CN108189663A - A kind of power maintenance automatic speed changer for machine hybrid drive train - Google Patents
A kind of power maintenance automatic speed changer for machine hybrid drive train Download PDFInfo
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- CN108189663A CN108189663A CN201711304159.2A CN201711304159A CN108189663A CN 108189663 A CN108189663 A CN 108189663A CN 201711304159 A CN201711304159 A CN 201711304159A CN 108189663 A CN108189663 A CN 108189663A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/38—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
- B60K6/383—One-way clutches or freewheel devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
- B60K6/54—Transmission for changing ratio
- B60K6/547—Transmission for changing ratio the transmission being a stepped gearing
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Abstract
本发明公开了一种动力保持型机械自动变速器混合动力总成系统,包括发动机、主离合器、电动机和变速器,变速器包括输入轴、辅助离合器、十一个常啮合齿轮、两个同步器、两个单向离合器,两个中间轴及输出轴。该系统具有发动机单独驱动、纯电动驱动、发动机和电动机混合驱动等三种驱动模式,在换档过程中配合辅助离合器的使用,解决动力传动中断问题。由于单向离合器的作用,在升档过程中可以在不摘原档位的情况下配合辅助离合器的使用直接换档,动力保持的同时不仅缩短了换档时间,还能避免动力传动的干涉。
The invention discloses a hybrid power assembly system of a power maintaining type mechanical automatic transmission, which includes an engine, a main clutch, an electric motor and a transmission. The transmission includes an input shaft, an auxiliary clutch, eleven constant mesh gears, two synchronizers, two One-way clutch, two intermediate shafts and output shaft. The system has three driving modes: engine independent drive, pure electric drive, engine and electric motor hybrid drive, and cooperates with the use of auxiliary clutch during gear shifting to solve the problem of power transmission interruption. Due to the function of the one-way clutch, the gear can be directly shifted with the use of the auxiliary clutch without removing the original gear during the upshift process. While maintaining the power, it not only shortens the shift time, but also avoids the interference of the power transmission.
Description
技术领域technical field
本发明属于汽车传动技术领域,具体涉及一种动力保持型机械自动变速器混合动力总成系统。The invention belongs to the technical field of automobile transmission, and in particular relates to a power maintaining type mechanical automatic transmission hybrid power assembly system.
技术背景technical background
随着石油资源的短缺,空气污染问题的日益严重,如今的汽车行业面临着巨大压力,由于混合动力汽车具有节能、低排放等优点,成为汽车研究与开发领域的重点。With the shortage of petroleum resources and the seriousness of air pollution, today's automobile industry is facing enormous pressure. Due to the advantages of energy saving and low emission, hybrid electric vehicles have become the focus of automobile research and development.
机械自动变速器是在手动变速器的基础上增加自动选换档和操作离合器装置形成的一种自动变速器,在换档过程中不可避免地存在短暂的动力中断现象,由于动力中断引起的冲击不仅影响乘坐舒适性,而且降低了变速器的工作效率。Mechanical automatic transmission is a kind of automatic transmission formed by adding automatic gear selection and operating clutch device on the basis of manual transmission. During the process of shifting gears, there is inevitably a short-term power interruption phenomenon. The impact caused by power interruption not only affects the ride. Comfort, but also reduces the efficiency of the transmission.
为了进一步优化整车的动力性、经济性和环保性,以及提高驾驶性能和乘坐舒适性,在混合动力汽车上搭载动力保持型机械自动变速器逐渐成为一种必然的发展趋势。In order to further optimize the vehicle's power, economy and environmental protection, as well as improve driving performance and ride comfort, it has gradually become an inevitable development trend to equip hybrid vehicles with power-maintaining mechanical automatic transmissions.
中国专利(CN103863086B)公开了一种混合动力车辆多档位驱动装置,包括发动机、电动机Ⅰ、电动机Ⅱ、机械式变速器、主减速器等,虽然实现了换档过程中动力保持,但是由纯电动动力模式向混合模式切换过程中电动机Ⅱ用于发动机的启动,由电动机Ⅰ单独输出动力,存在动力不足的现象,尤其在爬坡过程。Chinese patent (CN103863086B) discloses a hybrid vehicle multi-gear driving device, including engine, motor I, motor II, mechanical transmission, final reducer, etc., although the power is maintained during the shifting process, but the pure electric When the power mode is switched to the mixed mode, the motor II is used to start the engine, and the power is output by the motor I alone, and there is a phenomenon of insufficient power, especially in the climbing process.
中国专利(CN106641134A)公开了一种双输入双输出无动力中断耦合器及其换档方法,包括电机A、电机B、两个太阳轮、六个行星齿轮、两个行星架等,该专利能够很好的解决动力中断的问题,但是电机A、电机B布置在耦合器内部,长时间浸泡在油液中,存在冷却问题,影响电机使用寿命和性能。Chinese patent (CN106641134A) discloses a double-input double-output power-free interruption coupler and its shifting method, including motor A, motor B, two sun gears, six planetary gears, two planetary carriers, etc., the patent can It is a good solution to the problem of power interruption, but motor A and motor B are arranged inside the coupler, soaked in oil for a long time, there is a cooling problem, which affects the service life and performance of the motor.
发明内容Contents of the invention
本发明针对现有技术存在的不足,提出一种动力保持型机械自动变速器混合动力总成系统,主要应用于混合动力汽车上,实现换档过程动力保持,缩短换档时间提高车辆动力性和经济性。Aiming at the deficiencies in the prior art, the present invention proposes a hybrid powertrain system of a power-maintaining mechanical automatic transmission, which is mainly applied to a hybrid electric vehicle, realizes power maintenance during the shifting process, shortens the shifting time, improves vehicle dynamics and economy sex.
