of the dust removal part. The parts are connected as one, and there are mobile brackets under the air induction part and the dust removal part;
所述引风部分包括:横向设置的引射器、气动风机、混合筒和干雾喷嘴,其中引射器和气动风机并排设置,引射器和气动风机分别与混合筒前端相连接,混合筒后端与除尘部分相连接;引射器包括引射室,引射室前端设有压风入口,引射室上设有朝向前端的喇叭状开口引气口,引射室后方通过渐缩管连接有混合室,混合室后端设有半径逐渐扩大的扩散口,扩散口设置在混合筒内;气动风机内包括风机叶片和风机机架,风机机架上设有干雾喷嘴,干雾喷嘴上设有气动风机出气口和水流入口,气动风机下方设有与压风管路引出来的胶管连接的气流入口;The air-inducing part includes: an ejector arranged horizontally, a pneumatic fan, a mixing cylinder and a dry fog nozzle, wherein the ejector and the pneumatic fan are arranged side by side, and the ejector and the pneumatic fan are connected to the front end of the mixing cylinder respectively, and the mixing cylinder The rear end is connected with the dust removal part; the ejector includes an ejection chamber, the front end of the ejection chamber is provided with a pressurized air inlet, and the ejection chamber is provided with a trumpet-shaped opening air inlet facing the front end, and the rear of the ejection chamber is connected by a reducer There is a mixing chamber, and the rear end of the mixing chamber is provided with a diffusion port with a gradually expanding radius, and the diffusion port is set in the mixing cylinder; the pneumatic fan includes fan blades and a fan frame, and the fan frame is equipped with a dry fog nozzle, and the dry fog nozzle is equipped with a There is an air outlet of the pneumatic fan and a water inlet, and an air inlet connected to the hose leading out of the compressed air pipeline is provided under the pneumatic fan;
所述除尘部分包括:除尘室,多边形网面过滤筒、卸尘槽、出尘口;所述除尘室为柱状空心筒结构,除尘室的头部与混合筒匹配连接,除尘室的尾部与出口部分相连接,除尘室下方设有倾斜设置的卸尘槽,卸尘槽底部设有出尘口,所述多边形网面过滤筒设置在除尘室内,多边形网面过滤筒尾部与出口部分相连接;The dust removal part includes: a dust removal chamber, a polygonal mesh filter cartridge, a dust discharge tank, and a dust outlet; the dust removal chamber is a cylindrical hollow cylinder structure, the head of the dust removal chamber is matched with the mixing cylinder, and the tail of the dust removal chamber is connected to the outlet. Partially connected, there is an oblique dust discharge trough under the dust removal chamber, and a dust outlet at the bottom of the dust discharge trough. The polygonal mesh filter cartridge is installed in the dust removal chamber, and the tail of the polygonal mesh filter cartridge is connected to the outlet part;
所述出口部分包括:出口室和出口筛网;出口室为前小后大的喇叭结构,出口室前端与多边形网面过滤筒尾部相连接,为多边形网面过滤筒的气流出口,出口筛网设置在出口室上;The outlet part includes: an outlet chamber and an outlet screen; the outlet chamber is a horn structure with a small front and a large rear. set on the exit chamber;
所述移动支架上述和有用于调节移动支架高度的高度调节钮。The mobile support is above and has a height adjustment button for adjusting the height of the mobile support.
所述多边形网面过滤筒包括平面过滤网、半球面过滤网、滤筒轴、支撑轴套、支撑杆、旋转叶片、过滤网格;其中滤筒轴通过多根轴支撑杆固定在除尘室出口壁面上,平面过滤网通过支撑杆固定在支撑轴套上面,滤筒轴与多根支撑杆之间设有支撑轴套,过滤网上设有多个过滤网格,过滤网头部设有半球面过滤网,多边形网面过滤筒尾部为除尘室出口,滤筒出口后部不设滤网。The polygonal mesh surface filter cartridge includes a flat filter screen, a hemispherical filter screen, a filter cartridge shaft, a support sleeve, a support rod, a rotating blade, and a filter grid; wherein the filter cartridge shaft is fixed at the outlet of the dust removal chamber through a plurality of shaft support rods On the wall, the flat filter screen is fixed on the support shaft sleeve through the support rod, and the support shaft sleeve is provided between the filter cartridge shaft and the multiple support rods. There are multiple filter meshes on the filter screen, and a hemispherical surface Filter screen, the tail of the filter cartridge with polygonal mesh surface is the outlet of the dust removal chamber, and there is no filter screen at the rear of the filter cartridge outlet.
多边形网面过滤筒的过滤网的表面褶皱起伏,整个平面过滤网和半球面过滤网网格尺寸和过滤网层数通过除尘要求和风量大小综合确定,在平面过滤网外表面倾斜设置有多条旋转叶片,所述多条旋转叶片围绕滤筒轴间隔90度设置,整个筒表面设置3排,总共设置12条旋转叶片,在气流的作用下多条旋转叶片会带动整个多边形网面过滤筒绕滤筒轴旋转。The surface of the filter screen of the polygonal mesh surface filter cartridge is wrinkled and undulating. The mesh size and number of filter screen layers of the entire flat filter screen and hemispherical filter screen are determined comprehensively by dust removal requirements and air volume. Rotating blades, the plurality of rotating blades are arranged at intervals of 90 degrees around the axis of the filter cartridge, 3 rows are arranged on the entire surface of the cylinder, and a total of 12 rotating blades are arranged. Under the action of air flow, the multiple rotating blades will drive the entire polygonal mesh surface filter cartridge The filter cartridge shaft rotates.
