CN108179578B - A printing and dyeing system and process for preparing highly elastic and environmentally friendly fabrics - Google Patents
A printing and dyeing system and process for preparing highly elastic and environmentally friendly fabrics Download PDFInfo
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- CN108179578B CN108179578B CN201810129713.6A CN201810129713A CN108179578B CN 108179578 B CN108179578 B CN 108179578B CN 201810129713 A CN201810129713 A CN 201810129713A CN 108179578 B CN108179578 B CN 108179578B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及纺织印染生产领域,尤其涉及一种制备高弹性环保面料的印染系统及其工艺。The invention relates to the field of textile printing and dyeing production, in particular to a printing and dyeing system and a process for preparing highly elastic and environmentally friendly fabrics.
背景技术Background technique
在织物纺织、染整行业中,用于对坯布进行染色的溢流染色机,其内设有带动布匹进行转动的提布辊,染液都存在于染色室内,布匹的染色过程主要在于在下部染色室中的染色,通过控制布匹的运转速度来控制布匹在染色室中的浸润的时间,也控制了其染色的效果,这种染色机是每四个为一组,每一组的染色室是想通的,成连通器原理,而配料杠则位于一边,这就导致了溢流染色机染色的弊病,就是染色的结果可能是每一杠所出的布匹的染色效果不同,易出现染色程度不同的影响;另外,由于坯布表面在进入染色室进行染色时,其表面不可避免的粘附有纤维、毛屑等杂质,含有杂质的布料经染色后容易出现染斑、染花灯染色瑕疵。In the textile textile, dyeing and finishing industry, the overflow dyeing machine used for dyeing gray cloth is equipped with a cloth lifting roller to drive the cloth to rotate. The dyeing liquid exists in the dyeing room. The dyeing process of the cloth mainly lies in the dyeing in the lower dyeing room. By controlling the running speed of the cloth, the soaking time of the cloth in the dyeing room is controlled, and the dyeing effect is also controlled. This kind of dyeing machine is divided into groups of four. The dyeing rooms of each group are connected. The disadvantage of overflow dyeing machine dyeing is that the dyeing result may be that the dyeing effect of each piece of cloth is different, and the effect of different dyeing degrees is likely to occur; in addition, when the surface of the gray cloth enters the dyeing room for dyeing, impurities such as fibers and dander are inevitably adhered to the surface, and the cloth containing impurities is prone to dye spots and dyeing defects after dyeing.
中国专利申请号为201210149245.1所公开的一种卧式高温高压溢流染色机,本发明包括染槽、提布轮、喷嘴和染液循环输送系统,所述的染槽内设有上下两层输送机,下层输送机的高度高于工作时染槽内染液高度。Chinese Patent Application No. 201210149245.1 discloses a horizontal high-temperature and high-pressure overflow dyeing machine. The present invention includes a dye tank, a cloth lifting wheel, a nozzle and a dye liquor circulation delivery system. The dye tank is provided with upper and lower conveyors, and the height of the lower conveyor is higher than the height of the dye solution in the dye tank during operation.
上述技术方案通过上传输机和下传输机使坯布与染液分离,从而减少染斑、染花、沾污等染色疵病;然而染液对坯布进行染色的同时,使染液的均匀性降低,其采用传输机对坯布进行传输,降低了染液均匀性,另外,其与传统的浸染方式相同,都是对坯布的长时间浸泡来实现坯布的染色,其生产效率以及染色均匀性较差。The above technical solution separates the gray cloth from the dyeing solution through the upper conveyor and the lower conveyor, thereby reducing dyeing defects such as staining spots, dyeing flowers, and stains; however, when the dyeing solution dyes the gray cloth, the uniformity of the dyeing solution is reduced, and the conveyor is used to transport the gray cloth, which reduces the uniformity of the dyeing solution. In addition, it is the same as the traditional dip dyeing method, which is to soak the gray cloth for a long time to achieve dyeing of the gray cloth, and its production efficiency and dyeing uniformity are poor.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足之处,提供一种制备高弹性环保面料的印染系统及其工艺,通过拨液组件对坯布表面除杂排离的同时,进行压缩预染,形成循环染液流,经与坯布传输方向相反的染液对其进行穿透深染,实现坯布的快速均匀染色,解决现有技术中存在的生产效率以及染色均匀性差的技术问题。The object of the present invention is to address the deficiencies of the prior art, and provide a printing and dyeing system and process for preparing high-elastic and environmentally friendly fabrics. While removing impurities from the gray cloth surface through the liquid-draining component, the compressed pre-dyeing is performed to form a circulating dye liquor flow, which is penetrated and deep-dyeed through the dye liquor opposite to the gray cloth transmission direction, to achieve rapid and uniform dyeing of the gray cloth, and to solve the technical problems of poor production efficiency and dyeing uniformity in the prior art.