本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:
一种动力保持型机械自动变速器混合动力总成系统,包括发动机、主离合器、电动机及变速器,所述变速器包括输入轴、中间轴、输出轴、辅助离合器、单向离合器、同步器、动力传动齿轮,所述动力传动齿轮为主动齿轮、从动齿轮、档位主动齿轮及档位从动齿轮;A power maintaining type mechanical automatic transmission hybrid powertrain system, including an engine, a main clutch, an electric motor and a transmission, the transmission includes an input shaft, an intermediate shaft, an output shaft, an auxiliary clutch, a one-way clutch, a synchronizer, and a power transmission gear , the power transmission gear is a driving gear, a driven gear, a gear driving gear and a gear driven gear;
所述发动机的输出轴与主离合器的输入轴相连,所述主离合器的输出轴与电动机的输入轴相连,所述电动机的输出轴与输入轴相连,所述输入轴与主动齿轮固连,所述主动齿轮与辅助离合器的一端固连,所述辅助离合器的另一端与输出轴固连,所述输入轴与输出轴同轴心布置;The output shaft of the engine is connected with the input shaft of the main clutch, the output shaft of the main clutch is connected with the input shaft of the electric motor, the output shaft of the electric motor is connected with the input shaft, and the input shaft is fixedly connected with the driving gear, so One end of the driving gear is fixedly connected to the auxiliary clutch, the other end of the auxiliary clutch is fixedly connected to the output shaft, and the input shaft and the output shaft are coaxially arranged;
所述中间轴上固连从动齿轮、同步器,所述中间轴上还空套有两个档位主动齿轮,同步器设于两个档位主动齿轮,所述从动齿轮和档位主动齿轮之间的中间轴上安装有单向离合器,所述输出轴上固定连接档位从动齿轮,所述档位从动齿轮与档位主动齿轮啮合。The intermediate shaft is fixedly connected with a driven gear and a synchronizer, and the intermediate shaft is also provided with two stall driving gears, the synchronizer is arranged on the two stall driving gears, and the driven gear and the stall driving gear A one-way clutch is installed on the intermediate shaft between the gears, and the gear driven gear is fixedly connected to the output shaft, and the gear driven gear meshes with the gear driving gear.
上述方案中,所述中间轴为中间轴Ⅰ和中间轴Ⅱ,两中间轴相对于输出轴平行对称布置;所述同步器为同步器Ⅰ和同步器Ⅱ,所述从动齿轮为从动齿轮Ⅰ和从动齿轮Ⅱ,所述中间轴Ⅰ上固连从动齿轮Ⅰ、同步器Ⅰ,所述中间轴Ⅱ上固连从动齿轮Ⅱ、同步器Ⅱ,所述从动齿轮Ⅰ、从动齿轮Ⅱ均与主动齿轮啮合。In the above solution, the intermediate shafts are intermediate shaft I and intermediate shaft II, and the two intermediate shafts are arranged parallel and symmetrical to the output shaft; the synchronizer is synchronizer I and synchronizer II, and the driven gear is a driven gear I and driven gear II, said intermediate shaft I is fixedly connected with driven gear I and synchronizer I, said intermediate shaft II is fixedly connected with driven gear II and synchronizer II, said driven gear I, driven Gear II meshes with the driving gear.
上述方案中,所述档位主动齿轮为一档主动齿轮、二档主动齿轮、三档主动齿轮和四档主动齿轮,所述单向离合器为单向离合器Ⅰ和单向离合器Ⅱ,所述中间轴Ⅰ上空套有一档主动齿轮和三档主动齿轮,所述同步器Ⅰ位于一档主动齿轮和三档主动齿轮之间,所述从动齿轮Ⅰ和一档主动齿轮之间的中间轴Ⅰ上安装有单向离合器Ⅰ,所述中间轴Ⅱ上空套有二档主动齿轮和四档主动齿轮,所述同步器Ⅱ位于二档主动齿轮和四档主动齿轮之间,所述从动齿轮Ⅱ和二档主动齿轮之间的中间轴Ⅱ上安装有单向离合器Ⅱ。In the above scheme, the gear position driving gears are the first gear, the second gear, the third gear and the fourth gear, the one-way clutches are one-way clutch I and one-way clutch II, and the intermediate There are a first-speed driving gear and a third-speed driving gear set above the shaft I, the synchronizer I is located between the first-speed driving gear and the third-speed driving gear, and the intermediate shaft I between the driven gear I and the first-speed driving gear A one-way clutch I is installed, and the intermediate shaft II is provided with a second-speed driving gear and a fourth-speed driving gear. The synchronizer II is located between the second-speed driving gear and the fourth-speed driving gear. The driven gear II and the A one-way clutch II is installed on the intermediate shaft II between the second gear driving gears.