气流入口和压风入口与压风管路连接采用胶管连接,同样供水管路与干雾喷嘴的水流入口也采用胶管连接,胶管上设置有调节阀和压力流量阀,压力流量阀可即时显示通过胶管的流量和压力,通过调节调节阀来控制输入到装置的气体和水流的压力和流量。The air inlet and the compressed air inlet are connected with the compressed air pipeline by rubber hoses. Similarly, the water supply pipeline and the water inlet of the dry fog nozzle are also connected by rubber hoses. There are regulating valves and pressure flow valves on the rubber hoses, and the pressure flow valves can be instantly displayed. The flow and pressure of the rubber hose are controlled by adjusting the regulating valve to control the pressure and flow of the gas and water flow input to the device.
气动风机与混合筒之间焊接连接,混合筒与气动风机焊接在移动支架上,移动支架上的高度调节钮通过穿孔的方式进行调节,移动支架腿每隔一定高度有等径的圆孔,通过调节不同位置的圆孔对齐并插入按钮来调节高度。The welding connection between the pneumatic fan and the mixing cylinder, the mixing cylinder and the pneumatic fan are welded on the mobile bracket, the height adjustment button on the mobile bracket is adjusted by perforation, the mobile bracket legs have round holes with equal diameters at certain heights, through Adjust the alignment of the round holes in different positions and insert the button to adjust the height.
除尘室底部为一向下部倾斜的卸尘槽,卸尘槽深度和倾斜角度可根据尘粒下滑难度确定,卸尘槽端口为出尘口,当粉尘量堆积到一定程度时可沿卸尘槽自由滑出。The bottom of the dust removal chamber is a dust discharge trough inclined downwards. The depth and inclination angle of the dust discharge trough can be determined according to the difficulty of the dust particles sliding down. The port of the dust discharge trough is the dust outlet. slide out.
引风部分和除尘部分通过卡扣来连接,口连接前端为混合筒,口连接后部为除尘室进口。The air induction part and the dust removal part are connected by buckles, the front end of the port connection is the mixing tube, and the rear part of the port connection is the inlet of the dust removal chamber.
一种煤矿井下除尘装置的除尘方法,步骤如下:A dust removal method for a coal mine underground dust removal device, the steps are as follows:
a首先通过卡扣将除尘装置的引风部分和除尘部分连接好,将从压风管路引出的两条胶管分别与气流入口和压风入口通过螺纹连接好,将井下供水管路引出的胶管通过螺纹连接接上干雾喷嘴的水流入口;a First, connect the air induction part and the dust removal part of the dust removal device through buckles, connect the two rubber hoses leading out of the pressure air pipeline with the air inlet and the pressure air inlet respectively through threads, and connect the rubber hoses leading out of the underground water supply pipeline Connect the water inlet of the dry fog nozzle through a threaded connection;
b调节各条胶管上的调节阀,调节气流和水流的压力,高速气流通过胶管从引射器压风入口进入后,在引射室形成负压,引射室的负压将喇叭形引气口外的含尘空气带入引射室,通过与从压风入口进入的压风气流在渐缩管进一步加速,然后进入混合室使得含尘空气与压风气流,最后从扩散口喷出进入混合筒内;气流进入气动风机带动风机扇叶旋转,将含尘气体吸入除尘器,气流通过风机后从气流出口进入干雾喷嘴,与从干雾喷嘴水流入口进入的水流混合形成喷雾,喷雾喷射到混合筒和除尘室内,对从引射器吸入和气动风机吸入的含尘气体吸附降尘;b. Adjust the regulating valves on each rubber hose to adjust the pressure of the airflow and water flow. After the high-speed airflow enters through the rubber hose from the pressure air inlet of the ejector, a negative pressure is formed in the ejection chamber, and the negative pressure of the ejection chamber pushes the trumpet-shaped air inlet The external dusty air is brought into the injection chamber, and is further accelerated in the constrictor through the compressed air flow entering from the compressed air inlet, and then enters the mixing chamber to make the dusty air and compressed air flow, and finally sprays out from the diffuser into the mixing chamber. In the cylinder; the airflow enters the pneumatic fan to drive the fan blades to rotate, and the dusty gas is sucked into the dust collector. After the airflow passes through the fan, it enters the dry fog nozzle from the airflow outlet, and mixes with the water flow from the water inlet of the dry fog nozzle to form a spray. The mixing cylinder and the dust removal chamber absorb and reduce dust from the dusty gas inhaled from the ejector and the pneumatic fan;
c吸入的含尘风流通过混合筒进入除尘室,粒径>30μm的尘粒在喷雾的作用下自由下落,落到除尘室的底部或者附着在多边形网面过滤筒的滤网上,粒径≤30μm的尘粒被附着拦截在滤筒的滤网上,同时多边形滤筒外表面的旋转叶片在含尘风流的推动下带动多边形滤筒旋转,多边形网面过滤筒旋转时,被拦截附着在滤网上的尘粒在离心力和重力的作用下掉落到除尘室底部,当掉落到除尘室底部的尘粒堆积达到一定量时在重力的作用下沿着逐渐滑到中心部位的卸尘槽中,最后沿卸尘槽从出尘口排出;c The inhaled dust-laden airflow enters the dust removal chamber through the mixing cylinder, and the dust particles with a particle size > 30 μm fall freely under the action of the spray, and fall to the bottom of the dust removal chamber or adhere to the filter screen of the polygonal mesh filter cartridge, and the particle size is ≤ 30 μm The dust particles are attached and intercepted on the filter screen of the filter cartridge. At the same time, the rotating blades on the outer surface of the polygonal filter cartridge drive the polygonal filter cartridge to rotate under the push of the dusty air flow. When the polygonal mesh surface filter cartridge rotates, it is intercepted and attached to the filter screen. Dust particles fall to the bottom of the dust removal chamber under the action of centrifugal force and gravity. When the accumulation of dust particles falling to the bottom of the dust removal chamber reaches a certain amount, under the action of gravity, they gradually slide to the dust discharge groove in the center, and finally Discharge from the dust outlet along the dust discharge slot;
d经过多边形网面过滤筒过滤的含尘风流从多边形滤筒出口进入出口室,出口室后部设置的口滤网,将过滤的含尘风流中多余的水分和更细的尘粒拦截留在网上,最终将消除了尘粒的干净空气从出口室输送到巷道中。d. The dust-laden airflow filtered by the polygonal mesh filter cartridge enters the outlet chamber from the outlet of the polygonal filter cartridge, and the mouth filter set at the rear of the outlet chamber intercepts excess water and finer dust particles in the filtered dust-laden airflow Finally, clean air freed from dust particles is conveyed from the outlet chamber into the roadway.