为解决上述技术问题,本发明提供了一种制备高弹性环保面料的印染系统,包括染色室、设置于该染色室内部的提布辊以及多个导布辊,还包括:In order to solve the above technical problems, the present invention provides a printing and dyeing system for preparing highly elastic and environmentally friendly fabrics, including a dyeing room, a cloth lifting roller and a plurality of cloth guide rollers arranged inside the dyeing room, and also includes:
豁流机构,所述豁流机构设置于所述染色室内部且位于坯布的一侧,其包括带动染液对坯布表面进行冲击除杂的拨液组件,处于坯布表面的纤维、毛屑经染液冲击后,经染液带离;及A flow-exclusion mechanism, the said flow-exclusion mechanism is arranged inside the dyeing chamber and is located on one side of the gray cloth, which includes a liquid-draining component that drives the dye liquor to impact and remove impurities on the surface of the gray cloth, and the fibers and dander on the surface of the gray cloth are taken away by the dye liquor after being impacted by the dye liquor; and
引流机构,所述引流机构设置于所述染色室内且沉设于染液内,其包括经坯布通过的染色通道、位于该染色通道上下两侧经染料流动的第一流道和第二流道,所述第一流道和第二流道与所述染色通道的末端连通设置。Drainage mechanism, the drainage mechanism is arranged in the dyeing chamber and submerged in the dyeing liquor, which includes a dyeing channel through which the gray cloth passes, a first flow channel and a second flow channel on the upper and lower sides of the dyeing channel through which the dye flows, and the first flow channel and the second flow channel communicate with the end of the dyeing channel.
作为改进,还包括设置于所述染色室上且位于所述豁流机构上方的分离机构,该分离机构包括固定设置于染色室内壁上的滑槽、安装于该滑槽内以往复运动方式设置的驱动部以及设置于该驱动部内经坯布穿过的传输通道,所述驱动部与所述拨液组件传动连接设置。As an improvement, it also includes a separation mechanism arranged on the dyeing chamber and above the flow-separating mechanism, the separation mechanism includes a chute fixedly arranged on the wall of the dyeing chamber, a driving part installed in the chute in a reciprocating manner, and a transmission channel arranged in the driving part through which the gray cloth passes, and the driving part is arranged in transmission connection with the liquid dialing assembly.
其中,所述驱动部包括对称设置于所述传输通道两侧且与坯布相接触的限位部、与该限位部固定连接且位于其一侧的传动销以及以可摆动方式设置于所述染色室上带动所述限位部往复运动的摆臂,该摆臂通过腰槽与所述传动销相连接。Wherein, the driving part includes a limiting part symmetrically arranged on both sides of the transmission channel and in contact with the gray cloth, a transmission pin fixedly connected to the limiting part and located on one side thereof, and a swing arm swingably arranged on the dyeing chamber to drive the limiting part to reciprocate, and the swing arm is connected to the driving pin through a waist groove.
作为改进,所述拨液组件沉设于染液内,其包括呈对称结构且转动设置的转辊以及位于其两者之间经坯布穿过的除杂区,所述转辊的旋转方向与坯布的传输方向相反。As an improvement, the liquid repelling assembly is submerged in the dyeing liquor, which includes rotating rollers with a symmetrical structure and an impurity removal area between them that passes through the gray cloth. The rotating direction of the rotating roller is opposite to the conveying direction of the gray cloth.
其中,所述转辊与所述提布辊传动连接设置,其包括单向摆动设置于其外圆周面上对染液进行间断拨动的拨板以及偏心设置于所述转辊的一端且与所述摆臂铰接设置的驱动销,所述拨板为弧形板结构设置,且其弧面与所述转辊的外圆周面相适配。Wherein, the rotating roller is arranged in transmission connection with the cloth lifting roller, which includes a dial that is oscillating in one direction on its outer peripheral surface to intermittently dial the dye liquor, and a driving pin that is eccentrically arranged at one end of the rotating roller and hingedly arranged with the swing arm.