上述方案中,所述档位从动齿轮为一档从动齿轮、二档从动齿轮、三档从动齿轮和四档从动齿轮,所述输出轴上从左到右依次固定连接一档从动齿轮、二档从动齿轮、三档从动齿轮、四档从动齿轮,所述一档从动齿轮与一档主动齿轮啮合,所述二档从动齿轮与二档主动齿轮啮合,所述三档从动齿轮与三档主动齿轮啮合,所述四档从动齿轮与四档主动齿轮啮合。In the above solution, the gear driven gears are the first gear driven gear, the second gear driven gear, the third gear driven gear and the fourth gear driven gear, and the first gear is fixedly connected to the output shaft in turn from left to right. The driven gear, the second gear driven gear, the third gear driven gear, and the fourth gear driven gear, the first gear driven gear meshes with the first gear driving gear, the second gear driven gear meshes with the second gear driving gear, The third-speed driven gear meshes with the third-speed driving gear, and the fourth-speed driven gear meshes with the fourth-speed driving gear.
上述方案中,所述同步器包括3种位置状态:中间位置分离状态、向左滑动接合状态及向右滑动接合状态。In the above solution, the synchronizer includes three positional states: a disengaged state in the middle position, a leftward sliding engagement state, and a rightward sliding engagement state.
上述方案中,所述主离合器采用干式离合器或电磁离合器,所述辅助离合器可以采用湿式离合器或电磁离合器,所述单向离合器Ⅰ、单向离合器Ⅱ采用滚子式单向离合器或楔块式单向离合器,所述单向离合器包括接合及分离2种工作状态,当从动齿轮的转速小于中间轴的转速时处于分离状态,否则处于接合状态。In the above scheme, the main clutch adopts a dry clutch or an electromagnetic clutch, the auxiliary clutch can adopt a wet clutch or an electromagnetic clutch, and the one-way clutch I and the one-way clutch II adopt a roller type one-way clutch or a sprag type One-way clutch, the one-way clutch includes two working states of engagement and disengagement, when the speed of the driven gear is lower than the speed of the intermediate shaft, it is in the disengagement state, otherwise it is in the engagement state.
上述方案中,该系统包括发动机单独驱动、纯电动驱动、发动机和电动机混合驱动3种驱动模式,该系统具有5个前进档、1个倒档。In the above solution, the system includes three drive modes: engine alone drive, pure electric drive, engine and electric motor hybrid drive, and the system has 5 forward gears and 1 reverse gear.
上述方案中,该系统在一档到四档顺序升档过程中,原档位的同步器不分离,辅助离合器接合处于滑磨状态提供辅助转矩,发动机和电动机调矩、调速,预换档位同步器完成预换档位啮合齿轮的速度同步,辅助离合器分离,实现动力保持换档动作,换档动作完成后,由于单向离合器的超越作用,原档位不再传递动力;该系统在四档到一档顺序降档过程中,辅助离合器接合处于滑磨状态提供辅助转矩,发动机和电动机调矩、调速,原档位的同步器分离,预换档位同步器完成预换档位啮合齿轮的速度同步,辅助离合器分离,实现动力保持换档动作。In the above scheme, during the sequential upshifting process of the first gear to the fourth gear, the synchronizer of the original gear is not separated, the auxiliary clutch is engaged in a slipping state to provide auxiliary torque, the engine and the electric motor are torque-adjusted, speed-regulated, and pre-shifted. The gear synchronizer completes the speed synchronization of the meshing gears in the pre-shift gear position, assists the clutch separation, and realizes the power-maintaining shift action. After the shift action is completed, due to the overrunning effect of the one-way clutch, the original gear position no longer transmits power; the system During sequential downshifting from fourth gear to first gear, the auxiliary clutch engages in a slipping state to provide auxiliary torque, the engine and electric motor adjust torque and speed, the synchronizer of the original gear is separated, and the synchronizer of the pre-shift position completes the pre-shift The speed of the gear meshing gear is synchronized, the auxiliary clutch is disengaged, and the power-holding shift action is realized.
上述方案中,该系统在四档到五档升档过程中,同步器Ⅱ不分离,辅助离合器接合处于滑磨状态提供转矩,发动机和电动机调矩、调速,直到辅助离合器完全结合,实现动力保持换档动作,换档动作完成后,由于单向离合器的超越作用,原档位四档不再传递动力;该系统在五档到四档降档过程中,辅助离合器由完全接合状态过渡到滑磨状态提供辅助转矩,发动机和电动机调矩、调速,同步器Ⅱ完成四档啮合齿轮的速度同步,辅助离合器完全分离,实现动力保持换档动作。In the above scheme, during the upshift process of the system from fourth to fifth gear, the synchronizer II does not disengage, the auxiliary clutch engages and is in a slipping state to provide torque, and the engine and electric motor torque and speed are adjusted until the auxiliary clutch is fully engaged to realize The power maintains the shifting action. After the shifting action is completed, due to the overtaking effect of the one-way clutch, the fourth gear in the original gear position no longer transmits power; when the system is downshifting from the fifth gear to the fourth gear, the auxiliary clutch transitions from the fully engaged state In the slipping state, the auxiliary torque is provided, the torque and speed of the engine and the electric motor are adjusted, and the synchronizer II completes the speed synchronization of the fourth-gear meshing gears, and the auxiliary clutch is completely disengaged to realize the power-maintaining shift action.
本发明具有的技术效果:The technical effect that the present invention has:
(1)与普通机械变速器相比,本发明在变速器中应用辅助离合器组成的一种动力保持型机械自动变速器混合动力总成系统,较好地解决了机械自动变速器换档动力中断的问题。(1) Compared with ordinary mechanical transmissions, the present invention uses auxiliary clutches in the transmissions to form a power-holding type mechanical automatic transmission hybrid powertrain system, which better solves the problem of power interruption of mechanical automatic transmissions.