有益效果,本发明的除尘装置可利用井下的压风管路的气流作为整个除尘器的动力,利用供水管路的水流作为干雾喷嘴的水流,风流带动气动风机运转吸进污风和引射器引射含尘污风,然后干雾喷嘴产生的干雾对空气中的尘粒起到吸附降尘的作用,尘粒进一步随风流进入除尘室,颗粒较大的尘粒在除尘室内降落,没有降落的粉尘继续在多边形滤网上附着和拦截,然后经过过滤的空气通过滤网进入多边形网面过滤筒内部,经过多边形网面过滤筒出口、除尘室出口进入到出口室。风流进入除尘室的同时,多边形网面过滤筒外部的旋转叶片带动滤筒绕滤筒轴旋转,附着在滤网上的尘粒由于离心力和重力掉落到除尘室的底部,除尘室底部积累的尘粒滑落到卸尘槽内,最后沿着卸尘槽从除尘口排出除尘装置。进入出口室的干净空气在出口筛网经过进一步的过滤,将空气中较多的水分和更细的尘粒进一步留在网上,然后干净空气从出口筛网排到空气中,从而完成了空气的除尘,得到干净并且湿度合适的空气。Beneficial effects, the dust removal device of the present invention can use the airflow of the compressed air pipeline in the well as the power of the entire dust collector, and use the water flow of the water supply pipeline as the water flow of the dry fog nozzle, and the air flow drives the pneumatic fan to operate to suck in the dirty air and eject it The dust-laden air is ejected by the device, and then the dry fog generated by the dry fog nozzle has the effect of absorbing and reducing dust on the dust particles in the air. The dust particles further enter the dust removal room with the wind flow, and the larger dust particles fall in the dust removal room. The falling dust continues to attach and intercept on the polygonal filter, and then the filtered air enters the interior of the polygonal mesh filter cartridge through the filter, and enters the outlet chamber through the outlet of the polygonal mesh filter cartridge and the outlet of the dust removal chamber. When the air flow enters the dust removal chamber, the rotating blades outside the polygonal mesh filter cartridge drive the filter cartridge to rotate around the filter cartridge axis, and the dust particles attached to the filter screen fall to the bottom of the dust removal chamber due to centrifugal force and gravity, and the accumulated dust at the bottom of the dust removal chamber The particles slide down into the dust discharge chute, and finally go out of the dust removal device from the dust removal port along the dust discharge chute. The clean air entering the outlet chamber is further filtered by the outlet screen, leaving more moisture and finer dust particles in the air on the net, and then the clean air is discharged into the air from the outlet screen, thus completing the purification of the air. Remove dust to get clean air with proper humidity.
优点:本发明的除尘装置具有体积小,重量轻,便于移动,除尘效率高,利用井下的压风管路和供水管路,适用性强,成本低。Advantages: the dust removal device of the present invention is small in size, light in weight, easy to move, high in dust removal efficiency, utilizes underground compressed air pipelines and water supply pipelines, has strong applicability, and low cost.
(1)利用井下的压风管路提供的压力作为气动风机和引射器的动力将污风吸入混合筒内,同时利用气动风机使用后的出口气体作为工作流体,以及供水管路提供的水流形成喷雾,适用性强,大大减少成本。(1) Utilize the pressure provided by the compressed air pipeline in the well as the power of the pneumatic fan and ejector to suck the dirty air into the mixing cylinder, and at the same time use the outlet gas used by the pneumatic fan as the working fluid and the water flow provided by the water supply pipeline Form spray, strong applicability, greatly reduce cost.
(2)气动风机和引射器的结合使得引风量能满足绝大多数中小型矿井掘进工作面污风处理量的要求,同时风机筒内的干雾喷嘴对含尘空气还有吸附降尘的效果,在满足引风量功能的同时,对呼吸性粉尘处理彻底。(2) The combination of the pneumatic fan and the ejector makes the induced air volume meet the requirements of most small and medium-sized mine excavation face sewage air treatment volume, and at the same time, the dry fog nozzle in the fan barrel has the effect of absorbing and reducing dust on the dusty air , while satisfying the function of induced air volume, the respirable dust is thoroughly treated.