作为改进,所述引流机构还包括设置于所述第一流道后端且位于染色通道51上方的挡板,该挡板延伸至染液表面的上方,其与所述染色通道之间形成第一回流口;所述第一流道和第二流道的末端经第二回流口相连通。As an improvement, the drainage mechanism also includes a baffle arranged at the rear end of the first flow channel and above the dyeing channel 51, the baffle extends above the surface of the dye solution, and forms a first return port between it and the dyeing channel; the ends of the first flow channel and the second flow channel are connected through the second return port.
作为改进,所述引流机构还包括以可拆卸方式设置于所述第一回流口和第二回流口上对流入染色通道内染液进行除渣隔离的筛网以及分别设置于所述豁流机构两侧且处于所述第一流道和第二流道上端对脱落后杂质收集的收集网。As an improvement, the drainage mechanism also includes screens detachably arranged on the first return port and the second return port to remove slag and isolate the dye liquor flowing into the dyeing channel, and collection nets respectively arranged on both sides of the flow escape mechanism and at the upper ends of the first flow channel and the second flow channel to collect impurities after falling off.
本发明还提供了一种制备高弹性环保面料的印染工艺,包括以下步骤:The present invention also provides a printing and dyeing process for preparing highly elastic and environmentally friendly fabrics, comprising the following steps:
(a)进料部分,坯布经提布辊传输进入染色室内,进行定向传输染色;(a) In the feeding part, the gray cloth is transported into the dyeing chamber by the cloth lifting roller for directional transmission and dyeing;
(b)初染除杂部分,坯布沿竖直方向进入染液中,经转辊带动染液以逆向冲击方式对坯布表面进行除杂的同时,实现预染;(b) In the initial dyeing and impurity removal part, the gray cloth enters the dyeing solution along the vertical direction, and the dyeing solution is driven by the rotating roller to remove impurities on the surface of the gray cloth in a reverse impact manner, and at the same time realize pre-dyeing;
(c)回流深染部分,经步骤(b)预染后的坯布呈S结构沿染色通道传输的进行侵染的同时,经与坯布传输运动方向相反的染液流以穿透方式进行深染;(c) Backflow deep dyeing part, the gray cloth pre-dyed in the step (b) is transmitted along the dyeing channel in an S structure to infiltrate, and at the same time, the deep dyeing is carried out in a penetrating manner through the dye liquor flow opposite to the gray cloth transmission movement direction;
(d)输出部分,经步骤(b)和步骤(c)多次循环染色后,所形成的成品布料经出布口输出。(d) output part, after step (b) and step (c) are dyed repeatedly, the finished cloth formed is output through the cloth outlet.
其中,所述步骤(b)还包括排渣部分,所述转辊以转动方式将处于深层的染液冲刷至坯布表面进行除杂后,结合坯布的往复摆动运动方式,将含有杂质的染液分别拨送远离坯布,实现杂质排离。Wherein, the step (b) also includes a slag discharge part, wherein the rotating roller washes the dye solution in the deep layer to the surface of the gray cloth in a rotating manner to remove impurities, and then, combined with the reciprocating swinging motion of the gray cloth, pushes the dye solution containing impurities away from the gray cloth respectively, so as to realize the removal of impurities.