(2)本发明的动力保持型机械自动变速器混合动力总成系统由于使用了单向离合器,在升档过程中可以在不摘原档位的情况下配合辅助离合器的使用直接换档,动力保持的同时不仅缩短了换档时间,还能避免动力传动的干涉。(2) Due to the use of the one-way clutch in the power-maintaining type mechanical automatic transmission hybrid powertrain system of the present invention, it can directly shift gears in conjunction with the use of the auxiliary clutch without removing the original gear during the upshift process, and the power maintains At the same time, it not only shortens the shift time, but also avoids the interference of power transmission.
(3)本发明的动力保持型机械自动变速器混合动力总成系统有3种驱动模式:发动机单独驱动、纯电动驱动、发动机和电动机混合驱动,并且3种驱动模式下都能完成动力保持换档动作,实现平顺快速换档;具有五个前进档,使车辆动力总成更多地工作于高效区,提高车辆的动力性和经济性。(3) The hybrid powertrain system of the power-maintaining mechanical automatic transmission of the present invention has three drive modes: independent drive by the engine, pure electric drive, hybrid drive by the engine and the electric motor, and power-maintain shifting can be completed under the three drive modes It has five forward gears, so that the powertrain of the vehicle can work more in the high-efficiency zone, improving the power and economy of the vehicle.
附图说明Description of drawings
图1为本发明提出的一种动力保持型机械自动变速器混合动力总成系统的结构示意图;Fig. 1 is a schematic structural view of a hybrid powertrain system of a power maintaining type mechanical automatic transmission proposed by the present invention;
图2为混合动力总成系统一档升二档时的动力传递路线示意图;Figure 2 is a schematic diagram of the power transmission route when the hybrid powertrain system shifts from first gear to second gear;
图3为混合动力总成系统二档降一档时的动力传递路线示意图;Fig. 3 is a schematic diagram of the power transmission route when the hybrid powertrain system shifts from the second gear to the first gear;
图4为混合动力总成系统四档升五档时的动力传递路线示意图;Fig. 4 is a schematic diagram of the power transmission route when the hybrid powertrain system shifts from fourth gear to fifth gear;
图5为混合动力总成系统五档降四档时的动力传递路线示意图;Fig. 5 is a schematic diagram of the power transmission route of the hybrid powertrain system when the fifth gear is downshifted to the fourth gear;
图6为混合动力总成系统一档时的动力传递路线示意图;Fig. 6 is a schematic diagram of the power transmission route in the first gear of the hybrid powertrain system;
图7为混合动力总成系统二档时的动力传递路线示意图;Fig. 7 is a schematic diagram of the power transmission route in the second gear of the hybrid powertrain system;
图8为混合动力总成系统三档时的动力传递路线示意图;Fig. 8 is a schematic diagram of the power transmission route in the third gear of the hybrid powertrain system;
图9为混合动力总成系统四档时的动力传递路线示意图;Fig. 9 is a schematic diagram of the power transmission route in the fourth gear of the hybrid powertrain system;
图10为混合动力总成系统五档时的动力传递路线示意图;Fig. 10 is a schematic diagram of the power transmission route in the fifth gear of the hybrid powertrain system;
图11为混合动力总成系统倒档时的动力传递路线示意图;Fig. 11 is a schematic diagram of the power transmission route of the hybrid powertrain system in reverse gear;
其中,1-发动机,2-主离合器,3-电动机,4-输入轴,5-主动齿轮,6-从动齿轮Ⅰ,7-单向离合器Ⅰ,8-一档主动齿轮,9-同步器Ⅰ,10-三档主动齿轮,11-中间轴Ⅰ,12-一档从动齿轮,13-二档从动齿轮,14-三档从动齿轮,15-四档从动齿轮,16-输出轴,17-四档主动齿轮,18-同步器Ⅱ,19-二档主动齿轮,20-中间轴Ⅱ,21-单向离合器Ⅱ,22-从动齿轮Ⅱ,23-变速器,24-辅助离合器。Among them, 1-engine, 2-main clutch, 3-electric motor, 4-input shaft, 5-driving gear, 6-driven gear Ⅰ, 7-one-way clutch Ⅰ, 8-first gear driving gear, 9-synchronizer Ⅰ, 10-third-speed driving gear, 11-intermediate shaftⅠ, 12-first-speed driven gear, 13-second-speed driven gear, 14-third-speed driven gear, 15-fourth-speed driven gear, 16-output Shaft, 17-fourth gear driving gear, 18-synchronizer II, 19-second gear driving gear, 20-intermediate shaft II, 21-one-way clutch II, 22-driven gear II, 23-transmission, 24-auxiliary clutch .
具体实施方式Detailed ways
下面将结合实施例和附图对本发明进行详细、清楚、完整地描述。The present invention will be described in detail, clearly and completely below with reference to the embodiments and drawings.