(3)多边形网面过滤筒对尘粒起到附着拦截的作用,同时出口筛网再次对水分和尘粒进行过滤,除尘效率高,能得到合适的湿度的干净空气。(3) The polygonal mesh surface filter cartridge plays the role of attaching and intercepting dust particles, and at the same time, the outlet screen filters water and dust particles again, with high dust removal efficiency and clean air with suitable humidity.
(4)多边形滤筒上有旋转叶片,不需要额外提供动力,可以在污风进入的同时带动筒体旋转,依靠旋转产生的离心力和尘粒自身的重力除去附着在滤网上的尘粒,减少了动力和滤网清灰的程序。(4) There are rotating blades on the polygonal filter cartridge, which does not require additional power. It can drive the cylinder to rotate when the dirty wind enters, and rely on the centrifugal force generated by the rotation and the gravity of the dust particles to remove the dust particles attached to the filter screen, reducing Power and filter cleaning procedures.
(5)下部设置的卸尘槽依靠尘粒以及喷雾产生的多余水分与尘粒形成尘水混合流体,依靠流体自身重力沿卸尘槽滑落,最终从出尘口排出,使清灰方便。(5) The dust discharge tank at the lower part relies on the dust particles and the excess water generated by the spray to form a dust-water mixed fluid, which slides down along the dust discharge tank by the gravity of the fluid itself, and is finally discharged from the dust outlet, making dust cleaning convenient.
(6)整个除尘引风装置体积小,重量轻,引风部分和除尘部分位于两个移动支架上,在不便于整体移动时可以通过打开卡扣分为两部分单独移动,然后最后到达使用地点时再合并在一起。同时支架上有高度调节钮,可以根据粉尘产生的位置调节整个除尘装置的高度和角度,以达到更好的除尘效果。(6) The entire dust-removing and air-inducing device is small in size and light in weight. The air-inducing part and the dust-removing part are located on two mobile brackets. When it is inconvenient to move as a whole, it can be divided into two parts by opening the buckle and moved separately, and then finally arrives at the place of use. merged together again. At the same time, there is a height adjustment button on the bracket, which can adjust the height and angle of the entire dust removal device according to the position of dust generation, so as to achieve better dust removal effect.
(7)整个除尘装置为金属导体制成,采用压风空气作为动力,不产生静电,在煤矿井下使用安全。并且装置操作简单,拆卸方便,耐用性好,易于工人操作。(7) The entire dedusting device is made of metal conductors, using compressed air as power, without generating static electricity, and safe to use in coal mines. And the device is easy to operate, easy to disassemble, good in durability, and easy for workers to operate.
附图说明Description of drawings
图1是本发明煤矿井下除尘装置的结构示意图。Fig. 1 is a schematic structural view of the coal mine underground dust removal device of the present invention.
图2是本发明煤矿井下除尘装置的多边形网面过滤筒结构示意图。Fig. 2 is a schematic structural view of the polygonal mesh surface filter cartridge of the coal mine underground dust removal device of the present invention.
图3是本发明煤矿井下除尘装置的滤筒上滤网的剖面图。Fig. 3 is a cross-sectional view of the filter screen on the filter cartridge of the coal mine underground dust removal device of the present invention.
图4是本发明煤矿井下除尘装置工作时风流的流动图。Fig. 4 is a flow diagram of the wind flow when the coal mine underground dust removal device of the present invention is working.
图5是本发明煤矿井下除尘装置图3滤筒上滤网的A-A向视图。Fig. 5 is an A-A view of the filter screen on the filter cartridge of Fig. 3 of the coal mine underground dust removal device of the present invention.
图6是本发明煤矿井下除尘装置图3滤筒上滤网中B-B向视图。Fig. 6 is a B-B view of the upper filter screen of the filter cartridge in Fig. 3 of the coal mine underground dust removal device of the present invention.
图中:1、引射器;1-1、压风入口;1-2、引射室;1-3、引气口;1-4、渐缩管;1-5、混合室;1-6、扩散口;2、气动风机;2-1、气流入口;2-2、气流出口;3、混合筒;4、干雾喷嘴;4-1、水流入口;5、除尘室;5-1、轴支撑杆;6、多边形网面过滤筒;6-1、平面过滤网;6-2、半球面过滤网;6-3、滤筒轴;6-4、支撑轴套;6-5、支撑杆;6-6、旋转叶片;6-7、过滤网格;7、卸尘槽;8、出尘口;9、出口室;9-1、出口滤网;10、移动支架;11、高度调节钮;12、卡扣;13、胶管;14、调节阀;15、压力流量表。In the figure: 1, ejector; 1-1, pressurized air inlet; 1-2, ejection chamber; 1-3, air inlet; 1-4, reducer; 1-5, mixing chamber; 1-6 , diffusion port; 2, pneumatic fan; 2-1, air inlet; 2-2, air outlet; 3, mixing cylinder; 4, dry fog nozzle; 4-1, water inlet; 5, dust chamber; 5-1, Shaft support rod; 6, polygon mesh surface filter cartridge; 6-1, flat filter screen; 6-2, hemispherical filter screen; 6-3, filter cartridge shaft; 6-4, support shaft sleeve; 6-5, support Rod; 6-6, rotating blade; 6-7, filter mesh; 7, dust discharge groove; 8, dust outlet; 9, outlet chamber; 9-1, outlet filter screen; 10, mobile bracket; 11, height Adjusting button; 12, buckle; 13, rubber hose; 14, regulating valve; 15, pressure flow meter.
