CN108190479B - Material pushing and loading mechanism for automatic magnetic shoe production line and implementation method thereof - Google Patents
Material pushing and loading mechanism for automatic magnetic shoe production line and implementation method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
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Abstract
本发明公开了一种用于磁瓦自动化生产线的推料装车机构，包括机架，机架两侧分别设有导轨，导轨上设有滑块，滑块与滑块横杆连接，滑块横杆中间位置设有丝杆螺母，丝杆螺母与丝杆连接，丝杆与顶部转角减速机连接，转角减速机通过转轴与减速机连接，减速机由电机带动；滑块横杆上设置有伸缩货叉安装板，伸缩货叉安装板上设有伸缩货叉；控制器分别与电机、伸缩货叉连接；滑块横杆两端设有推料机构连接杆，左右推料机构连接杆之间设有推料机构固定杆，推料机构与推料机构固定杆连接。本发明还公开了一种用于磁瓦自动化生产线的推料装车机构的实现方法。本发明具有结构简单、造价便宜、生产效率高、节约人工及产品质量好等特点。
The invention discloses a material pushing and loading mechanism for a magnetic tile automatic production line, which includes a frame, guide rails are respectively arranged on both sides of the frame, and slide blocks are arranged on the guide rails, the slide blocks are connected with the slider cross bars, and the slide blocks There is a screw nut in the middle of the cross bar, the screw nut is connected with the screw rod, the screw rod is connected with the top corner reducer, the corner reducer is connected with the reducer through the rotating shaft, and the reducer is driven by the motor; the slider cross bar is provided with Telescopic fork mounting plate, telescopic fork is arranged on the telescopic fork mounting plate; the controller is respectively connected with the motor and the telescopic fork; A pusher mechanism fixing rod is arranged between them, and the pusher mechanism is connected with the pusher mechanism fixing rod. The invention also discloses a method for realizing the material pushing and loading mechanism used in the magnetic tile automatic production line. The invention has the characteristics of simple structure, low cost, high production efficiency, labor saving, good product quality and the like.
Description
技术领域technical field
本发明涉及磁瓦生产技术，具体来说是一种用于磁瓦自动化生产线的推料装车机构及其实现方法。The invention relates to a magnetic tile production technology, in particular to a material pushing and loading mechanism for an automatic magnetic tile production line and a realization method thereof.
背景技术Background technique
磁瓦生产过程中，经成型工艺加工后的磁瓦毛坯通过窑炉进行烧结，窑炉末端的下料需要人工来取出摆盘装托，然后再由人工将装有半成品的产品托用小车拉至磨床生产线；然后再由人工将托盘里的半成品取出，人工给磨床生产线供料。现有技术中，磁瓦装车需要人工，磁瓦上料也需要人工，这样的方式存在自动化程度低、劳动强度大及人工成本过高等问题。During the production process of magnetic tiles, the blanks of the magnetic tiles processed by the forming process are sintered in the kiln. The blanking at the end of the kiln needs to be manually removed from the plate and placed on the tray, and then the semi-finished products are manually pulled by a trolley. to the grinding machine production line; then manually take out the semi-finished products in the tray, and manually feed the grinding machine production line. In the prior art, manpower is required for loading magnetic tiles, and labor is also required for loading magnetic tiles. This method has problems such as low degree of automation, high labor intensity and high labor cost.
发明内容Contents of the invention
本发明的目的在于克服以上现有技术存在的不足，提供了一种结构简单、造价便宜、生产效率高、节约人工及产品质量好的用于磁瓦自动化生产线的推料装车机构。The purpose of the present invention is to overcome the shortcomings of the prior art above, and provide a pusher loading mechanism for the automatic production line of magnetic tiles with simple structure, low cost, high production efficiency, labor saving and good product quality.
本发明另一目的在于提供一种用于磁瓦自动化生产线的推料装车机构的实现方法。Another object of the present invention is to provide a method for realizing the pushing and loading mechanism used in the automatic production line of magnetic tiles.