如图1所示,动力保持型机械自动变速器混合动力总成系统,包括发动机1、主离合器2、电动机3及变速器23,变速器23包括输入轴4、中间轴Ⅰ11、中间轴Ⅱ20及输出轴16、辅助离合器24、单向离合器Ⅰ7、单向离合器Ⅱ21、同步器Ⅰ9、同步器Ⅱ18以及动力传动齿轮,动力传动齿轮为主动齿轮5、从动齿轮Ⅰ6、从动齿轮Ⅱ22、档位主动齿轮及档位从动齿轮;档位主动齿轮为一档主动齿轮8、二档主动齿轮19、三档主动齿轮10、四档主动齿轮17,档位从动齿轮为一档从动齿轮12、二档从动齿轮13、三档从动齿轮14、四档从动齿轮15;As shown in Fig. 1, the hybrid powertrain system of a power-holding mechanical automatic transmission includes an engine 1, a main clutch 2, an electric motor 3 and a transmission 23, and the transmission 23 includes an input shaft 4, an intermediate shaft I11, an intermediate shaft II20 and an output shaft 16 , auxiliary clutch 24, one-way clutch I7, one-way clutch II21, synchronizer I9, synchronizer II18 and power transmission gears, the power transmission gears are driving gear 5, driven gear I6, driven gear II22, gear driving gear and Gear position driven gear; The gear position driving gear is the first gear driving gear 8, the second gear driving gear 19, the third gear driving gear 10, the fourth gear driving gear 17, and the gear position driven gear is the first gear driven gear 12, the second gear Driven gear 13, third gear driven gear 14, fourth gear driven gear 15;
中间轴Ⅰ11和中间轴Ⅱ20相对于输出轴16平行对称布置;发动机1的输出轴与主离合器2的输入轴相连,主离合器2的输出轴与电动机3的输入轴相连,电动机3的输出轴与输入轴4相连,输入轴4与主动齿轮5固连,主动齿轮5与辅助离合器24的一端固连,辅助离合器24的另一端与输出轴16固连,输入轴4与输出轴16同轴心布置;The intermediate shaft I11 and the intermediate shaft II20 are arranged parallel and symmetrically with respect to the output shaft 16; the output shaft of the engine 1 is connected with the input shaft of the main clutch 2, the output shaft of the main clutch 2 is connected with the input shaft of the motor 3, and the output shaft of the motor 3 is connected with the The input shaft 4 is connected, the input shaft 4 is fixedly connected with the driving gear 5, the driving gear 5 is fixedly connected with one end of the auxiliary clutch 24, the other end of the auxiliary clutch 24 is fixedly connected with the output shaft 16, and the input shaft 4 and the output shaft 16 are coaxial arrangement;
中间轴Ⅰ11上固连从动齿轮Ⅰ6、同步器Ⅰ9,中间轴Ⅱ20上固连从动齿轮Ⅱ22、同步器Ⅱ18,从动齿轮Ⅰ6、从动齿轮Ⅱ22均与主动齿轮5啮合;中间轴Ⅰ11上空套有一档主动齿轮8和三档主动齿轮10,同步器Ⅰ9位于一档主动齿轮8和三档主动齿轮10之间,从动齿轮Ⅰ6和一档主动齿轮8之间的中间轴Ⅰ11上安装有单向离合器Ⅰ7,中间轴Ⅱ20上空套有二档主动齿轮19和四档主动齿轮17,同步器Ⅱ18位于二档主动齿轮19和四档主动齿轮17之间,从动齿轮Ⅱ22和二档主动齿轮19之间的中间轴Ⅱ20上安装有单向离合器Ⅱ21;输出轴16上从左到右依次固定连接一档从动齿轮12、二档从动齿轮13、三档从动齿轮14、四档从动齿轮15,一档从动齿轮12与一档主动齿轮8啮合,二档从动齿轮13与二档主动齿轮19啮合,三档从动齿轮14与三档主动齿轮10啮合,四档从动齿轮15与四档主动齿轮17啮合。The driven gear I6 and synchronizer I9 are fixedly connected to the intermediate shaft I11, the driven gear II22 and the synchronizer II18 are fixedly connected to the intermediate shaft II20, and the driven gear I6 and the driven gear II22 are all meshed with the driving gear 5; There are first-speed driving gear 8 and third-speed driving gear 10, the synchronizer I9 is located between the first-speed driving gear 8 and the third-speed driving gear 10, and the intermediate shaft I11 between the driven gear I6 and the first-speed driving gear 8 is installed with The one-way clutch Ⅰ7, the intermediate shaft Ⅱ20 is covered with the second-speed driving gear 19 and the fourth-speed driving gear 17, the synchronizer Ⅱ18 is located between the second-speed driving gear 19 and the fourth-speed driving gear 17, the driven gear Ⅱ22 and the second-speed driving gear A one-way clutch II 21 is installed on the intermediate shaft II 20 between 19; the first gear driven gear 12, the second gear driven gear 13, the third gear driven gear 14, and the fourth gear driven gear are fixedly connected to the output shaft 16 in turn from left to right. Driven gear 15, the first gear driven gear 12 meshes with the first gear driving gear 8, the second gear driven gear 13 meshes with the second gear driving gear 19, the third gear driven gear 14 meshes with the third gear driving gear 10, and the fourth gear driven gear Gear 15 meshes with fourth gear driving gear 17 .
同步器Ⅰ9、同步器Ⅱ18均包括3种位置状态:中间位置分离状态、向左滑动接合状态、向右滑动接合状态;主离合器2可以采用干式离合器或电磁离合器,辅助离合器24可以采用湿式离合器或电磁离合器,单向离合器Ⅰ7、单向离合器Ⅱ21可以采用滚子式单向离合器或楔块式单向离合器;单向离合器Ⅰ7有2种工作状态:接合状态、分离状态,当从动齿轮Ⅰ6的转速小于中间轴Ⅰ11的转速时处于分离状态,否则处于接合状态;单向离合器Ⅱ21有2种工作状态:接合状态、分离状态,当从动齿轮Ⅱ22的转速小于中间轴Ⅱ20的转速时处于分离状态,否则处于接合状态。Synchronizer I9 and Synchronizer II18 both include three position states: neutral position disengagement state, left sliding engagement state, and right sliding engagement state; the main clutch 2 can be a dry clutch or an electromagnetic clutch, and the auxiliary clutch 24 can be a wet clutch Or electromagnetic clutch, one-way clutch I7, one-way clutch II21 can adopt roller type one-way clutch or sprag type one-way clutch; one-way clutch I7 has two working states: engaged state, disengaged state, when driven gear I6 When the rotational speed of the driven gear II22 is less than the rotational speed of the intermediate shaft II11, it is in the disengaged state, otherwise it is in the engaged state; the one-way clutch II21 has two working states: engaged state and disengaged state, when the rotational speed of the driven gear II22 is less than the rotational speed of the intermediate shaft II20, it is disengaged state, otherwise it is engaged.