具体实施方式Detailed ways
下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below in conjunction with accompanying drawing:
如图1所示,本发明的煤矿井下除尘装置,它包括引风部分、除尘部分和出口部分,引风部分设置在除尘部分前端,出口部分设置在除尘部分后端,其中除尘部分和出口部分连为一体,引风部分和除尘部分下方均设有移动支架10;As shown in Figure 1, the coal mine underground dust removal device of the present invention includes an air-inducing part, a dust-removing part and an outlet part. Connected as a whole, there are mobile brackets 10 under the air induction part and the dust removal part;
所述引风部分包括:横向设置的引射器1、气动风机2、混合筒3和干雾喷嘴4,其中引射器1和气动风机2并排设置,引射器1和气动风机2分别与混合筒3前端相连接,混合筒3后端与除尘部分相连接;引射器1包括引射室1-2,引射室1-2前端设有压风入口1-1,引射室1-2上设有朝向前端的喇叭状开口引气口1-3,引射室1-2后方通过渐缩管1-4连接有混合室1-5,混合室1-5后端设有半径逐渐扩大的扩散口1-6,扩散口1-6设置在混合筒3内;气动风机2内包括风机叶片和风机机架,风机机架上设有干雾喷嘴4,干雾喷嘴4上设有气动风机出气口2-2和水流入口4-1,气动风机2下方设有与压风管路引出来的胶管13连接的气流入口2-1;气流入口2-1和压风入口1-1与压风管路连接采用胶管13连接,同样供水管路与干雾喷嘴的水流入口4-1也采用胶管13连接,胶管13上设置有调节阀14和压力流量表15,压力流量表15可即时显示通过胶管的流量和压力,通过调节调节阀14来控制输入到装置的气体和水流的压力和流量;The air-inducing part includes: an ejector 1 arranged horizontally, a pneumatic fan 2, a mixing cylinder 3 and a dry fog nozzle 4, wherein the ejector 1 and the pneumatic fan 2 are arranged side by side, and the ejector 1 and the pneumatic fan 2 are respectively connected to The front end of the mixing cylinder 3 is connected, and the rear end of the mixing cylinder 3 is connected with the dust removal part; -2 is provided with a trumpet-shaped opening air inlet 1-3 facing the front end, and the rear of the injection chamber 1-2 is connected to the mixing chamber 1-5 through the reducer 1-4, and the rear end of the mixing chamber 1-5 is provided with a radius gradually Expanded diffuser ports 1-6, diffuser ports 1-6 are arranged in the mixing cylinder 3; the pneumatic fan 2 includes fan blades and a fan frame, the fan frame is provided with a dry fog nozzle 4, and the dry fog nozzle 4 is provided with Pneumatic fan air outlet 2-2 and water inlet 4-1, the air flow inlet 2-1 connected with the rubber hose 13 drawn out from the compressed air pipeline is provided under the pneumatic fan 2; the air flow inlet 2-1 and the compressed air inlet 1-1 The hose 13 is used to connect the pressure air pipeline. Similarly, the water supply pipeline and the water inlet 4-1 of the dry fog nozzle are also connected by the hose 13. The hose 13 is provided with a regulating valve 14 and a pressure flowmeter 15. The pressure flowmeter 15 can be Immediately display the flow and pressure through the rubber hose, and control the pressure and flow of gas and water flow input to the device by adjusting the regulating valve 14;
如图2所述除尘部分包括:除尘室5,多边形网面过滤筒6、卸尘槽7、出尘口8;所述除尘室5为柱状空心筒结构,除尘室5的头部与混合筒3匹配连接,除尘室5的尾部与出口部分相连接,除尘室5下方设有倾斜设置的卸尘槽7,卸尘槽7底部设有出尘口8,除尘室5底部为一向下部倾斜的卸尘槽7,卸尘槽7深度和倾斜角度可根据尘粒下滑难度确定,卸尘槽7端口为出尘口8,当粉尘量堆积到一定程度时可沿卸尘槽7自由滑出;引风部分和除尘部分通过卡扣12来连接,卡扣连接12前端为混合筒3,卡扣连接12后部为除尘室7进口;所述多边形网面过滤筒6设置在除尘室5内,多边形网面过滤筒6尾部与出口部分相连接;所述多边形网面过滤筒6包括多层平面过滤网6-1、半球面过滤网6-2、滤筒轴6-3、支撑轴套6-4、支撑杆6-5、旋转叶片6-6、过滤网格6-7;如图5所示,滤筒轴6-3通过多根轴支撑杆5-1固定在除尘室出口壁面上,滤筒轴6-3与支撑杆过滤网6-1通过支撑杆6-5固定在支撑轴套6-4上面,滤筒轴6-3与多根支撑杆6-5之间设有支撑轴套6-4,如图3所示,过滤网8-1上设有多个过滤网格6-7,如图6所示,过滤网6-1头部设有半球面过滤网6-2,多边形网面滤筒6尾部为除尘室5出口,滤筒6出口后部不设滤网;多边形网面过滤筒6的过滤网6-1的表面褶皱起伏,整个过滤网6-1网格尺寸和过滤网6-1层数通过除尘要求和风量大小综合确定,在过滤网6-1外表面倾斜设置有多条旋转叶片6-6,所述多条旋转叶片6-6围绕滤筒轴6-3间隔90度设置,整个筒表面设置3排,总共设置12条旋转叶片6-6,在气流的作用下多条旋转叶片6-6会带动整个多边形网面滤筒6绕滤筒6-3轴旋转;As shown in Figure 2, the dust removal part includes: a dust removal chamber 5, a polygonal mesh filter cylinder 6, a dust discharge tank 7, and a dust outlet 8; 3 Matching connection, the tail of the dust removal chamber 5 is connected with the outlet part, there is an inclined dust discharge tank 7 under the dust removal chamber 5, the bottom of the dust discharge tank 7 is provided with a dust outlet 8, and the bottom of the dust removal chamber 5 is a downward slope. Dust unloading chute 7, the depth and inclination angle of dust unloading chute 7 can be determined according to the difficulty of dust particles sliding down, the