为了达到上述目的，本发明采用以下技术方案：一种用于磁瓦自动化生产线的推料装车机构，包括机架，机架两侧分别设有导轨，导轨上设有滑块，滑块与滑块横杆连接，滑块横杆中间位置设有丝杆螺母，丝杆螺母与丝杆连接，丝杆与顶部转角减速机连接，转角减速机通过转轴与减速机连接，减速机由电机带动；滑块横杆上设置有伸缩货叉安装板，伸缩货叉安装板上设有伸缩货叉；控制器分别与电机、伸缩货叉连接；滑块横杆两端设有推料机构连接杆，左右推料机构连接杆之间设有推料机构固定杆，推料机构与推料机构固定杆连接。In order to achieve the above object, the present invention adopts the following technical solutions: a material pushing and loading mechanism for the automatic production line of magnetic tiles, including a frame, guide rails are respectively arranged on both sides of the frame, and sliders are arranged on the guide rails, and the sliders and The slider cross bar is connected, and the middle position of the slider cross bar is provided with a screw nut, the screw nut is connected with the screw rod, the screw rod is connected with the top corner reducer, the corner reducer is connected with the reducer through the rotating shaft, and the reducer is driven by the motor There is a telescopic fork mounting plate on the slider bar, and a telescopic fork is arranged on the telescopic fork mounting plate; the controller is respectively connected with the motor and the telescopic fork; the two ends of the slider bar are equipped with a push mechanism connecting rod , between the left and right pushing mechanism connecting rods, a pushing mechanism fixing rod is arranged, and the pushing mechanism is connected with the pushing mechanism fixing rod.
所述推料机构包括推料机构固定板，推料机构固定板下部两侧分别设有直线导杆，直线导杆上设有直线轴承，直线轴承连接滑块连接板，滑块连接板与推板升降气缸连接，推板升降气缸与推板连接，模组电机带动模组滑块上的升降气缸和推料板组件水平运动；控制器与推板升降气缸连接。The pushing mechanism includes a fixing plate of the pushing mechanism, and linear guide rods are respectively arranged on both sides of the lower part of the fixing plate of the pushing mechanism. The linear guide rods are provided with linear bearings, and the linear bearings are connected to the connecting plate of the slider. The plate lift cylinder is connected, the push plate lift cylinder is connected with the push plate, and the module motor drives the lift cylinder on the module slider and the push plate assembly to move horizontally; the controller is connected with the push plate lift cylinder.
所述伸缩货叉安装板通过连接板连接伸缩货叉。The telescopic fork mounting plate is connected to the telescopic fork through the connecting plate.
所述连接板为“T”形结构。The connecting plate is a "T" shaped structure.
所述减速机安装在顶部安装横板上，顶部安装横板为凹形结构，顶部安装横板与机架顶部连接。The reducer is installed on the top installation horizontal plate, which is a concave structure, and the top installation horizontal plate is connected with the top of the frame.
所述控制器为PLC控制器。The controller is a PLC controller.
所述机架底部四个角处分别设有调节式底脚。The four corners of the bottom of the frame are respectively provided with adjustable feet.
上述的用于磁瓦自动化生产线的推料装车机构的实现方法，包括以下步骤：The implementation method of the above-mentioned pusher loading mechanism for the magnetic tile automatic production line includes the following steps:
(1)、当转移装置装满后，移动到推料装车机构处，推料装车机构中的伸缩货叉伸出，托起转运托盘，伸缩货叉复位，然后电机、减速机工作，减速机通过转轴带动转角减速机动作，转角减速机带动丝杆，丝杆带动伸缩货叉升降；(1) When the transfer device is full, move to the pusher loading mechanism, the telescopic fork in the pusher loading mechanism stretches out, lifts the transfer tray, the telescopic fork resets, and then the motor and reducer work, The reducer drives the corner reducer through the rotating shaft, the corner reducer drives the screw, and the screw drives the telescopic fork to lift;
(2)、当到达设定位置时，伸缩货叉反向伸出，使转运托盘与上料装置对接完成，此时，推料装车机构中的推料机构开始动作，将一排磁瓦整体推入到上料装置中；(2) When reaching the set position, the telescopic fork will stretch out in reverse, so that the docking of the transfer tray and the feeding device is completed. At this time, the pushing mechanism in the pushing and loading mechanism starts to move, and a row of magnetic tiles The whole is pushed into the feeding device;
(3)、重复步骤(1)～(2)，进行自动化装车及推料。(3) Repeat steps (1) to (2) for automatic loading and pushing.