作为改进,所述步骤(c)还包括杂质收集部分,所述转辊以转动方式带动染液流动的同时,形成循环染液流,杂质经染液流进行聚集后,实现对染液表面杂质的收集。As an improvement, the step (c) also includes an impurity collecting part, and the rotating roller drives the dye liquor to flow while rotating to form a circulating dye liquor flow, and after the impurities are gathered by the dye liquor flow, the impurities on the surface of the dye liquor are collected.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明通过拨液组件对坯布表面进行杂质清除清除的同时带动处于其上表面含有杂质的染液远离坯布,避免对后续坯布二次污染的同时,是染液内部形成两个循环的染液流,结合坯布的定向传输方式,进而实现对坯布冲击初染后,以染液逆流方式对其进行二次穿透深染,相较于传统侵染过程中的多次循环匀染,本发明染色效率提高20%,且在本发明中,染液始终处于上下循环流动,避免现有技术中因染液流动缓慢而造成布料色泽存在差异,解决现有技术中存在的生产效率以及染色均匀性差的技术问题;(1) The present invention removes impurities on the surface of the gray cloth through the liquid-repelling component and at the same time drives the dye liquor containing impurities on the upper surface away from the gray cloth to avoid secondary pollution to the subsequent gray cloth. At the same time, two circulations of the dye liquor flow are formed inside the dye liquor, combined with the directional transmission mode of the gray cloth, and then the gray cloth is impacted for primary dyeing, and the dye liquor is used for secondary penetration and deep dyeing. Compared with the multi-cycle level dyeing in the traditional infection process, the dyeing efficiency of the present invention is increased by 20%, and in the present invention, the dye liquor is always in the upper and lower cycles Flow, to avoid the difference in the color of the cloth caused by the slow flow of dyeing liquor in the prior art, and solve the technical problems of poor production efficiency and dyeing uniformity in the prior art;
(2)在本发明中通过对称设置于坯布两侧的转辊,以相对转动方式对坯布进行逆向冲击除杂的同时,将染色通道上表面含有杂质的染液相两侧转移,由于染色通道、第一流道和第二流道均为独立通道,因此是处于第一流道和第二流道下方的干净染液进入染色通道内,从而形成位于坯布上下两侧且与其转移方向相反的染液流,通过坯布与染色的相对运动方式,以及处于染色通道内坯布的S结构,大大提高染液对坯布的穿透效果,从而提高染色质量,降低坯布在染色过程中的循环次数,另外,由于在本发明中,染液呈向下回流的循环流动结构,避免了穿透染色室内染色动荡小而引起的坯布染色不均的问题;(2) In the present invention, through the rotating rollers arranged symmetrically on both sides of the gray cloth, the gray cloth is reversely impacted to remove impurities in a relative rotation manner, and at the same time, the dye solution containing impurities on the upper surface of the dyeing channel is transferred to both sides. Since the dyeing channel, the first flow channel and the second flow channel are all independent channels, the clean dye solution below the first flow channel and the second flow channel enters the dyeing channel, thereby forming a dye solution flow located on the upper and lower sides of the gray cloth and opposite to its transfer direction. Through the relative movement of the gray cloth and dyeing, and the S structure of the gray cloth in the dyeing channel Improve the penetrating effect of the dyeing liquor on the gray cloth, thereby improving the dyeing quality and reducing the number of cycles of the gray cloth during the dyeing process. In addition, because in the present invention, the dyeing liquor has a downward reflux circulation flow structure, it avoids the problem of uneven dyeing of the gray cloth caused by the small dyeing turbulence in the penetrating dyeing chamber;
(2)在本发明中通过与拨液组件传动连接设置的限位部带动坯布摆动,由于提布辊与拨液组件的固定位置设置,其在摆动的同时,由于坯布角度的变化,使坯布的张紧力发生变化,形成坯布以一松一紧的方式对染液进行自主吸附,结合染色通道中,染液对坯布的穿透印染,从而进一步提高本发明的染色效率及染色质量;(2) In the present invention, the gray cloth is driven to swing by the limit part set in transmission connection with the liquid-draining assembly. Due to the fixed position setting of the cloth-lifting roller and the liquid-draining assembly, the tension force of the gray cloth changes due to the change of the angle of the gray cloth at the same time as it swings, so that the gray cloth automatically absorbs the dye liquor in a loose and tight manner. Combined with the dyeing channel, the dye liquor penetrates the gray cloth to print and dye, thereby further improving the dyeing efficiency and dyeing quality of the present invention;
综上所述,本发明具有结构简单、染色质量高、布料色泽均匀以及生产效率高等优点。To sum up, the present invention has the advantages of simple structure, high dyeing quality, uniform color of cloth and high production efficiency.
附图说明Description of drawings
为了更清楚的说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work.