port of dust unloading chute 7 is the dust outlet 8, when the amount of dust accumulates to a certain extent, it can slide out freely along the dust unloading chute 7; The air induction part and the dust removal part are connected by buckles 12, the front end of the buckle connection 12 is the mixing cylinder 3, and the rear part of the buckle connection 12 is the entrance of the dust removal chamber 7; the polygonal mesh surface filter cartridge 6 is arranged in the dust removal chamber 5, The tail of the polygonal mesh filter cartridge 6 is connected to the outlet part; the polygonal mesh filter cartridge 6 includes a multi-layer flat filter 6-1, a hemispherical filter 6-2, a filter cartridge shaft 6-3, and a support sleeve 6 -4, support rod 6-5, rotating blade 6-6, filter grid 6-7; as shown in Figure 5, the filter cartridge shaft 6-3 is fixed on the outlet wall of the dust removal chamber through a plurality of shaft support rods 5-1 , the filter cartridge shaft 6-3 and the support rod filter screen 6-1 are fixed on the support sleeve 6-4 through the support rod 6-5, and a support is provided between the filter cartridge shaft 6-3 and a plurality of support rods 6-5 Axle sleeve 6-4, as shown in Figure 3, filter screen 8-1 is provided with a plurality of filter grids 6-7, as shown in Figure 6, filter screen 6-1 head is provided with hemispherical surface filter screen 6- 2. The tail of the polygonal mesh filter cartridge 6 is the outlet of the dust removal chamber 5, and there is no filter screen at the rear of the outlet of the filter cartridge 6; the surface of the filter 6-1 of the polygonal mesh filter cartridge 6 is wrinkled, and the entire filter 6-1 The grid size and the number of layers of the filter screen 6-1 are comprehensively determined by the dust removal requirements and the air volume. There are multiple rotating blades 6-6 inclined on the outer surface of the filter screen 6-1, and the multiple rotating blades 6-6 surround the filter cartridge. Shafts 6-3 are set at intervals of 90 degrees, 3 rows are set on the surface of the entire cylinder, and a total of 12 rotating blades 6-6 are installed. Under the action of air flow, multiple rotating blades 6-6 will drive the entire polygonal mesh filter cartridge 6 around the filter cartridge 6-3 axis rotation;
所述出口部分包括:出口室9和出口筛网9-1;出口室9为前小后大的喇叭结构,出口室9前端与多边形网面过滤筒6尾部相连接,为多边形网面过滤筒6的气流出口,出口筛网9-1设置在出口室9上;The outlet part includes: an outlet chamber 9 and an outlet screen 9-1; the outlet chamber 9 is a horn structure with a small front and a large rear, and the front end of the outlet chamber 9 is connected to the tail of the polygonal mesh filter cartridge 6, which is a polygonal mesh filter cartridge The airflow outlet of 6, the outlet screen 9-1 is arranged on the outlet chamber 9;
气动风机2与混合筒3之间焊接连接,混合筒3与气动风机2焊接在移动支架10上,移动支架10上的高度调节钮11通过穿孔的方式进行调节,移动支架10腿每隔一定高度有等径的圆孔,通过调节不同位置的圆孔对齐并插入按钮来调节高度;所述移动支架10上述和有用于调节移动支架10高度的高度调节钮11。The pneumatic fan 2 and the mixing cylinder 3 are welded and connected, the mixing cylinder 3 and the pneumatic fan 2 are welded on the mobile bracket 10, the height adjustment button 11 on the mobile bracket 10 is adjusted by perforation, and the legs of the mobile bracket 10 are adjusted at a certain height There are equal-diameter round holes, and the height is adjusted by adjusting the alignment of the round holes in different positions and inserting buttons;
如图4所示,一种煤矿井下除尘装置的除尘方法,其步骤如下:As shown in Figure 4, a kind of dedusting method of coal mine underground dedusting device, its steps are as follows:
a.首先通过卡扣12将除尘装置的引风部分和除尘部分连接好,将从压风管路引出的两条胶管13分别与气流入口2-1和压风入口1-1通过螺纹连接好,将井下供水管路引出的胶管13通过螺纹连接接上干雾喷嘴的水流入口4-1;a. First connect the air induction part and the dust removal part of the dust removal device through the buckle 12, and connect the two rubber hoses 13 drawn from the pressure air pipeline with the air inlet 2-1 and the pressure air inlet 1-1 respectively through threads Connect the rubber hose 13 led out of the underground water supply pipeline to the water inlet 4-1 of the dry fog nozzle through threaded connection;