该混合动力总成系统具有3种驱动模式:发动机单独驱动、纯电动驱动及发动机和电动机混合驱动,并且3种驱动模式下都能完成动力保持换档动作,实现平顺换档。下面针对3种驱动模式下动力保持换档动作进行详细说明。The hybrid powertrain system has three drive modes: engine alone drive, pure electric drive and engine and electric motor hybrid drive, and the power-holding shift action can be completed under the three drive modes to achieve smooth shifting. The power-holding shift action under the three drive modes will be described in detail below.
(一)发动机和电动机混合驱动模式下的动力保持换档动作(1) Power-holding shift action under hybrid driving mode of engine and electric motor
当驱动模式为混合驱动模式时,通过控制主离合器2、同步器Ⅰ9、同步器Ⅱ18、辅助离合器24的分离与接合完成动力保持换档动作。由于一档至四档顺序升降档的过程与一档和二档之间的动力保持换档过程类似,整个换档过程主离合器2始终保持接合,这里仅描述混合驱动模式下由一档升二档、二档降一档、四档升五档、五档降四档的动力保持换档动作。具体如下:When the driving mode is the hybrid driving mode, the power-maintaining shift action is completed by controlling the disengagement and engagement of the main clutch 2, synchronizer I9, synchronizer II18, and auxiliary clutch 24. Since the process of shifting up and down sequentially from first gear to fourth gear is similar to the process of power-maintained shifting between first gear and second gear, the main clutch 2 remains engaged throughout the shifting process, and only the shift from first gear to second gear in hybrid driving mode is described here. Gear, second gear down one gear, fourth gear up fifth gear, fifth gear down four gears power to maintain shifting action. details as follows:
(1)一档升二档动力保持换档动作(1) The power of the first gear to the second gear maintains the shifting action
如图2所示,一档的同步器Ⅰ9不分离,辅助离合器24接合处于滑磨状态提供辅助转矩,发动机1和电动机3调矩、调速,二档同步器Ⅱ18完成二档啮合齿轮的速度同步,辅助离合器24分离,实现动力保持换档动作,换档动作完成后,由于单向离合器的超越作用,一档不再传递动力。As shown in Figure 2, the synchronizer I9 of the first gear does not disengage, the auxiliary clutch 24 engages and is in a slipping state to provide auxiliary torque, the engine 1 and the electric motor 3 adjust torque and speed, and the second gear synchronizer II18 completes the meshing gear of the second gear The speed is synchronized, and the auxiliary clutch 24 is separated to realize the power-maintaining shift action. After the shift action is completed, due to the overrunning effect of the one-way clutch, the first gear no longer transmits power.
(2)二档降一档动力保持换档动作(2) The second gear is down and the first gear is powered to maintain the shifting action
如图3所示,辅助离合器24接合处于滑磨状态提供辅助转矩,发动机1和电动机3调矩、调速,二档的同步器Ⅱ18分离,一档同步器Ⅰ9完成一档啮合齿轮的速度同步,辅助离合器24分离,实现动力保持换档动作。As shown in Figure 3, the auxiliary clutch 24 is engaged and in a slipping state to provide auxiliary torque, the engine 1 and the electric motor 3 are torque-adjusted and speed-regulated, the second-gear synchronizer II18 is separated, and the first-gear synchronizer I9 completes the speed of the first-gear meshing gear. Synchronously, the auxiliary clutch 24 is disengaged to realize the power-maintaining shift action.
(3)四档升五档动力保持换档动作(3) The fourth gear is upgraded to the fifth gear power to maintain the shifting action
如图4所示,同步器Ⅱ18不分离,辅助离合器24接合处于滑磨状态提供转矩,发动机1和电动机3调矩、调速,直到辅助离合器24完全结合,实现动力保持换档动作,换档动作完成后,由于单向离合器的超越作用,四档不再传递动力。As shown in Figure 4, the synchronizer II 18 is not disengaged, the auxiliary clutch 24 is engaged and is in a slipping state to provide torque, the engine 1 and the electric motor 3 adjust the torque and speed until the auxiliary clutch 24 is fully engaged, and the power-maintaining shift action is realized. After the gear action is completed, due to the overrunning effect of the one-way clutch, the fourth gear no longer transmits power.
(4)五档降四档动力保持换档动作(4) 5th gear down 4th gear power to keep shifting action
如图5所示,辅助离合器24由完全接合状态过渡到滑磨状态提供辅助转矩,发动机1和电动机3调矩、调速,同步器Ⅱ18完成四档啮合齿轮的速度同步,辅助离合器24完全分离,实现动力保持换档动作。As shown in Figure 5, the auxiliary clutch 24 transitions from the fully engaged state to the slipping state to provide auxiliary torque, the engine 1 and the electric motor 3 adjust the torque and speed, the synchronizer II 18 completes the speed synchronization of the fourth-speed meshing gear, and the auxiliary clutch 24 is completely Separate to realize power-holding shift action.