图1为本发明正视剖视结构示意图;Fig. 1 is a schematic diagram of a front view sectional structure of the present invention;
图2为图1中A处放大示意图;Fig. 2 is the enlarged schematic diagram of place A in Fig. 1;
图3为拨液组件第一状态结构示意图;Fig. 3 is a schematic structural diagram of the first state of the liquid dialing assembly;
图4为拨液组件第二状态结构示意图;Fig. 4 is a schematic structural diagram of the second state of the liquid dialing assembly;
图5为图1中B处放大示意图;Fig. 5 is the enlarged schematic diagram of place B in Fig. 1;
图6为本发明第一状态结构示意图;Fig. 6 is a schematic structural diagram of the first state of the present invention;
图7为本发明第二状态结构示意图;Fig. 7 is a schematic diagram of the structure of the second state of the present invention;
图8为本发明实施例三的工艺流程图。Fig. 8 is a process flow diagram of Embodiment 3 of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
实施例一Embodiment one
如图1、2、3和4所示,一种制备高弹性环保面料的印染系统,包括染色室1、设置于该染色室1内部的提布辊2以及多个导布辊3,还包括:As shown in Figures 1, 2, 3 and 4, a printing and dyeing system for preparing highly elastic and environmentally friendly fabrics includes a dyeing room 1, a cloth lifting roller 2 and a plurality of cloth guide rollers 3 arranged inside the dyeing room 1, and also includes:
豁流机构4,所述豁流机构4设置于所述染色室1内部且位于坯布10的一侧,其包括带动染液对坯布10表面进行冲击除杂的拨液组件41,处于坯布10表面的纤维、毛屑经染液冲击后,经染液带离;在本实施例中,所述拨液组件41为对称结构设置,位于其两侧的转辊411以相对转动方式,将处于染液深层的干净染液由上至下推送对坯布10表面进行冲击,使附着于其表面的纤维、毛屑等杂质与坯布10脱离的同时,对其以双向冲击方式使坯布10收缩,再后续深染过程中,坯布10弹性恢复的过程中,进行染液自动吸吮,从而提高染液的浸入效果;及The flow opening mechanism 4 is arranged inside the dyeing chamber 1 and is located on one side of the gray cloth 10. It includes a liquid-draining assembly 41 that drives the dye liquor to impact and remove impurities on the surface of the gray cloth 10. After the fibers and flocks on the surface of the gray cloth 10 are impacted by the dye liquor, they are carried away by the dye liquor; 0 surface is impacted to separate impurities such as fibers and shavings attached to the surface from the gray cloth 10, and at the same time, the gray cloth 10 is shrunk in a two-way impact manner, and in the subsequent deep dyeing process, the gray cloth 10 is elastically recovered. The dye liquor is automatically sucked, thereby improving the immersion effect of the dye liquor; and
引流机构5,所述引流机构5设置于所述染色室1内且沉设于染液内,其包括经坯布10通过的染色通道51、位于该染色通道51上下两侧经染料流动的第一流道52和第二流道53,所述第一流道52和第二流道53与所述染色通道51的末端连通设置;坯布10浸入染液内沿染色通道51定向传输的过程中,由与其运动方向相反的染液逆向浸染,在浸染过程中,染液流由于其运动方向与坯布10移动方向相反,从而使染液更容易穿过坯布10,相对于传统染液经坯布10表面渗透至坯布10内部,本发明的染色效率更高。Drainage mechanism 5, said drainage mechanism 5 is arranged in said dyeing chamber 1 and is sunk in the dyeing liquor, which includes a dyeing channel 51 passing through the gray cloth 10, a first flow channel 52 and a second flow channel 53 located on the upper and lower sides of the dyeing channel 51 through which the dye flows, and the first flow channel 52 and the second flow channel 53 are arranged in communication with the end of the dyeing channel 51; During the dyeing process, the movement direction of the dye liquor is opposite to that of the gray cloth 10, so that the dye liquor can pass through the gray cloth 10 more easily. Compared with the traditional dye liquor penetrating into the interior of the gray cloth 10 through the surface of the gray cloth 10, the dyeing efficiency of the present invention is higher.
需要说明的是,如图1、2、3和4所示,本发明通过拨液组件41对坯布10表面进行杂质清除清除的同时带动处于其上表面含有杂质的染液远离坯布,避免对后续坯布10二次污染的同时,是染液内部形成两个循环的染液流,结合坯布10的定向传输方式,进而实现对坯布10冲击初染后,以染液逆流方式对其进行二次穿透深染,相较于传统侵染过程中的多次循环匀染,本发明染色效率提高20%,且在本发明中,染液始终处于上下循环流动,避免现有技术中因染液流动缓慢而造成布料色泽存在差异的技术问题。It should be noted that, as shown in Figures 1, 2, 3 and 4, the present invention removes impurities on the surface of the gray cloth 10 through the liquid-draining assembly 41, and at the same time drives the dye liquor containing impurities on the upper surface away from the gray cloth to avoid secondary pollution to the subsequent gray cloth 10. At the same time, two cycles of dye liquor flow are formed inside the dye liquor, combined with the directional transmission mode of the gray cloth 10, and then the gray cloth 10 is impacted for primary dyeing, and the second penetration and deep dyeing of the gray cloth 10 is carried out in a countercurrent manner. Dyeing, the dyeing efficiency of the present invention is increased by 20%, and in the present invention, the dye liquor is always in the up and down circulation flow, avoiding the technical problem of the difference in the color of the cloth caused by the slow flow of the dye liquor in the prior art.