b.调节各条胶管13上的调节阀13,调节气流和水流的压力,高速气流通过胶管13从引射器压风入口1-1进入后,在引射室1-2形成负压,引射室的负压将喇叭形引气口1-3外的含尘空气带入引射室1-2,通过与从压风入口1-1进入的压风气流在渐缩管1-4进一步加速,然后进入混合室1-5使得含尘空气与压风气流充分混合,最后从扩散口1-6喷出进入混合筒3内;气流进入气动风机2带动风机扇叶旋转,将含尘气体吸入除尘器,气流通过风机后从气流出口2-2进入干雾喷嘴4,与从干雾喷嘴4的水流入口4-1进入的水流混合形成喷雾,喷雾喷射到混合筒3和除尘室5内,对从引射器1吸入和气动风机2吸入的含尘气体吸附降尘;b. Adjust the regulating valve 13 on each rubber hose 13 to adjust the pressure of the airflow and water flow. After the high-speed airflow enters from the pressure air inlet 1-1 of the ejector through the rubber hose 13, a negative pressure is formed in the ejection chamber 1-2 to induce The negative pressure of the injection chamber brings the dust-laden air outside the trumpet-shaped air inlet 1-3 into the injection chamber 1-2, and is further accelerated by the compressed air flow entering from the compressed air inlet 1-1 in the reducer 1-4 , and then enter the mixing chamber 1-5 to fully mix the dust-laden air with the compressed air flow, and finally spray out from the diffusion port 1-6 into the mixing cylinder 3; the air flow enters the pneumatic fan 2 to drive the fan blades to rotate, and the dust-laden air is inhaled In the dust collector, the air flow enters the dry mist nozzle 4 from the air outlet 2-2 after passing through the fan, and mixes with the water flow entering from the water flow inlet 4-1 of the dry mist nozzle 4 to form a spray, and the spray is sprayed into the mixing cylinder 3 and the dust removal chamber 5, Adsorb and reduce dust from the dusty gas inhaled from ejector 1 and pneumatic fan 2;
c.吸入的含尘风流通过混合筒3进入除尘室5,粒径>30μm的尘粒在喷雾的作用下自由下落,落到除尘室5的底部或者附着在多边形网面过滤筒6的平面过滤滤网6-1上和半球面过滤网,粒径≤30μm的尘粒被附着拦截在滤筒6的平面过滤网6-1和半球面过滤网6-2上,同时多边形滤筒6外表面的旋转叶片6-6在含尘风流的推动下带动多边形滤筒6旋转,多边形滤筒6旋转时,被拦截附着在平面过滤网6-1和半球面过滤网6-2上的尘粒在离心力和重力的作用下掉落到除尘室5底部,当掉落到除尘室5底部的尘粒堆积达到一定量时在重力的作用下沿着室壁逐渐滑到中心部位的卸尘槽7中,最后沿卸尘槽7从出尘口8排出;c. The inhaled dust-laden air flow enters the dust removal chamber 5 through the mixing cylinder 3, and the dust particles with a particle size > 30 μm fall freely under the action of the spray, and fall to the bottom of the dust removal chamber 5 or attach to the plane filter of the polygonal mesh filter cartridge 6 On the filter screen 6-1 and the hemispherical filter screen, the dust particles with a particle size of ≤30 μm are attached and intercepted on the flat filter screen 6-1 and the hemispherical filter screen 6-2 of the filter cartridge 6, and the outer surface of the polygonal filter cartridge 6 The rotating blades 6-6 drive the polygonal filter cartridge 6 to rotate under the push of the dust-laden air flow. When the polygonal filter cartridge 6 rotates, the dust particles that are intercepted and attached to the flat filter screen 6-1 and the hemispherical filter screen 6-2 are in the air. Under the action of centrifugal force and gravity, it falls to the bottom of the dust removal chamber 5. When the dust particles falling to the bottom of the dust removal chamber 5 accumulate to a certain amount, under the action of gravity, it gradually slides along the chamber wall to the dust discharge groove 7 in the center. , and finally discharged from the dust outlet 8 along the dust discharge groove 7;
d.经过多边形网面过滤筒6过滤的含尘风流从多边形滤筒6出口进入出口室9,出口室后部设置的出口滤网9-1,将过滤的含尘风流中多余的水分和更细的尘粒拦截留在网上,最终将消除了尘粒的干净空气从出口室9输送到巷道中。d. The dust-laden air flow filtered by the polygonal mesh surface filter cartridge 6 enters the outlet chamber 9 from the outlet of the polygon filter cartridge 6, and the outlet filter screen 9-1 arranged at the rear of the outlet chamber will filter excess moisture and more in the dust-laden air flow The fine dust particles are intercepted and left on the net, and finally the clean air that has eliminated the dust particles is transported from the outlet chamber 9 to the roadway.