(二)发动机单独驱动模式下的动力保持换档动作(2) Power-holding shift action in the engine-only driving mode
发动机单独驱动模式是在发动机和电动机混合驱动模式基础上缺少一个动力源电动机3,因此在换档过程中缺少电动机3的调矩、调速,但是换档过程中同步器Ⅰ9、同步器Ⅱ18、辅助离合器24的分离与接合动作与发动机和电动机混合驱动模式下的换档动作方式一样,参照前面发动机与电动机混合驱动模式的动力保持换档动作,在此不再重复叙述。The engine alone driving mode is based on the lack of a power source motor 3 on the basis of the mixed driving mode of the engine and the electric motor, so the torque adjustment and speed regulation of the electric motor 3 are lacking during the shifting process, but the synchronizer I9, the synchronizer II18, The disengagement and engagement actions of the auxiliary clutch 24 are the same as the gear shifting action in the hybrid driving mode of the engine and the electric motor. Refer to the power maintaining shifting action in the hybrid driving mode of the engine and the electric motor, and will not be repeated here.
(三)纯电动驱动模式下的无动力中断换档动作(3) Shift action without power interruption in pure electric drive mode
纯电动驱动模式是在发动机与电动机混合驱动模式基础上缺少一个动力源发动机1,因此在换档过程中缺少发动机1的调矩、调速,但是换档过程中同步器Ⅰ9、同步器Ⅱ18、辅助离合器24的分离与接合动作与发动机和电动机混合驱动模式下的换档动作方式一样,参照前面发动机与电动机混合驱动模式的动力保持换档动作,在此不再重复叙述。The pure electric drive mode lacks a power source engine 1 on the basis of the hybrid drive mode of the engine and the electric motor, so the torque regulation and speed regulation of the engine 1 are lacking during the shifting process, but the synchronizer I9, synchronizer II18, The disengagement and engagement actions of the auxiliary clutch 24 are the same as the gear shifting action in the hybrid driving mode of the engine and the electric motor. Refer to the power maintaining shifting action in the hybrid driving mode of the engine and the electric motor, and will not be repeated here.
本实施方案主要应用于图1所示结构的单轴并联式混合动力汽车或纯电动汽车,本方案用于纯电动汽车时,省去图1中的发动机1和主离合器2。单轴并联式混合动力汽车有发动机单独驱动、纯电动驱动、发动机和电动机混合驱动三种驱动模式;发动机单独驱动模式动力源为发动机1,纯电动驱动模式动力源为电动机3,发动机和电动机混合驱动模式动力源为发动机1和电动机3。因此,发动机单独驱动传递路线是在发动机和电动机混合驱动动力传动路线的基础上减少动力源电动机3,纯电动驱动传递路线是在发动机和电动机混合驱动动力传动路线的基础上减少动力源发动机1。This embodiment is mainly applied to a single-shaft parallel hybrid vehicle or a pure electric vehicle with the structure shown in FIG. 1 . When this solution is used in a pure electric vehicle, the engine 1 and the main clutch 2 in FIG. The single-shaft parallel hybrid electric vehicle has three drive modes: engine alone drive, pure electric drive, and engine and electric motor hybrid drive; the power source of the engine alone drive mode is the engine 1, and the pure electric drive mode has the power source of the electric motor 3, and the engine and the electric motor are mixed. The driving mode power sources are the engine 1 and the electric motor 3 . Therefore, the engine-only drive transmission route reduces the power source motor 3 on the basis of the engine and electric motor hybrid drive power transmission route, and the pure electric drive transmission route reduces the power source engine 1 on the basis of the engine and electric motor hybrid drive power transmission route.
下面对发动机和电动机混合驱动模式的动力传递路线详细说明,具体如下:The following is a detailed description of the power transmission route of the hybrid driving mode of the engine and the electric motor, as follows:
(1)一档(1) first gear
主离合器2接合,单向离合器Ⅰ7自动接合,同步器Ⅰ9左滑与一档主动齿轮8接合,同步器Ⅱ18处于中间分离位置,辅助离合器24分离,其动力传递路线:如图6所示,发动机1→主离合器2→电动机3→输入轴4→主动齿轮5→从动齿轮Ⅰ6→单向离合器Ⅰ7→同步器Ⅰ9→一档主动齿轮8→一档从动齿轮12→主变速器输出轴16。The main clutch 2 is engaged, the one-way clutch I7 is automatically engaged, the synchronizer I9 slides to the left and engages with the first-speed driving gear 8, the synchronizer II18 is in the middle separation position, and the auxiliary clutch 24 is disengaged. The power transmission route is as shown in Figure 6, the engine 1→main clutch 2→motor 3→input shaft 4→driving gear 5→driven gear I6→one-way clutch I7→synchronizer I9→first gear driving gear 8→first gear driven gear 12→main transmission output shaft 16.