所述步骤(2)中一块转运托盘中的磁瓦全部推送完毕后，伸缩货叉向转移装置方向伸出，将空的转运托盘放入到转移装置中。After all the magnetic tiles in a transfer tray in the step (2) are pushed, the telescopic fork is stretched out toward the transfer device, and the empty transfer tray is put into the transfer device.
所述推料机构包括推料机构固定板，推料机构固定板下部两侧分别设有直线导杆，直线导杆上设有直线轴承，直线轴承连接滑块连接板，滑块连接板与推板升降气缸连接，推板升降气缸与推板连接，模组电机带动模组滑块上的升降气缸和推料板组件水平运动；控制器与推板升降气缸连接；所述伸缩货叉安装板通过连接板连接伸缩货叉；所述连接板为“T”形结构；所述减速机安装在顶部安装横板上，顶部安装横板为凹形结构，顶部安装横板与机架顶部连接；所述控制器为PLC控制器；所述机架底部四个角处分别设有调节式底脚。The pushing mechanism includes a fixing plate of the pushing mechanism, and linear guide rods are respectively arranged on both sides of the lower part of the fixing plate of the pushing mechanism. The linear guide rods are provided with linear bearings, and the linear bearings are connected to the connecting plate of the slider. The plate lift cylinder is connected, the push plate lift cylinder is connected with the push plate, and the module motor drives the lift cylinder on the module slider and the push plate assembly to move horizontally; the controller is connected with the push plate lift cylinder; the telescopic fork mounting plate The telescopic fork is connected through the connecting plate; the connecting plate is a "T"-shaped structure; the reducer is installed on the top mounting horizontal plate, which is a concave structure, and the top mounting horizontal plate is connected to the top of the frame; The controller is a PLC controller; the bottom four corners of the frame are respectively provided with adjustable feet.
本发明相对于现有技术，具有如下的优点及效果：Compared with the prior art, the present invention has the following advantages and effects:
1、本发明包括机架，机架两侧分别设有导轨，导轨上设有滑块，滑块与滑块横杆连接，滑块横杆中间位置设有丝杆螺母，丝杆螺母与丝杆连接，丝杆与顶部转角减速机连接，转角减速机通过转轴与减速机连接，减速机由电机带动；滑块横杆上设置有伸缩货叉安装板，伸缩货叉安装板上设有伸缩货叉；控制器分别与电机、伸缩货叉连接；滑块横杆两端设有推料机构连接杆，左右推料机构连接杆之间设有推料机构固定杆，推料机构与推料机构固定杆连接，具有结构简单、造价便宜、生产效率高、节约人工及产品质量好等特点。1. The present invention comprises a frame, and guide rails are respectively arranged on both sides of the frame, and a slide block is arranged on the guide rail, and the slide block is connected with the slider cross bar. Rod connection, the screw rod is connected with the top corner reducer, the corner reducer is connected with the reducer through the rotating shaft, and the reducer is driven by the motor; the telescopic fork mounting plate is installed on the slider cross bar, and the telescopic fork mounting plate is equipped with a telescopic Cargo fork; the controller is connected with the motor and the telescopic fork respectively; the two ends of the slider bar are provided with pusher mechanism connecting rods, and there is a pusher mechanism fixing rod between the left and right pusher mechanism connecting rods. Mechanism fixed rod connection has the characteristics of simple structure, low cost, high production efficiency, labor saving and good product quality.
2、本发明中的推料机构包括推料机构固定板，推料机构固定板下部两侧分别设有直线导杆，直线导杆上设有直线轴承，直线轴承连接滑块连接板，滑块连接板与推板升降气缸连接，推板升降气缸与推板连接，模组电机带动模组滑块上的升降气缸和推料板组件水平运动；控制器与推板升降气缸连接；可对磁瓦缓冲推料，实现自动化生产。2. The pusher mechanism in the present invention includes a pusher mechanism fixing plate, and the two sides of the lower part of the pusher mechanism fixing plate are respectively provided with linear guide rods. The linear guide rods are provided with linear bearings, and the linear bearings are connected to the slider connecting plate, and the slider The connecting plate is connected with the push plate lift cylinder, the push plate lift cylinder is connected with the push plate, and the module motor drives the lift cylinder on the module slider and the push plate assembly to move horizontally; the controller is connected with the push plate lift cylinder; Tile cushion push material to realize automatic production.