实施例1:Example 1:
装置运行时首先要将除尘装置移动到合适的位置,将引风部分和除尘部分通过卡扣12连接,通过调节移动支架10上的高度调节钮11来调节装置的高度和角度,把压风管路引出来的胶管13分别与流量阀14和压力流量计15连接,末端再与压风入口1-1和气流入口2-1用螺丝连接,同样,供水管路引出来的胶管13与流量阀14和压力流量计15连接,末端同样采用螺丝与干雾喷嘴4的水流入口4-1连接好;When the device is in operation, first move the dust removal device to a suitable position, connect the air-inducing part and the dust removal part through the buckle 12, adjust the height and angle of the device by adjusting the height adjustment button 11 on the mobile bracket 10, and turn the air pressure pipe The rubber hose 13 drawn from the water supply line is connected to the flow valve 14 and the pressure flow meter 15 respectively, and the end is connected with the pressure air inlet 1-1 and the air inlet 2-1 with screws. Similarly, the rubber hose 13 drawn from the water supply pipeline is connected to the flow valve 14 is connected with the pressure flow meter 15, and the end is also connected with the water inlet 4-1 of the dry mist nozzle 4 by screws;
打开连接压风管路和供水管路的胶管13上的流量阀14,气流通过引射器压力入口1-1进入引射室1-2,压力入口1-1上设有喷嘴,喷嘴加速了气流进入引射室1-2的速度,在引射室1-2形成负压,引射室1-2的负压带动喇叭形引气口外的含尘气流进入引射室1-2,引气口1-3的喇叭形入口以及弯管设置能够减小外界含尘气流进入引射室1-2的风阻,引入更多的含尘空气,含尘空气在引射室1-2高速气流的卷吸下一同进入渐缩管,混合流体流速加大,并且在进入混合室1-5时发生速度和能量的充分交换,最终带有大量含尘气体的混合流体从截面逐渐增大的扩散口1-6喷出,扩散口1-6截面的增大,能够使更多的含尘空气快速喷入混合筒体和除尘室内。Open the flow valve 14 on the rubber hose 13 connecting the pressure air pipeline and the water supply pipeline, the air flow enters the injection chamber 1-2 through the ejector pressure inlet 1-1, and the pressure inlet 1-1 is provided with a nozzle, and the nozzle accelerates The speed at which the airflow enters the ejection chamber 1-2 forms a negative pressure in the ejection chamber 1-2, and the negative pressure of the ejection chamber 1-2 drives the dusty airflow outside the trumpet-shaped air inlet into the ejection chamber 1-2, and The trumpet-shaped inlet of the air port 1-3 and the elbow setting can reduce the wind resistance of the external dust-laden airflow entering the ejection chamber 1-2, and introduce more dust-laden air. Enter the reducer together under entrainment, the flow velocity of the mixed fluid increases, and a full exchange of velocity and energy occurs when entering the mixing chamber 1-5, and finally the mixed fluid with a large amount of dust-laden gas passes through the diffusion port with a gradually increasing cross-section 1-6 spraying, the enlargement of the cross-section of the diffusion port 1-6 can make more dust-laden air quickly spray into the mixing cylinder and the dust removal chamber.
引射器下部,气流的进入带动气动风机2扇叶旋转,气动风机2从外界吸入大量含尘气流进入混合筒3内,气流流过气动风机2后流入干雾喷嘴4气流入口,与干雾喷嘴4侧面水流入口4-1的水流充分混合,混合流体流速加大,压力增大,最后在喷嘴出口形成<10μm的干雾,干雾喷嘴4角度为60°,射程为2m,能够在混合筒3内形成雾幕,对进入的含尘气流起到降尘作用。从引射器和气动风机进入除尘室的混合气体通过多边形网面过滤筒6上的旋转叶片6-6带动多边形网面过滤筒6旋转,颗粒较大的尘粒在雾粒吸附作用下落到除尘室底部,没有降落的尘粒在平面过滤筒网6-1和半球面过滤网6-2上附着拦截,多边形网面过滤筒6不断旋转,拦截在平面过滤网6-1和半球面过滤网6-2上的尘粒在离心力和自身重力的作用下掉落在除尘室底部,当尘粒堆积到一定程度时,逐渐滑落到卸尘槽7中,沿着卸尘槽从出尘口8排出。含尘空气通过多边形网面过滤筒6的过滤变为干净空气,干净空气进入多边形网面过滤筒6内,经过多边形网面过滤筒6出口,干净空气进入出口室9,并经过出口筛网9-1拦截掉多余的水分和粒径更小的尘粒,排出湿度合适的干净空气,完成再次除尘。At the lower part of the ejector, the entry of the airflow drives the blades of the pneumatic fan 2 to rotate. The pneumatic fan 2 sucks a large amount of dusty airflow from the outside into the mixing cylinder 3. The water flow at the water inlet 4-1 on the side of the nozzle 4 is fully mixed, the flow velocity of the mixed fluid is increased, and the pressure is increased, and finally a dry fog of <10 μm is formed at the nozzle outlet. The angle of the dry fog nozzle 4 is 60°, and the range is 2m. A fog curtain is formed inside the cylinder 3, which plays a role in reducing dust on the incoming dust-laden airflow. The mixed gas entering the dust removal chamber from the ejector and the pneumatic fan drives the polygonal mesh filter cartridge 6 to rotate through the rotating blades 6-6 on the polygonal mesh filter cartridge 6, and the larger dust particles fall to the dust collector under the action of mist adsorption. At the bottom of the chamber, the dust particles that have not landed are attached and intercepted on the plane filter cartridge net 6-1 and the hemispherical filter net 6-2. The dust particles on 6-2 fall to the bottom of the dust removal chamber under the action of centrifugal force and their own gravity. When the dust particles accumulate to a certain extent, they gradually slide down into the dust discharge groove 7, and along the dust discharge groove from the dust outlet 8 discharge. The dusty air is filtered by the polygonal mesh filter cartridge 6 to become clean air, the clean air enters the polygonal mesh filter cartridge 6, passes through the outlet of the polygonal mesh filter cartridge 6, and the clean air enters the outlet chamber 9 and passes through the outlet screen 9 -1 Intercept excess moisture and dust particles with smaller particle sizes, discharge clean air with suitable humidity, and complete dust removal again.
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