实施例二Embodiment two
如图1、5、6和7所示,其中与实施例二中相同或相应的部件采用与实施例二相应的附图标记,为简便起见,下文仅描述与实施例二的区别点;该实施例三与实施例二的不同之处在于:还包括设置于所述染色室1上且位于所述豁流机构4上方的分离机构6,该分离机构6包括固定设置于染色室1内壁上的滑槽61、安装于该滑槽61内以往复运动方式设置的驱动部62以及设置于该驱动部62内经坯布10穿过的传输通道63,所述驱动部62与所述拨液组件41传动连接设置;在本实施例中,拨液组件41在转动过程中驱动驱动部62往复运动,同步带动经所述传输通道63穿过的坯布10摆动,胚布10的摆动方式与所述拨液组件41对染液的拨动方式相配合,即拨液组件41将含有杂质的表面染液拨离时,坯布10同步向一次摆动,两者集合从而提高染液的流动速度,实现杂质的快速脱离;另外,坯布10在摆动过程中,由于提布辊2与拨液组件41的固定位置设置,因此,其在摆动的同时,使坯布10的张紧力发生变化,从而使坯布10以一松一紧的方式进行浸染,结合染色通道51中,染液对坯布10的穿透印染,从而进一步提高本发明的染色效率及染色质量。As shown in Figures 1, 5, 6 and 7, the parts identical or corresponding to those in the second embodiment adopt the reference numerals corresponding to the second embodiment. For the sake of simplicity, only the differences between the second embodiment and the second embodiment are described below; the third embodiment is different from the second embodiment in that it also includes a separation mechanism 6 that is arranged on the dyeing chamber 1 and above the flow escape mechanism 4. The transmission channel 63 passing through the gray cloth 10 in the driving part 62 is set in transmission connection with the liquid dialing assembly 41; in this embodiment, the liquid dialing assembly 41 drives the driving part 62 to reciprocate during the rotation process, and synchronously drives the gray cloth 10 passing through the transmission channel 63 to swing. In one swing, the two gather so as to increase the flow rate of the dyeing liquid and realize the rapid detachment of impurities; in addition, during the swinging process of the gray cloth 10, due to the fixed positions of the cloth lifting roller 2 and the liquid-repelling assembly 41, the tension of the gray cloth 10 changes while swinging, so that the gray cloth 10 is dipped in a loose and tight manner.
其中,如图5、6和7所示,所述驱动部62包括对称设置于所述传输通道63两侧且与坯布10相接触的限位部621、与该限位部621固定连接且位于其一侧的传动销622以及以可摆动方式设置于所述染色室1上带动所述限位部621往复运动的摆臂623,该摆臂623通过腰槽与所述传动销622相连接;在本实施例中,为减少对坯布10的磨损,所述限位部621为转动的圆辊设置;所述摆臂623由拨液组件41带动摆动的同时经腰槽导向小幅度的上下运动,由摆臂623推动传动销622往复运动,实现驱动部62带动坯布10摆动。Wherein, as shown in Figures 5, 6 and 7, the driving part 62 includes a limiting part 621 symmetrically arranged on both sides of the transmission channel 63 and in contact with the gray cloth 10, a transmission pin 622 fixedly connected to the limiting part 621 and located on one side thereof, and a swing arm 623 swingably arranged on the dyeing chamber 1 to drive the reciprocating movement of the limiting part 621. The swing arm 623 is connected to the transmission pin 622 through a waist groove; 10 wear, the limiting part 621 is set as a rotating round roller; the swing arm 623 is driven by the liquid dialing assembly 41 to swing and at the same time guides a small up and down movement through the waist groove, and the swing arm 623 pushes the transmission pin 622 to reciprocate, so that the driving part 62 drives the gray cloth 10 to swing.