(2)二档(2) second gear
主离合器2接合,单向离合器Ⅱ21自动接合,同步器Ⅱ18左滑与二档主动齿轮19接合,同步器Ⅰ9处于中间分离位置,辅助离合器24分离,其动力传递路线:如图7所示,发动机1→主离合器2→电动机3→输入轴4→主动齿轮5→从动齿轮Ⅱ22→单向离合器Ⅱ21→同步器Ⅱ18→二档主动齿轮19→二档从动齿轮13→主变速器输出轴16。The main clutch 2 is engaged, the one-way clutch II 21 is automatically engaged, the synchronizer II 18 slides left and engages with the second-speed driving gear 19, the synchronizer I9 is in the middle separation position, and the auxiliary clutch 24 is disengaged. The power transmission route is as shown in Fig. 7, the engine 1→main clutch 2→motor 3→input shaft 4→driving gear 5→driven gear II 22→one-way clutch II 21→synchronizer II 18→second gear driving gear 19→second gear driven gear 13→main transmission output shaft 16.
(3)三档(3) third gear
主离合器2接合,单向离合器Ⅰ7自动接合,同步器Ⅰ9右滑与三档主动齿轮10接合,同步器Ⅱ18处于中间分离位置,辅助离合器24分离,其动力传递路线:如图8所示,发动机1→主离合器2→电动机3→输入轴4→主动齿轮5→从动齿轮Ⅰ6→单向离合器Ⅰ7→同步器Ⅰ9→三档主动齿轮10→三档从动齿轮14→主变速器输出轴16。The main clutch 2 is engaged, the one-way clutch I7 is automatically engaged, the synchronizer I9 slides right and engages with the third-speed driving gear 10, the synchronizer II18 is in the middle separation position, and the auxiliary clutch 24 is disengaged. The power transmission route is as shown in Figure 8, the engine 1→main clutch 2→motor 3→input shaft 4→driving gear 5→driven gear Ⅰ6→one-way clutch Ⅰ7→synchronizer Ⅰ9→third-speed driving gear 10→third-speed driven gear 14→main transmission output shaft 16.
(4)四档(4) Fourth gear
主离合器2接合,单向离合器Ⅱ21自动接合,同步器Ⅱ18右滑与四档主动齿轮17接合,同步器Ⅰ9处于中间分离位置,辅助离合器24分离,其动力传递路线:如图9所示,发动机1→主离合器2→电动机3→输入轴4→主动齿轮5→从动齿轮Ⅱ22→单向离合器Ⅱ21→同步器Ⅱ18→四档主动齿轮17→四档从动齿轮15→主变速器输出轴16。The main clutch 2 is engaged, the one-way clutch II 21 is automatically engaged, the synchronizer II 18 slides right and engages with the fourth-speed driving gear 17, the synchronizer I9 is in the middle separation position, and the auxiliary clutch 24 is disengaged. The power transmission route is as shown in Fig. 9, the engine 1→main clutch 2→motor 3→input shaft 4→driving gear 5→driven gear II 22→one-way clutch II 21→synchronizer II 18→fourth gear driving gear 17→fourth gear driven gear 15→main transmission output shaft 16.
(5)五档(5) fifth gear
主离合器2接合,同步器Ⅰ9与同步器Ⅱ18处于中间分离位置,辅助离合器24接合,其动力传递路线:如图10所示,发动机1→主离合器2→电动机3→输入轴4→主动齿轮5→辅助离合器24→输出轴16。The main clutch 2 is engaged, the synchronizer I9 and the synchronizer II18 are in the middle separation position, the auxiliary clutch 24 is engaged, and its power transmission route: as shown in Figure 10, engine 1→main clutch 2→motor 3→input shaft 4→drive gear 5 → auxiliary clutch 24 → output shaft 16.
下面对倒档的动力传递路线详细说明,具体如下:The following is a detailed description of the power transmission route of the reverse gear, as follows:
单轴并联式混合动力汽车或纯电动汽车的倒档动作都是由电动机反转来实现,倒档过程中主离合器2分离,同步器Ⅰ9与同步器Ⅱ18处于中间分离位置,辅助离合器24接合,其动力传递路线:如图11所示,电动机3→输入轴4→主动齿轮5→辅助离合器24→输出轴16。The reverse gear action of a single-shaft parallel hybrid electric vehicle or a pure electric vehicle is realized by the reverse rotation of the motor. During the reverse gear process, the main clutch 2 is separated, the synchronizer I9 and the synchronizer II18 are in the middle separation position, and the auxiliary clutch 24 is engaged. Its power transmission route: as shown in Figure 11, motor 3→input shaft 4→driving gear 5→auxiliary clutch 24→output shaft 16.
下面对具有能量回收的制动模式进行详细说明:The braking mode with energy recovery is described in detail below:
当驾驶员踩下制动踏板时,车辆进入制动模式,发动机1不向外输出动力,电动机3此时作为发电机,来自车轮的动力拖动电动机3给蓄电池充电,实现能量回收。下面具体描述能量回收制动动作:能量回收制动时无论原来的状态如何,辅助离合器24接合,同步器Ⅰ7、同步器Ⅱ20处于中间分离位置,由电动机3变为发电机提供制动力矩。When the driver steps on the brake pedal, the vehicle enters the braking mode, the engine 1 does not output power, and the motor 3 acts as a generator at this time, and the power from the wheels drives the motor 3 to charge the battery to realize energy recovery. The energy recovery braking action is described in detail below: No matter what the original state is during energy recovery braking, the auxiliary clutch 24 is engaged, the synchronizer I7 and the synchronizer II20 are in the middle separation position, and the motor 3 becomes a generator to provide braking torque.
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换均属于本发明的保护范围。The described embodiment is a preferred implementation of the present invention, but the present invention is not limited to the above-mentioned implementation. Without departing from the essence of the present invention, any obvious improvements and replacements that can be made by those skilled in the art Belong to the protection scope of the present invention.
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