3、本发明中的伸缩货叉安装板通过连接板连接伸缩货叉；连接板为“T”形结构；连接稳定，使用效果好。3. The telescopic fork mounting plate in the present invention is connected to the telescopic fork through the connecting plate; the connecting plate is a "T"-shaped structure; the connection is stable and the use effect is good.
4、本发明中的减速机安装在顶部安装横板上，顶部安装横板为凹形结构，顶部安装横板与机架顶部连接；结构稳定，减震效果好，美观大方。4. The reducer in the present invention is installed on the top installation horizontal plate, which is a concave structure, and the top installation horizontal plate is connected to the top of the frame; the structure is stable, the shock absorption effect is good, and the appearance is generous.
5、本发明中的机架底部四个角处分别设有调节式底脚，适用范围广。5. The four corners of the bottom of the frame in the present invention are respectively provided with adjustable feet, which have a wide range of applications.
附图说明Description of drawings
图1为一种用于磁瓦自动化生产线的推料装车机构的结构示意图；Fig. 1 is a structural schematic diagram of a pushing and loading mechanism for a magnetic tile automatic production line;
图2为本发明中推料机构的结构示意图；Fig. 2 is the structural representation of pushing mechanism among the present invention;
图3为本发明中推板的结构示意图。Fig. 3 is a structural schematic diagram of the push plate in the present invention.
图中标号与名称如下：The labels and names in the figure are as follows:
具体实施方式Detailed ways
为便于本领域技术人员理解，下面结合附图及实施例对本发明作进一步的详细说明。For the convenience of those skilled in the art to understand, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1：Example 1:
如图1～3所示，一种用于磁瓦自动化生产线的推料装车机构，包括机架，机架两侧分别设有导轨，导轨上设有滑块，滑块与滑块横杆连接，滑块横杆中间位置设有丝杆螺母，丝杆螺母与丝杆连接，丝杆与顶部转角减速机连接，转角减速机通过转轴与减速机连接，减速机由电机带动；滑块横杆上设置有伸缩货叉安装板，伸缩货叉安装板上设有伸缩货叉；控制器分别与电机、伸缩货叉连接；滑块横杆两端设有推料机构连接杆，左右推料机构连接杆之间设有推料机构固定杆，推料机构与推料机构固定杆连接。本实施例中的伸缩货叉为长臂猿公司生产的型号为MC40 600。转角减速机、减速机、电机为市场上购得，为东磁股份有限公司生产。As shown in Figures 1 to 3, a material pushing and loading mechanism for a magnetic tile automatic production line includes a frame, guide rails are provided on both sides of the frame, sliders are provided on the guide rails, and the slider and the slider cross bar Connection, there is a screw nut in the middle of the cross bar of the slider, the screw nut is connected with the screw rod, the screw rod is connected with the top corner reducer, the corner reducer is connected with the reducer through the rotating shaft, and the reducer is driven by the motor; the slider horizontal There is a telescopic fork mounting plate on the rod, and a telescopic fork is arranged on the telescopic fork mounting plate; the controller is respectively connected with the motor and the telescopic fork; the two ends of the slider bar are equipped with a push mechanism connecting rod, and the left and right push A pushing mechanism fixing rod is arranged between the mechanism connecting rods, and the pushing mechanism is connected with the pushing mechanism fixing rod. The telescopic fork in the present embodiment is the model MC40 600 that Gibbon Company produces. The corner reducer, reducer and motor are purchased from the market and produced by DMEGC.
如图2～3所示，本实施例中的推料机构包括推料机构固定板，推料机构固定板下部两侧分别设有直线导杆，直线导杆上设有直线轴承，直线轴承连接滑块连接板，滑块连接板与推板升降气缸连接，推板升降气缸与推板连接，模组电机带动模组滑块上的升降气缸和推料板组件水平运动；控制器与推板升降气缸连接。As shown in Figures 2 to 3, the pusher mechanism in this embodiment includes a pusher mechanism fixing plate, linear guide rods are respectively provided on both sides of the lower part of the pusher mechanism fixing plate, linear guide rods are provided with linear bearings, and the linear bearings are connected Slider connection plate, the slider connection plate is connected with the push plate lift cylinder, the push plate lift cylinder is connected with the push plate, the module motor drives the lift cylinder on the module slider and the push plate assembly to move horizontally; the controller and the push plate Lift cylinder connection.