进一步地,如图2、3和4所示,所述拨液组件41沉设于染液内,其包括呈对称结构且转动设置的转辊411以及位于其两者之间经坯布10穿过的除杂区412,所述转辊411的旋转方向与坯布10的传输方向相反;在本实施例中,转辊411与所述提布辊2传动连接设置,由提布辊2带动转辊411转动。Further, as shown in Figures 2, 3 and 4, the liquid-repelling assembly 41 is sunk in the dye liquor, and includes a rotating roller 411 with a symmetrical structure and an impurity removal area 412 between which passes through the gray cloth 10. The rotating direction of the rotating roller 411 is opposite to the conveying direction of the gray cloth 10;
其中,如图2、3和4所示,所述转辊411与所述提布辊2传动连接设置,其包括单向摆动设置于其外圆周面上对染液进行间断拨动的拨板4111以及偏心设置于所述转辊411的一端且与所述摆臂623铰接设置的驱动销4112,所述拨板4111为弧形板结构设置,且其弧面与所述转辊411的外圆周面相适配;在本实施例中,转辊411转动的过程中带动驱动销4112做圆周运动,同步带动摆臂623摆动,实现限位部621的往复运动方式;另外,所述拨板4111为单向摆动设置,其处于远离坯布10一侧时,该拨板4111附着于转辊411的外圆周面上,放置其转动中将染液表面的杂质带入染液深层,从而对坯布10造成污染。Wherein, as shown in Figures 2, 3 and 4, the rotating roller 411 is set in transmission connection with the cloth lifting roller 2, and it includes a dial 4111 that is oscillating in one direction on its outer peripheral surface to intermittently dial the dye liquor and a drive pin 4112 that is eccentrically arranged on one end of the rotating roller 411 and hinged with the swing arm 623. In this embodiment, the rotating roller 411 drives the driving pin 4112 to perform circular motion during the rotation, and synchronously drives the swing arm 623 to swing to realize the reciprocating motion of the stopper 621;
进一步地,如图1所示,所述引流机构5还包括设置于所述第一流道52后端且位于染色通道51上方的挡板54,该挡板54延伸至染液表面的上方,其与所述染色通道51之间形成第一回流口541;所述第一流道52和第二流道53的末端经第二回流口542相连通。Further, as shown in FIG. 1 , the drainage mechanism 5 also includes a baffle 54 arranged at the rear end of the first flow channel 52 and above the dyeing channel 51, the baffle 54 extends above the surface of the dye solution, and forms a first return port 541 between it and the dyeing channel 51; the ends of the first flow channel 52 and the second flow channel 53 communicate through the second return port 542.
进一步地,如图1所示,所述引流机构5还包括以可拆卸方式设置于所述第一回流口541和第二回流口542上对流入染色通道51内染液进行除渣隔离的筛网55以及分别设置于所述豁流机构4两侧且处于所述第一流道52和第二流道53上端对脱落后杂质收集的收集网56;分别处于第一流道52和第二流道53内的染液进入染色通道51时,经筛网55过滤筛分后进入,确保处于染色通道51内染液的干净,另外,通过设置收集网56,将经拨液组件41拨离的杂质定期收集清理,减少杂质对染液及坯布染色效果的影响。Further, as shown in FIG. 1 , the drainage mechanism 5 also includes a screen 55 detachably arranged on the first return port 541 and the second return port 542 to remove slag and isolate the dye solution flowing into the dyeing channel 51 , and a collection net 56 respectively arranged on both sides of the flow-exclusion mechanism 4 and at the upper ends of the first flow channel 52 and the second flow channel 53 to collect impurities after falling off; Enter after filtering and sieving to ensure that the dye liquor in the dyeing channel 51 is clean. In addition, by setting a collecting net 56, the impurities removed by the liquid-draining assembly 41 are collected and cleaned regularly, so as to reduce the impact of impurities on the dye liquor and gray cloth dyeing effect.