本实施例中的伸缩货叉安装板通过连接板连接伸缩货叉；连接板为“T”形结构。The telescopic fork mounting plate in this embodiment is connected to the telescopic fork through the connecting plate; the connecting plate is a "T" shaped structure.
本实施例中的减速机安装在顶部安装横板上，顶部安装横板为凹形结构，顶部安装横板与机架顶部连接。The speed reducer in this embodiment is installed on the top installation horizontal plate, the top installation horizontal plate is a concave structure, and the top installation horizontal plate is connected with the top of the frame.
本实施例中的控制器为PLC控制器，内设程序，PLC控制器为三菱公司生产，型号为FX2NC；机架底部四个角处分别设有调节式底脚。The controller in this embodiment is a PLC controller with a built-in program. The PLC controller is produced by Mitsubishi Corporation, and the model is FX2NC; the four corners of the bottom of the frame are respectively provided with adjustable feet.
上述的用于磁瓦自动化生产线的推料装车机构的实现方法，包括以下步骤：The implementation method of the above-mentioned pusher loading mechanism for the magnetic tile automatic production line includes the following steps:
(1)、当转移装置装满后，移动到推料装车机构处，推料装车机构中的伸缩货叉伸出，托起转运托盘，伸缩货叉复位，然后电机、减速机工作，减速机通过转轴带动转角减速机动作，转角减速机带动丝杆，丝杆带动伸缩货叉升降；(1) When the transfer device is full, move to the pusher loading mechanism, the telescopic fork in the pusher loading mechanism stretches out, lifts the transfer tray, the telescopic fork resets, and then the motor and reducer work, The reducer drives the corner reducer through the rotating shaft, the corner reducer drives the screw, and the screw drives the telescopic fork to lift;
(2)、当到达设定位置时，伸缩货叉反向伸出，使转运托盘与上料装置对接完成，此时，推料装车机构中的推料机构开始动作，将一排磁瓦整体推入到上料装置中；(2) When reaching the set position, the telescopic fork will stretch out in reverse, so that the docking of the transfer tray and the feeding device is completed. At this time, the pushing mechanism in the pushing and loading mechanism starts to move, and a row of magnetic tiles The whole is pushed into the feeding device;
(3)、重复步骤(1)～(2)，进行自动化装车及推料。(3) Repeat steps (1) to (2) for automatic loading and pushing.
所述步骤(2)中一块转运托盘中的磁瓦全部推送完毕后，伸缩货叉向转移装置方向伸出，将空的转运托盘放入到转移装置中。本实施例中的转移装置为层板式推料货车，层板式推料货车包括左竖板和右竖板，左竖板和右竖板上均匀设有若干安放横条。After all the magnetic tiles in a transfer tray in the step (2) are pushed, the telescopic fork is stretched out toward the transfer device, and the empty transfer tray is put into the transfer device. The transfer device in the present embodiment is a shelf-type pushing truck. The shelf-type pushing truck includes a left vertical board and a right vertical board. The left vertical board and the right vertical board are evenly provided with a number of laying horizontal bars.
采用上述结构和方法，实现自动化装车和推料，生产效率高，产品质量好。By adopting the above structure and method, automatic loading and material pushing are realized, and the production efficiency is high and the product quality is good.
上述具体实施方式为本发明的优选实施例，并不能对本发明进行限定，其他的任何未背离本发明的技术方案而所做的改变或其它等效的置换方式，都包含在本发明的保护范围之内。The specific implementation described above is a preferred embodiment of the present invention, and does not limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the present invention are included in the scope of protection of the present invention. within.
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Denomination of invention: A pushing and loading mechanism for magnetic tile automation production line and its implementation method Granted publication date: 20230418 Pledgee: Dongyang Branch of China Construction Bank Co.,Ltd. Pledgor: HENGDIAN GROUP DMEGC MAGNETICS Co.,Ltd. Registration number: Y2024330001381 |