实施例三Embodiment three
根据说明书附图中的图8描述实施例三中的一种制备高弹性环保面料的印染工艺:According to Fig. 8 in the accompanying drawings of the description, a printing and dyeing process for preparing high-elastic environment-friendly fabrics in Example 3 is described:
本发明还提供了一种制备高弹性环保面料的印染工艺,包括以下步骤:The present invention also provides a printing and dyeing process for preparing highly elastic and environmentally friendly fabrics, comprising the following steps:
(a)进料部分,坯布10经提布辊2传输进入染色室内,进行定向传输染色;(a) In the feeding part, the gray cloth 10 is transported into the dyeing chamber by the cloth lifting roller 2 for directional transmission and dyeing;
(b)初染除杂部分,坯布10沿竖直方向进入染液中,经转辊411带动染液以逆向冲击方式对坯布10表面进行除杂的同时,实现预染;在染液对坯布10冲击除杂的同时,以双向冲击方式对其进行挤压,提高其表面杂质脱离效率;(b) the impurity removal part of the initial dyeing, the gray cloth 10 enters the dyeing liquor along the vertical direction, and the dyeing liquor is driven by the rotating roller 411 to remove impurities on the surface of the gray cloth 10 in a reverse impact manner, and at the same time realize pre-dyeing; while the dyeing liquor impacts and removes impurities on the gray cloth 10, it is squeezed in a two-way impacting manner to improve the removal efficiency of impurities on the surface;
(c)回流深染部分,经步骤(b)预染后的坯布10呈S结构沿染色通道51传输的进行侵染的同时,经与坯布10传输运动方向相反的染液流以穿透方式进行深染;坯布10经步骤(b)中染液冲击挤压后在染色通道51内移动的同时恢复,形成对染液的自主吸附;及(c) the backflow deep dyeing part, the gray cloth 10 pre-dyed in step (b) is in an S structure and is transmitted along the dyeing channel 51 for invading, and at the same time, the gray cloth 10 is subjected to deep dyeing in a penetrating manner through the dye liquor flow opposite to the transmission direction of the gray cloth 10; the gray cloth 10 recovers while moving in the dyeing channel 51 after being impacted and squeezed by the dye liquor in step (b), forming autonomous adsorption of the dye liquor; and
(d)输出部分,经步骤(b)和步骤(c)多次循环染色后,所形成的成品布料经出布口输出。(d) output part, after step (b) and step (c) are dyed repeatedly, the finished cloth formed is output through the cloth outlet.
其中,所述步骤(b)还包括排渣部分,所述转辊411以转动方式将处于深层的染液冲刷至坯布10表面进行除杂后,结合坯布10的往复摆动运动方式,将含有杂质的染液分别拨送远离坯布10,实现杂质排离。Wherein, the step (b) also includes a slag discharge part, the rotating roller 411 washes the dye solution in the deep layer to the surface of the gray cloth 10 in a rotating manner to remove impurities, and then combines the reciprocating swinging motion of the gray cloth 10 to push the dye solution containing impurities away from the gray cloth 10 to realize the removal of impurities.
作为改进,所述步骤(c)还包括杂质收集部分,所述转辊411以转动方式带动染液流动的同时,形成循环染液流,杂质经染液流进行聚集后,实现对染液表面杂质的收集。As an improvement, the step (c) also includes an impurity collection part, the rotating roller 411 drives the dye liquor to flow in a rotating manner, while forming a circulating dye liquor flow, and after the impurities are gathered by the dye liquor flow, the impurities on the surface of the dye liquor are collected.
在本发明中,需要理解的是:术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或者位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有的特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the present invention, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对的重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。本发明的描述中,“多个”的含义是两个或者两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明的技术提示下可轻易想到的变化或替换,如通过拨液组件对坯布表面除杂排离的同时,进行压缩预染,形成循环染液流,经与坯布传输方向相反的染液对其进行穿透深染,实现坯布的快速均匀染色的设计构思,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any change or replacement that can be easily thought of by anyone skilled in the art under the technical prompt of the present invention, such as performing compression pre-dyeing to form a circulating dye liquor flow while removing impurities from the surface of the gray cloth through the liquid-repelling component, forming a circular dye liquor flow, and penetrating and deeply dyeing the gray cloth through the dye liquor opposite to the conveying direction of the gray cloth, so as to realize rapid and uniform dyeing of the gray cloth, should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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| CN107034606A (en) * | 2017-06-19 | 2017-08-11 | 长兴县大伟纺织有限公司 | A kind of high-quality dope dyeing mechanism |
| CN207919144U (en) * | 2018-02-08 | 2018-09-28 | 浙江福发纺织有限公司 | A kind of printing system preparing high resiliency environment-friendly plus material |
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| CN107034606A (en) * | 2017-06-19 | 2017-08-11 | 长兴县大伟纺织有限公司 | A kind of high-quality dope dyeing mechanism |
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